Figure 27 Remove and cleaning filters............................................................................................... Page41
Figure 28 Remove and cleaning arms ............................................................................................... Page41
INDEX OF TABLES
Ta ble 1Main technical characteristics, performance and consumption..........................................Page13
Ta ble 2Control panel...................................................................................................................... Page31
Ta ble 3Residual risks..................................................................................................................... Page35
Ta ble 4Accessory functions ........................................................................................................... Page39
5
Foreword
The instruction manual (hereinafter Manual) provides the operator with useful information for working correctly and
safely, facilitating him in using the machine (hereinafter “machine”, “dishwasher” or “equipment”).
The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for
improving machine performance in every respect and, above all, preventing injury to persons and animals and damage
to property due to improper operating procedures.
All persons involved in machine transport, installation, starting, use and maintenance, repair and dismantling must consult and carefully read this manual before performing the various operations, for the purpose of avoiding wrong and
improper actions that could negatively affect the machine’s integrity or endanger persons.
The manual must always be available to operators and carefully kept in the place where the machine is used so that it is
immediately at hand for consultation in case of doubts or whenever required.
If, after reading this manual, there are still doubts regarding machine use, do not hesitate to contact the Manufacturer, or
the authorized assistance centre, to receive prompt and precise assistance for better operation and maximum efficiency
of the machine.
During all phases of machine use, always respect the current regulations on safety, work hygiene and environmental
protection. It is the user’s responsibility to make sure the machine is started and operated only in optimal safety conditions for persons, animals and property.
6
ENGLISH
AGENERAL INFORMATION
IMPORTANT
A1Introduction
This chapter describes the symbols used (that mark and
identify the type of warning) and gives the definitions of
terms used in the manual, responsibilities and copyright.
A2Definitions
Listed below are the definitions of the main terms used
in the Manual. Carefully read them before using the
Manual.
Operator
an operator who carries out machine installation, adjustment, use, maintenance, cleaning, repair and transport.
Manufacturer
Electrolux Professional S.p.A. or any other assistance
centre authorized by Electrolux Professional S.p.A..
Operator qualified for normal machine use
an operator who has been informed, instructed and
trained regarding the tasks and hazards involved in normal machine use.
Specialized technician or Technical assistance
an operator instructed/trained by the Manufacturer and
who, based on his professional and specific training,
experience and knowledge of the accident-prevention
regulations, is able to appraise the operations to be carried out on the machine and recognize and prevent possible risks. His professionalism covers the mechanical,
electrotechnical and electronics fields.
Danger
source of possible injury or harm to health.
Hazardous situation
any situation where an operator is exposed to one or
more hazards.
Risk
a combination of probabilities and risks of injury or harm
to health in a hazardous situation.
Guards
safety measures consisting of the use of specific technical means (guards and safety devices) for protecting
operators against dangers.
Guard
an element of a machine used specifically to provide
protection by means of a physical barrier.
Safety device
a device (other than a guard) that eliminates or reduces
the risk; it can be used alone or in combination with a
guard.
Customer
the person who purchased the machine and/or who
manages and uses it (e.g. company, entrepreneur, firm).
Emergency stop device
a group of components intended for the emergency stop
function; the device is activated with a single action and
prevents or reduces damage to persons/machines/property/animals.
Electrocution
an accidental discharge of electric current on a human
body.
A3Typographical conventions
For best use of the manual, and therefore the machine, it
is advisable to have good knowledge of the terms and
typographical conventions used in the documentation.
The following symbols are used in the manual to mark
and identify the various types of hazards:
WARNING!
DANGER FOR THE HEALTH AND
SAFETY OF OPERATORS.
WARNING!
DANGER OF ELECTROCUTION - DAN-
GEROUS VOLTAGE.
Machine guards and protection devices marked with this
symbol must only be opened by qualified personnel,
after disconnecting the power to the machine.
WARNING!
DANGER OF DAMAGE TO THE
MACHINE.
Before servicing, disconnect the electrical service
and place a red tag at the disconnect switch to indicate work is being done on that circuit.
Words and safety warnings further explaining the type of
hazard are placed next to the symbols in the text. The
warnings are intended to guarantee the safety of personnel and prevent damage to the machine or the product
being worked.
The drawings and diagrams given in the manual are not
in scale. They supplement the written information with
an outline, but are not intended to be a detailed representation of the machine supplied.
