Electra ELSI-JYD009-H11, ELSI-JYD012-H11, ELSI-JYD018-H11, ELAU-VBZ214-H11, ELAU-VBZ318-H11 Service Manual

...
VBZ214-318-430
Indoor Units Outdoor Units
ELSI-JYD009-H11 ELSI-JYD012-H11 ELSI-JYD018-H11
ELAU-VBZ214-H11 ELAU-VBZ318-H11
ELAU-VBZ430-H11
REFRIGERANT
R410A HEAT PUMP
JUNE- 2011
SM VBZ H11 1-A.1 GB
Version:1
LIST OF EFFECTIVE PAGES
A Service Manual –VBZ DCI 1-A.1 GB
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by “Revision #” in the footer of each effected page
(when none indicates any changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 01........ 14 Nov, 10
Total number of pages in this publication is 82 consisting of the following:
Page No.
Revision No. #
Page
No.
Revision No. #
Page
No.
Revision No. #
* Zero in this column indicates an original page.
Table of Contents
TABLE OF CONTENTS
Service Manual – VBZ DCI 1-A.1 GB i
1. INTRODUCTION............................................................................................................................. 1-1
2. PRODUCT DATA SHEET............................................................................................................... 2-1
3. RATING CONDITIONS................................................................................................................... 3-1
4. OUTLINE DIMENSION...................................................................................................................4-1
5. PERFORMANCE DATA.................................................................................................................5-1
6. PRESSURE CURVES..................................................................................................................... 6-1
7. SOUND LEVEL CHARACTERISTICS ........................................................................................... 7-1
8. ELECTRICAL DATA....................................................................................................................... 8-1
9. WIRING DIAGRAM......................................................................................................................... 9-1
10. REFRIGERATION DIAGRAMS...................................................................................................... 10-1
11. TUBING CONNECTIONS............................................................................................................... 11-1
12. CONTROL SYSTEM....................................................................................................................... 12-1
13. TROUBLESHOOTING.................................................................................................................... 13-1
14. CHARACTERISTICS OF SENSOR................................................................................................ 14-1
15. EXPLODED VIEW & SPARE PART LIST...................................................................................... 15-1
INTRODUCTION
1. INTRODUCTION
1.1 General
The VBZ DC inverter multisplits outdoor is a multi-tubing system with 2, 3 or 4 connected indoor units. The multi-split inverter is a high level technology product for residential and commercial application offering comfort, low noise operation and energy saves.
.
1.2 Main Features
The unit benefits from the most advanced technological innovations, namely:
DC inverter technology.
R410A models
Microprocessor control and indoor LED display
High COP, Energy efficiency class A in cooling/heating mode
Max allowing total tubing distance of 70m(for model 18,30)
Up to 10 m vertical high between indoor and outdoor units(for model 18,30)
Easy installation and service.
Sleep mode from remote control to save energy
ON/OFF timer and clock display
Vertical auto swing with motorized flap (any position stop)
Intelligent Deicing
Memory from power failure
Rapid cooling/heating
I-Feel function
Cold air prevention in heating
Clean function (Blow dry)
Self diagnostic (Error indications) for ease of maintenance
Service Manual – VBZ DCI 1-A.1 GB 1-1
INTRODUCTION
1-2 Service Manual – VBZ DCI 1-A.1 GB
1.3 Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential locations. It includes:
LED display
Variable speed with PG motor
Motorized flap
High efficiency filtration to ensure a best Air Quality: Advanced filtering combine
mechanical, Photo-catalytic + Bi-anti bacterial and observe bad gaseous and smokes.
1.4 Control
The microprocessor indoor controller, and an infrared remote control, supplied as standard, provides complete operating function and programming.
Remote control RC 8
Compact and economically design, it offers excellent user comfort. Combining modern design
with high technology, the RC8 remote control offers powerful functions of real considering of user
comfort and energy saving of air-conditioner.
For detail of functions, please refer to Appendix 1
INTRODUCTION
Service Manual – VBZ DCI 1-A.1 GB 1-3
1.5 Outdoor Unit
The outdoor units can be installed as floor or wall mounted units by using a wall supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing long life resistance. All outdoor units are pre-charged. For further information please refer to the Product Data Sheet, Chapter 2. It includes:
Compressor mounted in a soundproofed compartment :
Axial fan.
