Electro 30T-CMT User Manual

5

ELECTRO FREEZE Soft Serve Model 30T-CMT

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H.C. Duke & Son, Inc. P/N 184605 February 2003 Printed In U.S.A.

Operator’s Manual

with Illustrated Parts List

FREEDOM

Series

Soft Serve Twist Freezer

Model 30T-CMT

P/N 184605 - 2/03

360

º

Operator’s Manual

for

Electro Freeze Freedom 360° Series

Soft Serve Twist Freezer

Model 30T-CMT

i

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ELECTRO FREEZE Soft Serve Model 30T-CMT

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Follow these four steps to safety ....

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1. Recognize Safety Information ....Look for this

safety alert symbol throughout this manual.

2. Understand Signal Words ....

DANGER

WARNING

CAUTION

SAFETY FIRST!

When you see this symbol on your freezer or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.

The signal words — DANGER, WARNING and CAUTION — are used with the safety alert symbol (DANGER decals on the freezer may or may not have the safety alert symbol, but the message is the same). Decals with the words DANGER, WARNING or CAUTION appear on the freezer. DANGER identifies the most serious hazard. Decals with the words DANGER or WARNING are typically near specific hazards on the freezer. General precautions are listed on CAUTION safety decals. In this manual, CAUTION messages with the safety alert sym-

bol call attention to safety messages.

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3. Follow Safety Instructions ....

4. Operate Safely ....

ELECTRO FREEZE Soft Serve Model 30T-CMT

SAFETY FIRST!

Read and understand all safety messages in this

Safety First!

manual. Read and understand the decal safety messages on your freezer. Take notice of the location of all decals on the freezer and keep the safety decals in good condition. Check them periodically and replace missing, damaged or illegible safety decals. The safety decals must remain in place and legible for the life of the freezer. If you need new decals, use the information and illustrations on pages iv and v of this manual to identify the decal and order replacements.

DO NOT attempt to operate the freezer until you read and understand all safety messages and the operating instructions in this manual.

DO NOT allow untrained personnel to maintain or service this machine. Failure to follow this instruction may result in severe personal injury. DO NOT operate the freezer unless all service panels and access doors are secured with screws. DO NOT attempt to repair the freezer until the main power supply has been disconnected. Some freezers have more than one disconnect switch. Contact your local Electro Freeze Distributor for authorized service.

iii

4

ELECTRO FREEZE Soft Serve Model 30T-CMT

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Safety Decal Locations

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Do not attempt to operate the freezer until all safety precautions and operating instructions in this manual are read and understood.

Take notice of all warning, caution, instruction and information decals (or labels) on the freezer as shown in the figure to the right. The labels have been put there to help maintain a safe working environment.

The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer. Check labels periodically to be sure they can be recognized as warning labels.

If it is necessary to replace any label, please contact your local authorized Electro Freeze Distributor or H. C. Duke & Son, Inc. When ready to order, you will need to determine the (1) part number, (2) type of label, (3) location of label, and (4) quantity required, and include a return shipping address.

No. Part No. Description (Qty)

1 P/N 165025 Decal — Beater Warning (1) 2 P/N 165126 Decal — Panel Removal Warning (3) 3 P/N 165246 Decal — Pressurized System Warning (1)

iv

You may contact your local authorized Electro Freeze Distributor, as follows

Name: Address:

Phone: or —for factory service assistance —

contact H. C. Duke & Son, Inc., Electro Freeze Service Department by phone or FAX:

Phone: (309) 755-4553



FAX: (309) 755-9858

(The decals on the next page are numbered 1, 2, and 3. Those numbers correspond to the numbers in the table below. The table provides the part number, description, and quantity for each decal.)

:

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Safety Decal Locations

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INSIDE CABINET

3

Hazardous rotating beater shaft. Do not operate unit with dispense head removed

Before removing dispense head:

1. Turn all control switches to "OFF", and

2. Disconnect main power supply. Unit may have more than one power supply.

Pressurized system. Depressurize unit before dismantling mix transfer system.

