● Bended indoor coil with treated aluminum fins and coating for improved
efficiency.
● Easy access to the interconnecting tubing and wiring connections, so that
removing the front grill or casing is not necessary.
● Refrigerant pipes can be connected to the indoor unit from 5 different optional
directions.
SM WNGDCI 1-E.1 GB
● Water condensate tray is equipped with two optional drain connections.
● Automatic treated air sweep.
● Low indoor and outdoor noise levels.
● Easy installation and service.
1-1
Page 5
INTRODUCTION
CONTENTS
1.3 Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential
and commercials applications.
● WNG 25, 35
New design is available in LCD and LED versions.
Old design is available in LED version only.
Indoor Unit features:
FeatureWNG 25, 35
DisplayLCD or LED
IonizerYES
ESFYES
Fresh airOptional
Indoor fan motorVariable speed (PG)
Horizontal motorized louverYES
Vertical motorized louverOptional
Heating elementNO
M2L Cable portYES
Dry contact
1.4 Filtration
The WNG DCI Series presents several types of air filters:
● Easily accessible, and re-usable pre-filters (mesh)
● Pre-charged electrostatic filter (disposable)
● Active carbon filter (disposable)
● ESF. Active Electro Static re-usable filter (optional)
1.5 Ionizer (Optional)
A special design Ionizer protected by unique patents integrated into the indoor unit,
generating negative ions to the room providing comfort and upgraded indoor air quality.
Presence detector or (jumper selected)
power shedding
1-2
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1.6 Control
CONTENTS
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provide complete operating function and programming.
Remote controllers: RC-2/3/4/5/7, RC-4i-1, RCW, μBMS.
Networking system Airconet version 4.2 and up, MIU SW version H8 and up.
For further details please refer to the Operational Manual, Appendix A.
1.7 Outdoor Unit
The WNG DCI INV / LEX DCI INV outdoor units can be installed as floor or wall
mounted units by using a wall supporting bracket. The metal sheets are protected
by anti- corrosion paint work allowing long life resistance. All outdoor units are precharged. For further information please refer to the Product Data Sheet, Chapter 2.
● ONG 25 DCI
● ONG 35 DCI
Outdoor Unit Feature
INTRODUCTION
FeatureONG 25, 35 DCI
Display3 LED’s
Base HeaterOptional
Outdoor FanVariable speed DC Inverter
M2L cable PortNo
1.8 Tubing Connections
Flare type interconnecting tubing to be produced on site.
For further details please refer to the Installation Manual, Chapter 9.
1.9 Accessories
ItemDescription
MIU (WNG)MODBUS interface unit
MIU (K)MODBUS interface unit
RS485 Adapter
Base Heater
To be used as an interface
with RCW or μBMS remote
controllers
1.10 Inbox Documentation
SM WNGDCI 1-E.1 GB
M2L cable Port
For further details please refer to Optional Accessories, Chapter 17.
Each unit is supplied with its own installation and operation manuals.
1-3
Page 7
INTRODUCTION
CONTENTS
1.11 Matching Table
1.11.1 R410A
OUTDOOR UNITS
MODELREFRWNG25 DCI WNG35 DCI K25 DCIK35 DCI
INDOOR UNITS
ONG25 DCIR410A
ONG35 DCIR410A
The above table lists outdoor units and WNG indoor units which can be matched together. In
addition the listed outdoor units can be matched with other types of indoor units such as
cassettes.
For further information please refer to the relevant Service Manual.
√√
√√
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PRODUCT DATA SHEET
CONTENTS
2.PRODUCT DATA SHEET
2.1 WNG 25 DCI
Model Indoor UnitWNG 25 DCI
Model Outdoor UnitDCI 25 R410A
Installation Method of PipeFlared
CharacteristicsUnitsCooling Heating
Capacity (4)
Power input (4)kW0.595(0.42-1.0)0.81(0.39-1.6)
EER (Cooling) or COP(Heating) (4)W/W4.20 4.20
Energy efficiency classAA
Fan type & quantityCrossflow x 1
Fan speedsH/M/LRPM1050/900/800
Air flow (1)H/M/Lm3/hr530/430/330
External static pressureMin Pa0
Sound power level (2)H/M/LdB(A)51/ - /39
Sound pressure level(3)H/M/LdB(A) 39/ - /26
Moisture removall/hr1
Condenstate drain tube I.Dmm16
INDOOR
DimensionsWxHxDmm810x285x190
Net Weightkg10.5
Package dimensionsWxHxDmm870x356x282
Packaged weightkg13.5
Units per palletunits28
Stacking heightunits7evels
Refrigerant controlElectronical Expansion Valve
Compressor type,modelSingle Rotary DC Inverter,Panasonic 5RS102XAB
Fan type & quantityPropeller x 1
Fan speedsHRPM830
Air flow Hm3/hr1780
Sound power levelHdB(A)61
Sound pressure level(3)HdB(A)51
DimensionsWxHxDmm795x610x290
Net Weightkg38
Package dimensionsWxHxDmm970x650x394
Packaged weightkg42
Units per palletUnits9
OUTDOOR
Stacking heightunits3 levels
Refrigerant typeR410A
Standard chargekg(7.5m)1.1
Additional charge No need
Operation control type Remote control
Heating elements (Option)kW
Others
Max.tubing lengthm.Max.20
Max.height
difference
Btu/hr8530(4780-12280)11600(5120-17060)
kW2.5(1.4-3.6)3.4(1.5-5.0)
V220-240
Ph1
Hz50
m.Max.10
(1)Airflow in ducted units;at nominal external static pressure.
