Electrolux Next Gen 30, 30” GAS FREESTANDING RANGES, 36” GAS FREESTANDING RANGES Service Manual

ELECTROLUX HOME PRODUCTS NORTH AMERICA
SERVICE MANUAL
NEXT GEN
30” & 36” GAS FREESTANDING RANGES
5995361531
White-Westinghouse
1
1111111
SAFE SERVICING PRACTICES - ALL APPLIANCES
To avoid personal injury and/or property damage, it is important that Safe Servicing Practices be observed. The following are some limited examples of safe practices:
1. DO NOT attempt a product repair if you have any doubts as to your ability to complete it in a safe and satisfactory manner.
2. Before servicing or moving an appliance:
Remove the power cord from the electrical outlet, trip the circuit breaker to
the OFF position, or remove the fuse.
Turn off the gas supply.
Turn off the water supply.
3. Never interfere with the proper operation of any safety device.
4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE.
SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY STANDARDS SET FOR HOME APPLIANCES.
5. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN with YELLOW STRIPES. Ground leads are not to be used as current carrying conductors. It is EXTREMELY important that the service technician reestablish all safety grounds prior to completion of service. Failure to do so will create a hazard.
6. Prior to returning the product to service, ensure that:
All electrical connections are correct and secure
All electrical leads are properly dressed and secured away from sharp
edges, high-temperature components, and moving parts
All non-insulated electrical terminals, connectors, heaters, etc. are
adequately spaced away from all metal parts and panels
All safety grounds (both internal and external) are correctly and securely
connected
All panels are properly and securely reassembled
ATTENTION!!!
This service manual is intended for use by persons having electrical and mechanical training and a level of knowledge of these subjects generally considered acceptable in the appliance repair trade. Electrolux Home Products cannot be responsible, nor assume any liability, for injury or damage of any kind arising from the use of this manual.
© 2001 White Consolidated Industries
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Table of Contents
SAFE SERVICING PRACTICES 2 QUICK REFERENCE SHEET 12 MAXIMUM SURFACE TEMPERATURES 13 SECTION A - INSTALLATION INSTRUCTIONS 14 - 34
Installation instructions 30” ranges 14 - 25
Installation instructions 36” ranges 26 - 34
Safety 14 Clearances and Dimensions 14 Fuel types 14 Important notes to installer 15 Important note to consumer 15 Important safety instructions 15
Models with self-clean feature 15 Tools you will need 16 Normal installation steps 16
Anti-tip bracket installation instructions 16
Provide adequate gas supply 17
Seal the openings 17
Connect the range to the gas supply 18
Checking manifold gas pressure 18
Electrical requirements 18
Entension cord precautions 18
Grounding instructions 18 Surface burners 19 Installation of burner cap assembly 19 Electric ignition surface burners 19 Adjusting low setting of surface burner valve 19 Electric ignition burners 19
Air shutter oven burner 19 Air shutter broil burner 19 Make sure the range is level 19 Converting to LP 20 - 25
Tools Required for LP conversion 20
Converting the pressure regulator 21
Converting surface burner to LP 22
Converting the oven and broil burners 23
Reconnect gas and electric supply to range 23
Air sutter ajustment oven and broil burners 24
Installation of new LP/Propane rating/serial plate 25 Conversion to natural gas 25
Safety 26 Dimensions and clearance 26 Important notes to the installer 27 Important safety instructions 27 Provide an adequate gas supply 28 Seal the openings 28 Connecting the range to gas 28 LP gas conversion 29
Pressure regulator conversion 29
Surface burner valves conversion 30
Adjusting low surface burner setting 30
Air adjustment shutter 30
Converting oven burner orifice 31
Converting broil burner orifice 31
Electrical requirements 32
Extension cord cautions 32
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Grounding instructions 32 Check operation 32 Check igniters 32
Non self clean models 33
Adjusting simmer setting 33 Leveling the range 33 Anti-tip bracket installation 33
SECTION B - GAS FLOW 35 - 38
Gas flow 35
Electric circuits 36 How gas flow system works 37 Troubleshooting 37
Burner flame too large 37 Burner flame too small 37 Burner flame yellow tipped 37 Top burner flame lifts off 37
Top burner spark ignition system 38
How it works 38 Troubleshooting 38
Igniters do not spark 38 Igniter system works normal for all but one valve 38 Igniter sparks at normal rate with all valves turned off 38 Igniter sparks intermittently with all valves turned off 38
SECTION C - ELECTRONIC OVEN CONTROL SYSTEMS 39 - 94
ES 100 oven control system 39 - 43
How to program the ES 100 control 39
To set the clock 39 To set the minute timer 39 To change the minute timer while in use 39 To set the control for baking 39 To change the oven temperature after baking has started 40 To set the oven control for broil 40
How the ES 100 system operates 40
Bake 40 Broil 41 Calibration 41 To change calibration 41
Troubleshooting 41
F1 code 41 F3 code 41 Control will not program 42 Blank display 42 No heat 42
Sample schematic for ES 100 control system 43
Es 200 oven control system 44 - 51
How to program the ES 200 44
Temperature conversion 44 To set the clock 44 To set the minute timer 44 To change the minute timer while in use 45 To set the control for baking 45 To change the oven temperature after baking has started 45 To set the control for continuous bake or 12 hour energy saving 45 To set the control for oven lockout feature 45 To set the control to broil 45 To set the control for a self-clean cycle 46 When the self-clean cycle is complete 46
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Stopping or interrupting a self-cleaning cycle 46 How the ES 200 operates 46
Bake 46
Broil 47
Clean 47
Calibration 47
To change the calibration 47 Troubleshooting 48
F1 code 48
F3 code 48
F9 code 48
Control will not program 48
Blank display 48
No heat 48
Control operates normally but bake & broil burners do not heat 48
Broil burner operates but bake does not heat 49
Bake burner operates but broil does not heat 49
Self-cleaning 49
Oven door does not lock when the oven is programmed for clean 49 Oven door locks when the oven is programmed for clean but the oven does not heat 49 Lock motor runs continuously 49 Door latch is partly closed with the door open 49
Sample schematic for ES 200 control system 50
The ES 300 electronic oven control system 51
How to program the ES 300 system 51
For a silent control panel 51
Temperature conversion 51
To set the clock 51
To set the minute timer 51
To change the minute timer while it is in use 52
To cancel the minute timer before the set time has run out 52
To set the controls for bake 52
To change the oven temperature after baking has started 52
To set control for continuous bake or 12 hour energy saving 52
To set the control oven lockout 52