Outdoor coil with JYDrophilic louver fins for RC units.
Outlet air fan grill.
Interconnecting wiring terminal block.
Electric expansion valves to control the refrigerant to each indoor.
1.6 Tubing Connections
Flare type interconnecting tubing to be produced on site. For further details please refer to the Installation Manual.
1.7 Inbox Documentation
Each unit is supplied with its own installation, operation and remote control manuals.
INTRODUCTION
1-4 Service Manual – VBZ DCI 1-A.1 GB
1.8 Matching Table
INDOOR UNITS
ELSI-JYD009-H11 ELSI-JYD012-H11 ELSI-JYD018-H11
OUTDOOR UNITS
ELAU-VBZ214-H11
X X
ELAU-VBZ318-H11
X X X
ELAU-VBZ430-H11
X X X
INTRODUCTION
Service Manual – VBZ DCI 1-A.1 GB 1-5
1.9 Indoor unit combination
ELAU-VBZ214-H11
ELAU-VBZ214-H11
JOAU-ZBY214-H11
1 unit 2 units
9 9+9
12 9+12
ELAU-VBZ318-H11 ELAU-VBZ318-H11
2 units 3 units
9+9 9+12 9+9+9 9+9+12 9+9+18
9+18 12+12 9+18+18 9+12+12 9+12+18
12+18 18+18 12+12+12 12+12+18 12+18+18
ELAU-VBZ430-H11 ELAU-VBZ430-H11
2 units 3 units 4units
9+9 9+12 9+9+9 9+9+12 9+9+18 9+9+9+9 9+9+9+12 9+9+9+18
9+18 12+12 9+18+18 9+12+12 9+12+18 9+9+12+12 9+9+12+18 9+9+18+18
12+18 18+18 12+12+12 12+12+18 12+18+18 9+12+12+12 9+12+12+18 9+12+18+18
12+12+12+12 12+12+12+18 12+12+18+18
PRODUCT DATASHEET
Service Manual – VBZ DCI 1-A.1 GB 2-1
2. PRODUCT DATA SHEET
Model Outdoor Unit
VBZ214
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) kW 3.90(2.00-4.70) 4.30(2.50-5.50) Power input (4) kW 1.14(0.50-2.00) 1.13(0.58-2.15) EER (Cooling) or COP(Heating) (4) W/W 3.42 3.80 Energy efficiency class A A
V 220-240
Ph 1
Power supply
Hz 50
Rated current A 5.11 5.06
Power factor
0.97 0.97
Prated (IDU+ODU)
W Starting current A Circuit breaker rating A 25
Refrigerant control EEV Compressor type, model Sanyo Twin Rotary,C-6RZ146H1A Fan type & quantity Propeller(direct) x 1 Fan speeds H RPM 880/700/500 Air flow H m3/hr 2600/2300/1600 Sound power level H dB(A) 66 Sound pressure level(3) H dB(A) 56 Dimensions WxHxD mm 899X596X378 Net Weight kg 43 Package dimensions WxHxD mm 980X420X645 Packaged weight kg 48 Refrigerant type R410A
Standard charge
kg 1.4
Additional charge 20g/m(10m<L<20m)
Liquid line In.(mm) 2x1/4"(6.35) Suction line In.(mm) 2x3/8"(9.53) Max.tubing length m. Max.10m for one unit and 20m for total height difference
between indoor units
m Max. 5
OUTDOOR
Connections
between units
height difference between indoor & outdoor
m. Max. 5
PRODUCT DATA SHEET
2-2 Service Manual – VBZ DCI 1-A.1 GB
Model Outdoor Unit
VBZ318
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) kW 6.80(2.20-10.00) 8.00(2.80-11.00) Power input (4) kW 2.11(0.65-4.50) 2.21(0.98-3.95) EER (Cooling) or COP(Heating) (4) W/W 3.22 3.62 Energy efficiency class A A
V 220-240
Ph 1
Power supply
Hz 50 Rated current A 9.45 9.90
Power factor
0.97 0.97
Prated (IDU+ODU)
W
Starting current A Circuit breaker rating A 32