(2)Sound power in ducted units is measured at air discharge.
(3)Sound pressure level measured at 1-meter distance from unit.
(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
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PRODUCT DATA SHEET
CONTENTS
2.2 WNG 35 DCI
Model Indoor UnitWNG 35 DCI
Model Outdoor UnitDCI 35 R410A
Installation Method of PipeFlared
CharacteristicsUnitsCooling Heating
Capacity (4)
Power input (4)kW0.99(0.42-1.25)1.125(0.39-1.75)
EER (Cooling) or COP(Heating) (4)W/W3.54 3.82
Energy efficiency classAA
Fan type & quantityCrossflow x 1
Fan speedsH/M/LRPM1100/950/800
Air flow (1)H/M/Lm3/hr550/450/350
External static pressureMinPa0
Sound power level (2)H/M/LdB(A) 52/ - /39
Sound pressure level(3)H/M/LdB(A) 40/ - /26
Moisture removall/hr1.5
Condenstate drain tube I.Dmm16
INDOOR
DimensionsWxHxDmm810x285x190
Net Weightkg10.5
Package dimensionsWxHxDmm870x356x282
Packaged weightkg13.5
Units per palletunits28
Stacking heightunits7levels
Refrigerant controlElectronical Expansion Valve
Compressor type,modelSingle Rotary DC Inverter,Panasonic 5RS102XAB
Fan type & quantityPropeller x 1
Fan speedsHRPM830
Air flow Hm3/hr1780
Sound power levelHdB(A)62
Sound pressure level(3)HdB(A)52
DimensionsWxHxDmm795x610x290
Net Weightkg38.5
Package dimensionsWxHxDmm970x650x394
Packaged weightkg42.5
Units per palletUnits9
OUTDOOR
Stacking heightunits3 levels
Refrigerant typeR410A
Standard chargekg(7.5m)1.2
Additional charge No need
Operation control type Remote control
Heating elements (Option)kW
Others
Max.tubing lengthm.Max.20
Max.height
difference
Btu/hr11940(4780-14670)14670(5100-19790)
kW3.5(1.4-4.3)4.3(1.5-5.8)
V220-240
Ph1
Hz50
m.Max.10
1)Airflow in ducted units;at nominal external static pressure.
(2)Sound power in ducted units is measured at air discharge.
(3)Sound pressure level measured at 1-meter distance from unit.
(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
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3. RATING CONDITIONS
CONTENTS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
Power Supply1 PH ,220-240VAC ,50HZ
Connected toIndoor
Maximum Current10A
Inrush Current \
Starting Current\
Circuit Breaker16A
Power Supply wiring no. x cross section 3 X 1.5 mm²
Interconnecting cable no. x cross section 4 X 1.5 mm²
NOTE
(a)
(b)
(a) Inrush current is the current when power is up (charging the DC capacitors
at outdoor unit controller).
(b) Starting current is the current at compressor start up.
Power wiring cord should comply with local lows and electrical
regulations requirements.
The DCI software is fully parametric.
All the model dependent parameters are shown in Blue color and with Italic style [parameter].
The parameters values are given in the last section of this control logic chapter of the service
manual.
11.1.1System Operation Concept
The control function is divided between indoor and outdoor unit controllers. Indoor unit is the
System ‘Master’, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is
the systemnless it enters into a protection mode'Slave’ and it must supply the required capacity
avoiding it from supplying the requested capacity.
The capacity request is transferred via indoor to outdoor communication, and is represented by a
parameter called ‘NLOAD’. NLOAD is an integer number with values between 0 and 127, and it
represents the heat or cool load felt by the indoor unit.
11.1.2Compressor Frequency Control
11.1.2.1 NLOAD setting
The NLOAD setting is done by the indoor unit controller, based on a PI control scheme.
The actual NLOAD to be sent to the outdoor unit controller is based on the preliminary LOAD
calculation, the indoor fan speed, and the power shedding function.
NLOAD limits as a function of indoor fan speed:
Indoor Fan SpeedMaximum NLOAD CoolingMaximum NLOAD Heating
Low
Medium
High
Turbo
Auto
NLOAD limits as a function of power shedding:
ModePower Shedding OFFPower Shedding ON
CoolNo limitNominal Cooling
HeatNo limitNominal Heating
Max NLOADIF1C
Max NLOADIF2C
Max NLOADIF3C
Max NLOADIF4C
Max NLOADIF5C
127
127
127
127
127
11.1.3Target Frequency Setting
The compressor target frequency is a function of the NLOAD number sent from the indoor
controller and the outdoor air temperature.