ELECTRO FREEZE Soft Serve Model 30T-CMT

.

1

!

WARNING

Hazardous moving parts. Machine starts automatically. Do not operate with panel removed.

2

v

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ELECTRO FREEZE Soft Serve Model 30T-CMT

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Safety First ....................................................................................

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ii

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Safety Decal Locations .................................................................. iv

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1 Introduction .................................................................... 1

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2 Note to Installer ............................................................... 1

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3 Specifications .................................................................. 4

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4 Part Names and Functions ........................................... 6

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5 Operator Controls and Indicators ................................ 9

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2.1 Uncrating and Inspection ............................................. 2

2.2 Installation ................................................................... 2

2.3 Electrical Requirements............................................... 3

2.4 Electrical Connections ................................................. 3

3.1 Particulars ................................................................... 4

3.2 Data Plate .................................................................... 4

3.3 Reference Information .................................................. 5

3.4 Installation Date ........................................................... 5

3.5 Dimensions .................................................................. 5

5.1 Selector Switch............................................................ 9

5.2 Day–Night Switch ......................................................... 10

5.3 Mix Transfer System (MTS) Switch................................ 10

5.4 Cabinet Switch............................................................. 10

5.5 Timer ........................................................................... 10

5.6 Reset — Overload ........................................................ 11

5.7 Indicator Light — “ADD MIX” ........................................ 11

1 Introduction

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2 Note to Installer

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184605

The 30T-CMT freezer is designed to produce soft serve ice cream, ice milk, yogurt, and similar frozen dairy products, with a product serving temperature range of 15 to 25°F (-9 to -4°C). If such products are prepared from powdered concentrate, they should be precooled to 40ºF (4°C) prior to introduction to the freezer. Use of other products in this machine is considered misuse (see Warranty).

This manual has been prepared to assist

Make sure all personnel responsible for equipment operation completely read and understand this manual before operating the freezer. When properly operated and maintained, the freezer will produce a consistent quality product.

If you require technical assistance, please contact your local authorized Electro Freeze Distributor as follows:

Name __________________________ Address: _______________________

you in the proper operation and general maintenance of the Electro Freeze Soft Serve Model 30T-CMT.

Your freezer will not compensate for or correct any assembly or priming errors made during the initial start-up; therefore, it is important to follow the assembly and priming procedures detailed in this manual.

_________________________ Phone: _________________________ For factory service assistance — contact

H. C. Duke & Son, Inc., Electro Freeze Service Department as follows:

Phone: (309) 755-4553



FAX: (309) 755-9858

This freezer must be installed and serviced by an Electro Freeze Distributor or authorized service technician in accordance with the installation instructions.

After installation the warranty registration card must be completed and returned to validate the warranty.

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2

2.1 Uncr2.1 Uncr

2.1 Uncr

2.1 Uncr2.1 Uncr

2.2 Installation

Figure 2-1 Machine bolted to Shipping Base

Figure 2-2 Installing Mounting Legs or Casters

aa

ting and Inspectionting and Inspection

a

ting and Inspection

aa

ting and Inspectionting and Inspection

When the unit is received and while the carrier is still present, inspect the shipping carton for any damage that may have occurred in transit. If the SHOCKWATCH® label indicates red and/ or the carton is broken, torn, or punctured

CAUTION Be sure to properly support the machine when removing bolts and installing legs or casters.

CAUTION All materials and connections must conform to local requirements and be in compliance with the National Electrical Code.

note the damage on the carrier’s freight bill and notify the carrier’s local agent immediately. also note on the freight bill

1. Remove the carton from the pallet, and move the machine as close as possible to the permanent location.

2. Remove the shipping bolts on the bottom of the freezer (figure 2-1) and install either the legs or casters (figure 2-

2).

NOTE: Screw

casters or legs all the way in coupling, then adjust out to level.

1. This freezer is designed for indoor use and must be protected from outdoor weather conditions.

2. Where codes permit, Electro Freeze recommends that the freezer be installed on casters and have flexible water and electrical connections for easier service and cleaning.