The numerical values given in the machine installation
diagrams refer to measurements expressed in mm (see
par. E6.2 “Installation diagrams”).
7
Conventionally, the machines are depicted with the rack
feed side on the right (RH); machines with left rack feed
(LH) are depicted only if necessary, in which case the
side will be expressly specified.
Due to its size, the machine is sometimes shown schematically divided into its functional modules in order to
provide a complete view.
A4Machine and Manufacturer’s identification
data
A reproduction of the marking or dataplate on the
machine is given below.
ELX
F. Mod. WT44BR208 Comm. Model WT44BR208
PNC 534071 00 / 9CGX P63096
The dataplate gives the product identification and technical data; the meaning of the information given on it is
listed below.
F. Mod..................factory description of the product
Comm. Model........ trade description
PNC:......................production code number
Ser. No.................. serial number
AC 208V -3ph....... power supply voltage
60 Hz.................... power supply frequency
44.7 kW................. max. power absorbed
2008..................... year of construction
Electrolux Professional S.p.A.
Viale Treviso, 15
33170 Pordenone
(Italy) ................... Manufacturer
The marking plate is located on the left or right side
panel of the equipment, depending on the feed side.
WARNING!
Do not remove, tamper with or make the
machine “CE” marking illegible.
IMPORTANT!
Refer to the data given on the machine
“CE” marking for relations with the Manufacturer (e.g. when ordering spare
parts, etc.).
IMPORTANT!
When disposing of the machine the “CE”
marking must be destroyed.
A5Equipment identification
This manual refers to various rack-type dishwasher
models. For further details regarding your model, refer to
Table 1 “Main technical characteristics, performance
and consumption”.
How to identify the technical data
To identify the technical data (Figure 4) read the factory
description of the product (F.Mod.) on the dataplate,
identify the main machine data and consult the Table 1
“Main technical characteristics, performance and consumption”.
AC 208 V - 3ph
Made in EU
Ser. Nr. 64500001
60 Hz 44.7 kW
ELX
F. Mod. WT44BR208 Comm. Model WT44BR208
PNC 534071 00 / 9CGX P63096
CONFORMS TO ANSI/ UL 921
CONFORMS TO ANSI/ NSF 3
CONFORMS TO CSA C 22.2 No. 168
C1 Main technical characteristics
MODEL44” (208V)
Power supplyElectric
Power supply
voltage
Frequency Hz 60
V208 3ph
Figure 2 Position of marking (machine left)
Figure 4 Technical data identification (Machine left)
8
ENGLISH
How to interpret the factory description
MonthYearEdition
Number
Document
The factory description on the dataplate has the following meaning:
(1)(2)(3)(4)(5)(6)
WT44BR208
DescriptionPossible variables
(1)MarkWT ...
(2)Machine dimension44 = 44” 66 = 66”
(3)Functional levelB = Atmospheric plumbing circuit with boiler,
(4)Rack loadingL = from left to right
(5)Power supply
voltage
(6)
without CU
C= Atmospheric plumbing circuit without
boiler, without CU
R = from right to left
208 = 208V 240= 240V
A6Copyright
This manual is intended for consultation only by the
operator and can be given to third parties only with the
written permission of Electrolux Professional S.p.A..
A7Liability
The instructions supplied with the machine take into
account the Electrolux Professional S.p.A. experience
and knowledge acquired to date. The instructions are
updated to the month and year given in the box located
at the bottom right of the cover. The edition corresponds
to the manual revision number. Every new edition
replaces and cancels the previous ones.
DOC. NO. 5956.583.01
EDITION: 101.2008
•use of the machine by uninformed and untrained personnel;
•non-application of the current provisions in the country of use, concerning safety, hygiene and health in
the workplace.
The Manufacturer declines any liability for damage
caused by arbitrary modifications and conversions carried out by the user or the Customer.
The employer or workplace manager is responsible for
identifying and choosing adequate and suitable personal
protection equipment to be worn by operators, in compliance with current regulations in the country of use.
Electrolux Professional S.p.A. declines any liability for
possible inaccuracies contained in the manual, if due to
printing or translation errors.
Any supplements to the instruction manual the Customer
receives from the Manufacturer must be kept together
with the manual, of which they will form an integral part.
A8Keeping the manual
The manual must be carefully kept for the entire life of
the machine until decommissioning.
The manual must stay with the machine in case of transfer, sale, hire, granting of use or leasing.