Basic Target Frequency Setting:
NLOADTarget Frequency
127
10 < NLOAD < 127Interpolated value between minimum and maximum frequency
10
0Compressor is stopped
SM WNGDCI 1-E.1 GB
Maximum frequency
Minimum frequency
11-1
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CONTROL SYSTEM
CONTENTS
Target frequency limits as a function of outdoor air temperature )OAT(:
OAT RangeCool mode limitsHeat mode limits
OATNo limit<6
6≤OAT<15
15 ≤ OAT < 24
24 ≤ OATNo limit
MaxFreqAsOATC
MaxFreqAsOAT1H
MaxFreqAsOAT2H
11.1.4Frequency Changes Control
Frequency change rate is 1 Hz/sec.
11.1.5Compressor Starting Control
Frequency
Step 3
Step 2
Step 1
1
Minute
1
Minute
Time
Min 10 Minutes
11.1.6Minimum On and Off Time
3 minutes.
11.1.7Indoor Fan Control
10 Indoor fan speeds are determined for each model. 5 speeds for cool/dry/fan modes and 5
speeds for heat mode.
When user sets the indoor fan speed to a fixed speed )Low/ Medium/ High(, unit will operate
constantly at set speed.
When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set
according to the cool/heat load.
11.1.7.1Turbo Speed
The Turbo speed is activated during the first 30 minutes of unit operation when auto fan speed is
selected and under the following conditions:
Difference between set point and actual room temperature is bigger then 3 degrees.
Room temperature22 for cooling, or25 for heating.><
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CONTROL SYSTEM
CONTENTS
11.1.8Heating Element Control
Heating element can be started if LOAD0.8mumNLOAD AND Indoor Coil temperature>* Maxi
<45.
The heating element will be stopped when LOAD0.5MaximumNLOAD OR if Indoor Coil<*
Temperature50.>
11.1.9Outdoor Fan Control
7 outdoor fan speeds are determined for each model. 3 speeds for cool and dry modes, and 3
speeds for heat mode, and a very low speed.
Outdoor fan speed is a function of compressor frequency and outdoor air temperature (OAT).
4 routines for fan control are determined. The control routine selection depends on operation
mode, compressor speed, outdoor air temperature (OAT) and heat sink temperature (HST).
RoutineConditions
AHeating with OAT15<
or
Cooling with OAT > 20
0
C
0
C, or HST50>0C
or
Faulty OAT
BCooling with 20
CCooling with 7
DHeating with OAT15>
0
C>OAT>500C
0
C>OAT
0
C
Outdoor Fan Speed
Compressor Frequency (CF)Routine ARoutine BRoutine CRoutine D
CF0OFFOFFOFFOFF=
10 ≤ CF < OFLowFreqLowLowVery LowLow
10 ≤ CF < OFMedFreqMediumLowVery LowLow
OFMedFreq ≤ CFHighLowLowMedium
When compressor is switched to OFF and the heat sink temperature is above 55 degrees, the
outdoor fan will remain ON in low speed for up to 3 minutes.
11.1.10EEV (electronic Expansion valve) Control
EEV opening is defined as EEV = EEVOL+EEV
EEVOLis the initial EEV opening as a function of the compressor frequency, operation mode, unit
model and capacity.
EEV
is a correction value for the EEV opening that is based on the compressor temperature.
CV
During the first 10 minutes of compressor operation EEV
Once the first 10 minutes are over, the correction value is calculated as follow: EEV
EEV
EEV
(N-1) + EEV
CV
is the correction based on the compressor temperature. A target compressor temperature
CTT
CTT
is set depending on frequency and outdoor air temperature, and the actual compressor
temperature is compared to the target temperature to set the required correction to the EEV
opening.
CV
CV
0.=
(n) =
CV
11.1.11Reversing Valve (RV) Control
Reversing valve is on in heat mode.
Switching of RV state is done only after compressor is off for over 3 minutes.
11.1.12Ioniser Control
Ioniser is on when unit is on AND indoor fan is on AND Ioniser power switch (on Ioniser) is on.
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CONTROL SYSTEM
CONTENTS
11.1.13Electro Static Filter )ESF( Control
ESF is on when ESF switch is on, Safety switch is pressed, unit is on, AND indoor fan is on.
11.1.14Base Heater Control
0
When OAT is connected, Base Heater will be on when unit is in heating and OAT<2
When OAT is disconnected, Base Heater will be on when unit is in heating.
C.
11.2Fan Mode
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adngto the differencejustiautomatically according
between actual room temperature and user set point temperature.
11.3Cool Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be ad8usted automatically according to the calculated
NLOAD.
11.4Heat Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adng to the calculated
NLOAD.