— continued

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ELECTRO FREEZE Soft Serve Model 30T-CMT

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2.2 Installation (continued)

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2.3 Electrical Requirements

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2.4 Electrical Connections

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3. Air cooled models require a minimum 6 inch (15 cm) clearance on either the side panels or the rear panel for adequate ventilation. Freezers designed with top air discharge require at least 18 inches (45 cm) above the top panel be free of obstructions. Anything blocking ventilation of the freezer (including cone dispensers) will reduce the efficiency of the freezer.

4. Water cooled double models will require a 1/2 inch MPT water inlet and water waste connection. Both condensers are tied together so that one water inlet and one water waste is all

CAUTION To prevent accidental electrical shock, a positive earth ground is required.

1. Always verify electrical specifications on the data plate of each freezer. Data plate specifications will always supersede the information in this manual.

CAUTION To prevent accidenta l electrical shock, a positive earth ground is required.

1. Double freezers with two compressors require one power supply for each side of the freezer. Each side of the freezer operates independently.

2. Check the data plate for fuse size, wire ampacity and electrical specifications.

that is required. The connections are found on the bottom under the compressor mounting area and are clearly tagged “Water Inlet” and “Water Waste.” A manual shut-off valve should be installed in the water inlet line at the time of installation. The water pressure must be between 35-140 psig (241-965 kPa) for proper operation.

5. Place the freezer in the final location and level by adjusting the legs or casters so that it is level side-to-side and the front is approximately ¼ inch (6 mm) lower than the rear to allow proper drainage of the freezing cylinder.

2. Supply voltage must be within + 10% of voltage indicated on the nameplate. Also, on three-phase systems, voltage between phases must be balanced within 2%. (More than a 6 volt difference between any two voltage measurements at 208-230 volts indicates a possible imbalance.) Request your local power company to correct any voltage problem.

3. An easily accessible main power disconnect must be provided for all poles of the wiring to the freezer.

3. Refer to the wiring diagram

provided for proper power connections.

4. Electrical connections are made in the junction box located mid-level behind the left side panel.

5. Use a flexible connection when permissible. All materials and connections must conform to local codes and/or the National Electric Code.

6. For 3 phase freezers beater shaft rotation must be clockwise.

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4

3 Specifications

3.1 Particulars

3.2 Data Plate

Figure 3-1

Always check and verify voltage and amperage on the data plate located on the back panel of each freezer.

30T30T

-CMT-CMT

30T

-CMT

30T30T

-CMT-CMT

Width (in/cm) 26/66 Height (in/cm) 67.5/171 Depth (in/cm) 36.5/93 Weight (lbs/kg) 847/385 Compressor (2) 2 HP/9500 BTUH

Beater Motor 2 HP/1.5 kw Refrigerant 404a Charge* 3.75 lb/1.7 kg Mix Container (2) 30 Qts/28.4 Liters Cylinder (2) 4 Qts/3.8 Liters

*for each side

1.5 kw (Motor)

2.8 kw (Cooling)

The data plate provides important information that the operator should record and have available for parts ordering, warranty and service requests.

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ELECTRO FREEZE Soft Serve Model 30T-CMT

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3.3 Reference Information

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3.4 Installation Date

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3.5 Dimensions

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Figure 3-2

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Write in Reference Information HERE!



Fill in this information as soon as you receive the Electro Freeze 30T-CMT Soft Serve Twist Freezer. The item numbers, encircled, correspond with the callout numbers in figure 3-1.

Fill in the date of installation, and the name, address, and phone number of the installer in the space provided below. This information will be needed when ordering parts or service for the 30T-CMT freezer.

Date of installation: __________________________________

Installed by: __________________________________

Address: __________________________________

__________________________________

Phone: __________________________________

1 Model Number: ________________ 2 Serial Number: ________________ 3 Electrical Spec: Voltage _________

Phase _______ Hertz __________ 4 Maximum Fuse Size: ____________ 5 Minimum Circuit Ampacity: _______

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4 Part Names and Functions

Figure 4-1 Head Assembly

1 HEAD

Encloses the freezing cylinder and provides an opening for product to be dispensed.

