How it Works
Electrolux
Loading...
EXP12HL1W
Service Manual
39 pgs1.78 Mb0

Electrolux EXP09CN1W, EXP09HN1W, EXP12HL1W Service Manual

SERVICE MANUAL
AIR CONDITIONER
Electrolux Home Products Italy S.p.A.
Corso Lino Zanussi, 30
Publication number
I - 33080 Porcia – PN -
599 76 28-75
Fax: + 39 0434 394096
Edition: 01-2013 Rev 0.0
EN
CONTENTS
1. Precaution ............................................................................................................................................. 1
1.1 Safety Precaution. .............................................................................................................................. 1
1.2 Warning ............................................................................................................................................... 1
2. Function and control panel ................................................................................................................. 5
2.1 Function .............................................................................................................................................. 5
2.2 Control panel ...................................................................................................................................... 5
3. Dimension ............................................................................................................................................. 8
4 Refrigerant Cycle Diagram ................................................................................................................... 9
5 Wiring Diagram ..................................................................................................................................... 11
6 Electronic function .............................................................................................................................. 13
6.1 Terms and definitions ...................................................................................................................... 13
6.2 Electric Control working environment ........................................................................................... 13
6.3 Protection function .......................................................................................................................... 13
6.4 Fan-only mode function requirement ............................................................................................ 13
6.5 Cooling mode function requirement .............................................................................................. 13
6.6 Drying mode ..................................................................................................................................... 14
6.7 Heating mode ................................................................................................................................... 15
6.8 Sensor malfunction.......................................................................................................................... 15
6.9 Some standard functions synopsis ............................................................................................... 16
7 Installation details ............................................................................................................................... 17
7.1 Installation instructions .................................................................................................................. 17
7.2 Care and maintenance ..................................................................................................................... 26
8 Basic test procedure........................................................................................................................... 28
8.1 Defective compressor ..................................................................................................................... 28
8.2 Sealed refrigeration system repairs ............................................................................................... 30
8.3 Fan motor .......................................................................................................................................... 32
8.4 Capacitor ........................................................................................................................................... 33
9 Characteristic of temperature sensor ............................................................................................... 34
10 Troubleshooting ................................................................................................................................ 35
1
1. Precaution
1.1 Safety Precaution.
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
Incorrect operation due to ignoring instruction will cause harm or damage.
Before service unit, be sure to read this service manual at first.
1.2 Warning
Installation
Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized service center.
Do not disassemble or repair the product, there is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the cover of control box securely.
There is risk of fire of electric shock.
Always install a dedicated circuit and breaker.
Improper wiring or installation may cause fore or electric shock.
Use the correctly rated breaker of fuse.
There is risk of fire or electric shock.
Do not modify or extend the power cable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the unit by yourself(customer).
There is risk of fire, electric shock, explosion, or injury.
Be caution when unpacking and installing the product.
Sharp edges could cause injury, be especially careful of the case edges and the fins on the condenser and
evaporator.
For installation, always contact the dealer or an Authorized service center.
There is risk of fire, electric shock, explosion, or injury.
Do not install the product on a defective installation stand.
2
It may cause injury, accident, or damage to the product.
Be sure the installation area does not deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and
personal injury.
Do not let the air conditioner run for a long time when the humidity is very high and a door or a
window is left open.
Moisture may condense and wet or damage furniture.
Take care to ensure that power cable could not be pulled out or damaged during operation.
There is risk of fire or electric shock.
Do not place anything on the power cable.
There is risk of fire or electric shock.
Do not plug or unplug the power supply plug during operation.
There is risk of fire or electric shock.
Do not touch (operation) the product with wet hands.
There is risk of fire or electric shock.
Do not place a heater or other appliance near the power cable.
There is risk of fire and electric shock.
Do not allow water to run into electric parts.
It may cause fire, failure of the product, or electric shock.
Do not store or use flammable gas or combustible near the product.
There is risk of fire or failure of product.
Do not use the product in a tightly closed space for a long time.
Oxygen deficiency could occur.
When flammable gas leaks, turn off the gas and open a window for ventilation before turn the
product on.
Do not use the telephone or turn switches on or off. There is risk of explosion or fire.
If strange sounds, or small or smoke comes from product. Turn the breaker off or disconnect the
power supply cable.
There is risk of electric shock or fire.
Stop operation and close the window in storm or hurricane. If possible, remove the product from the
window before the hurricane arrives.
There is risk of property damage, failure of product, or electric shock.
Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the
3
unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
When the product is soaked (flooded or submerged), contact an Authorized service center.
There is risk of fire or electric shock.
Be caution that water could not enter the product.
There is risk of fire, electric shock, or product damage.
Ventilate the product from time to time when operating it together with a stove, etc.
There is risk of fire or electric shock.
Turn the main power off when cleaning or maintaining the product.
There is risk of electric shock.
When the product is not be used for a long time, disconnect the power supply plug or turn off the
breaker.
There is risk of product damage or failure, or unintended operation.
Take care to ensure that nobody could step on or fall onto the outdoor unit.
This could result in personal injury and product damage.
CAUTION.
Always check for gas (refrigerant) leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
A bad connection may cause water leakage.
Keep level even when installing the product.
To avoid vibration of water leakage
Do not install the product where the noise or hot air from the outdoor unit could damage the
neighborhoods.
It may cause a problem for your neighbors.
Use two or more people to lift and transport the product.
