Electrolux Diva Service Manual

ELECTROLUX ZANUSSI S.p.A.
Spares Operations Italy Corso Lino Zanussi,30
I - 33080 PORCIA /PN (ITALY) Fax +39 0434 394096
Edition: 2007.03
Publication
number
599 38 72-30
EN
SERVICE MANUAL
DISHWASHERS
DISHWASHER
DIVA
F. S. -
B. I. ­F. I. -
Free-standing Partially integrated Fully integrated
Basic characteristics
Production: ZM Solaro_ITALY
SOI/TD - PR 1/32 599 38 72-30
SOI/TD - PR 2/32 599 38 72-30
TABLE OF CONTENTS
1 INTRODUCTION ........................................................................................................................................................4
1.1 PURPOSE OF THIS SERVICE MANUAL ............................................................................................................4
1.2 PRESENTATION..................................................................................................................................................5
1.3 GENERAL CHARACTERISTICS..........................................................................................................................6
1.4 FIELD OF APPLICATION.....................................................................................................................................6
1.5 ELECTRONIC MODULE ......................................................................................................................................6
1.6 DEFINITION OF STYLINGS AND FUNCTIONS ..................................................................................................7
1.7 STRUCTURAL CHARACTERISTICS.................................................................................................................11
2 STRUCTURAL CHARACTERISTICS.......................................................................................................................12
2.1 BASE ..................................................................................................................................................................12
2.2 DOOR.................................................................................................................................................................12
2.3 TUB ....................................................................................................................................................................14
2.4 HYDRAULIC SYSTEM .......................................................................................................................................15
3 HYDRAULIC AND FUNCTIONAL CHARACTERISTICS ..........................................................................................16
3.1 WATER FILL TANK ............................................................................................................................................17
3.2 WATER SOFTENING SYSTEM .........................................................................................................................17
3.3 SUMP ASSEMBLY .............................................................................................................................................18
3.4 DRYING DUCT...................................................................................................................................................18
4 ELECTRICAL COMPONENTS .................................................................................................................................19
4.1 TERMINAL BLOCK ............................................................................................................................................19
4.2 PUSHBUTTON ...................................................................................................................................................19
4.3 TIMER ................................................................................................................................................................19
4.4 LATCH ASSEMBLY............................................................................................................................................19
4.5 WASHING PUMP ...............................................................................................................................................20
4.6 CAPACITOR.......................................................................................................................................................20
4.7 DRAIN PUMP .....................................................................................................................................................20
4.8 FILL SOLENOID VALVE ....................................................................................................................................20
4.9 TUBE-ENCASED HEATING ELEMENT.............................................................................................................21
4.10 TEMPERATURE THERMOSTAT ......................................................................................................................21
4.11 TEMPERATURE SENSOR.................................................................................................................................21
4.12 TEMPERATURE SENSOR + TURBIDITY SENSOR..........................................................................................21
4.13 INTEGRATED DISPENSER...............................................................................................................................22
4.14 LEVEL & ANTI-OVERFLOW PRESSURE SWITCH...........................................................................................22
4.15 ANTI-FLOODING DEVICE .................................................................................................................................22
5 WASHING SYSTEM.................................................................................................................................................23
5.1 DEFINITION OF THE WASHING CYCLE ..........................................................................................................23
6 HYDRAULIC CIRCUIT..............................................................................................................................................24
6.1 PATH OF WATER INTAKE - "SHORT TANK"....................................................................................................24
6.2 PATH OF WATER INTAKE - "LONG TANK" ......................................................................................................25
6.3 WATER FILL SYSTEM - FUNCTIONAL DESCRIPTION ...................................................................................26
6.4 ANTI-OVERFLOW SAFETY LEVEL...................................................................................................................26
6.5 WATER SOFTENING SYSTEM .........................................................................................................................27
6.6 DEFINITION OF THE REGENERATION SYSTEM ............................................................................................29
7 DEFINITION OF THE DRYING CIRCUIT .................................................................................................................30
7.1 "NORMAL - DRY" DRYING ................................................................................................................................30
7.2 "ACTIVE - DRY" DRYING...................................................................................................................................31
7.3 "TURBO - DRY" DRYING SYSTEM ...................................................................................................................32
SOI/TD - PR 3/32 599 38 72-30
1 INTRODUCTION
1.1 PURPOSE OF THIS SERVICE MANUAL
The purpose of this Service Manual is to provide Service Engineers, who already have the basic knowledge necessary to repair household dishwashers, with information of a general nature regarding the new "DIVA" range of dishwashers.
The aspects described in this document relative to the structural and hydraulic characteristics and the basic circuits are common to all the appliances in the range, both with electromechanical and electronic control systems.