2 BUSHING - HEAD

Holds the beater in place at the front of the cylinder.

3 O-RING - HEAD

Seals the head to the freezing cylinder. Must be lubricated.

4 PLUNGER

Seals the product opening in the dispense head when closed. Allows product to flow when open.

5 O-RING - PLUNGER

Seals the plunger in the head. Must be lubricated to seal and slide properly.

6 ROD - PLUNGER

Starts the freezer when dispensing. Must be in place before freezer will operate.

BLEED

7 PLUG - AIR BLEED

Seals the air bleed opening in the dispense head when closed. Allows excess air to be removed from the cylinder in the filling process.

8 O-RING - PLUG

Seals the air bleed plug in the dispense head.

9 PIN - HANDLE

Secures the handle to the dispense head.

10 KNOB - HAND

Secures the dispense head to the freezing cylinder.

11 HANDLE - DISPENSE

Opens and closes the plunger to start and stop the flow of product from the freezer.

12 NOZZLE

Forms the frozen product as it is dispensed.

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4 Part Names and Functions (continued)

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Figure 4-2 Beater Shaft Assembly

1 SHAFT - BEATER

Rotates in the freezing cylinder, blending air and ejecting product.

2 BLADE - SCRAPER REAR

Scrapes the frozen product from the freezing cylinder.

3 BLADE - SCRAPER FRONT

Scrapes the frozen product from the freezing cylinder.

4 SEAL - ASSY. SHAFT

Seals the opening between the freezing cylinder and the beater shaft. Consists of the following 4A, 4B, and 4C.

4A SEAL - BEATER SHAFT

(CUP)

4B WASHER - SHAFT SEAL

(BUSHING)

4C O-RING - SEAL

5 BUSHING - DISPENSE HEAD

Holds the beater in place at the front of the cylinder.

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4 Part Names and Functions (continued)

Figure 4-4 Mix Transfer System (MTS)

1 MIX TRANSFER SYSTEM

Transfers mix and air from the storage cabinet to the freezing cylinder.

2 MTS HANDLE

Moves the MTS Slide up and down to engage the transfer hose with MTS rollers. Allows access to transfer hose.

3 MTS SWING CLAMP

Secures the MTS Slide in position, ensuring contact with rollers. MTS will operate only when swing clamp is secured.

4 MTS SLIDE

Sets the transfer hose in proper position under rollers.

5 PICKUP TUBE

Carries mix from mix container to MTS. Duckbill check valve prevents mix from returning to mix container.

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5 Operator Controls and Indicators

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5.1 Selector Switch 1

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Figure 5-1

The following paragraphs describe the operator controls and indicators. Refer to figure 5-1 for location of these controls and indicators on the freezer.

NOTE: The head must be in place before the beater will operate.

This three-position switch controls the operating mode of your freezer.

a. “CLEAN” (left) — This position operates the beater only (no refrigeration to the cylinder). Always use this mode when performing cleaning and sanitizing operations.

b. “OFF” (center) — In this position the beater motor will not operate and no refrigeration will be provided to the cylinder.

CAUTION

Test operation of the head switch prior to placing the freezer in service. See Section 11, Routine Maintenance, Monthly.

Important: Do not use the “AUTO” position with water or sanitizer in the cylinder — the freezer will be damaged.

c. “AUTO” (right) — This position activates both the beater motor and the refrigeration unit. This is the normal operating position.

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5 Operator Controls and Indicators (continued)

5.2 DAY-NIGHT Switch 2

5.3 Mix Transfer System (MTS) Switch 3

5.4 Cabinet Switch 4

5.5 Timer 5

This two-position switch controls the day and night refrigeration modes.

a. “DAY” (left) — The low tempera- ture thermostat controls the system refrigeration to maintain the product serving temperature between 18 – 21°F (-8 to -6°C). This is the normal operating position.