To set the timed bake feature 52
To program the oven to begin baking immediately
and shut off automatically 53
To program oven for a delay start
time and to shut-off automatically 53
When the set bake time runs out 53
To change the oven temperature or
bake time after baking has started 53
Speed bake 53
General cooking instructions 53
To set speed bake cooking system 54 To Broil 54 Self-cleaning oven 54
To start the self-clean cycle 55
When the self-clean cycle is completed 55
How the ES 300 control system works 55
Bake 55 Time bake 56 Speed bake 56 Broil 56
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Clean 56 Calibration 57 To change the calibration 57
Troubleshooting 57
F1 code 57 F3 code 57 F9 code 57 Control will not program 57 Time bake does not operate 57 Blank display 57 No heat 58 Broil burner operates but bake burner does not 58 Bake burner operates but broil burner does not 58 Fan in oven does not run when speed bake switch is turned on 58 Self-cleaning 59 Oven door locks but oven does not heat in clean 59 Lock motor runs continuously 59 Door latch is partly closed with door open 59
Sample schematic for ES 300 control system 60
The ES 400 electronic oven control system 61
How to program the ES 400 61
Clock 61
To set the clock 61
Changing between 12 or 24 hour time of day display 61 To set the control for continuous bake or 12 hour energy saving 61 Minute timer 61
To set the minute timer 62
To change the minute timer while in use 62
To cancel the minute
timer before the set time has run out 62 Oven lockout feature 62
To active the oven lockout 62
To reactivate oven operation 62 Temperature display Fahrenheit or Celsius 62 Silent control operation 62
To change from sound to silent operation 62 Preheat 62
To change preheat temperature while oven is preheating 63 Bake 63 Time bake 63
To program the oven to begin baking
immediately and to shut off automatically 63
To program oven for a delayed start
time and to shut-off automatically 64 Broil 64
To set the oven to broil at 550 degrees F. 64 Convection bake 65 Convection roast 65 To start the self-clean cycle 65
To set the controls for the self-cleaning cycle
to start immediately and shut off automatically 65
When the self-clean cycle is completed 66
Stopping or interrupting a self-cleaning cycle 66
How the ES 400 operate 66
Preheat 66 Bake 67 Time bake 67
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Convection bake 67 Convection roast 67 Broil 68 Clean 68 Calibration 68
To check oven calibration 68 To adjust the oven temperature higher 68 To adjust the oven temperature lower 68
Troubleshooting 68
F1 code 68 F3 code 69 F9 code 69 Control will not program 69 Time bake does not operate 69 Convection bake 69 Blank display 69 No heat 69 Bake and broil burner does not heat 70 Broil burner operates but bake burner does not heat 70 Bake burner operates but broil burner does not heat 70 Self-cleaning 70
Oven door does not lock when the oven is programmed for clean 70 Oven door locks when the oven is programmed for clean but oven does not heat 70 Lock motor runs continuously 70 Sample schematic for ES 400 control system 72
The ES 450 electronic oven control system 73
How to program the ES 450 73
Clock 73
Changing between 12 or 24 hour time of day display 73 Continuous bake or 12 hour energy saving 73 Minute timer 74 To change the minute timer while it is in use 74 To cancel the minute timer before the set time has run out 74 Oven lockout feature 74
To active the oven lockout 74
To reactivate oven operation 74 Temperature display Fahrenheit or Celsius 74
To change from Fahrenheit to Celsius 74 Silent control operation 74
To change from sound operation to silent operation 74 Preheat 75 Bake 75 Time bake 75
To program the oven to begin baking
immediately and to shut off automatically 75
To program oven for a delay start time
and to shut-off automatically 76 Broil 76
To set oven to broil 76 Convection bake 77 Setting food catagory feature 77 Self-clean 77
To set the control for the self-cleaning cycle to
start immediately and shut off automatically 78
When the self-clean cycle is complete 78
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Stopping or interrupting a self-cleaning cycle 78 To set the controls for the self-cleaning cycle to start at a delayed time and shut off automatically 78 When the self-clean cycle has completed 78
How the ES 450 operates 78
Preheat 78 Bake 79 Time bake 79 Convection bake 79 Fixed setting 80
Meats 80 Cakes 80
Breads 80 Broil 80 Clean 80 Calibration 80
To check oven calibration 80
To change calibration 80
Troubleshooting 81
F1 code 81 F3 code 81 F9 code 81 Control will not program 81 Time bake does not operate 81 Convection bake 81
Neither the fan motor or the assist element operate 81
Fan motor does not operate 81
Assist element does not operate 81 Blank display 81 No heat 82
Control operates normally but the
bake and broil burners do not heat 82
Broil burner operates but bake burner does not heat 82
Bake burner operates but broil burner does not heat 82 Self-cleaning 82
Oven door does not lock when the oven
is programmed for clean 82
Oven door locks when the oven is
programmed for clean but the oven does not heat 83
Lock motor runs continuously 83
Door latch is partly closed with door open 83 Sample schematic for ES 450 Control system 84
Electronic oven control system for 36” self-cleaning gas ranges 85
How to program the 36” gas range control 85
For a silent control panel 85 Temperature conversion Fahrenheit/Celsius 85 Lockout 85 Sabbath feature 85 To set the clock 86 To set the minute timer 86 To change the minute timer 86 To cancel the minute timer before the set time has run out 86 To set the preheat temperature 87 To set the control for normal baking 87 To set or change temperature 87 To set automatic timer 87 To start heating immediately and shut-off automatically 87
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Once the oven controls are set 87 For a delayed start time and shut-off automatically 88 To broil 88 To set the oven control for self-clean cycles 88 Calibrating oven temperature 89
How the electronic oven control system on a 36” gas range operates 89
Preheat 89 Bake 90 Broil 90 Clean 90 Calibration 91 To change calibration 91
Troubleshooting 91
F1 code 91 F3 code 91 Door code 91 Control will not program 91 Blank display 91 No heat 92 Control operates normally but the bake and broil burners do not heat 92 Broil burner operates but the bake burner does not heat 92 Bake burner operates but the broil burner does not heat 92 Self-cleaning 92
Oven does not heat in self-clean 92 Oven heats in self-clean but the oven is not clean 92
Sample schematic for 36” gas range 93
Warmer drawer 94
To set the warmer drawer control 94 How the warmer drawer circuit works 94 Troubleshooting 94
If the element does not heat 94 If the element heats during preheat then stays off until the temperature drops to about 130 degrees 95 Element does not cycle off 95 Warmer drawer is slow to preheat 95 Warmer drawer heats but indicator light does not glow 95
