Electra WMZ Series Service Manual

Service Manual
WMZ Series
REFRIGERANT
R407C R22
COOLING ONLY HEAT PUMP
DECEMBER 2004
Indoor Units Outdoor Units
WMZ 7 GCZ 7
WMZ 9 GCZ 9 WMZ 12 GCZ 12 WMZ 17 GCZ 14 WMZ 22 GCZ 24
A
LIST OF EFFECTIVE PAGES
Revision Y05-01 Service Manual - WMZ
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ 15 December 2004
Total number of pages in this publication is 151 consisting of the following:
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14-1 – 14-41 ......... 0
15-1 – 15-5 ........... 0
Appendix -A ...........0
• Zero in this column indicates an original page.
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TABLE OF CONTENTS
Revision Y05-01Service Manual - WMZ
Table of Contents
1. INTRODUCTION ...................................................................................................1-1
2. PRODUCT DATA SHEET ......................................................................................2-1
3. RATING CONDITIONS ..........................................................................................3-1
4. OUTLINE DIMENSIONS .......................................................................................4-1
5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1
6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1
7. ELECTRICAL DATA ..............................................................................................7-1
8. WIRING DIAGRAMS .............................................................................................8-1
9. ELECTRICAL CONNECTIONS .............................................................................9-1
10. REFRIGERATION DIAGRAMS .............................................................................10-1
11. TUBING CONNECTIONS ......................................................................................11-1
12. CONTROL SYSTEM .............................................................................................12-1
13. TROUBLESHOOTING ..........................................................................................13-1
14. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................14-1
15. OPTIONAL ACCESSORIES .................................................................................15-1
16. APPENDIX A
1-1
INTRODUCTION
Revision Y05-01Service Manual - WMZ
1. INTRODUCTION
1.1 General
The new WMZ split wall mounted range comprise the ST (cooling only) and RC (heat pump) models, as follows:
Cooling Only WMZ 7ST, WMZ 9ST, WMZ 12ST, WMZ 17ST,
WMZ 22ST
Heat Pump WMZ 7RC, WMZ 9RC, WMZ 12RC, WMZ 17RC,
WMZ 22RC
The indoor WMZ units are available as LED display types only, featuring esthetic design, compact dimensions, and low noise operation.
1.2 Main Features
R22 and R407C models
Microprocessor control.
Infrared remote control with liquid crystal display.
Cross flow fan, allowing low noise level operation.
Indoor coil with treated aluminum fins and coating for improved efficiency.
Easy access to the interconnecting tubing and wiring connections, so that
removing the front grill or casing is not necessary.
Refrigerant pipes can be connected to the indoor unit from 6 different optional
directions.
Automatic treated air sweep.
Low indoor and outdoor noise levels.
Easy installation and service.
1-2
INTRODUCTION
Revision Y05-01 Service Manual - WMZ
1.3 Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential and commercials applications.
It includes:
Casing with air inlet and outlet grills.
tangential fan.
Coil with treated aluminum fins.
Motorized flaps
Multi-speed motor with internal protection
Advanced electronic control box assembly
Interconnecting wiring terminal block
Mounting plate
1.4 Filtration
The WMZ series presents several types of air filters:
Easily accessible, and re-usable pre-filters (mesh)
Pre-charged electrostatic filter (disposable) – optional
Active carbon filter (disposable) – optional
1.5 Control
The microprocessor indoor controller, and an infrared remote control, supplied as standard, provides complete operating function and programming. For further details please refer to the Operation Manual, Appendix A.
1.6 Outdoor Unit
The WMZ outdoor units can be installed as floor or wall mounted units by using a wall supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing long life resistance. All outdoor units are pre-charged. For further information please refer to the Product Data Sheet, Chapter 2.
It includes :
A Rotary Compressor mounted in a soundproofed compartment :
Axial fan.
Outdoor coil with hydrophilic louver fins for RC units.
Outlet air fan grill.
Service valves” flare” type connection.
Interconnecting wiring terminal block.
1-3
INTRODUCTION
Revision Y05-01Service Manual - WMZ
1.7 Tubing Connections
Flare type interconnecting tubing to be produced on site. For further details please refer to the Installation Manual, Appendix A.
1.8 Accessories
ASK (All Season Kit):
For low ambient working conditions in cooling, an ASK can be installed inside the outdoor unit. This kit allows cooling operation down to outdoor temp of -10 ºC by gradually controlling the outdoor fan speed motor.
RCW Wall Mounted Remote Control
The RCW remote control is mounted on the wall, and controls the unit either as an infrared remote control or as a wired controller. The wired controller can control up to 10 Indoor units with the same program settings and adjustments. For further details please refer to Optional Accessories, Chapter 15.