A9Users of the manual
This manual is intended for:
•the carrier and handling personnel;
•installation and start-up personnel;
•the employer of machine users and the workplace
manager;
•operators in charge of normal machine use;
•specialized technicians - technical assistance (see
wiring diagram and service manual).
Figure 5 Example of document and
edition identification data.
The Manufacturer declines any liability for damage and
malfunctioning caused by:
•non-compliance with the instructions contained in this
manual;
•repairs not carried out in a workmanlike fashion, and
replacements using spare parts different from those
specified in this manual (the fitting and use of nonoriginal spare parts and accessories can negatively
affect machine operation);
•operations by non-specialized technicians;
•unauthorized modifications or operations;
•inadequate maintenance;
•improper machine use;
•unexpected extraordinary events;
9
BGENERAL DESCRIPTION OF MACHINE
B1General description
The rack-type dishwasher is suitable for washing dishes, glasses, cups, cutlery, trays, containers and receptacles in
plastic and/or steel used for preparing, cooking and serving; as well as various cooking utensils in ceramic and/or metal.
The machine is designed for the above-mentioned applications. Under no circumstances may the machine be used for
other applications or ways not provided for in this manual.
This equipment has been produced to meet the needs for a better work environment and economical efficiency. These
dishwashers are used in restaurants, cafeterias, cooking centres and large institutions.
The special dish racks, that can be equipped with various inserts, offer practical and easy use for obtaining excellent
washing results. Rack handling inside the machine occurs automatically. The electronic system enables complete
supervision of the washing process. The control panel also has a display that shows the operating parameters and signals any anomalies.
In this type of machine the rack is taken from the loading point to the unloading point, through the various washing functions. Systems for scraping and wetting the dishes (e.g. manual prewash spray) and areas for sorting and arranging
them in the racks must be arranged ahead of the dishwasher.
The possible configurations of compact rack-type dishwashers, classified according to the maximum number of racks
washed in one hour, are as follows:
44”66”
Figure 6 View of different configurations of compact rack-type dishwashers
Water with the addition of detergent is sprayed on the dishes in the wash zone through an upper and lower wash arm
system. The purpose of this function is to remove all residuals of food from the dishes. Washing is carried out with water
circulating at a temperature of 71-78 °C / 160-172 °F.
B2.2Rinse zone
Water with the addition of rinse aid is sprayed on the dishes in the rinse zone through a system of arms equipped with
special nozzles. The purpose of this function is to remove all residuals of detergent deriving from the previous wash
phase.
Rinsing is carried out with clean water coming from the water system, heated to a max. temperature of 82-90 °C / 180194°F.
The high temperature ensures satisfactory drying and careful neutralization of bacteria. The addition of rinse aid allows
the water to easily run off the dishes, thus favouring the drying process.
B2.3Prewash zone
Water is sprayed on the dishes in the prewash zone through an upper and lower prewash arm system. The purpose of
this function is to remove the larger food residuals, preparing the dishes for the subsequent wash phase.
Prewash is carried out with water circulating at a max. temperature of 40°C / 104°F in order to prevent food residuals (in
particular proteins) from sticking to the dishes.
B2.4View of module composition
In rack-type dishwashers the various zones just described are thus applied to the various previously defined configurations.
11
CTECHNICAL DATA
C1Main technical characteristics
MODEL44” (208V)44” (240V)66” (208V)66” (240V)
Power supplyElectricElectricElectricElectric
Power supply voltageV208 3PH240 3PH208 3PH240 3PH
Frequency Hz60606060
Max. power. absorbed with boiler
( rise 56 °C / 100 °F)
Max. power. absorbed with boiler
( rise 39 °C / 70 °F)
Max. power. absorbed with boiler
( rise 22 °C / 40 °F)
Max. power. absorbed without boilerkW20.720.721.021.0
Max. current. absorbed with boiler
( rise 56 °C / 100 °F)
Max. current. absorbed with boiler
( rise 39 °C / 70 °F)
Max. current. absorbed with boiler
( rise 22 °C / 40 °F)
Max. current. absorbed without boilerA61.755.064.057.5
Supply water pressurekPa/bar/PSI
Hot water supply temp. with boiler **
( rise 56 °C / 100 °F)
Hot water supply temp. with boiler
( rise 39 °C / 70 °F)
Hot water supply temp. with boiler
( rise 22 °C / 40 °F)
Hot water supply temp. without boiler°C/°F90 / 19490 / 19490 / 19490 / 194
Table 1 Main technical characteristics, performance and consumption
**
If the water supply temperature is lower than the value indicated, the machine could not comply with NSF/ ANSI 3 2003.