SECTION D - DISASSEMBLY AND REPLACEMENT OF PARTS 96 - 129
30” gas ranges 96 - 112
Removing backguard back panel 96 Removing infinite switches 96 Removing indicator light 97 Removing electronic oven control 97 Removing oven light switch 97 Removing the control panel 97 Removing the end cap 97 Removing the main top 98 Removing sealed burner base 99 Removing top burner igniter 99 Removing fixed top orifice sealed burner 99 Removing manifold panel sealed burners 99 Removing burner pan 100 Removing top burner igniter switches 100 Removing top burner valve 100 Removing the manifold pipe 101 Removing the latch mechanism 101 Oven door 101
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Removing oven door seal 101 Removing oven door 101 Door hinge adjustment 102 Removing the hinge opening cover 102 Removing the door hinge 102 Removing the upper door trim 102 Removing door handle 102 Removing outer door glass trim 103 Removing center door glass 103 Removing door wool shield 103 Removing glass package and inner door liner 103
Removing oven bottom 103 Removing bake burner baffle 103 Removing bake burner igniter 104 Removing bake burner (self-clean models) 104 Removing burner heat shield (self-clean models) 104 Convection and speed bake models 105
Removing fan cover 105 Removing fan blade 105 Removing convection assist element 105
Removing broil burner and baffle (self-clean models) 106 Removing broil igniter 106 Removing oven vent (self-clean models) 106 Removing oven safety valve (self-clean models) 106 Components removed from the rear of the range 107 Removing rear manifold cover 107 Removing back cover 107 Removing heat shield 107 Removing pressure regulator 108 Removing top burner igniter spark module 108 Removing lock motor assembly 108 Removing oven sensor 109 Door switch and rod removal 109 Removing convection and speed bake motor assemblies 109 Removing bodyside panels 110 Storage drawer 111
Removing storage drawer front panel 111 Removing inside drawer panel 111 Removing drawer glides 111
Removing the warmer drawer 111 Removing the warmer drawer side rails 112 Removing warmer drawer low limit thermostat 112 Removing the warmer drawer element 112
36” gas range 113 - 129
Removing backguard glass and trim 113 Removing control buttons 113 Removing electronic oven control 113 Removing fluorescent lamp starter 113 Removing starter base 113 Removing fluorescent ballast 114 Removing oven light or fluorescent light switch 114 Removing backguard trim 114 Removing back panel of backguard 115 Removing fluorescent lamp socket 116 Removing splasher panel 116 Removing grates, griddle cover griddle fifth burner pan and main top 116 Removing pressure regulator 116
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Removing top burners 117 Removing top burner igniters 117 Removing main top support rod 117 Removing top burner knobs 118 Removing control panel 118 Removing top burner igniter switch 118 Removing top burner valves 118 Removing manifold pipe 119 Removing the latch handle knob 119 Removing lock mechanism cover 119 Removing lock mechanism arm 119 Removing lock switch arm 120 Removing lock mechanism 120 Removing burner box side panels 120 Removing the burner box 121 Oven door 121
Removing oven door seal 121 Oven door removal 121 Removing the oven door trim 121 Removing oven door handle 122 Removing door glass 122 Removing top outer glass spacers 122 Removing center door glass 122 Removing the wool shield 122 Removing the glass package 123 Removing inner door liner 123
Removing oven door springs 123 Removing oven door hinge 123 Removing storage drawer 123 Removing storage drawer handle 123 Removing storage drawer panel 124 Removing storage drawer rollers 124 Removing storage drawer rails 124 Removing storage drawer front panel 124 Removing the oven bottom 125 Removing bake burner baffle 125 Removing bake burner igniter 125 Removing bake burner 125 Removing the bake burner pan 125 Removing oven valve cover 126 Removing oven safety valve 126 Removing broil burner 126 Removing the broil burner igniter 127 Removing broil burner baffle 127 Removing oven vent 127 Removing oven light cover 128 Removing oven light bazel 128 Removing oven light socket 128 Removing rear cover 128 Removing oven sensor 128 Removing spark module 129 Removing lock switch 129 Removing bodyside panels 129
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QUICK REFERENCE SHEET
1. Serial number breakdown: V F 1 2 3 1 8 4 7 2
Incremented unit number
Production week
Last digit of production year
Product identification
Manufacturing Facility
RTD SCALE
Temperature °F Resistance in Ohms
32 +/- 1.9 1000 +/- 4.0 75 +/- 2.5 1091 +/- 5.3 250 +/- 4.4 1453 +/- 8.9
2. Oven sensor resistance chart:
350 +/- 5.4 1654 +/- 10.8 450 +/- 6.9 1852 +/- 13.5 550 +/- 8.2 2047 +/- 15.8 650 +/- 9.6 2237 +/- 18.5 900 +/- 13.6 2697 +/- 24.4
3. Oven igniter current spec: 3.2 to 3.6 amps
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MAXIMUM SURFACE TEMPERATURES (allowed for gas and electric ranges)
When Electrolux tests side panels and doors for skin temperature, certain U.L. and/or A.G.A. guide lines must be followed.
1. Product must be undamaged, correctly assembled and have the correct oven temperature.
2. All skin temperatures are based on a room temperature of 77°F (25°C) and an oven set temperature of 400°F.
3. Oven must be cycling at 400°F for one hour before test is conducted.
4. Pyrometers, (temperature testers), must be of high quality and properly adjusted.
5. An increase or decrease of 1°F in the room ambient temperature, will allow a 1°F increase or decrease in the maximum allowable surface temperature of the range.
Side Panel, Painted 152°F
Side Panel, Porcelain 160°F
Oven Door, Glass 172°F
Oven Door, Painted 152°F
Oven Door, Porcelain 160°F
Warmer Drawer, Painted 152°F
Warmer Drawer, Porcelain 160°F
Cooktop No Temperature Limits Apply
Lower Console No Temperature Limits Apply
Oven Vent Area No Temperature Limits Apply
Knobs and Handles Skirt
Plastic* Metal Plastic* Metal Conventional Gas & Electric 167°F 131°F 182°F 152°F Self-Clean Gas at Clean Temperature 167°F 131°F 182°F 152°F Self-Clean Gas at Clean Temperature 182°F 152°F 182°F 152°F
* Includes plastic with metal plating not more than 0.005" thick and metal with a plastic or vinyl covering not less than 0.005" thick
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SECTION A - 30" GAS RANGE INSTALLATION INSTRUCTIONS
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER. IMPORTANT: SAVE FOR LOCAL ELECTRICAL INSPECTOR'S USE. READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
If the information in this manual is not followed
exactly, a fire or explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY: — Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Clearances and Dimensions
1. Location—Check location where the range will be installed. Check for proper electrical and gas supply, and the stability of the floor.
2. Dimensions that are shown must be used. Given dimensions provide minimum clearance. Contact surface must be solid and level.