This two-position switch controls the operation of the MTS located in the refrigerated mix storage cabinet.

a. “MIX ON” (left) — This position

is the normal operating mode. Use this position for priming the cylinder, cleaning and day mode operation.

This two-position switch controls the cabinet refrigeration.

NOTE: Cabinet door must be closed for cabinet refrigeration to operate.

a. “ON” (left) — The cabinet thermostat controls the system refrigeration to maintain a mix temperature of 36– 41°F (2 - 5°C) in the storage cabinet. Use this position when mix is in the storage cabinet but not in the cylinder.

This control will bypass the thermostat, forcing the compressor and beater motor to run up to 3 minutes. Use the timer for for quick start-ups or fast recovery when dispensing large portions.

b. “NIGHT” (right) — The mediumtemperature thermostat controls the system refrigeration to maintain a mix holding temperature of 41°F (5ºC) or below.

b. “OFF” (right) — In this position the MTS will not operate. Use this position for night mode operation.

b. “OFF” (right) — The cabinet will not be refrigerated unless either selector switch is in the “AUTO” position.

NOTE: The cabinet is automatically “ON” when either SELECTOR switch is in the “AUTO” position.

Important: Excessive use of the timer causes freeze-up and damage to the freezer.

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5 Operator Controls and Indicators (continued)

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Figure 5-1

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5.6 Reset — Overload 6

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5.7 Indicator Light — “ADD MIX” 7

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5.8 Probe — “ADD MIX” 8 (not shown)

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This control protects the beater motor against failure from an overload condition by automatically shutting down the freezer. To restart the freezer properly, turn the SELECTOR switch to “OFF” and wait 2-3 minutes. Then depress the red reset button and turn the SELECTOR switch back to the “AUTO” or “CLEAN” position.

When flashing, this light indicates the mix in the mix container is at a low level and should be refilled as soon as possible. Always maintain at least 2 inches (5 cm) of mix in the container. For best operating results keep container full.

For the “ADD MIX” indicator lights to work, the probes must be installed in the mix container, with cords attached and plugged into the receptacles located in the back of the cabinet.

If the overload trips frequently, your freezer should be checked for proper product temperature, overrun and voltage. Contact your Electro Freeze Distributor.

If proper mix level is not maintained, a freeze-up may occur and cause damage to the freezer.

This chart shows the correct positions of the switches for day and night operations.

To turn the entire machine off, switches numbered 1, 3, and 4 must be in the “OFF” position.

Important:

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6 Disassembly and Cleaning

Safety Information

This freezer uses pressure to assure consistent product quality. It is important for your safety that the freezer is depressurized slowly and completely whenever the freezer is to be drained, disassembled, cleaned, or serviced. The safety instructions in this manual will remind you when to check to make sure the freezer is depressurized. When you see this CAUTION statement

CAUTION Make sure freezer is depressurized before proceeding.

the following steps should be taken:

1. Make sure both MTS switches and both selector switches are in the “OFF” position.

2. Place a clean bucket under the dispense head.

3. Slowly open the plungers by pulling down on each of the dispense handles, allowing any pressurized product, cleaning solution, or air to escape.

4. Remove the plunger rods and open the plungers completely.

CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.

5. Open the swing clamps on both mix transfer systems and pull the MTS handle down.

Following these steps will assure that the system is depressurized.

It is important that the freezer be disassembled, washed, lubricated and sanitized before operation.

The cleaning and sanitizing instructions explained in this manual are required to maintain a clean, sanitary freezer. The freezer should be disassembled, cleaned, reassembled, lubricated and sanitized daily to ensure the best possible product quality and freezer operation.

Persons assembling, cleaning or sanitizing the freezer must first wash and sanitize hands and forearms with an approved sanitizer.

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6.1 Cleaning Accessories

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The following accessories shipped with the freezer are necessary for cleaning, sanitizing, and disassembly/assembly:

1. Bottle, Wash: used to flush the hose cavity, roller assembly and plunger.

2. Brush, Cylinder: used to clean the cylinder.

celing of the cabinet, and the pickup tube.