(1) The value could increase depending on the work station where measured.
(2) See
Figure 10 (
Electrical connections diagram ).
C2Characteristics of power supply
The AC power supply to the machine must meet the following conditions:
•max. voltage variation ± 6% continuous ± 10% for a short period.
•max. frequency variation ± 1% continuous ± 2% for a short period.
Harmonic distorsion, unbalanced three-phase supply voltage, voltage pulses, interruption, dips and the other electric
characteristics must respect the provisions of point 4.3.2 of Standard EN 60204-1 (IEC 60204-1).
IMPORTANT!
The machine’s power supply must be protected against overcurrents (short circuits and overloads)
by fuses or suitable thermal magnetic circuit breakers.
IMPORTANT!
The dishwasher shall be installed in accordance with local codes, or in the absence of local codes,
installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70,
Canadian Electrical Code (CEC), Part 1, CSA C22.1, and Standard for Ventilation Control and Fire
Protection of Commercial Cooking Operations, NFPA 96.
IMPORTANT!
Customers are requested to follow these instructions, otherwise the Manufacturer does not guaran-
tee the machine for continuous operation and/or against faults.
13
DTRANSPORT, HANDLING AND STORAGE
D1Introduction
Transport (i.e. transfer of the machine from one place to
another) and handling (i.e. transfer inside workplaces)
must occur with the use of special equipment of adequate capacity.
The machine can be transported by road, rail, sea or air.
Except for transport by road, the machine is placed
inside a container in which there are also other
machines. The machines can be positioned inside the
container by the Manufacturer or by the carrier.
IMPORTANT!
Due to its size, during transport one
machine cannot be stacked on top of
another, therefore possible risks of load
overturning are excluded.
The Manufacturer declines any liability for possible damage to the packing and the machine.
On receiving the machine, check that the packing and
components are not damaged. In case of damage,
immediately notify the carrier and the Manufacturer.
If the equipment received has visible or hidden damage,
a claim can be made with the carrier.
Visible losses or damage must be reported in the transport document at the time of delivery. The transport document must be signed by the carrier’s representative
(e.g. the driver). If the transport document is not signed,
the carrier can reject the claim.
The request for inspection must be submitted to the carrier within 15 days in case of non-visible damage or
losses detected only after unpacking the equipment. The
carrier shall arrange an inspection. Keep all the packing
material and contents. Under no circumstances may a
damaged appliance be returned to the manufacturer
without prior notice and written permission.
The machine must only be transported, handled and
stored by qualified personnel, who must have:
-specific technical training and experience;
-knowledge of the safety regulations and applicable
laws in the relevant sectors;
-knowledge of the general safety provisions;
-the ability to recognize and avoid any possible hazard.
The Manufacturer declines any liability whenever transport is undertaken by carriers chosen by the Customer.
IMPORTANT!
Machine transport, handling and storage
personnel must receive adequate
instruction and training on the use of lifting systems and the use of personal protection equipment suitable for the type
of operation performed (e.g. overalls,
safety shoes, gloves and helmet).
D1.1Transport: Instructions for the carrier
During the journey the tightness of the fixing systems
must be checked several times, and in particular:
•just a few km after the start of the journey;
•in case of sudden temperature changes;
•in case of intense cold;
•in case of particularly rough roads.
When removing the anchoring systems, make sure the
stability of the machine parts does not depend on the
anchoring and, therefore, that this operation does not
cause the load to fall off the vehicle.
WARNING!
Do not stand under suspended loads
during the loading/unloading phases.
Unauthorized personnel must not
access the work zone.
IMPORTANT!
The machine’s weight alone is not suffi-
cient to keep it steady.
The transported load can shift:
-when braking;
-when accelerating;
-in corners;
-on particularly rough roads.
If slings in synthetic fibre are used to anchor the
machines, protect them from friction, abrasion and damage caused by possible sharp edges of the load. If there
are sharp edges that can damage the sling, use suitable
corner protectors or sliding tubes.
CAUTION!
When removing the anchoring systems,
make sure the stability of the machine
parts does not depend on the anchoring
and, therefore, that this operation does
not cause the load to fall off the vehicle.
Before unloading the machine components make sure all the anchoring systems are removed.
14
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