Provide Proper Fuel Type
Before Proceeding: Your range is preset to operate on natural
gas only. Some models are shipped convertible with parts and conversion instructions supplied. Other models have a LP/Propane Conversion Kit available through your dealer.
DO NOT attempt to convert this range to LP/Propane settings without the proper LP/Propane conversion kit provided with the range or obtained from your dealer. Follow all instructions provided with the conversion kit.
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Important Notes to the Installer
1. Read all instructions contained in these installation instructions before installing range.
2. Remove all packing material from the oven compartments before connecting the gas and electrical supply to the range.
3. Observe all governing codes and ordinances.
Never leave children alone or
unattended in the area where an appliance is in use. As children grow, teach them the proper, safe use
of all appliances. Never leave the oven door open when the range is unattended.
Stepping, leaning or sitting on the doors or drawers of this range can result in serious injuries and can also cause damage to the range.
4. Be sure to leave these instructions with the consumer.
Important Note to the Consumer
1. Keep these instructions with your owner's guide for future reference.
IMPORTANT SAFETY INSTRUCTIONS
Installation of this range must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1—latest edition when installed in the United States.
This range has been design certified by CSA International. As with any appliance using gas and generating heat, there are certain safety precautions you should follow. You will find them in the Use & Care Manual, read it carefully.
Be sure your range is installed and grounded
properly by a qualified installer or service technician.
This range must be electrically grounded in accordance with local codes or, in their absence, with the National Electrical Code ANSI/NFPA No .70—latest edition when installed in the United States. See Grounding
Instructions on page 19.
Before installing the range in an area covered
with linoleum or any other synthetic floor covering, make sure the floor covering can withstand heat at least 90°F above room temperature without shrinking, warping or discoloring. Do not install the range over carpeting
unless you place an insulating pad or sheet of 1/4­inch thick plywood between the range and carpeting.
Make sure the wall coverings around the range
can withstand the heat generated by the range.
Do not obstruct the flow of combustion air at the oven vent nor around the base or beneath the lower front panel of the range. Avoid touching
the vent openings or nearby surfaces as they may become hot while the oven is in operation. This range requires fresh air for proper burner combustion.
Do not store items of interest to children in the cabinets above the range. Children could be seriously burned climbing on the range.
To eliminate the need to reach over the surface
burners, cabinet storage space above the burners should be avoided.
Adjust surface burner flame size so it does not extend beyond the edge of the cooking utensil.
Excessive flame is hazardous.
Do not use the oven as a storage space. This creates a potentially hazardous situation.
Never use your range for warming or heating the room. Prolonged use of the range without adequate ventilation can be dangerous.
Do not store or use gasoline or other flammable
vapors and liquids near this or any other appliance. Explosions or fires could result.
Reset all controls to the "off" position after using a programmable timing operation.
FOR MODELS WITH SELF-CLEAN FEATURE:
Remove broiler pan, food and other utensils before self-cleaning the oven. Wipe up excess
spillage. Follow the precleaning instructions in the Owner's Guide.
Unlike the standard gas range, THIS COOKTOP IS NOT REMOVABLE. Do not attempt to remove the cooktop.
DO NOT MAKE ANY ATTEMPT TO OPERATE THE ELECTRIC IGNITION OVEN DURING AN ELECTRICAL POWER FAILURE. RESET ALL OVEN CONTROLS TO "OFF" IN THE EVENT OF A POWER FAILURE.
The electric ignitor will automatically re-ignite the oven burner when power resumes if the oven thermostat control was left in the "ON" position.
When an electrical power failure occurs during use, the surface burners will continue to operate.
During a power outage, the surface burners can be lit with a match. Hold a lighted match to the burner, then slowly turn the knob to the LITE position. Use extreme caution when lighting burners this way.
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Before Starting - Tools You Will Need For Leveling Legs and Anti-Tip Bracket:
Adjustable wrench or channel lock pliers
5/16" Nutdriver or Flat Head Screw Driver
Electric Drill & 1/8" Diameter Drill Bit (5/32" Masonry Drill Bit if installing in concrete)
For gas supply connection:
Pipe wrench
Important Safety Warning:
To reduce the risk of tipping of the range, the range must be secured to the floor by a properly installed anti-tip bracket and screws packed with the range. Failure to install the anti-tip bracket will allow the range to tip over if excessive weight is placed on an open door or if a child climbs upon it. Serious injury might result from spilled hot liquids or from the range itself.
If range is ever moved to a different location, the anti­tip brackets must also be moved and installed with the range.
Instructions are provided for installation in wood or cement fastened to either the floor or wall. When installed to the wall, make sure that screws completely penetrate dry wall and are secured in wood or metal. When fastening to the floor or wall, be sure that screws do not penetrate electrical wiring or plumbing.
For burner flame adjustment:
Phillips head and blade-type screwdrivers
For gas conversion (LP/Propane or Natural):
Open end wrench - 1/2"
Additional Materials You Will Need:
Gas line shut-off valve
Pipe joint sealant that resists action of LP/Propane gas
A new flexible metal appliance conduit (1/2" NPT x 3/4" or 1/2" I.D.) must be design certified by CSA International. Because solid pipe restricts moving the range we recommend using a new flexible conduit (4 to 5 foot length) for each new installation and additional reinstallations.
A. Locate the Bracket Using the Template - (Bracket
may be located on either the left or right side of the range. Use the information below to locate the bracket if template is not available). Mark the floor or wall where left or right side of the range will be located. If rear of range is against the wall or no further than 1-1/4" from wall when installed, you may use the wall or floor mount method. If molding is installed and does not allow the bracket to fit flush against the wall, remove molding or mount bracket to the floor. For wall mount, locate the bracket by placing the back edge of the template against the rear wall and the side edge of template on the mark made referencing the side of the range. Place bracket on top of template and mark location of the screw holes in wall. If rear of range is further than 1-1/4" from the wall when installed, attach bracket to the floor. For floor mount, locate the bracket by placing back edge of the template where the rear of the range will be located. Mark the location of the screw holes, shown in template.
Always use the (2) new flare union adapters (1/2" NPT x 3/4" or 1/2" I.D.) supplied with the new flexible appliance conduit for connection of the range.
Normal Installation Steps:
1. Anti-Tip Bracket Installation Instructions
B. Drill Pilot Holes and Fasten Bracket - Drill a 1/8"
pilot hole where screws are to be located. If bracket is to be mounted to the wall, drill pilot hole at an approximate 20° downward angle. If bracket is to be mounted to masonry or ceramic floors, drill a 5/32" pilot hole 1-3/4" deep. The screws provided may be used in wood or concrete material. Use a 5/16" nut­driver or flat head screwdriver to secure the bracket in place.