11.4.1Temperature Compensation
In wall mounted, ducted, and cassette models, 3 degrees are reduced from room temperature
reading (except when in I-Feel mode), to compensate for temperature difference between high and
low areas in the heated room, and for coil heat radiation on room thermistor.
The temperature compensation can be enabled/disabled by shortening of J2 on the indoor unit
controller.
Indoor fan speed depends on the indoor coil temperature:
CONTROL SYSTEM
ICTST
ICTVLICTTICTHICTL
11.5Auto Cool/Heat Mode
When in auto cool heat mode unit will automatically select between cool and heat mode according
to the difference between actual room temperature and user set point temperature )ΔT(.
Unit will switch from cool to heat when compressor is off for 3 minutes, and ΔT < -3.
Unit will switch from heat to cool when compressor is off for 5 minutes, and ΔT < -3.
11.6Dry Mode
As long as room temperature is higher then the set point, indoor fan will work in low speed and
compressor will work between 0 and MaxNLOADIF1C Hz.
When the room temperature is lower than the set point, compressor will be switched OFF and
indoor fan will cycle 3 minutes OFF, 1 minute ON.
11.7Protections
There are 5 protection codes.
Normal (Norm) – unit operate normally.
Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased.
HzDown1 (D1) – Compressor frequency is reduced by 2 to 5 Hz per minute.
HzDown2 (D2) – Compressor frequency is reduced by 5 to 10 Hz per minute.
Stop Compressor (SC) – Compressor is stopped.
Deicing operation will start when either one of the following conditions exist:
Case 1: OCTOAT – 8 AND TLD<>DI
Case 2: OCTOAT – 12 AND TLD30 minutes.<>
Case 3: OCT is Invalid AND TLDDI>
Case 4: Unit is ust switched to STBY AND OCTj<OAT-8
Case 5: NLOAD0 AND OCTOAT -8=<
OCT – Outdoor Coil Temperature
OAT – Outdoor Air Temperature
TLD – Time from Last Deicing
DI – Deicing Interval (Time Interval Between Two Deicing)
Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and
is 40 minutes in other cases.
Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of
deicing time. If deicing time is shorter then former deicing time, the deicing interval time will be
increased. If deicing time is longer then former deicing time, the deicing interval time will be
decreased.
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CONTROL SYSTEM
T
CONTENTS
11.7.6.2 Deicing Protection Procedure
OCT
12
0
Threshold
COMP
RV
OFAN
EEV
ON
HEAT
COOL
ON
OFF
Any
T1T2
EEVDeicerOpen
36 seconds, T3nds= 6 seco
T1
max. 12 minutes
DT
T3T3
11.8Condensate Water Over Flow Protection
Each of the pins P1, P2, P3 can have two options:
1 – When it is shorted with P4
0 – When it is not shorted to P4
11.8.13 Levels Logic (used in floor/ceiling models)
P2P3Level
00 L0
1 0L1
11 L23&
01 L4
11-8
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Page 34
Water Level
CONTENTS
LEVEL4
LEVEL 3
LEVEL1
Pump
NLOAD
OPER LED
CONTROL SYSTEM
ON
OFF
ANY
0
BLINK
NORMAL
11.8.21 Level Logic (used in all models except for floor/ceiling
models)
P2P3Level
Water Level
OPER
LED
NLOAD
PUMP
Don`t
care
Don`t
care
Overflow
Normal
ON
OFF
BLINK
ANY
0
ON
OFF
1Normal
0Overflow
Overflow when
unit is ON
NLOAD is
forced to 0
8min8min
Overflow when
unit is OFF
8min
11.9Indoor Unit Dry Contact
Indoor unit Dry contact has two alternative functions that are selected by J8.
Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set temperature
according to the following table:
Forced operation ModePre-set Temperature
Cooling200C
0
Heating28
C
11.11On Unit Controls and Indicators
11.11.1Indoor Unit Controller Controls and Indicators For All Models
Except for Floor/Ceiling model
STAND BY
INDICATOR
OPERATION INDICATOR
TIMER INDICATORLights up during Timer and Sleep operation.
FILTER INDICATORLights up when Air Filter needs to be cleaned.
COOLING INDICATOR
HEATING INDICATOR
Mode SWITCH
(COOL/HEAT/OFF)
RESET / FILTER
SWITCH
Lights up when the Air Conditioner is connected to power and ready to
receive the R/C commands
Lights up during operation.
Blinks for 300 msec., to announce that a R/C infraredsignal has
been received and stored.
Blinks continuously during protections (according to the relevant spec
section).
Lights up when system is switched to Cool Mode by using the Mode
Switch on the unit.
Lights up when system is switched Heat Mode by using the Mode
Switch on the unit.
Every short pressing , the next operation mode is selected, in this order
:SB → Cool Mode → Heat Mode → SB →
In long pressing system enters diagnostic mode.
For short pressing:
When Filter LED is on - turn off the FILTER INDICATOR after a clean
filter has been reinstalled.