5. Brush, 1 inch diameter 12 inches long: used to clean plunger openings in the dispense head, head bushing and serrated nozzle. Also used to clean

3. Brush, 7/16 inch diameter with

disassembled shaft seal.

an overall length of 12 inches: used to clean transfer hose, air meter hose, and air relief opening in the dispense head.

6. Kit, O-ring: contains all O-rings and seals needing replacement on a regular basis.

4. Brush, 9/16 inch diameter with an overall length of 30 inches: used to clean drain tube, mix feed tube in the

7. Lubricant, Petrol Gel: approved

lubricant for moving parts and O-rings.

8. Sanitizer, Sample: approved sanitizer, Stera-Sheen, also available in 4 lb. jar.

WASH BOTTLE

Figure 6-1 Accessories

500 ML

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6.2 Disassembly Instructions

Figure 6-2 Head Assembly

BLEED

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6.2 Disassembly Instructions (continued)

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Figure 6-3 Shaft Seal

Figure 6-4 MTS

CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.

CAUTION Make sure freezer is depressurized before proceeding.

CAUTION To prevent bacteria growth, remove ALL O-rings when disassembling for cleaning. Failure to do so could create a health hazard.

CUP SEAL

WASHER

O-RING

1. If there is product in the freezer,

refer to Section 9, Closing Procedures,

9.2 Draining Product.

2. Remove the plunger rods (6, figure 6-2) by lifting up and swinging the bottom out and down. Remove hand knobs (10) and pull the dispensing head (1) straight out.

3. Remove the head bushings and beater shafts from the cylinders.

4. Remove scraper blades and shaft seals from the beater shafts.

5. Remove the drip tray (see Replacement Parts Manual, Panel Assembly) and drip tray insert from the front of the freezer.

6. From the dispense head remove the air bleed plugs (7, see figure 6-2) and remove the two O-rings (8) on each one.

7. Remove the handle pin (9), handles (11), plungers (4) and nozzles (12) from the dispense head.

8. Remove O-rings (3) from the dispense head and O-rings (5) from the plungers (4).

9. Remove the cup seals (figure 6-

3) and O-rings from the plastic washers on the shaft seal assemblies.

10. Remove mix containers, covers and low mix probes.

11. Remove MTS hose assemblies from the Mix Transfer Systems by unlocking the swing clamps and pulling the MTS handles down (figure 6-4). For each side loosen the three clamps and separate the parts as shown in figure 7-5.

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6.3 Cleaning Instructions

Figure 6-5 Clean head ports and openings with brush.

NOTE: It is your responsibility to be aware of, and conform to, the requirements for meeting all federal, state, and local laws concerning the frequency of cleaning and sanitizing the freezer.

1. Prepare a three-compartment sink for cleaning, rinsing, and sanitizing parts removed from the freezer, per applicable local health codes. Also prepare a clean surface to air-dry all parts.

Do not use unapproved sanitizer or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.

CAUTION To prevent bacteria growth, remove all O-rings when cleaning. Failure to do so could create a health hazard.

 Important:

CAUTION Electrical shock hazard. Do not splash water on switches or allow water to flow onto electrical components inside the machine.

NOTE: The sanitizer should be mixed

according to the manufacturer’s instructions to yield 100PPM available chlorine solution (example: Stera-Sheen Green Label.) Use warm water (100°-110°F or 38°- 43°C) to wash, rinse, and sanitize.

2. Wash all parts removed from the freezer thoroughly with dish detergent. Clean the following parts with the appropriate supplied brush:

a. The mix container, pickup tube

assemblies, hoses, and probes.

b. The head plunger openings, center plunger ports, O-ring grooves, dispense nozzle mounting rings, and mix ports, as shown in figure 6-5.

— continued

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6.3 Cleaning Instructions (continued)

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and O-rings, plunger O-ring grooves and nozzles, as shown in figure 6-6.

grooves.

scraper blade pin holes as shown in figure 6-7.