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pressure. A convertible pressure regulator is connected to the manifold and MUST be connected in series with the gas supply line. If the LP/Propane conversion kit has been used, follow instructions provided with the kit for converting the pressure regulator to LP/Propane use.
Care must be taken during installation of range not to obstruct the flow of combustion and ventilation air.
For proper operation, the maximum inlet pressure to the regulator should be no more than 14 inches of water column pressure. The inlet pressure to the regulator must be at least 1 inch greater than regulator manifold pressure. Examples: If regulator is set for natural gas 4 inch manifold pressure, inlet pressure must be at least 5 inches; if regulator has been converted for LP/ Propane gas 10 inch manifold pressure, inlet pressure must be at least 11 inches.
Leak testing of the appliance shall be conducted according to the instructions in step 4g.
C. Level and Position Range
Level range by adjusting the (4) leveling legs with a wrench. Note: A minimum clearance of 1/8" is required between the bottom of the range and the leveling leg to allow room for the bracket. Use a spirit level to check your adjustments. Slide range back into position. Visually check that rear leveling leg is inserted into and fully secured by the Anti-Tip Bracket by removing lower panel or storage drawer. For models with a warmer drawer or broiler compartment, grasp the top rear edge of the range and carefully attempt to tilt it forward.
The gas supply line should be 1/2" or 3/4" I.D.
3. Seal the openings.
Seal any openings in the wall behind the range and in the floor under the range after gas supply line is installed.
2. Provide an adequate gas supply.
This unit is pre-set to operate on 4" natural gas manifold
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4. Connect the range to the gas supply.
To prevent leaks, put a pipe joint sealant on all male (outside) pipe threads. The regulator is in the location shown below.
Do not allow regulator to turn on
pipe when tightening fittings.
f) Make sure service shut-off valve on pressure
regulator is in "ON" position.
g) Check for leaks. Turn the gas supply on to the
range and use a liquid leak detector at all joints and conduits to check for leaks in the system.
Do not use a flame to check for gas
leaks.
Checking Manifold Gas Pressure
See page 23.
5. Read electrical connection details below and connect electricity to range.
Before servicing, disconnect electrical supply at circuit breaker, fuse or power cord.
Electric Requirements: An individual, properly grounded and polarized branch circuit protected by a 15 amp. circuit breaker or time delay fuse. See serial plate for proper voltage.
a) Install an external manual gas shut-off valve to
gas supply line in an easily-accessible location outside of the range. Be sure you know how and where to shut-off the gas supply to the range.
b) Attach appliance conduit to flare union on
regulator.
c) Attach appliance conduit to the flare union on
the regulator.
d) Install flare union adapter to external manual
shut-off valve.
e) Attach appliance conduit to flare union on shut-
off valve.
Extension Cord Precautions: Because of potential safety hazards under certain conditions, we strongly recommend against the use of any extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it be a UL listed 3-wire grounding type appliance extension cord and that the current carrying rating of the cord in amperes be equivalent to or greater than the branch circuit rating. Such extension cords are obtainable through your local service organization.
PLEASE READ CAREFULLY! For personal safety, this product must be properly grounded.
Grounding Instructions:
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong grounding wall receptacle to minimize the possibility of electric shock hazard from this appliance. The customer should have the wall receptacle and circuit checked by a qualified electrician to make sure the receptacle is properly grounded and polarized.
Where a standard two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to have it replaced with a properly grounded three-prong wall receptacle.
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DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.
Surface Burners:
See Page 21.
6. Installation of Burner Cap Assembly
See Page 22.
9. Electric Ignition Burners:
Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for leaks and range has been connected to electric power.
The oven burner is equipped with an electric control system as well as an electric oven burner igniter. If your model is equipped with a waist-high broil burner, it will also have an electric burner igniter. These control systems require no adjustment. When the oven is set to operate, current will flow to the igniter. It will "glow" similar to a light bulb. When the igniter has reached a temperature sufficient to ignite gas, the electrically controlled oven valve will open and flame will appear at the oven burner. There is a time lapse from 30 to 60 seconds after the thermostat is turned ON before the flame appears at the oven burner. When the oven reaches the dial setting, the glowing igniter will go off. The burner flame will go "out" in 20 to 30 seconds after the igniter goes "OFF." To maintain any given oven temperature, this cycle will continue as long as the dial (or display) is set to operate.
7. Electric Ignition Surface Burners
Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for leaks and range has been connected to electric power.
a) To check for proper lighting, push in and turn
a surface burner knob counterclockwise to the LITE position. You will hear the igniter sparking.
b) The surface burner should light when gas is
available to the top burner. Purge air from supply lines by leaving knob in the LITE position until burner ignites. Each burner should light within four (4) seconds in normal operation after air has been purged from supply lines.
c) Visually check that burner has lit. Once the
burner lights, the control knob should be turned out of the LITE position.
d) There are separate electrodes (igniters) for each
burner. Try each knob separately until all burner valves have been checked.
e) If burner goes out, reset control to OFF.
8. Adjust the "LOW" Setting of Surface Burner Valve (Linear Flow Valves Only):
See Page 23.
Operation of Oven Burners and Oven Adjustments
After removing all packing materials and literature from the oven:
a) Set oven to BAKE at 300ºF. See Use & Care
Manual for operating instructions.
b) Within 60 seconds the oven burner should
ignite. Check for proper flame, and allow the burner to cycle once. Reset controls to off.
c) If your model is equipped with a waist-high
broiler, set oven to BROIL. See Use & Care Manual for operating instructions.
d) Within 60 seconds the broil burner should ignite.
Check for proper flame. Reset controls to off.
10. Air Shutter-Oven Burner
See Page 24
11. Air Shutter-Broil Burner
See page 24
12. Make Sure Range is Level.
Level the range by placing a level horizontally on an oven rack. Check diagonally from front to back, then level the range by either adjusting the leveling legs or by placing shims under the corners of the range as needed.
13. After installation is complete, make sure all controls are left in the OFF position.
19
Instructions for converting range to operate on Liquefied Petroleum Gas
INSTALLATION AND SERVICE MUST BE PERFORMED BY
A QUALIFIED INSTALLER.
IMPORTANT: SAVE FOR LOCAL ELECTRICAL INSPECTOR'S USE.
READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
This conversion kit must be installed by a qualified service technician in accordance with
the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. Failure to follow instructions may result in fire, explosion or production of carbon monoxide causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with this kit.
Before proceeding with the conversion, shut off the gas supply before disconnecting electrical power to the range. Be sure both power supplies are off before installing the conversion kit. Failure to do so could cause serious bodily injury.
