Electra DUO 18+18 ST, DUO 24+24 ST, DUO 18+18 RC, DUO 24+24 RC Service Manual

Service Manual
DUO EDC 18+18/24+24
REFRIGERANT
R410A
HEAT PUMP
COOLING ONLY
DUO Outdoor Models
DUO 18+18
DUO 24+24
A
LIST OF EFFECTIVE PAGES
Revision Y06-01
Service Manual - DUO Series
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........August 2006
Total number of pages in this publication is 31 consisting of the following:
Page No.
Revision No. #
Page No.
Revision No. #
Page No.
Revision No. #
Title ....................... 0
A ........................... 0
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2-1 - 2-2 ................ 0
3-1 ........................ 0
4-1 ........................ 0
5-1 - 5-8 ................ 0
6-1 ........................ 0
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8-1 ........................ 0
9-1 ........................ 0
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11-1 ....................... 0
12-1-12-2 .............. 0
13-1-13-4 .............. 0
Appendix A .............0
• Zero in this column indicates an original page.
*Due to constant improvements please note that the data on this service manual can be modified with out notice. **Photos are not contractual
i
TABLE OF CONTENTS
Revision Y06-01Service Manual - DUO Series
Table of Contents
1. INTRODUCTION ................................................................................................... 1-1
2. PRODUCT DATA SHEET ...................................................................................... 2-1
3. RATING CONDITIONS .......................................................................................... 3-1
4. OUTLINE DIMENSIONS ....................................................................................... 4-1
5. PERFORMANCE DATA AND PRESSURE CURVES .......................................... 5-1
6. CHARACTERISTICS SOUND LEVEL .................................................................. 6-1
7. ELECTRICAL DATA .............................................................................................. 7-1
8. WIRING DIAGRAMS ............................................................................................. 8-1
9. ELECTRICAL CONNECTIONS ............................................................................. 9-1
10. REFRIGERATION DIAGRAMS ............................................................................. 10-1
11. TUBING CONNECTIONS ...................................................................................... 11-1
12. TROUBLESHOOTING .......................................................................................... 12-1
13. EXPLODED VIEWS AND SPARE PARTS LISTS ................................................. 13-1
14. APPENDIX A ......................................................................................................... 14-1
1-1
INTRODUCTION
Revision Y06-01Series Manual - DUO Series
1. INTRODUCTION
1.1 General
The DUO EDC multi split outdoor unit series, comprise the following ST (cooling only) and RC (heat pump) models:
Cooling Only EDC 18+18 ST, EDC 24+24 ST
Heat Pump EDC 18+18 RC, EDC 24+24 RC
1.2 Main Features
R410A
Separate and independent Refrigerant Circuits, Allowing Optimal Capacity.
Non Depended Operating Mode Among Indoor Units, Allowing Cooling and.
Heating Operation Simultaneously.
A Stand Alone Deicer and Discharge Pressure Protection PCB.
Outdoor coil with hydrophilic louver fins for RC units.
Easy installation and service.
1.3 Tubing Connections
Flare type interconnecting tubing to be produced on site. For further details please refer to APPENDIX A on this manual.
1.4 Inbox Documentation
Each indoor unit is supplied with its own installation and operation manuals, an additional instillation guide is provided in the DUO EDC outdoor package.