Refrigerant control EEV Compressor type, model Mitsubishi Twin Rotary,TNB220FLHMC Fan type & quantity Propeller(direct) x 1 Fan speeds H RPM 690/600/500 Air flow H m3/hr 3300/2900/2400 Sound power level H dB(A) 68 Sound pressure level(3) H dB(A) 58 Dimensions WxHxD mm 955X700X396 Net Weight kg 59 Package dimensions WxHxD mm 1029X458X750 Packaged weight kg 64 Refrigerant type R410A
Standard charge
kg 2.2
Additional charge 20g/m(30m<L<70m)
Liquid line In.(mm) 3x1/4"(6.35) Suction line In.(mm) 3x3/8"(9.53) Max.tubing length m Max.20m for one unit and 70m for total height difference between
indoor units
m Max. 10
OUTDOOR
Connections
between units
height difference between indoor & outdoor
m Max. 10
PRODUCT DATASHEET
Service Manual – VBZ DCI 1-A.1 GB 2-3
Model Outdoor Unit
VBZ318
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) kW 7.80(2.20-10.00) 8.70(2.80-11.00) Power input (4) kW 2.42(0.65-4.50) 2.40(0.98-3.95) EER (Cooling) or COP(Heating) (4) W/W 3.22 3.63 Energy efficiency class A A
V 220-240
Ph 1
Power supply
Hz 50
Rated current A 10.8 10.7
Power factor
0.97 0.97
Prated (IDU+ODU)
W Starting current A Circuit breaker rating A 32
Refrigerant control EEV Compressor type, model Mitsubishi Twin Rotary,TNB220FLHMC Fan type & quantity Propeller(direct) x 1 Fan speeds H RPM 690/600/500 Air flow H m3/hr 3300/2900/2400 Sound power level H dB(A) 68 Sound pressure level(3) H dB(A) 58 Dimensions WxHxD mm 955X700X396 Net Weight kg 60 Package dimensions WxHxD mm 1029X458X750 Packaged weight kg 65 Refrigerant type R410A
Standard charge
kg 2.2
Additional charge 20g/m(40m<L<70m)
Liquid line In.(mm) 4x1/4"(6.35) Suction line In.(mm) 4x3/8"(9.53) Max.tubing length m. Max.20m for one unit and 70m for total height difference
between indoor units
m. Max. 10
OUTDOOR
Connections
between units
height difference between indoor & outdoor
m. Max. 10
PRODUCT DATA SHEET
2-4 Service Manual – VBZ DCI 1-A.1 GB
Model Indoor Unit
JYD009
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) kW 2.60 2.80
V 220-240
Ph 1
Power supply
Hz 50
Fan type & quantity Crossflow x 1
Cooling SH/H/M/L RPM 1300/1100/900/700
Fan speeds
Heating SH/H/M/L RPM 1300/1140/980/820 Air flow (1) SH/H/M/L m3/hr 600/500/350/280 External static pressure Min Pa 0 Sound power level (2) SH/H/M/L dB(A) 51/48/40/34/­Sound pressure level(3) SH/H/M/L dB(A) 41/38/30/24/­Moisture removal l/hr 0.8 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 770x283x201 Net Weight kg 8 Package dimensions WxHxD mm 844x342x261
INDOOR
Packaged weight kg 11
Operation control type Remote control
Model Indoor Unit
JYD012
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) kW 3.50 3.80
V 220-240
Ph 1
Power supply
Hz 50
Fan type & quantity Crossflow x 1
Cooling SH/H/M/L RPM 1350/1150/950/750
Fan speeds
Heating SH/H/M/L RPM 1350/1190/1020/850 Air flow (1) SH/H/M/L m3/hr 680/560/410/300 External static pressure Min Pa 0 Sound power level (2) SH/H/M/L dB(A) 52/49/41/35/­Sound pressure level(3) SH/H/M/L dB(A) 42/39/31/25/­Moisture removal l/hr 1.5 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 770x283x201 Net Weight kg 9 Package dimensions WxHxD mm 844x342x261