When Filter LED is off able/disable the buzzer announcer, if
selected.
11-10
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Page 36
11.11.2Indoor Unit Controls and Indicators for LCD Display
Lights up when the Air Conditioner is connected to power and is ready
for operation
1. Lights up during operation.
2. Blinks for 300 msec., to announce that a R/C infraredsignal
has been received and stored.
3. Blinks continuously during protections (according to the relevant spec
section).
Lights up during Timer and Sleep operation.
1. Lights up when Air Filter needs to be cleaned.
2. Blinks during Water Over Flow in PXD models. (Cf. Sect. 7.3)
Lights up when system is switched to Cool Mode by using the Mode
Switch on the unit.
Lights up when system is switched Heat Mode by using the Mode
Switch on the unit.
Lights up in Fan Mode activated by local switches.
L-- Lights up when IFAN setting is Low.
M-- Lights up when IFAN setting is Medium.
H-- Lights up when IFAN setting is High.
A-- Lights up when IFAN setting is Auto.
Each one of the seven indicators indicates the following SPT: 18, 20,
22, 24, 26, 28, 30 ]
o
c[. The odd number temperatures are indicated by
turning on the two adcent indicators.
Press this button to change the speed of the IFAN. Each pressing
change the speed in the sequence of:
..... L → M → H → Auto → L → ...
Pressing this button increases the SPT by 1
Note: The Max SPT is 30
Pressing this button decreases the SPT by 1
Note: The Min SPT is 18
o
C.
o
C.
o
C.
o
C.
Every short pressing , the next operation mode is selected, in this order
:SB → Cool Mode → Heat Mode → SB →
In long pressing system enters diagnostic mode.
Toggle the unit between OPER & STBY modes.
For short pressing:
When Filter LED is on - turn off the FILTER INDICATOR after a clean
filter has been reinstalled.
When Filter LED is off able/disable the buzzer announcer, if
selected.
In long pressing system enters set up mode (if in SB).
11.11.4Outdoor Unit Controller Indicators
Unit has three LED
SB LED is ON when power is ON (230 VAC, even when no communication).
STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode definitions
when either fault or protection occurs.
FAULT LED Blinks according to diagnostics mode definitions when either fault or protection
occurs.
11-12
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CONTROL SYSTEM
CONTENTS
11.12Test Mode
11.12.1Entering Test Mode
System can enter Test mode in two ways:
Automatically when the following conditions exists for 30 minutes continuously:
Model, Set point 16, Room temper= Coo=ature = 27±1, Outdoor temperature = 35±1
Or
Mode = Heat, Set point = 30, Room temperature = 20±1, Outdoor temperature = 7±1
Manually when entering diagnostics with the following settings:
Mode = Cool, Set point = 16
Mode = Heat, Set point = 30
11.12.2Unit Operation in Test Mode
In test mode, the unit will operate in fixed settings according to the indoor fan speed setting:
Indoor Fan Speed SettingUnit Setting
LowMinimum Capacity Setting
HighNominal Capacity Setting
AutoMaximum Capacity Setting
During test mode, protections are disabled, except for stop compressor status.
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CONTROL SYSTEM
CONTENTS
11.13SW Parameters
11.13.1Indoor Units SW Parameters
General Parameters for All Models:
Parameters defining the indoor fan speed as a function of Indoor Coil temperature in
heat mode (ICT):
ICTST Speed ICT to stop indoor fan 25
ICTVLSpeed ICT to go down to very low speed 28
ICTLSpeed ICT to start in very low speed 30
ICTHSpeed ICT to start in increase speed from very low 32
ICTTSpeed ICT to enable Turbo fan speed 40
Model Depended Parameters:
Parameter name
NLOAD limits as a function of selected indoor fan speed
When Power Up – the whole outdoor unit controller, including the wiring, is under HIGH
VOLTAGE
Never open the Outdoor unit before turning off the PowerHIG
When turned off, the system is still charged (400V)yle
It takes about 4 Min. to discharge the system.
Touching the controller before discharging may cause an electrical shock
For safe handling of the controller please refer to section 12.6 below.
12.1Single Split system failures and corrective actions
NoSYMPTOMPROBABLE
CAUSE
1Power supply indicator
(Red LED) does not light
up.
2Unit does not respond to
remote control message
3Unit responds to remote
control message but
Operate indicator (Green
LED) does not light up
(louvers are opened and
Green LED does light
up)
5Indoor fan works when
unit is OFF, and indoor
fan speed is not
changed by remote
control command.
6Compressor does not
start
7Compressor stops
during operation and
Green LED remains on
No power supplyCheck power supply. If power supply
Remote control
message not
reached the indoor
unit
Problem with
display PCB
Unit in heat mode
and coil is still not
warm.
Problem with PCB
or capacitor
PCB problemReplace controller
Electronics control
problem or
protection
Electronic control
or power supply
problem
CORRECTIVE ACTION
is OK, check display and display
wiring. if OK, replace controller.