1.5 Matching Table
OUTDOOR UNITS
INDOOR UNITS
MODEL REFRIGERANT WNG 18 WNG 24
DUO 18+18 ST/RC R410A
DUO 24+24 ST/RC R410A
2-1
PRODUCT DATA SHEET
Revision Y06-01Service Manual - DUO Series
2. PRODUCT DATA SHEET
2.1 DUO 18+18
Model Indoor Unit WNG 18+18 Model Outdoor Unit DUO 18+18 R410A RC Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity
(4)
Btu/hr 18250*2 18600*2
kW 5.35*2 5.45*2
Power input
(4)
kW 3.32 3.32
EER (Cooling) or COP(Heating)
(4)
W/W 3.22 3.28 Energy efficiency class A C Power supply V/Ph/Hz 220-240V/Single/50Hz Rated current A 14.7 14.7 Starting current A 32 / 32 Circuit breaker rating A 30
INDOOR
Fan type & quantity Cross flow*1 Fan speeds H/M/L RPM 1200/1100/1000 Air flow
(1)
H/M/L m3/hr 890/800/700 External static pressure Min-Max Pa N/A Sound power level
(2)
H/M/L dB(A) 57/54/52 Sound pressure level
(3)
H/M/L dB(A) 44/41/38 Moisture removal l/hr 2 Condenstate drain tube I.D mm 16 Dimensions WxHxD mm 1060x295x210 Weight kg 14 Package dimensions WxHxD mm 1125x360x280 Packaged weight kg 17 Units per pallet units 16 Stacking height units 8
OUTDOOR
Refrigerant control Capillary tube Compressor type,model Rotary TOSHIBA PA200X2CS-4KU1 Fan type & quantity Propeller(direct) x 2 Fan speeds H/L RPM 780 Air flow H/L m3/hr 4500 Sound power level H/L dB(A) 70 Sound pressure level
(3)
H/L dB(A) 60 Dimensions WxHxD mm 950X1270X340 Weight kg 110 Package dimensions WxHxD mm 1110X1425X480 Packaged weight kg 130 Units per pallet Units 1 Stacking height units 1 Refrigerant type R410A Refrigerant chargless distance kg/m 1.57kg/7.5m Additional charge 4≤L≤10:+0g;10<L≤18:+230g;18<L≤25:+430g
Connections between
units
Liquid line In.(mm) 1/4”(6.35) Suction line In.(mm) 1/2”(12.7)
Max.tubing length m. 25
Max.height difference m. 15
Operation control type Remote control Heating elements kW Others
(1)Airflow in ducted units;at nominal external static pressure. (2)Sound power in ducted units is measured at air discharge. (3)Sound pressure level measured at 1-meter distance from unit. (4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
2-2
PRODUCT DATA SHEET
Revision Y06-01 Service Manual - DUO Series
2.2 DUO 24+24
Model Indoor Unit WNG 24+24 Model Outdoor Unit DUO 24+24 R410A RC Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity
(4)
Btu/hr 22180*2 24230*2
kW 6.55*2 7.10*2
Power input
(4)
kW 4.65 4.81
EER (Cooling) or COP(Heating)
(4)
W/W 2.82 2.95 Energy efficiency class C D Power supply V/Ph/Hz 220-240V/Single/50Hz Rated current A 20.3 21.0 Starting current A 63 / 63 Circuit breaker rating A 30
INDOOR
Fan type & quantity Cross flow*1 Fan speeds H/M/L RPM 1300/1200/1100 Air flow
(1)
H/M/L m3/hr 910/820/740 External static pressure Min-Max Pa N/A Sound power level
(2)
H/M/L dB(A) 60/57/55 Sound pressure level
(3)
H/M/L dB(A) 47/44/42 Moisture removal l/hr 2.8 Condenstate drain tube I.D mm 16 Dimensions WxHxD mm 1060x295x210 Weight kg 16 Package dimensions WxHxD mm 1125x360x280 Packaged weight kg 18 Units per pallet units 16 Stacking height units 8
OUTDOOR
Refrigerant control Capillary tube Compressor type,model NN27VBAMT Fan type & quantity Propeller(direct) x 2 Fan speeds H/L RPM 830 Air flow H/L m3/hr 4950 Sound power level H/L dB(A) 72 Sound pressure level
(3)
H/L dB(A) 61 Dimensions WxHxD mm 950X1270X340 Weight kg 110 Package dimensions WxHxD mm 1110X1425X480 Packaged weight kg 130 Units per pallet Units 1 Stacking height units 1 Refrigerant type R410A Refrigerant chargless distance kg/m 2.15kg/7.5m Additional charge 4≤L≤10:+0g;10<L≤15:+450g;15<L≤20:+580g
Connections between units
Liquid line In.(mm) 3/8”(9.53) Suction line In.(mm) 5/8”(15.88) Max.tubing length m. 20
Max.height difference m. 15
Operation control type Remote control Heating elements kW Others
(1)Airflow in ducted units;at nominal external static pressure. (2)Sound power in ducted units is measured at air discharge. (3)Sound pressure level measured at 1-meter distance from unit. (4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
3-1
RATING CONDITIONS
Revision Y06-01Service Manual - DUO Series
3. RATING CONDITIONS
Standard conditions in accordance with ISO 5151, ISO 13253 (for ducted units) and EN 14511.