1.9 Inbox Documentation
Each unit is supplied with its own installation and operation manuals.
1.10 Matching Table
1.10.1 R407C / R22
OUTDOOR UNITS
INDOOR UNITS
MODEL REF’ WMZ 7 WMZ 9 WMZ 12 WMZ 17 WMZ 22
GCZ 7 ST/ RC R407C/R22
GCZ 9 ST/ RC R407C/R22
GCZ 12 ST/ RC R407C/R22
GCZ 17 ST / RC R407C/R22
GCZ 22 ST / RC R407C/R22
2-1
PRODUCT DATA SHEET
Revision Y05-01Service Manual - WMZ
1. PRODUCT DATA SHEET
1.1 R407C
Model Indoor Unit WMZ-7 Model Outdoor Unit GCZ-7 Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity
(1)
Btu/hr 6860 6860 7640
kW 2.01 2.01 2.24
Power input
(1)
kW 0.77 0.77 0.72
EER (Cooling) or COP(Heating)
(1)
W/W 2.61 2.61 3.11
Energy efficiency class
D
DD
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 3.4 3.4 3.2 Starting current A 22 Circuit breaker rating A 10
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 970/750 Air flow
(2)
H/M/L m3/hr 360/275 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 47/41
Sound pressure level
(4)
H/M/L dB(A) 34/28 Moisture removal l/hr 0.8 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 815*280*170 Weight kg 8 Package dimensions WxHxD mm 890*240*340 Packaged weight kg 11.5 Units per pallet units 32 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PG135X1C-4DT2 Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 555 Air flow H/L m3/hr 1310 Sound power level H/L dB(A) 63 Sound pressure level
(4)
H/L dB(A) 53 Dimensions WxHxD mm 760*545*245 Weight kg 30 31 Package dimensions WxHxD mm 880*610*310 Packaged weight kg 32.5 Units per pallet Units 12 Stacking height units 3 levels Refrigerant type R407C Refrigerant chargless distance kg/m 0.59kg/4m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+9g/m
Connections between
units
Liquid line In.(mm) Ф 1/4”(6.35) Suction line In.(mm) Ф 3/8”(9.53) Max.tubing length m. Max.10
Max.height difference
m. Max.7
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-2
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - WMZ
Model Indoor Unit WMZ-9 Model Outdoor Unit GCZ-9 Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity
(1)
Btu/hr 8700 8700 9380
kW 2.55 2.55 2.75
Power input
(1)
kW 1.05 1.05 1.02
EER (Cooling) or COP(Heating)
(1)
W/W 2.43 2.43 2.7
Energy efficiency class
E
EE
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 4.6 4.6 4.6 Starting current A 26 Circuit breaker rating A 10
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1070/860 Air flow
(2)
H/M/L m3/hr 390/310 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 50/45 Sound pressure level
(4)
H/M/L dB(A) 38/33 Moisture removal l/hr 1 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 815*280*170 Weight kg 8 Package dimensions WxHxD mm 890*240*340 Packaged weight kg 11.5 Units per pallet units 32 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PG170X1C-4FS2 Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 655 Air flow H/L m3/hr 1370 Sound power level H/L dB(A) 66 Sound pressure level
(4)
H/L dB(A) 56 Dimensions WxHxD mm 760*545*245 Weight kg 31 32 Package dimensions WxHxD mm 880*610*310 Packaged weight kg 33.5 Units per pallet Units 12 Stacking height units 3 levels Refrigerant type R407C Refrigerant chargless distance kg/m 0.83kg/4m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+9g/m
Connections between
units
Liquid line In.(mm) Ф 1/4”(6.35) Suction line In.(mm) Ф 3/8”(9.53) Max.tubing length m. Max.10
Max.height difference
m. Max.7
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-3
PRODUCT DATA SHEET
Revision Y05-01Service Manual - WMZ
Model Indoor Unit WMZ-12 Model Outdoor Unit GCZ-12 Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity
(1)
Btu/hr 10610 10610 11430
kW 3.11 3.11 3.35
Power input
(1)
kW 1.25 1.25 1.28
EER (Cooling) or COP(Heating)
(1)
W/W 2.49 2.49 2.62
Energy efficiency class
E
EE
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 5.5 5.5 5.9 Starting current A 33 Circuit breaker rating A 15
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1270/1000 Air flow
(2)
H/M/L m3/hr 450/385 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 53/45
Sound pressure level
(4)