Check remote control batteries, if
batteries are OK, check display and
display wiring, if OK, replace display
PCB.
If still not OK replace controller.
Replace display PCB.
If still not OK replace controller.
Change to cool mode and check.4Indoor fan does not start
Change to high speed and Check
power supply to motor is higher than
130VAC (for triack controlled motor)
or higher than 220VAC for fixed
speed motors, if OK replace
capacitor, if not OK replace
controller
Perform diagnostics (See 12.3
below), and follow the actions
described.
Perform diagnostics (See 12.3
below), and follow the actions
described.
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TROUBLESHOOTING
CONTENTS
NoSYMPTOMPROBABLE
CAUSE
8Compressor is on but
outdoor fan does not
work
9Unit works in wrong
mode )cool instead of
heat or heat instead of
cool(
10All components are
operating properly but
no cooling or no heating
11Compressor is over
heated and unit does not
generate capacity
12Units goes into
protections and
compressor is stopped
with no clear reason
13Compressor motor is
generating noise and no
suction occurs
14Water leakage from
indoor unit
15Freezing of outdoor unit
in heat mode and
outdoor unit base is
blocked with ice
16Unit operates with wrong
fan speeds or wrong
frequency
Problem with
outdoor electronics
or outdoor fan
Electronics or
power connection
to RV
Refrigerant leakCheck refrigeration system.
EEV problemCheck EEV
Control problem or
refrigeration
system problem
Phase order to
compressor is
wrong
Indoor unit
drainage tube is
blocked
Wrong umperj
settings
CORRECTIVE ACTION
Check outdoor fan motor according
to the procedure in section 12.5.3
below, if not OK replace controller
Check RV power connections, if OK,
Check RV operation with direct
230VAC power supply, if OK,
Replace outdoor controller.
Perform diagnostics )See 12.3
below(, and follow the actions
described.
Check compressor phase order.
Check and open drainage tube.
Connect base heater.
Perform diagnostics (See 12.3
below), and check if units is
operating by EEPROM parameters.
12.2Checking the refrigeration system
Checking system pressures and other thermodynamic measures should be done when system
is in Test Mode (in Test mode, system operates in fixed settings). The performance curves
given in this manual are given for unit performance in test mode when high indoor fan speed is
selected.
Entering test mode:
Set unit to Cool/16 degrees/High indoor fan speed, or Heat/30 degrees/High indoor fan speed,
and enter diagnostics.
12-2
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TROUBLESHOOTING
CONTENTS
12.3Judgment by Indoor/Outdoor Unit Diagnostics
Enter diagnostics mode - press for five seconds Mode button in any operation mode.
Acknowledgment is by 3 short beeps and lights of COOL and HEAT LEDs. Then, every short
pressing of Mode button will scroll between Indoor and Outdoor unit diagnostic modes by the
acknowledgment of 3 short beeps and lighting of COOL and HEAT LED s.'
During the Outdoor unit diagnostics all four Indoor LED’s, (STBY, Operate, Filter and Timer)
are blinking. When Indoor diagnostics is displayed, all four LED’s (STBY, Operate, Filter and
Timer) are ON.
When system enters diagnostics mode, only one fault code is shown. Order of priority is from
the lower to the higher number. Diagnostics is continuously ON as long as power is ON. The
current system operation mode will not be changed.
If no fault occurred in the system, no fault code will be displayed during normal operation
mode. The last fault code will be displayed even if the system has recovered from that
fault. The last fault will be deleted from the EEPROM after the system has exit diagnostics
mode.
In diagnostics mode, system fault / status will be indicated by blinking of Heat d Cool LEDs.
The coding method will be as follows:
Heat LED will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds. Cool
LED will blink during the same 5 seconds according to the following Indoor / Outdoor unit
tables:
Note: 0 – OFF,1-ON
12.3.1Indoor unit Diagnostics
NoProblem54321
1RT-1 is disconnected00001
2RT-1 is shorted00010
3RT-2 is disconnected00011
4RT-2 is shorted00100
5Reserved00101
7Communication mismatch00111
8No Communication01000
No Encoder010019
10Reserved01010
11Outdoor Unit Fault01011
...Reserved
17Defrost protection10001
Deicing Protection10010
18
19Outdoor Unit Protection10011
20Indoor Coil HP Protection10100
12.3.2Indoor unit diagnosis and corrective actions
No.
1
2
3
4
5
6
7
8
9
Fault
Sensor failures of
all types
Communication
mismatch
No Communication
No Encoder
Outdoor Unit Fault
EEPROM Not
Updated
Bad EEPROM
Bad
Communication
Using EEPROM
data
Probable CauseCorrective Action
Check sensor connections or
replace sensor.
Indoor and Outdoor
controllers are with different
Versions.
Communication or grounding
wiring is not good.
Indoor electronics or motorCheckmotorwiring,ifok,.
Outdoor controller problemSwitch to Outdoor.