INDOOR
Packaged weight kg 12
Operation control type Remote control
PRODUCT DATASHEET
Service Manual – VBZ DCI 1-A.1 GB 2-5
Model Indoor Unit
JYD018
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity (4) kW 5.30 5.80
V 220-240
Ph 1
Power supply
Hz 50
Fan type & quantity Crossflow x 1
Cooling SH/H/M/L RPM 1300/1100/950/800
Fan speeds
Heating SH/H/M/L RPM 1400/1200/1050/900 Air flow (1) SH/H/M/L m3/hr 800/680/560/460 External static pressure Min Pa 0 Sound power level (2) SH/H/M/L dB(A) 55/50/47/42/­Sound pressure level(3) SH/H/M/L dB(A) 45/40/37/32/­Moisture removal l/hr 2 Condensate drain tube I.D mm 16 Dimensions WxHxD mm 865x305x215 Net Weight kg 12 Package dimensions WxHxD mm 948X383X310
INDOOR
Packaged weight kg 16
Operation control type Remote control
(1)Airflow in ducted units; at nominal external static pressure. (2)Sound power in ducted units is measured at air discharge. (3)Sound pressure level measured at 1-meter distance from unit. (4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
RATING CONDITIONS
3. RATING CONDITIONS ATING CONDITIONS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units). Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
Cooling: Cooling:
Indoor: 27
o
C DB 19oC WB Indoor: 27oC DB 19oC WB
Outdoor: 35
o
C DB Outdoor: 35 oC DB
Heating: Heating:
Indoor: 20
o
C DB Indoor: 20oC DB
Outdoor: 7
o
C DB 6oC WB Outdoor: 7oC DB 6oC WB
Operating Limits Operating Limits
R410AR410A
Indoor Outdoor
Upper limit 32oC DB 23oC WB 43oC DB
Cooling
Lower limit 21oC DB 15oC WB -5oC DB
Upper limit 27oC DB 24oC DB 18oC WB
Heating
Lower limit 10oC DB -15oC DB RH80%
Voltage
1-PH 50Hz 195 – 265 V
Service Manual – VBZ DCI 1-A.1 GB 3-1
OUTLINE DIMENSION
4. OUTLINE DIMENSION NE DIMENSION
4.1 Indoor: JYD009, JYD012 4.1 Indoor: JYD009, JYD012
Service Manual – VBZ DCI 1-A.1 GB 4-1
OUTLINE DIMENSION
4-2 Service Manual – VBZ DCI 1-A.1 GB
4.2 Indoor: JYD018
OUTLINE DIMENSION
4.3 Outdoor: VBZ214
Service Manual – VBZ DCI 1-A.1 GB 4-3
OUTLINE DIMENSION
4-4 Service Manual – VBZ DCI 1-A.1 GB
4.4 Outdoor: VBZ318, VBZ430
PERFORMANCE DATA
5. PERFORMANCE DATA
5.1 VBZ214
5.1.1 Cooling Capacity (kW)
ID COIL ENTERING AIR DB/WB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB
TEMPERATURE [C
0
]
DATA 22/15 24/17 27/19 29/21 32/23
TC
80 - 110 % of nominal
SC
80 - 105 % of nominal
-10 - 20
(protection range)
PI
25 - 50 % of nominal TC 4.18 4.43 4.67 4.92 5.16 SC 3.63 3.72 3.80 3.89 3.98
25
PI 0.90 0.91 0.93 0.95 0.97 TC 3.80 4.04 4.29 4.53 4.77 SC 3.44 3.53 3.62 3.70 3.79
30
PI 1.00 1.02 1.04 1.05 1.07
TC 3.41 3.66 3.90 4.14 4.39 SC 3.26 3.35 3.43 3.52 3.60
35
PI 1.10 1.12 1.14 1.16 1.18
TC 80%-92% of nominal SC 80%-92% of nominal
40(Protection Range)
PI 80%-92% of nominal TC 70%-85% of nominal SC 70%-85% of nominal
46(Protection Range)
PI 90%-100% of nominal
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
5.1.2 Capacity Correction Factors
Coolin g Capa city Ratio Vs . Outdoor Tempe r ature
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