H/M/L dB(A) 41/33 Moisture removal l/hr 1.5 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 815*280*170 Weight kg 9 Package dimensions WxHxD mm 890*240*340 Packaged weight kg 12 Units per pallet units 32 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PG225X2C-4FS Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 735 Air flow H/L m3/hr 1550 Sound power level H/L dB(A) 68 Sound pressure level
(4)
H/L dB(A) 58 Dimensions WxHxD mm 760*545*245 Weight kg 36 37 Package dimensions WxHxD mm 880*610*310 Packaged weight kg 39.5 Units per pallet Units 12 Stacking height units 3 levels Refrigerant type R407C Refrigerant chargless distance kg/m 1.01kg/4m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+9g/m
Connections between
units
Liquid line In.(mm) Ф 1/4”(6.35) Suction line In.(mm) Ф 1/2”(12.7) Max.tubing length m. Max.15
Max.height difference
m. Max.7
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-4
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - WMZ
Model Indoor Unit WMZ-17 Model Outdoor Unit GCZ-17 Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity
(1)
Btu/hr 17740 18080 18770
kW 5.2 5.3 5.5
Power input
(1)
kW 1.99 2.03 1.95
EER (Cooling) or COP(Heating)
(1)
W/W 2.61 2.61 2.82 Energy efficiency class D D D Power supply V/Ph/Hz 230V/Single/50Hz
Rated current A 9.5 9.8 9.4 Starting current A 45 Circuit breaker rating A 15
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1100/850 Air flow
(2)
H/M/L m3/hr 830/580 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 60/54 Sound pressure level
(4)
H/M/L dB(A) 46/40 Moisture removal l/hr 2.2 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 1115*330*200 Weight kg 13 Package dimensions WxHxD mm 1200*420*300 Packaged weight kg 17 Units per pallet units 16 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PG330X2CS-4KT3 Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 920 Air flow H/L m3/hr 2160 Sound power level H/L dB(A) 66 Sound pressure level
(4)
H/L dB(A) 55 Dimensions WxHxD mm 795*610*290 Weight kg 42 43 Package dimensions WxHxD mm 945*655*395 Packaged weight kg 45 51 Units per pallet Units 9 Stacking height units 3 levels Refrigerant type R407C Refrigerant chargless distance kg/m 1.3kg/7.5m 1.23kg/7.5m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+15g/m
Connections between
units
Liquid line In.(mm) Ф 1/4”(6.35) Suction line In.(mm) Ф 1/2”(12.7) Max.tubing length m. Max.15
Max.height difference
m. Max.7
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-5
PRODUCT DATA SHEET
Revision Y05-01Service Manual - WMZ
Model Indoor Unit WMZ-22 Model Outdoor Unit GCZ-22 Installation Method of Pipe Flared
Characteristics Units Cooling Only Cooling Heating
Capacity
(1)
Btu/hr 23030 22310 23820
kW 6.75 6.54 6.98
Power input
(1)
kW 2.52 2.6 2.66
EER (Cooling) or COP(Heating)
(1)
W/W 2.68 2.52 2.62
Energy efficiency class
D
EE
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 11.7 12.0 12.2 Starting current A 55 Circuit breaker rating A 20
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1300/950 Air flow
(2)
H/M/L m3/hr 990/690 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 64/58 Sound pressure level
(4)
H/M/L dB(A) 50/44 Moisture removal l/hr 2.6 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 1115*330*200 Weight kg 14 Package dimensions WxHxD mm 1200*420*300 Packaged weight kg 18 Units per pallet units 16 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PG420X3CS-4MT1 Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 850 Air flow H/L m3/hr 2480 Sound power level H/L dB(A) 71 Sound pressure level
(4)
H/L dB(A) 61 Dimensions WxHxD mm 846*690*302 Weight kg 62 Package dimensions WxHxD mm 990*720*430 Packaged weight kg 62 62 Units per pallet Units 9 Stacking height units 3 levels Refrigerant type R407C Refrigerant chargless distance kg/m 1.91kg/7.5m 2.09kg/7.5m Additional charge per 1 meter g/m Lin>7.5m:+40g/m
Connections between
units
Liquid line In.(mm) Ф 3/8”(9.53) Suction line In.(mm) Ф 5/8”(15.88) Max.tubing length m. Max.15
Max.height difference
m. Max.7
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-6
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - WMZ
1.2 R22