System is using ROM
parameters and not
EEPROM parameters.
Communication quality is low
Reliability.
No problem. System is using
EEPROM parameters.
Replace Indoor controller.
Check Indoor to Outdoor
wiring and grounding.
replace motor, if still not ok,
replace Indoor controller.
diagnostics.
No action, unless special
parameters are required for
unit operation.
No action, unless special
parameters are required for
unit operation.
Check Indoor to Outdoor
wiring and grounding.
12-4
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Page 45
2XWGRRU XQLW 'LDJQRVWLFV
CONTENTS
No Problem 5 4 3 2 1
1 OCT is disconnected
2OCT is shorted
3 CTT is disconnected
4 CTT is shorted
5 HST is disconnected (when enabled)
6 HST is shorted (when enabled)
7 OAT is disconnected (when enabled)
8 OAT is shorted (when enabled)
9 TSUC is disconnected (when enabled)
10 TSUC is shorted (when enabled)
11 IPM Fault
12 Bad EEPROM
13 DC under voltage
14 DC over voltage
15 AC under voltage
16 IDU/ODU Communication mismatch
17 No Communication
18 Reserved
20 Heat sink Over Heating
21 Deicing
22 Compressor Over Heating
23 Compressor Over Current
24 No OFAN Feedback
25 OFAN locked
26 Compressor Lock
27 Bad Communication
Only one code is shown. Order of priority is 1-24. Diagnostics is continuously
ON as long power is on.
12-5
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TROUBLESHOOTING
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12.3.4Outdoor unit diagnosis and corrective actions
o.
Fault
Sensors failures of all
types
IPM FaultElectronics HW
Bad EEPROMNo action, unless special
DC under/over VoltageElectronics HW
AC under VoltageCheck outdoor unit power
Indoor / Outdoor unit
Communication
mismatch
No CommunicationCommunication or
Compressor LockSwitch unit to STBY and
Bad CommunicationCommunication quality is
Probable CauseCorrective Action
Check sensors
connections or replace
sensors.
Check all wiring and
problem
problem
Indoor and Outdoor
controllers are with
different versions
grounding wiring is not
good.
low reliability
umper settings, if OK,
replace electronics.
parameters are required
for unit operation.
Check outdoor unit power
supply voltage
supply voltage
Replace Indoor controller
Check Indoor to Outdoor
wiring and grounding
restart
Check Indoor to Outdoor
wiring and grounding
12-6
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Page 47
TROUBLESHOOTING
CONTENTS
12.4Judgment by MegaTool
MegaTool is a special tool to monitor the system states.
Using MegaTool requires:
•A computer with RS232C port.
•A connection wire for MegaTool.
•A special MegaTool software.
Use MegaTool according to following procedure:
•Setup MegaTool software: copy the software to the computer.
•Connect RS232C port in computer with MegaTool port in Indoor/Outdoor unit
controller by the connection wire.
•Run the software and choose the COM port, you can monitor the A/C system state
in monitor tab.
12.5Simple procedures for checking the Main Parts
12.5.1Checking Mains Voltage.
Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this
range, abnormal operation of the system is expected. If in range check the Power (Circuit)
Breaker and look for broken or loosed cable lugs or wiring mistake(s).
12.5.2Checking Power Input.
If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor
unit. If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse
and power up again.
Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit.
12.5.3Checking the Outdoor Fan Motor.
Enter Test Mode (where the OFAN speed is high)
Check the voltage between lead wires according to the normal value as following:
•Between red wire and black wire: 310VDC +/- 20V
•Between orange wire and black wire: 15VDC +/- 1V
•Between yellow wire and black wire: 2-6VDC
12.5.4Checking the Compressor.
The compressor is brushless permanence magnetic DC motor. Three coil resistance is
same. Check the resistance between three poles. The normal value should be below 0.5
ohm (TBD).
12.5.5Checking the Reverse Valve (RV).
Running in heating mode, check the voltage between two pins of reverse valve
connector, normal voltage is 220VAC.
12.5.6Checking the electrical expansion valve (EEV).
SM WNGDCI 1-E.1 GB
The EEV has two parts, drive part and valve. The drive part is a step motor
the valve. Check the drive voltage (12VDC). When Outdoor unit is power on, EEV shall
run and have click and vibration.
12-7
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TROUBLESHOOTING
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12.6Precaution, Advise and Notice Items
12.6.1High voltage in Outdoor unit controller.
Whole controller, including the wires that are connected to the Outdoor unit controller may
have the potential hazard voltage when power is on. Touching the Outdoor unit controller
may cause an electrical shock.
Advise: Donnaked lead wire and don t insert finger, conductor or anything''t touch the
else into the controller when power is on.
12.6.2Charged Capacitors
Three large-capacity electrolytic capacitors are used in the Outdoor unit controller.
Therefore, charging voltage (380VDC) remains after power down. Discharging takes
about four minutes after power is off. Touching the Outdoor unit controller before
discharging may cause an electrical shock.