Cooling:
Indoor: 27oC DB 19oC WB Outdoor: 35 oC DB
Heating: Indoor: 20oC DB Outdoor: 7oC DB 6oC WB
3.1 Operating Limits
Indoor Outdoor
Cooling
Upper limit 32
o
C DB 23oC WB 46oC DB
Lower limit 21
o
C DB 15oC WB 21oC DB
Heating
Upper limit 27
o
C DB 24oC DB 18oC WB
Lower limit 20oC DB -9oC DB -10oC WB
Voltage
1PH 198 – 264 V 3PH 360 – 440 V
4-1
OUTLINE DIMENSIONS
Revision Y06-01Service Manual - DUO Series
4. OUTLINE DIMENSIONS
4.1 Indoor Unit: WNG 18, 24
4.2 Outdoor Unit: DUO EDC 18+18, 24+24
5-1
PERFORMANCE DATA & PRESSURE CURVES
Revision Y06-01Service Manual - DUO Series
5. PERFORMANCE DATA
5.1 DUO 18+18 (Unit 1 + Unit 2)
5.1.1 Cooling Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
Entering Air DB
OD Coil(oC)
Data
Entering Air WB/DB ID Coil(
o
C)
15/21 17/24 19/27 21/29 23/32
15
TC 11.28 11.68 11.96 12.24 12.43 SC 7.75 8.08 8.39 8.60 8.76
PI 2.36 2.37 2.37 2.38 2.39
20
TC 10.91 11.50 11.86 12.14 12.41 SC 7.59 8.00 8.34 8.58 8.74
PI 2.56 2.57 2.58 2.59 2.60
25
TC 10.32 11.15 11.72 12.07 12.37 SC 7.40 7.85 8.28 8.52 8.67
PI 2.77 2.79 2.81 2.83 2.85
30
TC 9.66 10.51 11.36 11.76 12.11 SC 7.16 7.62 8.10 8.33 8.49
PI 2.99 3.03 3.06 3.08 3.11
35
TC 8.94 9.70 10.70 11.24 11.77 SC 6.81 7.30 7.91 8.14 8.30
PI 3.22 3.28 3.33 3.36 3.37
40
TC 8.13 8.85 9.66 10.56 11.10 SC 6.42 6.91 7.48 7.72 7.88
PI 3.48 3.53 3.59 3.63 3.67
46
TC 7.05 7.71 8.48 9.37 10.10 SC 5.92 6.34 6.82 7.06 7.22
PI 3.80 3.86 3.94 4.00 4.04
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB – Dry Bulb Temp., (oC) ID – Indoor OD – Outdoor
5-2
PERFORMANCE DATA & PRESSURE CURVES
Revision Y06-01 Service Manual - DUO Series
5.1.2 Heating Mode at 7.5m Tubing Connection.
230V : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL(OC)
15 20 25
ENTERING WB
OD COIL(
o
C)
TH Pl TH Pl TH Pl
-10 5.72 2.66 5.50 2.83 5.29 2.97
-7 6.16 2.72 5.94 2.87 5.72 3.03
-2 6.54 2.76 6.32 2.92 6.10 3.09 2 7.96 2.89 7.63 3.07 7.30 3.25 6 11.23 3.10 10.90 3.32 10.52 3.53
10 12.21 3.28 11.88 3.50 11.55 3.75 15 13.19 3.42 12.86 3.69 12.54 3.92 20 13.90 3.52 13.57 3.82 13.19 4.12
LEGEND
TH – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB – Dry Bulb Temp., (oC) ID – Indoor OD – Outdoor
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