Model Indoor Unit WMZ-7 Model Outdoor Unit GCZ-7 Installation Method of Pipe Flared
Characteristics Units cooling only Cooling Heating
Capacity
(1)
Btu/hr 7370 7370 7680
kW 2.16 2.16 2.25
Power input
(1)
kW 0.78 0.78 0.70
EER (Cooling) or COP(Heating)
(1)
W/W 2.77 2.77 3.21
Energy efficiency class
D
DC
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 3.5 3.5 3.2 Starting current A 16 Circuit breaker rating A 10
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 970/750 Air flow
(2)
H/M/L m3/hr 360/275 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 47/41 Sound pressure level
(4)
H/M/L dB(A) 34/28 Moisture removal l/hr 0.7 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 813X170X280 Weight kg 8 Package dimensions WxHxD mm 890X340X240 Packaged weight kg 11.5 Units per pallet units 32 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, HITACHI SD134CV-H6AUA Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 555 Air flow H/L m3/hr 1400 Sound power level H/L dB(A) 61 Sound pressure level
(4)
H/L dB(A) 51 Dimensions WxHxD mm 770X245X545 Weight kg 30 Package dimensions WxHxD mm 880X310X610 Packaged weight kg 32.5 Units per pallet Units 12 Stacking height units 3 levels Refrigerant type R22 Refrigerant chargless distance kg/m 0.66kg/4m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+9g/m
Connections between
units
Liquid line In.(mm) 1/4”(6.35) Suction line In.(mm) 3/8”(9.53) Max.tubing length m. Max.10
Max.height difference
m. Max.6
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-7
PRODUCT DATA SHEET
Revision Y05-01Service Manual - WMZ
Model Indoor Unit WMZ-9 Model Outdoor Unit GCZ-9 Installation Method of Pipe Flared
Characteristics Units cooling only Cooling Heating
Capacity
(1)
Btu/hr 8700 8700 9380
kW 2.55 2.55 2.75
Power input
(1)
kW 1 1 1.00
EER (Cooling) or COP(Heating)
(1)
W/W 2.55 2.55 2.75
Energy efficiency class
E
EE
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 4.5 4.5 4.5
Starting current A 26 Circuit breaker rating A 10
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1070/860 Air flow
(2)
H/M/L m3/hr 390/310 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 48/41 Sound pressure level
(4)
H/M/L dB(A) 36/29 Moisture removal l/hr 1.3 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 813X170X275 Weight kg 8 Package dimensions WxHxD mm 890X340X240 Packaged weight kg 11.5 Units per pallet units 32 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PH170X1C-4FS2 Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 655 Air flow H/L m3/hr 1370 Sound power level H/L dB(A) 64 Sound pressure level
(4)
H/L dB(A) 54 Dimensions WxHxD mm 770X245X545 Weight kg 31 Package dimensions WxHxD mm 880X310X610 Packaged weight kg 33.5 Units per pallet Units 12 Stacking height units 3 levels Refrigerant type R22 Refrigerant chargless distance kg/m 0.73kg/4m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+9g/m
Connections between
units
Liquid line In.(mm) 1/4”(6.35) Suction line In.(mm) 3/8”(9.53) Max.tubing length m. Max.10
Max.height difference
m. Max.6
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-8
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - WMZ
Model Indoor Unit WMZ-12 Model Outdoor Unit GCZ-12 Installation Method of Pipe Flared
Characteristics Units cooling only Cooling Heating
Capacity
(1)
Btu/hr 11600 11600 12280
kW 3.4 3.4 3.6
Power input
(1)
kW 1.32 1.32 1.30
EER (Cooling) or COP(Heating)
(1)
W/W 2.58 2.58 2.77 Energy efficiency class E E E Power supply V/Ph/Hz 230V/Single/50Hz
Rated current A 6 6.0 5.9 Starting current A 33 Circuit breaker rating A 15
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1270/1000 Air flow
(2)
H/M/L m3/hr 450/380 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 53/45
Sound pressure level
(4)
H/M/L dB(A) 41/34 Moisture removal l/hr 1.5 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 813X170X280 Weight kg 8.5 Package dimensions WxHxD mm 890X340X240 Packaged weight kg 12 Units per pallet units 32 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PH225X2C-4FS Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 735 Air flow H/L m3/hr 1460 Sound power level H/L dB(A) 66 Sound pressure level