Do not leave parts in sanitizer for more than 15 minutes.

and then place them in the sanitizer solution. For proper sanitizing, the parts must remain fully immersed in the sanitizer for 5 minutes. Allow parts to airdry after sanitizing.

solution thoroughly brush; the mix feed tubes from the refrigerated cabinet to the cylinders as shown in figure 6-8, the inside of the cylinders including the back wall, and the inside of the drain tube, as shown in figure 6-9.

Wash in a warm dish detergent solution and rinse with clear water.

and inside of the cabinet with a warm dish detergent solution. Rinse with clear water.

Replace worn brushes.

Use only Electro Freeze

replacement parts. See

Accessories parts list in

Part II of this Manual to

c. The shaft cup seals, washers,

d. The air bleed plug O-ring

e. The beater shaft and the

 Important:

3. After all parts are washed, rinse

4. Using a warm dish detergent

5. Remove the drip tray and insert.

6. Wash the outside of the freezer

original or authorized

order new brushes.

Figure 6-6 Clean O-ring grooves,

seal and nozzle with brush.

Figure 6-7 Clean beater shaft pin holes.

Figure 6-8

Brush inside of cylinder mix

feed tubes.

Figure 6-9 Brush inside of drain

tube.

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7 Assembly

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18

WASHER(BUSHING)-SHAFT SEAL

BLADE-SCRAPER FRONT

BLADE-SCRAPER REAR

SHAFT-BEATER

DO NOT LUBRICATE CUP SEAL

LUBRICATE

WASHER

O-RING

Figure 7-1 Shaft Seal Assembly

SEAL-BEATER SHAFT

O-RING-SHAFT SEAL

BUSHING-DISPENSE HEAD

Figure 7-2 Beater Shaft Assembly

Figure 7-3 Scraper Blade Installation

CUP SEAL

SEAL-ASSY SHAFT

Correct assembly of the freezer is essential to prevent leakage of the product and damage to the freezer. To assemble the freezer you will need an approved lubricant (such as Petrol-Gel). Make sure all parts of the assemblies have been washed and sanitized before assembling. Persons assembling the freezer must first wash and sanitize their hands and forearms with an approved sanitizer. Follow these directions for each cylinder of the freezer.

CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.

1. To assemble the shaft seal, install the cup seal and O-ring on the bushing (see figure 7-1). Apply a light amount of approved sanitary lubricant (such as Petrol-Gel) to the O-ring and the face of the plastic washer opposite the bell portion of the seal. Do not allow any lubricant to come into contact with the bell-shaped rubber portion of the seals.

2. Inst all the shaft seal over the rear of the beater shaft, with the bellshaped portion facing the rear as shown in figure 7-2.

3. Place the scraper blades on the beater shaft, making sure the blades are installed properly (see figure 7-3).

4. Insert the assembled beater shaft into the cylinder by placing the rear blade on the bottom of the cylinder. This will center the beater and allow alignment with the drive coupling. Rotate the beater assembly while pushing, until the shank has engaged the coupling. Repeat for second cylinder assembly.

-continued

184605

Electro 30T-CMT User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 Introduction

2 Note to Installer

2.2 Installation (continued)

2.3 Electrical Requirements

2.4 Electrical Connections

3 Specifications

3.1 Particulars

3.2 Data Plate

3.3 Reference Information

3.4 Installation Date

3.5 Dimensions

4 Part Names and Functions

Figure 4-1 Head Assembly

Figure 4-2 Beater Shaft Assembly

Figure 4-4 Mix Transfer System (MTS)

5 Operator Controls and Indicators

5.2 DAY-NIGHT Switch 2

5.3 Mix Transfer System (MTS) Switch 3

5.4 Cabinet Switch 4

5.5 Timer 5

6 Disassembly and Cleaning

Safety Information

6.1 Cleaning Accessories

6.2 Disassembly Instructions

6.3 Cleaning Instructions

7 Assembly