20 25 30 35 40 45
Outdoor Temperature [deg C]
Capacity Ration
Service Manual – VBZ DCI 1-A.1 GB 5-1
PERFROMANCE DATA
5-2 Service Manual – VBZ DCI 1-A.1 GB
5.1.3 Heating Capacity (kW)
ID COIL ENTERING AIR DB TEMPERATURE [C0]
OD COIL
ENTERING AIR
DB/WB
TEMPERATURE
[C
0
] DATA 15 20 25
TC 2.29 2.15 2.01
-15/-16 PI 0.72 0.83 0.93
TC 2.74 2.60 2.46
-10/-12 PI 0.83 0.94 1.04
TC 3.08 2.94 2.80
-7/-8 PI 0.92 1.02 1.12
TC 3.26 3.11 2.97
-1/-2 PI 0.96 1.06 1.17
TC 3.37 3.23 3.08
2/1
PI 0.98 1.09 1.19
TC 4.44 4.30 4.16
7/6
PI 1.03 1.13 1.23
TC 4.62 4.48 4.33
10/9
PI 1.07 1.18 1.28
TC 4.80 4.65 4.51
15/12
PI 1.12 1.23 1.33
15-24
TC 85 - 105 % of nominal
(Protection Range)
PI 80 - 120 % of nominal
LEGEND
TH – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
5.1.4 Capacity Correction Factors
Heating Capacit y Rati o Vs. Outdoor Temperature
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
-15 -10 -5 0 5 10 15
Outdoor WB Temperature [deg C]
Capa city Rati on
PERFORMANCE DATA
5.2 VBZ318
5.2.1 Cooling Capacity (kW)
ID COIL ENTERING AIR DB/WB TEMPERATURE [C0]
OD COIL ENTERING
AIR DB
TEMPERATURE [C
0
]
DATA 22/15 24/17 27/19 29/21 32/23
TC
80 - 110 % of nominal
SC
80 - 105 % of nominal
-10 - 20
(protection range)
PI
25 - 50 % of nominal TC 7.30 7.72 8.15 8.57 9.00 SC 6.33 6.48 6.63 6.78 6.93
25
PI 1.66 1.69 1.73 1.76 1.79 TC 6.62 7.05 7.47 7.90 8.32 SC 6.01 6.16 6.31 6.46 6.61
30
PI 1.85 1.88 1.92 1.95 1.99
TC 5.95 6.37 6.80 7.23 7.65 SC 5.68 5.83 5.98 6.13 6.29
35
PI 2.04 2.08 2.11 2.14 2.18
TC 80%-92% of nominal SC 80%-92% of nominal
40(Protection Range)
PI 80%-92% of nominal TC 70%-85% of nominal SC 70%-85% of nominal
46(Protection Range)
PI 90%-100% of nominal
LEGEND
TH – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
5.2.2 Capacity Correction Factors
Cooling Capaci t y Rati o Vs. Outdoor Temperat ur e
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
20 25 30 35 40 45
Ou tdoor Temperature [deg C]
Capacity Rat i on
Service Manual – VBZ DCI 1-A.1 GB 5-3
PERFROMANCE DATA
5-4 Service Manual – VBZ DCI 1-A.1 GB
5.2.3 Heating Capacity (kW)
ID COIL ENTERING AIR DB TEMPERATURE [C0]
OD COIL
ENTERING AIR
DB/WB
TEMPERATURE
[C
0
] DATA 15 20 25
TC 4.26 4.00 3.73
-15/-16 PI 1.41 1.62 1.82
TC 5.11 4.84 4.58
-10/-12 PI 1.63 1.83 2.04
TC 5.74 5.48 5.21
-7/-8 PI 1.79 1.99 2.20
TC 6.06 5.79 5.53
-1/-2 PI 1.87 2.08 2.28
TC 6.27 6.00 5.74
2/1
PI 1.93 2.13 2.33
TC 8.26 8.00 7.74
7/6
PI 2.01 2.21 2.41
TC 8.59 8.33 8.06
10/9
PI 2.10 2.30 2.51
TC 8.92 8.66 8.39
15/12
PI 2.19 2.40 2.60
15-24
TC 85 - 105 % of nominal
(Protection Range)
PI 80 - 120 % of nominal
LEGEND
TH – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (
o
C)
DB – Dry Bulb Temp., (
o
C) ID Indoor OU – Outdoor
5.1.5 Capacity Correction Factors
Heating Capacity Rati o Vs. O ut door Temper at ure
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
-15 -10 -5 0 5 10 15
Outdoor WB Temperature [deg C]
Capacity Ration
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