(4)
H/L dB(A) 56 Dimensions WxHxD mm 770*245*545 Weight kg 36 37 Package dimensions WxHxD mm 880X310X610 Packaged weight kg 39.5 Units per pallet Units 12 Stacking height units 3 levels Refrigerant type R22 Refrigerant chargless distance kg/m 1.18kg/4m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+9g/m
Connections between
units
Liquid line In.(mm) 1/4”(6.35) Suction line In.(mm) 1/2”(12.7) Max.tubing length m. Max.10
Max.height difference
m. Max.6
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-9
PRODUCT DATA SHEET
Revision Y05-01Service Manual - WMZ
Model Indoor Unit WMZ-17 Model Outdoor Unit GCZ-17
Installation Method of Pipe Flared
Characteristics Units cooling only Cooling Heating
Capacity
(1)
Btu/hr 17400 17400 18940
kW 5.1 5.10 5.55
Power input
(1)
kW 1.93 1.95 1.90
EER (Cooling) or COP(Heating)
(1)
W/W 2.64 2.62 2.92
Energy efficiency class
D
DD
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 9.4 9.5 9.3 Starting current A 45 Circuit breaker rating A 15
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1100/850 Air flow
(2)
H/M/L m3/hr 830/580 External static pressure Min-Max Pa 0 Sound power level
(3)
H/M/L dB(A) 60/54
Sound pressure level
(4)
H/M/L dB(A) 46/40 Moisture removal l/hr 1.8 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 1115*200*330 Weight kg 13 Package dimensions WxHxD mm 1200*300*420 Packaged weight kg 13 Units per pallet units 16 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary, TOSHIBA PH330X2CS-4KT3 Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 920 Air flow H/L m3/hr 2160 Sound power level H/L dB(A) 66 Sound pressure level
(4)
H/L dB(A) 55 Dimensions WxHxD mm 795*290*610 Weight kg 42 43 Package dimensions WxHxD mm 945*395*655 Packaged weight kg 45 51 Units per pallet Units 9 Stacking height units 3 levels Refrigerant type R22 Refrigerant chargless distance kg/m 1.16kg/7.5m 1.28kg/7.5m Additional charge per 1 meter g/m 4m<Lin<8m:+5g/m Lin>8m:+15g/m
Connections between
units
Liquid line In.(mm) 1/4”(6.35) Suction line In.(mm) 1/2”(12.7) Max.tubing length m. Max.15
Max.height difference
m. Max.7
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-10
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - WMZ
Model Indoor Unit WMZ-22 Model Outdoor Unit GCZ-22 Installation Method of Pipe Flared
Characteristics Units cooling only Cooling Heating
Capacity
(1)
Btu/hr 22690 22310 24530
kW 6.65 6.54 7.19
Power input
(1)
kW 2.35 2.33 2.46
EER (Cooling) or COP(Heating)
(1)
W/W 2.83 2.81 2.92
Energy efficiency class
C
CD
Power supply V/Ph/Hz 230V/Single/50Hz Rated current A 10.4 10.4 11.0 Starting current A 60 Circuit breaker rating A 20
INDOOR
Fan type & quantity Cross flow x 1 Fan speeds H/M/L RPM 1300/950 Air flow
(2)
H/M/L m3/hr 990/690 External static pressure
Min-Max Pa 0
Sound power level
(3)
H/M/L dB(A) 64/58
Sound pressure level
(4)
H/M/L dB(A) 50/44 Moisture removal l/hr 3.1 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 1115*200*330 Weight kg 14 Package dimensions WxHxD mm 1200*300*420 Packaged weight kg 18 Units per pallet units 16 Stacking height units 8 levels
OUTDOOR
Refrigerant control Capillary tube Compressor type, model Rotary,SHV33YC6-U Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 850 Air flow H/L m3/hr 2480 Sound power level H/L dB(A) 70 Sound pressure level
(4)
H/L dB(A) 61 Dimensions WxHxD mm 846*302*690 Weight kg 58 Package dimensions WxHxD mm 990*430*720 Packaged weight kg 62 Units per pallet Units 9 Stacking height units 3 levels Refrigerant type R22 Refrigerant chargless distance kg/m 1.99kg/7.5m 2.14kg/7.5m Additional charge per 1 meter g/m 15m>Lin>7.5m:+57g/m
Connections between
units
Liquid line In.(mm) 3/8”(9.53) Suction line In.(mm) 5/8”(15.88) Max.tubing length m. Max.15
Max.height difference
m. Max.7
Operation control type Remote control Heating elements kW Others
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1 meter distance from unit.
3-1
RATING CONDITIONS
Revision Y05-01Service Manual - WMZ
3. RATING CONDITIONS
Standard conditions in accordance with ISO 5151, ISO 13253 (for ducted units) and EN 14511.