More detailed information regarding individual models may be found in the specific information documents for each specific functionality. This information covers:
Technical characteristics  Circuit diagrams  Exploded diagrams and Lists of spare parts
may be found in the Service Notes and Service Manuals issued separately for each specific model
SOI/TD - PR 4/32 599 38 72-30
1.2 PRESENTATION
NEW TECHNOLOGY: DISHWASHERS CREATED WITH COMPUTER-AIDED DESIGN SYSTEMS
AND BUILT USING MODERN INDUSTRIAL TECHNOLOGY.
RESULT:
Drawing on our vast experience and resources, combined with the latest technical and structural techniques, we have produced this range of innovative appliances to meet the demands of a market that is constantly evolving.
1.2.1 MAIN CHARACTERISTICS
1.2.1.1 STRUCTURAL CHARACTERISTICS:
- Modular and convertible, in three versions: Free-standing, Partially built-in, Fully built-in
- Monobloc load-bearing base in sound-absorbing plastic material.
- Two removable side panels.
- Styling variable to meet the various configurations requested.
- Simplification of free-standing and built-in installation.
- On built-in models, the rear foot can be adjusted from the front of the appliance.
1.2.1.2 HYDRAULIC CHARACTERISTICS:
- Newly-designed integrated hydraulic circuit.
- New integrated sump.
- New water softening system (if featured).
- Softening of regeneration water up to 90°F - 50°D (if featured).
- Optimization of the regeneration system with 5 to 10 levels of regeneration (if featured).
- Manual regulation of the regeneration level, if featured, on electromechanical models, software regulation for electronic models.
1.2.1.3 ELECTRICAL CHARACTERISTICS:
- New washing pump motor.
- New drain pump motor.
- New types of timer.
- New types of electronic boards (PCB).
1.2.1.4 CONTROL AND SAFETY SYSTEMS:
- Measurement of water temperature by means of thermostats or temperature sensors for electronic models.
- Measurement of water fill level by means of a pressure switch.
- Anti-overflow safety system using a pressure switch.
- Anti-leakage safety system using an anti-flooding device.
- Protection against overheating using a safety thermostat (software for electronic models).
- Electrical door aperture safety system.
- Functional protection with constant monitoring (with software control for electronic models).
1.2.1.5 SOUND-PROOFING:
- Improved silence thanks to the use of new materials and new construction technologies.
1.2.1.6 SERVICE:
- Easier access to components thanks to careful positioning, from the two removable side panels and from the frontal plinth.
Electronic models:
- Facilitation of repairs using diagnostics tests and trouble-shooting procedures.
- The washing parameters can be modified to improve washing performance.
SOI/TD - PR 5/32 599 38 72-30
1.3 GENERAL CHARACTERISTICS
Power supply 230 V / 50 Hz (limits 187254 V)
Total power absorption 2300 W (with 2100 W heating element)
Water supply Min. / Max. Pressures: 5 80 N/cm2
Load capacity 9 place settings for 45cm and 12 place settings for 60cm
Noise level db 50 / 56 (A) sound pressure (electromechanical) db 46 / 50 (A) sound pressure (electronic)
Class [AAA] - [AAB] (electronic models)
* Declared consumption [BIO AAB programmes]
- Water - Energy - Duration of cycle 14Lt. - 1,10 KWh - 150 Min
* Example of programme declared to the various consumer institutes (electronic models).
1.4 FIELD OF APPLICATION
Washing system CONTINUOUS (electromechanical) CONTINUOUS /IMPULSE OPERATION (electronic)
Control system TIMER (electromechanical) CONTROL BOARD (electronic)
Water fill level PRESSURE SWITCH CONTROL (electromechanical) PRESSURE SWITCH+SOFTWARE CONTROL (electronic)
Water heating HEATING ELEMENT IN PROTECTIVE TUBE
Temperature control THERMOSTATS (electromechanical) NTC TEMPERATURE SENSOR (electronic)
Drying system NORMAL DRY (electromechanical) ACTIVE DRY (electronic)
TURBO DRY (electronic)
Safety systems HYDRAULIC/ELECTRICAL SYSTEMS (electromechanical) TOTAL PROTECTION: HYDRAULIC/ELECTRICAL +
SOFTWARE (electronic)
Alarms SOFTWARE SYSTEM WITH VISUAL DISPLAY (electronic)
1.5 ELECTRONIC MODULE
Power board MAIN OPERATIONAL CONTROL (built-in microprocessor)
Comandi / Visualizzazione USER-MACHINE INTERFACE
SOI/TD - PR 6/32 599 38 72-30
1.6 DEFINITION OF STYLINGS AND FUNCTIONS
1.6.1 Control panel: - DIVA_ ELM
 Option key  Salt level indicator  Programme selector knob  On/Off key
••••
DEFINITION OF FUNCTIONS
DIVA_ ELM [electromechanical]
DIVA_ ELMDIVA_ ELM
Structure Function Type of control Programmes
Free­Standing / Built- in
Electromechanical
On/Off key
1
>
3_keys
+ knob
1.6.2 Control panel: - DIVA_ E
DIVA_ EDW500
DIVA_ EDIVA_ E
DW500
DW500DW500
••••
DEFINITION OF FUNCTIONS
Structure Function Type of control Programmes
1
>
Free- Standing / Built- in
EDW_500
2_keys
+ knob also as
ON/OFF
1.6.3 Control panel: - DIVA_ E
DIVA_ EDW503
DIVA_ EDIVA_ E
DW503
DW503DW503
••••
DEFINITION OF FUNCTIONS
3
>
3
>
6_progr.