Determine the combination of top burners that are featured on your range. Then identify the parts you need from this kit to completethe LP conversion. When burners are converted from Natural to LP the BTU
rating is as follows: 5,000 BTU* Natural Gas to 4,500 BTU* LP Gas 9,500 BTU* Natural Gas to 8,000 BTU* LP Gas
12,000 BTU* Natural Gas to 10,000 BTU* LP Gas 14,000 BTU* Natural Gas to 11,000 BTU* LP Gas
Quantity Part Number Part Description Notes
1 316037526 L.P. Conversion Kit Label English & French 1 316248105 Instructions for converting range to LP Gas English, French & Spanish
1 316005215 Rating Plate - English 4 - 8K 1 316005216 Rating Plate - English 3 + 1 1 316005217 Rating Plate - English 2 + 1 + 1 1 316005218 Rating Plate - English 1 + 1 + 1 + 1 1 316005219 Rating Plate - French 4 - 8K 1 316005220 Rating Plate - French 3 + 1 1 316005221 Rating Plate - French 2 + 1 + 1 1 316005222 Rating Plate - French 1 + 1 + 1 + 1 1 316241200 L.P. Conversion Label English, French & Spanish 1 316237904 Orifice - 11,000 BTU* RED 1 316237905 Orifice - 10,000 BTU* GREEN 1 316237906 Orifice - 8,000 BTU* NO COLOR 1 316237907 Orifice - 4,500 BTU* BLUE
*Note: For operation at elevations above 2000 ft., appliance rating shall be reduced at the rate of 4 percent for each 1000 ft. above sea level.
IMPORTANT: After replacing the natural gas to LP orifices, be sure to keep the original factory installed natural gas orifices for future range conversion back to natural gas. The factory orifices are marked with 101 for 5,000 BTU; 154 for 9,500 BTU; 175 for 12,000 BTU and 193 for 14,000 BTU.
Tools Required for L.P. Conversion:
3/8", 1/2" and 5/8" Open End Wrench
1/8" Wide Flat Blade Screwdriver
7mm Nutdriver
20
How to Convert the Range for use with LP/Propane Gas
1. Convert the Pressure Regulator
To access the gas regulator, remove the storage drawer or warmer drawer. If equipped with a storage drawer, open and remove the drawer completely. For models equipped with a storage drawer or front panel, remove the storage or front panel and skip steps a & b below. For models equipped with warmer drawer, follow all the instructions below to remove the warmer drawer.
a. Electrical Shock Hazard can occur
and result in serious injury or death. Disconnect electrical power to the range before removing the warmer drawer for servicing.
b. Locate glide lever on each side of drawer, pull up on
the left glide lever and push down on the right glide lever (See Figure 1).
f. Turn the cap over so the hollow end faces outward.
Place the solid end of the cap into the loop end of the dust protector (See Figure 3).
g. Replace the cap on the regulator. The letters LP
should be visible on the exposed end of the cap. Snap the dust protector over the regulator cap.
Figure 2
Figure 1
c. Pull the drawer away from the range (See Figure 2).
d. Remove the regulator access cover if equipped. Do
not remove the Pressure Regulator or allow it to turn.
e. Remove the dust protector from the cap. Using a 5/
8" wrench, unscrew the cap from the pressure regulator. Do not remove the spring from the
regulator.
Figure 3
Figure 4
21
Figure 5
2. Convert Surface Burners for use with LP/ Propane Gas
Unlike the standard gas range, THIS
COOKTOP IS NOT REMOVABLE. Do not attempt to
remove this cooktop. Save the natural gas orifices removed from the appliance for possible future conversions to natural gas.
For all burner locations:
a. Remove the top grate and burner cap (See Figure 6).
b. Use your hand to remove the burner head.
c. Remove the four factory installed natural gas orifices
from the center of the orifice holders using a 7 mm nutdriver (See Figure 7). Remember to keep the original Natural Gas Orifices for later conversion to Natural Gas. Refer to page 1 under "IMPORTANT" to identify their markings.
d. Replace the orifice in each of the four orifice holders
with the correct LP/Propane gas orifice (refer to the
LP Kit chart listed on page 1; also refer to Figures 4 and 5 for the correct LP orifice installation at each of the four surface burner locations). Tighten
each orifice until snug. Use caution not to overtighten.
e. Replace the four burner heads (be sure burner head
mates correctly with each surface igniter) then replace the burner caps and grates.
Use caution when replacing each burner
cap so the electrode is not damaged.
Figure 6
Figure 7
22
3. Convert Oven Burner Orifice for LP/Propane Gas (16,000 BTU*)
a. Locate the oven burner spud (See Figure 8).
b. Using a 1/2" wrench, turn down the adjustable spud,
which injects gas into the oven burner, until snug against the LP/Propane metering pin (approximately 2-1/2 turns). Do not over tighten.
4. Convert Waist-High Broiler Burner Orifice Flame for LP/Propane Gas (13,500 BTU*) —Self-Cleaning
Models Only
a. Open the oven door.
b. Locate the broiler burner spud and turn down until
snug against the LP/Propane metering pin (approximately 2-1/2 turns). Do not over tighten (See Figure 8).
14" water column. When properly adjusted the manifold water column pressure is 10" for LP/Propane gas or 4" for Natural gas.
Do not use a flame to check for gas
leaks.
a. Disconnect the range and its individual shut-off valve
from the gas supply piping system during any pressure testing of that system at test pressures greater than 14" of water column pressure (approximately 1/2" psig).
b. The appliance must be isolated from the gas supply
piping system by closing its individual manual shut-
off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 14" of water column pressure (approximately 1/2" psig).
5. Reconnect Gas and Electrical Supply to Range.
Leak testing of the appliance shall be conducted according to the Installation Instructions provided with the Range.
Figure 8
Checking Manifold Gas Pressure
To Surface Burner
Figure 9
Figure 10
Test to verify if “LOW” setting should be adjusted:
a. Push in and turn control to LITE until burner ignites.
b. Push in and quickly turn knob to LOWEST POSITION.
c. If burner goes out, reset control to OFF.
d. Remove the surface burner control knob.
If it should be necessary to check the manifold gas pressure, remove the burner cap and connect a manometer (water gauge) or other pressure device to the top right front burner orifice. Using a rubber hose with inside diameter of approximately 1/4," hold tubing down tight over orifice. Turn burner valve on. For an accurate pressure check, have at least two (2) other surface burners burning. Be sure the gas supply (inlet) pressure is at least one inch above specified range manifold pressure. The gas supply pressure should never be over
e. Insert a thin-bladed screwdriver into the hollow valve
stem and engage the slotted screw inside. Flame size can be increased or decreased with the turn of the screw. Turn counterclockwise to increase flame size. Turn clockwise to decrease flame size. (See
Figures 9 and 10). Adjust flame until you can quickly turn knob from LITE to LOWEST POSITION without extinguishing the flame. Flame should be as small as possible without going out.