Cooling:
Indoor: 27oC DB 19oC WB Outdoor: 35 oC DB
Heating:
Indoor: 20oC DB Outdoor: 7oC DB 6oC WB
3.1 Operating Limits
3.1.1 R407C
Indoor Outdoor
Cooling
Upper limit 32oC DB 23oC WB 46oC DB Lower limit 21oC DB 15oC WB 10oC DB
Heating
Upper limit
27oC DB 24oC DB 18oC WB
Lower limit 10oC DB -9oC DB -10oC WB
Voltage
1PH 198 – 264 V 3PH 360 – 440 V
3.1.2 R22
Indoor Outdoor
Cooling
Upper limit
32oC DB 23oC WB 46oC DB
Lower limit 21oC DB 15oC WB 10oC DB
Heating
Upper limit
27oC DB 24oC DB 18oC WB
Lower limit 10oC DB -5oC DB -6oC WB
Voltage
1PH
198 – 264 V
3PH 360 – 440 V
4-1
OUTLINE DIMENSIONS
Revision Y05-01Service Manual - WMZ
4. OUTLINE DIMENSIONS
4.1 WMZ 7, 9, 12,
4.2 WMZ 17, 22
4-2
OUTLINE DIMENSIONS
Revision Y05-01 Service Manual - WMZ
4.3 GCZ 7, 9, 12
4.4 GCZ 17
4-3
OUTLINE DIMENSIONS
Revision Y05-01Service Manual - WMZ
4.5 GCZ 22
PERFORMANCE DATA AND PRESSUR E CURVES
Service Manual - WMZ Revision Y05-01 5-1
5. PERFORMANCE DATA
5.1 WMZ7 GCZ7 R22
5.1.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed.
ENTERING AIR WB/DB ID COIL ( °C)
ENTERING AIR
DB OU COIL (°C)
DATA
15/21 17/24 19/27 21/29 23/32
TC
2.20 2.33 2.44 2.55 2.64
SC
1.45 1.54 1.62 1.58 1.61
15
(1)
PI
0.55 0.55 0.56 0.56 0.56
TC
2.18 2.31 2.42 2.53 2.61
SC
1.56 1.65 1.75 1.70 1.73
20
(1)
PI
0.60 0.60 0.60 0.61 0.61
TC
2.10 2.25 2.38 2.48 2.57
SC
1.41 1.51 1.60 1.57 1.61
25
PI
0.65 0.65 0.66 0.66 0.66
TC
1.97 2.12 2.29 2.38 2.46
SC
1.34 1.45 1.56 1.53 1.59
30
PI
0.70 0.71 0.72 0.72 0.72
TC
1.81 1.97
2.16
2.27 2.35
SC
1.26 1.37
1.50
1.48 1.54
35
PI
0.76 0.77
0.78
0.79 0.79
TC
1.64 1.79 1.99 2.10 2.18
SC
1.17 1.29 1.42 1.40 1.46
40
PI
0.81 0.83 0.84 0.85 0.86
TC
1.43 1.58 1.77 1.88 1.97
SC
1.07 1.18 1.33 1.31 1.37
46
PI
0.89 0.91 0.92 0.94 0.95
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
(1) Marked area is below standard operating limits. For operating in low ambient
conditions, refer to Optional Accessories (Chapter 15).
PERFORMANCE DATA AND PRESSURE CURVES
5-2 Revision YO5-01 Service Manual - WMZ
5.1.2 Heating Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL ( °C)
15 20 25
ENTERING AIR
WB OU COIL ( °C)
TH PI TH PI TH PI
-10
1.18 0.56 1.14 0.60 1.09 0.63
-7
1.27 0.57 1.23 0.61 1.18 0.64
-2
1.35 0.58 1.31 0.62 1.26 0.65
2
1.64 0.61 1.58 0.65 1.51 0.69
6
2.32
0.65
2.25 0.70
2.17 0.74
10
2.52
0.69 2.45 0.74 2.39 0.79
15
2.72
0.72 2.66 0.78 2.59 0.83
20
2.87
0.74 2.80 0.81 2.72 0.87
* the above chart includes the weighted deicing infleuence.