5_progr.
Structure Function Type of control Programmes
Free- Standing / Built- in
EDW_503
On/Off key
1
>
2_keys
3
>
5_progr.
SOI/TD - PR 7/32 599 38 72-30
1.6.4 Control panel: - DIVA_ EDW1001
DIVA_ EDW1001----EDW1100
DIVA_ EDW1001DIVA_ EDW1001
EDW1100----EDW1110
EDW1100EDW1100
Control panel versions  HORIZONTAL  VERTICAL
••••
DEFINITION OF FUNCTIONS
Structure Function Type of control Programmes
Free- Standing / Built- in
EDW_1001 EDW_1100 EDW_1110
1.6.5 Control panel: - DIVA_ EDW1003
DIVA_ EDW1003
DIVA_ EDW1003DIVA_ EDW1003
••••
DEFINITION OF FUNCTIONS
EDW1110
EDW1110EDW1110
On/Off key
3
>
6_keys / leds
3
>
6_ progr.
Structure Function Type of control Programmes
Fully integrated EDW_1003
1.6.6 Control panel: - DIVA_ EDW1500
DIVA_ EDW1500----EDW1510
DIVA_ EDW1500DIVA_ EDW1500
EDW1510
EDW1510EDW1510
Control panel versions  HORIZONTAL  VERTICAL
••••
DEFINITION OF FUNCTIONS
Structure Function Type of control Programmes
Free- Standing / Built- in
EDW_1500 EDW_1510
3
>
On/Off key
3 >
6_ keys /
+ display
On/Off key
6_keys / leds
leds
3 > 6_ progr.
3
>
6_ progr.
SOI/TD - PR 8/32 599 38 72-30
1.6.7 Control panel: - DIVA_ EDW1503
DIVA_ EDW1503
DIVA_ EDW1503DIVA_ EDW1503
••••
DEFINITION OF FUNCTIONS
Structure Function Type of control Programmes
Fully integrated EDW_1503
1.6.8 Control panel: - DIVA_ EDW2000
DIVA_ EDW2000
DIVA_ EDW2000DIVA_ EDW2000
••••
DEFINITION OF FUNCTIONS
On/Off key
3 >
6_ keys /
+ display
leds
3
>
6_ progr.
Structure Function Type of control Programmes
Free- Standing / Built- in
1.6.9 Control panel: - DIVA_ EDW2
DIVA_ EDW2003
DIVA_ EDW2DIVA_ EDW2
••••
DEFINITION OF FUNCTIONS
Structure Function Type of control Programmes
Free- Standing / Built- in EDW_2003
EDW_2000
003
003003
On/Off key
9_ keys /
+ display
leds
On/Off key
7_ keys /
+ display
leds
6_ progr.
6_ progr.
SOI/TD - PR 9/32 599 38 72-30
1.6.10 Control panel: - DIVA_ EDW2
DIVA_ EDW2555500
DIVA_ EDW2DIVA_ EDW2
••••
DEFINITION OF FUNCTIONS
Structure Function Type of control Programmes
00
0000
Free- Standing / Built- in
EDW_2500
1.6.11 Control panel: - DIVA_ EDW2
DIVA_ EDW2555500003333
DIVA_ EDW2DIVA_ EDW2
••••
DEFINITION OF FUNCTIONS
Structure Function Type of control Programmes
Free- Standing / Built- in
EDW_2503
1.6.12 Control panel: - DIVA_ EDW2000
DIVA_ EDW2000 VISI
DIVA_ EDW2000DIVA_ EDW2000
••••
DEFINITION OF FUNCTIONS
VISI
VISI VISI
On/Off key
11_ keys /
+ LCD
On/Off key
4_ keys /
+ LCD
leds
leds
6_ progr.
6_ progr.
Structure Function Type of control Programmes
Free- Standing / Built- in
EDW_2000
VISI
On/Off key
3_ keys / leds
4_ progr.
SOI/TD - PR 10/32 599 38 72-30
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