12.6.3Additional advises
•When disassemble the controller or the front panel, turn off the power supply.
•When connecting or disconnecting the connectors on the PCB, hold the whole housing,
dont pull the wire.
•There are sharp fringes and sting on shell. Use gloves when disassemble the A/C
units.
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Page 49
EXPLODED VIEWS AND SPARE PARTS LISTS
CONTENTS
13. EXPLODED VIEWS AND SPARE PARTS LISTS
13.1 Outdoor Unit: ONG 25 / 35 DCI
SM WNGDCI 1-E.1 GB
13-1
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EXPLODED VIEWS AND SPARE PARTS LISTS
CONTENTS
13.2 Outdoor Unit: ONG 25 / 35 DCI
No.Part No.DescriptionUnit
1433218
24526340
3433223
44526476
54527092
6433215
74523060
84526299 Partition1
94526403
104524177 Gas valve (R410A)1
114524176 Liquid valve(R410A)1
124526224 EMI fliter board 901-098-001
134526396 Chock Assy. 167-021-011
144526223 AC-IN connected wire1
154526968 Earthing wire for DCI1
164526222 Fuse connecting wire1
174526300
184526220
194526219
204107Cable clip nylon
20
4519188 4 poles terminal block
21
433229Value cover
22
4522509 4-Way valve coil
23
244526367
4526393
4518952 4-way valve (DCI25)
25
4518951 4-way valve (DCI35)
264526221
274526204
4526775 Compressor top thermistor(CTT)
28
294526774
304526776
314526969
324526828
334526827
344519606
433228Back side net
35
364526368
374526298
384519614
394526480
4519300 Nut M5 L
40
41433225
424519607
Front panel A
Air inlet ring-420
Painting insulation plate
Axial fan OD=401
DC motor for DCI25/35
Motor support
Base painting Assy.
Outdoor DC inverter controller (English)
Therminal sheet
Fuse stand JEF-511B(EHK P/N:150-038-00)
Fuse 65TS(15A,230)150-031-00
4-way valve welding Assy. (DCI25)
4-way valve welding Assy. (DCI35)
Compressor wire
DC Inverter compressor Assy. 5RS102XAB
Outside air thermistor(OAT)
Outside coil thermistor(OCT)
Suction coil thermistor(SUCT)
EEV Coil (CAN-MD 12FKS-1 White)
Electronic expansion value (CAMB20YGFKS-1)
Right side panel
Condenser soldering assy
Bridge
Painting top cover
Gasket for axial fan
Handle
Left side panel painting plate
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
13-2
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EXPLODED VIEWSAND SPARE PARTS LISTS
CONTENTS
13.3 Indoor Unit: N-WNG 25 / 35 LCD DCI
SM WNGDCI 1-E.1 GB
13-3
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EXPLODED VIEWSAND SPARE PARTS LISTS
CONTENTS
13.4 Indoor Unit: N-WNG 25 / 35 LCD DCI
No. Part No. Name Total Quan. Version
1A 4526940Grille A 11
1B 4526941Grille B 11
1C 4526942Grille C 11
1D 4526943Grille D 11
1E 4526944Grille E 11
Grill B
Display panel (Only for grille A)
Display
Air filter
Active carrbon filter
Cold catalyst filter
Frame Assy
Screw cover
Ionizer unit(optional)
Ionizer cover(optional)
R410A evaporator Assy HPI DC WNG9/12
Draining hose
Draining hose (for Australia market)
Gear box Assy
Air outlet
Air outlet Assy (It is including from No.13 to No.19)
Louver support
Upper flap
Lower flap
Vert. louver link
Vert. louver A
Vert. louver B
Vert. louver lock 1
Vert. louver lock 2
Vert. louver lock 3
Motor side cover
Motor cover
Ionizer cable A (optional)
Ionizer power (optional)
Step motor wire
Step motor
Power wire (European plug)
Transformer (optional)
Inddor DC inverter controller 916-512-00
Electrostatic filter (optional)
Power Wire (Electra without plug)
Power Wire (European plug
Power Wire (Airwell for Australia)
Power Wire (Gorenje)
Ionizer Cable
Ionizer Powe
Transformer (Optional)
Indoor DC inverter controller 916-512-00
Filter Frame (Optional)
Terminal Cover11
evaporator Assy HPI DC WNG9/12
(Optional)
ame
(Optional)
otalQuan.Versio
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
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EXPLODED VIEWSAND SPARE PARTS LISTS
CONTENTS
13.9 Outdoor Unit: ONG 25 / 35 DCI (new)
SM WNGDCI 1-E.1 GB
13-9
Page 58
EXPLODED VIEWSAND SPARE PARTS LISTS
CONTENTS
13.10 Outdoor Unit: ONG 25 / 35 DCI (new)
No.Part No.DescriptionUnit
143321824526340
3433223
44526476
5452889600
6433215
74523060
464600016
84526299Partition1
94526403Outdoor DC inverter controller (English)1