23
7. Air Shutter-Oven Burner
The air shutter for the oven burner may need adjustment, especially if the unit has been converted for use with LP/ Propane gas. The approximate flame length of the oven burner is 1 inch (distinct inner, blue flame) (See Figure
11).
Figure 11
To determine if the oven burner flame is proper:
a. To access the air shutter you must remove the
warmer drawer.
Retest the burner by repeating step “d” above. When the burner flame is a distinct blue color burning steady, the air shutter is adjusted correctly.
f. Replace burner baffle and oven bottom.
Figure 13
8. Air Shutter-Broil Burner
b. Remove the oven bottom by removing the screws at
rear of oven bottom. Lift up the rear of oven bottom and slide toward back of range to disengage from front of oven front frame.
c. Remove burner baffle by removing nut located on top
of baffle and two screws from front edge of oven front frame. Lift baffle straight up and out of the oven.
d. Set the oven to bake at 350°F and observe the flame.
If the flame is yellow in color, increase air shutter opening size. If the flame is a distinct blue color, but lifting away from the burner; reduce the air shutter opening size.
e. Turn off oven and allow to cool before adjusting air
shutter. To adjust loosen lock-screw (See Figure
12), reposition air shutter, and tighten lock-screw.
a. Observe the flame to determine if the broiler burner
flame is properly adjusted. It should be steady with approximately 1" blue cones and no yellow or orange flame tips (See Figure 13).
b. If adjustment to the air shutter is necessary, locate
the broiler burner air shutter (See figure 14), loosen shutter lock screw, and adjust to obtain optimum flame. This will normally be completely open for LP/ Propane gas. If the flame is yellow in color, increase the air shutter opening size. If the flame is a distinct blue, but lifting away from the burner, reduce the air shutter opening size. Tighten the shutter set screw.
Figure 12
Figure 14
9. Replace Storage Drawer or Warmer Drawer (instructions for warmer drawer if equipped):
24
a. Pull the bearing glides to the front of the chassis
glide (See Figure 15).
b. Align the glide on each side of the drawer with the
glide slots on the range.
c. Push the drawer into the range until levers “click”
(approximately 2”). Pull the drawer open again to seat bearing glides into position. If you do not hear
the levers “click” or the bearing glides do not feel seated remove the drawer and repeat steps "a" through "c". This will minimize possible
damage to the bearing glides.
Figure 15
10. Installation of New LP/Propane Rating/Serial Plate
c. Remove the four LP orifices using 7mm nutdriver and
replace with the four original factory installed natural
gas orifices at their original locations (See figure 4 for
locations).
d. Convert Oven Burner Orifice for Natural Gas by
loosening spud counter-clockwise (approximately
2-1/2 turns; See step 3).
e. Convert Waist-High Broiler Burner Orifice (Self-
Cleaning Models Only) for Natural Gas by loosening
spud counter-clockwise (approximately 2-1/2 turns).
(See step 4.)
f. Readjust “LOW” Setting for Surface Burner Valves
following instructions. (See step 6.)
g. Readjust Oven & Broil Burner Air Shutters. (See
steps 7 & 8.)
Record the model and serial number on the LP/Propane Rating/Serial plate provided in this kit. The information can be obtained from the existing Rating/Serial plate. Place new plate as close as possible to the existing Rating/Serial plate on range (See the recommended locations shown in Figure 16).
Figure 16
CONVERSION TO NATURAL GAS
If it becomes necessary to convert the range back to natural gas:
a. Disconnect gas and electrical supply from range.
b. Convert pressure regulator (See step 1), turn cap
over so the solid end of cap faces outward. Place the hollow end of the cap into the loop end of the dust protector.
25
36" GAS RANGE INSTALLATION INSTRUCTIONS
INSTALLATION AND SERVICE MUST BE PERFORMED
BY A QUALIFIED INSTALLER.
IMPORTANT: SAVE FOR LOCAL ELECTRICAL INSPECTOR'S USE.
READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
If the information in this manual is not followed exactly, a fire or explosion may result causing
property damage, personal injury or death.
FOR YOUR SAFETY: — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appli-
ance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Dimensions and Clearance
Provide adequate clearance between range and adjacent combustible surfaces.
TYPICAL CONTROL PANEL X. HEIGHT
HI Profile Control Panel 45 5/8" min.
LO Profile Control Panel 40 7/8" Min.
35 15/16”
X
45 3/8”
25 1/8”
36” +/- 1/8”
36”
Door open
Minimum to wall on either side of range above 36” height
36”
30” Minimum
2”
36 1/4”
Between Cabinets
Minimum to cabinets on either side of
18”
range
0” Clearance at rear of range below cooktop
Figure 1
26
Important Notes to the Installer
1. Read all instructions contained in these installation instructions before installing the range.
2. Remove all packing material before connecting the electrical supply to the appliance.
Standard, title 24CFR, part 3280 [Formerly the Federal Standard for Mobile Home Construction and Safety, title 24, HUD (part 280)] or when such standard is not applicable, the Standard for Manu­factured Home Installation 1982 (Manufactured Home Sites, Communities and Set ups), ANSI Z225.1
3. Observe all governing codes and ordinances.
4. Be sure to leave these instructions with the con­sumer.
Important Note to the Consumer
Keep these instructions with your Use and Care Guide for future reference.
IMPORTANT SAFETY INSTRUCTIONS
Installation of this range must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1—latest edi­tion.
This range has been design certified by American Gas Association (A.G.A.). As with any appliance using gas and generating heat, there are certain safety precautions you should follow. You will find them in the Use and Care Guide, read it carefully.
Be sure your range is installed and grounded
properly by a qualified installer or service technician.
This range must be electrically grounded in
accordance with local codes, or in their ab­sence, with the National Electrical Code ANSI/ NFPA No. 70—latest edition.
• The installation of appliances designed for manu-
factured (mobile) home installation must conform with Manufactured Home Construction and Safety
• Before installing the range in area covered with linoleum or any other synthetic floor covering, make sure the floor covering can withstand heat at least 90°F above room temperature without shrinking, warping or discoloring. Do not install the range over carpeting unless you place an insulating pad or sheet of ¼” thick plywood between the range and carpeting.
• Make sure the wall coverings around the range can withstand the heat generated by the range.
• Do not obstruct the flow of combustion air at the
oven vent nor around the base or beneath the lower front panel of the range. Avoid touching the vent openings or nearby surfaces as they may become hot. This range requires fresh air for proper burner combustion.
• Do not store items of interest to children in the
cabinets above the range. Children could be
seriously burned climbing on the range to reach items.
To eliminate the need to reach over the sur-
face burners, cabinet storage space above the burners should be avoided.