LEGEND
TH – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
5.2 Capacity Correction Factor Due to Tubing Length
5.2.1 Cooling
TOTAL TUBING LENGTH
3m
7.5m
10m 15m 20m 25m 30m 40m 50m
1.05
1
0.968 --- --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
5.2.2 Heating
TOTAL TUBING LENGTH
3m
7.5m
10m 15m 20m 25m 30m 40m 50m
1.06
1
0.965 --- --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
PERFORMANCE DATA AND PRESSURE CURVES
Service Manual – WMZ Revision Y05-01 5-3
5.3 Pressure Curves.
5.3.1 Cooling.
Suction Pre ssure VS.O ut door Tem p
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
15 20 25 30 35 40 46
Out door Temp. ( DB oC )
Suction Pressur e ( Bar[ g] )
15/21(WB/ DB º C) 17/24(WB/ DB º C) 19/27(WB/ DB º C) 21/29(WB/ DB º C) 23/32(WB/ DB º C)
Discharge Pressur e VS.Outdoor Temp
8
10
12
14
16
18
20
22
24
26
28
30
15 20 25 30 35 40 46
Out door Temp.(DB oC )
Discharge Pressure ( Bar[ g] )
15/21(WB/DB ºC) 17/24(WB/DB ºC) 19/27(WB/DB ºC) 21/29(WB/DB ºC) 23/32(WB/DB ºC)
PERFORMANCE DATA AND PRESSURE CURVES
5-4 Revision YO5-01 Service Manual - WMZ
5.3.2 Heating.
Sucti on Pr es sur e VS. O utdoor Temp
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
-10 -5 0 5 10 15 20
Out door Temp.( W B oC )
Suction Pressur e( Bar[ g])
15 DB (º C) 20 DB (º C) 25 DB (º C)
Dischar g e Pr ess ur e VS. Outdoor Tem p
10
12
14
16
18
20
22
-10 -5 0 5 10 15 20
Out door Tem p . ( W B oC )
Discharge Pressure(Bar[ g] )
25 DB (º C) 20 DB (º C) 15 DB (º C)
PERFORMANCE DATA AND PRESSURE CURVES
Service Manual – WMZ Revision Y05-01 5-5
5.4 WMZ9 GCZ9 R22
5.4.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed.
ENTERING AIR WB/DB ID COIL ( °C)
ENTERING AIR
DB OU COIL (°C)
DATA
15/21 17/24 19/27 21/29 23/32
TC
2.60 2.75 2.88 3.01 3.11
SC
1.64 1.74 1.84 1.79 1.82
15
(1)
PI
0.71 0.71 0.71 0.72 0.72
TC
2.58 2.73 2.86 2.98 3.09
SC
1.84 1.95 2.06 2.00 2.05 20
(1)
PI
0.77 0.77 0.78 0.78 0.78
TC
2.47 2.65 2.81 2.93 3.03
SC
1.60 1.71 1.81 1.78 1.82
25
PI
0.83 0.84 0.84 0.85 0.85
TC
2.32 2.50 2.70 2.81 2.91
SC
1.52 1.64 1.77 1.74 1.81
30
PI
0.90 0.91 0.92 0.93 0.93
TC
2.14 2.32
2.55
2.68 2.78
SC
1.43 1.56
1.70
1.68 1.75
35
PI
0.97 0.98
1.00
1.01 1.01
TC
1.94 2.12 2.35 2.47 2.58
SC
1.33 1.46 1.61 1.58 1.66
40
PI
1.04 1.06 1.08 1.09 1.10
TC
1.68 1.86 2.09 2.22 2.32
SC
1.21 1.34 1.51 1.48 1.55
46
PI
1.15 1.16 1.18 1.20 1.21
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C) DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
(1) Marked area is below standard operating limits. For operating in low ambient
conditions, refer to Optional Accessories (Chapter 15).
PERFORMANCE DATA AND PRESSURE CURVES
5-6 Revision YO5-01 Service Manual - WMZ
5.4.2 Heating Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL ( °C)
15 20 25
ENTERING AIR
WB OU COIL ( °C)
TH PI TH PI TH PI
-10
1.44 0.80 1.39 0.85 1.33 0.90
-7
1.55 0.82 1.50 0.87 1.44 0.91
-2
1.65 0.83 1.60 0.88 1.54 0.93
2
2.01 0.87 1.93 0.93 1.84 0.98
6
2.83
0.94
2.75 1.00
2.65 1.06
10
3.08
0.99 3.00 1.06 2.92 1.13
15
3.33
1.03 3.25 1.11 3.16 1.18
20
3.51
1.06 3.42 1.15 3.33 1.24
* the above chart includes the weighted deicing infleuence.