Avoid personal injury.
Do not install the product where it will be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins, could
cause product malfunction or inefficient operation.
4
Operational.
Do not expose the skin directly to cool air for long periods of time. (Do not sit in the draft).
This could harm to your health.
Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a
consumer air conditioner, not a precision refrigerant system
There is risk of damage or loss of property.
Do not block the inlet or outlet of air flow.
It may cause product failure.
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the product when removing the air filter. They are very sharp.
There is risk of personal injury.
Do not step on pr put anything on the product. (outdoor units)
There is risk of personal injury and failure of product.
Always insert the filter securely. Clean the filter every two weeks or more often if necessary.
A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage.
Do not insert hands or other object through air inlet or outlet while the product is operated.
There are sharp and moving parts that could cause personal injury.
Do not drink the water drained from the product.
It is not sanitary could cause serious health issues.
Use a firm stool or ladder when cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote control with new ones of the same type. Do not mix old and
new batteries or different types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.
They may burn of explode.
If the liquid from the batteries gets onto your skin or clothes, wash it well with clean water. Do not use
the remote of the batteries have leaked.
The chemical in batteries could cause burns or other health hazards
5
2. Function and control panel
2.1 Function
※ Operation mode: Cooling, Heating, Dry, Fan and Auto.
※ ION (optional)
※ Auto swing function.
※ Timer function.
※ Flexible installation kit.
※ No bucket design.
※ LED display.
※ Sleep mode.
※ Follow me function.(Optional)
※ Washable filter.
※ Self-diagnosis and auto-protection function.
※ Anti-freezing control in cooling or drying mode. Prevent the water being freezed on evaporator by
sensing the evaporator pipe temperature in cooling or drying mode.
※ Auto-restart. When the power supply is interrupted and then restore, the air conditioners automatically
restore the previous function setting.
※ Time Delay Safety. Restarting is for approx. 3 minutes.
2.2 Control panel
EXP09CN1W2,
EXP09HN1WI, EXP12HN1WI
EXP09HN1W5 EXP09CN1W5
6
(1) POWER button
Power switch on/off
(2) SLEEP button
Used to initiate the SLEEP operation.
(3) FAN/ION button (ION is optional)
Control the fan speed. Press to select the fan speed in four steps-LOW, MED, HI and AUTO.
The fan speed indicator light illuminates under different fan settings except AUTO speed. When select
AUTO fan speed, all the fan indicator lights turn dark. NOTE: Press this button for 3 seconds to initiate
ION feature. The ion generator is energized and will help to remove pollen and impurities from the air,
and trap them in the filter. Press it for 3 seconds again to stop the ION feature.
(4) UP (+) and DOWN (-) button
Used to adjust (increasing/decreasing) temperature settings (1 C/2 F increments) in a range of 17 C(62 F)
to 30 C(88 F) or the TIMER setting in a range of 0~24hrs.
NOTE: The control is capable of displaying temperature in degrees Fahrenheit or degrees Celsius. To
convert from one to the other, press and hold the Up and Down buttons at the same time, for 3
seconds.
(5) MODE select button
Select the appropriate operating mode. Each time you press the button, a mode is selected in a sequence
that goes from AUTO, COOL, DRY, FAN and HEAT (cooling only models without). The mode indicator
light illuminates under the different mode settings.
7
(6) Timer button
Used to initiate the AUTO ON start time and AUTO OFF stop time program, in conjuction with the
(+)&(-) buttons. The timer on/off indicator light illuminates under the timer on/off settings.
(7) SWING button
(Applicable to the models with auto swing feature only)
Use to initiate the Auto swing feature when the operation is ON, press the SWING button can stop the
louver at the desired angle.
(8) LED Display
Show the set temperature in "℃" or "℉" and the Auto-timer settings. While on DRY and FAN modes, it
shows the room temperature.
Error codes:
E1- Room temperature sensor error-Unplug the unit and plug it back in. If error repeats, call for service.
E2- Evaporator temperature sensor error- Unplug the unit and plug it back in. If error repeats, call for
service.
E3- Condenser temperature sensor error- Unplug the unit and plug it back in. If error repeats, call for
service
E4- Display panel communication error- Unplug the unit and plug it back in. If error repeats, call for service.
P1- Bottom tray is full - Connect the drain hose and drain the collected water away. If error repeats,
call for service.
(9) FOLLOW ME/TEMP SENSING feature(optional)
NOTE: This feature can be activated from the remote control ONLY. The remote control serves as a
remote thermostat allowing for the precise temperature control at its location.
To activate the Follow Me/Temp Sensing feature, point the remote control towards the unit and press the
Follow Me/Temp Sensing button. The remote display is actual temperature at its location. The remote
control will send this signal to the air conditioner every 3 minutes interval until press the Follow
Me/Temp Sensing button again. If the unit does not receive the Follow Me /Temp Sensing signal during
any 7 minutes interval, the unit will beep to indicate the Follow Me/Temp Sensing mode has ended.
8
3. Dimension
Unit Dimension
W(mm)
H(mm)
D(mm)
Single-hole
467
765
397
9
4 Refrigerant Cycle Diagram
The figure below is a brief description of the important components and their function in what is called
the refrigeration system. (1) This will help to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
LIQUIDSIDE
GAS SIDE
EVAPORATOR
CONDENSER
COMPRESSOR
CAPILIARY TUBE
Loading...
+ 27 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use