Adjust surface burner flame size so it does
not extend beyond the edge of the cooking utensil. Excessive flame is hazardous.
• Do not use the oven as a storage space. This
creates a potentially hazardous situation.
All ranges can tip.
• Injury to persons could result.
• Install anti­tip device packed with range.
To reduce the risk of tipping of the range, the range must be secured by properly installed anti­tip bracket (s) provided with the range. To check if the bracket(s) is installed properly, grasp the top rear edge of the range and carefully tilt it forward to make sure the range is anchored.
Never use your range for warming or heating the room. Prolonged use of the range without adequate ventilation can be hazardous.
Do not store or use gasoline or other flam-
mable vapors and liquids near this or any other appliance. Explosions or fires could result.
• Remove broiler pan and other utensils and wipe up excess spillage before self-cleaning the oven (if equipped).
27
Do not make any attempt to oper-
ate the electric ignition oven during an electri­cal power failure. Resumption of electric power
when OVEN TEMP and OVEN SET controls are in any position other than OFF will result in automatic ignition of the oven or broiler burner.
For checking the regulator, the inlet pressure must be at least 1" water column pressure greater than the regulator manifold outlet setting. If the regulator is set for 4" of manifold pressure, the inlet pressure must be at least 5". If the regulator is set for 10", the inlet pressure must be at least 11".
In case of a power outage, you can light the sur­face burners on your range with a match. Hold a
lighted match to the burner, then slowly turn the knob to the LITE position. Use extreme caution
when lighting burners this way.
Surface burner in use when electrical power failure occurs will continue to operate normally.
The oven burner and broil burner on your range are lighted by electrical ignition. The oven and broiler cannot be operated in the event of a power failure.
1. Before Installing the Range Remove shipping material
Remove all tape, shipping and packaging materials and the oven rack packaging. Lift up cooktop and remove the two shipping screws from the cooktop burners (see figure 2).
Screws
The gas supply line into the range should be ½” or ¾” I.D. flexible metal appliance connector five feet in length.
3. Seal the Openings
Seal any openings in the wall behind the range and in the floor under the range when hookups are com­pleted.
4. Connect the Range to Gas
Refer to Figures 4 to 7 for recommended connec­tions.
A. Install a manual shut-off valve in the gas line in
an easily accessible location outside of the range. Be sure you know how and where to shut-off the gas supply to the range.
B.Install ½” flare union adaptor supplied with the
connector, to the ½” NPT internal thread on pres­sure regulator.
Gas Connection for Electric Ignition Models
Figure 2
2. Provide an Adequate Gas Supply
This range is designed to operate on natural gas at 4" of manifold pressure or on LP gas at 10" of manifold pressure. It is shipped from the factory set for natural gas. If it is to be used with LP gas, adjustments must be made.
A convertible pressure regulator is connected in se­ries with the manifold of the range and must remain in series with the supply line regardless of whether natural or LP gas is being used.
For proper operation, the maximum inlet pres­sure to the regulator must be no more than 14" of water column (W.C.) pressure.
Flare Union Adaptor
Flexible Appliance
Connector
Pressure Regulator
Figure 3
C.Because solid pipe restricts moving the range we
recommended use of A.G.A. design certified flex­ible metal appliance connector. Connect flexible appliance to flare union.
D.Move range into approximate position and con-
nect flexible appliance connector to gas supply line with proper flare union adaptor. The adaptor supplied with the flexible connector must be used.
E. Check for leaks. Turn the gas supply on the
range and use a liquid leak detector at all joints and connections to check for leaks in the system.
28
3"
3-Wire Polarized
120V. Outlet
32 7/8" ± ¼"
Gas Supply Pipe
25"
Shut-Off Fitting
Union
Back of Range
20"
or Lower
36"
Figure 4
Recommended locations for installing the electrical outlet and pipe opening may be adjusted to meet specific requirements.
Do not use a flame to check for leaks from gas connections. Checking for leaks with a flame may result in a fire or explosion.
Disconnect this range and its individual shutoff valve from the gas supply piping system during any
pressure testing of that system at test pressures greater than 14" of water column pressure (approx. ½” psig).
6 ¾"
36 ¼"
1 7/16"
11 ½ "
End of Pressure Regulator
Solid Pipe Hookup
¾
"
3 ¾"
TOP VIEW
Figure 6
Wall
Counter To p
½" Nipple
Manifold
6"
FRONT VIEW
6 3/8"
2 5/8"
±¼"
Floor
Isolate the range from the gas supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 14" of water column (approx. ½” psig).
Back of Range
½" Close Nipple
Flexible Connector
Flexible Connector Hookup
Recommended Shut-Off Location
Figure 5
29
Solid Pipe Hookup Detail
Figure 7
5. LP/Propane Gas Conversion
A. Pressure Regulator Conversion
Do Not Remove the Pressure Regulator
Remove cap-screw and snap out the nylon gas indicator by pushing it sideways. Turn the nylon gas indicator for type gas (Natural or LP) and snap it back in the cap-screw. Put cap-screw back on gas regulator.
3.Lower main top and apply gas to check for proper flame size. Flame should be steady with approximately ½” blue inner cones and no yellow or orange tips.
L.P.
Figure 8
B. Surface Burner Valves Conversion
Air Shutter
Hood
NAT.
Cap Screw
Nat.
L.P.
Pin
Inner Cone Flame Length
½"
Figure 11
Proper Air Adjustment
If air shutter is adjusted so that too much air flows into the burner, the flame will appear unsteady, possibly not burning all the way around and will be noisy (like a blow torch).
C. Readjust the “LOW” Setting Surface Burner Valve
1. Turn control to LITE until burner ignites.
2. Quickly turn knob down to LOWEST SETTING.
Top Burner Adjustment
Figure 9
1. Lift cooktop to gain access to the surface burner spuds.
2. With ½” wrench, turn spud down or clockwise until snug (approximately 2 ½ turns). This re­stricts the flow of gas through spud to that al­lowed only by the hollow LP metering pin. Do
not overtighten.
Pin
Spud
Natural Gas
Increase Gas Increase Flame Size (Pre-Set at Factory for Natural Gas)
L.P. Gas
Decrease Gas Decrease Flame Size
Figure 10
3. If burner goes out, readjust valve as described in “Adjust the LOW Setting Surface Burner Valve” from Page .
D. Air Adjustment Shutter
Apply gas to the burner and adjust air shutter on burner venturi tube to proper flame. For LP gas, the air shutter is generally left completely open.
Air adjustment shutter
Figure 12
The air adjustment for each burner is located at the open end of the venturi tube and sits on the hood of the valve. The shutter is held in place by friction fit.
30
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