LEGEND
TH – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
5.5 Capacity Correction Factor Due to Tubing Length
5.5.1 Cooling
TOTAL TUBING LENGTH
3m
7.5m
10m 15m 20m 25m 30m 40m 50m
1.06
1
0.956 --- --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
5.5.2 Heating
TOTAL TUBING LENGTH
3m
7.5m
10m 15m 20m 25m 30m 40m 50m
1.07
1
0.946 --- --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
PERFORMANCE DATA AND PRESSURE CURVES
Service Manual – WMZ Revision Y05-01 5-7
5.6 Pressure Curves.
5.6.1 Cooling.
Suction Pre ssure VS.O ut door Tem p
3.0
3.5
4.0
4.5
5.0
5.5
6.0
15 20 25 30 35 40 46
Outdoor Temp.(DB oC )
Suction Pressure (Bar[g])
15/21(WB/ DB ºC) 17/24(WB/ DB ºC) 19/27(WB/ DB ºC) 21/29(WB/ DB ºC) 23/32(WB/ DB ºC)
Discharge Pressur e VS.Outdoor Temp
8
10
12
14
16
18
20
22
24
26
28
30
15 20 25 30 35 40 46
Out door Tem p. ( DB oC )
Discharge Pressure ( Bar[ g] )
15/21(WB /DB ºC) 17/24(W B/ DB ºC) 19/27(W B/ DB ºC) 21/29(W B/ DB ºC) 23/32(W B/ DB ºC)
PERFORMANCE DATA AND PRESSURE CURVES
5-8 Revision YO5-01 Service Manual - WMZ
5.6.2 Heating.
Sucti on Pr es sur e VS. O utdoor Temp
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
-10-5 0 5 101520
Out door Tem p.( WB oC )
Suction Pressur e( Bar[ g] )
15 DB (ºC) 20 DB (ºC) 25 DB (ºC)
Dischar g e Pr ess ur e VS. Outdoor Tem p
10
12
14
16
18
20
22
24
26
-10-5 0 5101520
Out door Tem p . ( W B oC )
Discharge Pressure( Bar[ g] )
25 DB (º C) 20 DB (º C) 15 DB (º C)
PERFORMANCE DATA AND PRESSURE CURVES
Service Manual – WMZ Revision Y05-01 5-9
5.7 WMZ12 GCZ12 R22
5.7.1 Cooling Mode at 7.5m Tubing Connection. 230V : Indoor Fan at High Speed.
ENTERING AIR WB/DB ID COIL ( °C)
ENTERING AIR
DB OU COIL (°C)
DATA
15/21 17/24 19/27 21/29 23/32
TC
3.47 3.67 3.84 4.01 4.15
SC
2.24 2.38 2.51 2.45 2.49
15
(1)
PI
0.94 0.94 0.94 0.95 0.95
TC
3.43 3.64 3.81 3.98 4.11
SC
2.45 2.60 2.75 2.67 2.73 20
(1)
PI
1.01 1.02 1.02 1.03 1.03
TC
3.30 3.54 3.74 3.91 4.05
SC
2.18 2.34 2.47 2.43 2.49
25
PI
1.09 1.10 1.11 1.12 1.12
TC
3.09 3.33 3.60 3.74 3.88
SC
2.07 2.24 2.42 2.37 2.46
30
PI
1.18 1.20 1.21 1.22 1.23
TC
2.86 3.09
3.40
3.57 3.71
SC
1.95 2.12
2.32
2.29 2.39
35
PI
1.28 1.30
1.32
1.33 1.34
TC
2.58 2.82 3.13 3.30 3.43
SC
1.81 2.00 2.19 2.16 2.26
40
PI
1.38 1.40 1.42 1.44 1.45
TC
2.24 2.48 2.79 2.96 3.09
SC
1.65 1.83 2.06 2.02 2.11
46
PI
1.51 1.54 1.56 1.58 1.60
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C) DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
(1) Marked area is below standard operating limits. For operating in low ambient
conditions, refer to Optional Accessories (Chapter 15).
PERFORMANCE DATA AND PRESSURE CURVES
5-10 Revision YO5-01 Service Manual - WMZ
5.7.2 Heating Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL ( °C)
15 20 25
ENTERING AIR
WB OU COIL ( °C)
TH PI TH PI TH PI
-10
1.89 1.04 1.82 1.11 1.75 1.16
-7
2.03 1.07 1.96 1.12 1.89 1.19
-2
2.16 1.08 2.09 1.14 2.02 1.21
2
2.63 1.13 2.52 1.20 2.41 1.27
6
3.71
1.22
3.60 1.30
3.47 1.38
10
4.03
1.28 3.92 1.37 3.82 1.47
15
4.36
1.34 4.25 1.44 4.14 1.53
20
4.59
1.38 4.48 1.50 4.36 1.61
* the above chart includes the weighted deicing infleuence.
LEGEND
TH – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
5.8 Capacity Correction Factor Due to Tubing Length
5.8.1 Cooling
TOTAL TUBING LENGTH
3m
7.5m
10m 15m 20m 25m 30m 40m 50m
1.05
1
0.972 0.916 --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
5.8.2 Heating
TOTAL TUBING LENGTH
3m
7.5m
10m 15m 20m 25m 30m 40m 50m
1.05
1
0.974 0.922 --- --- --- --- ---
* Minimum recommended tubing length between indoor and outdoor units is 3m.
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