Electra DNC series Service Manual

Page 1
DNC series
REFRIGERANT
R22 R4O7C
HEAT PUMP
COOLING ONLY
JULY 2005
Indoor Units Outdoor Units
DNC 35 (955) OU8-33 R22/R407C
DNC 38 (1155) OU10-38 R22/R407C
DNC 44 (1255)
OU10-44 R22
OU10-50 R407C
Page 2
A
LIST OF EFFECTIVE PAGES
Revision Y05-01
Service Manual - DNC Series
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ July 2005
Total number of pages in this publication is 139 consisting of the following:
Page No.
Revision No. #
Page No.
Revision No. #
Page No.
Revision No. #
Title ....................... 0
A ........................... 0
i ............................. 0
1-1 - 1-2 ................ 0
2-1 - 2-10 .............. 0
3-1 ........................ 0
4-1 - 4-2 ................ 0
5-1 - 5-41 .............. 0
6-1 - 6-3 ................ 0
7-1 - 7-5 ................ 0
8-1 - 8-34 .............. 0
9-1 - 9-2 ................ 0
10-1-10-21 ............ 0
Zero in this column indicates an original pag
*Due to constant improvements please note that the data on this service manual can be modified with out notice. **Photos are not contractual.
Page 3
i
TABLE OF CONTENTS
Revision Y05-01
Service Manual - DNC Series
Table of Contents
1. FEATURES ............................................................................................................1-1
2. PRODUCT DATA SHEET ......................................................................................2-1
3. RATING CONDITIONS ..........................................................................................3-1
4. OUTLINE DIMENSIONS .......................................................................................4-1
5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1
6. REFRIGERATION DIAGRAMS .............................................................................6-1
7. WIRING DIAGRAMS .............................................................................................7-1
8. CONTROL SYSTEM .............................................................................................8-1
9. TROUBLESHOOTING ..........................................................................................9-1
10. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................10-1
Page 4
1-1
FEATURES
Revision Y05-01Service Manual - DNC Series
1. FEATURES
MODES OF OPERATION , FUNCTIONS AND FEATURES
The air conditioner is based on a microcomputer control system with remote wall mounted LCD display and control unit, programmed for the following modes and functions
:
Cools, dehumidifies and filters the room air. Maintains desired site temperature.
COOL
Heats and filters the air. Maintains desired site temperature.
HEAT
Automatically switches from COOLING to HEATING or from HEATING to COOLING, maintaining the desired temperature according to the room conditions.
AUTO
Dehumidifies and moderately cools the room. In DRY Mode the air conditioner operates at an increased dehumidifying power. This function is recommended to be used when temperature is rather cool but the humidity is high.
DRY
Recalculates and filters the room air. Maintains constant air movement in the room.
FAN
The air conditioner automatically selects the FAN speed in accordance to the
room temperature. At the start, the unit operates at high fan speed. As the room air gets closer to the desired temperature, the fan switches on a lower speed for quieter operation.
AUTO FAN
In HEATING and in AUTO FAN, the fan will be turned off when the compressor is not in operation and will not be restarted, unless the indoor coil reaches adequate temperature. This HOT KEEP feature prevents uncomfortable cold air drafts. AUTO FAN Is therefore, recommended to be used when the air conditioner is in HEATING mode.
HOT KEEP
Switches the temperature sensing point to the place where the remote control is located (in normal operation the temperature sensor is located behind the intake grille of the air conditioner). This function is designed to provide a personalized environment by transmitting the temperature control information from where the remote control is placed. The communication between the remote control and the central control unit is done by infrared signal. When using this function, the remote control should always be aimed without obstructions at the air conditioner.
I FEEL
Real time control and display, automatically turns the air conditioner ON or OFF according to the time of day setting, ensuring comfort conditions before returning home, without wasting electricity. It turns off the air conditioner automatically when sleeping.
TIMER
Designed to automatically reset the temperature setting. In COOLING mode the temperature rises one degree centigrade after each consecutive hour, up to three hours, from the start of the mode. In HEATING mode, the reverse occurs, the air conditioner lowers its temperature one degree every hour. When in SLEEP Mode, the operation will automatically turn off after seven hours. This function saves energy when the air conditioner is operating during off hours.
SLEEP
Page 5
1-2
FEATURES
Revision Y05-01 Service Manual - DNC Series
Measures and displays room temperature.
ROOM TEMP.
Filter indicator on the indoor unit display is turned on when the filter requires cleaning. After cleaning and reinstalling the filter, the system should be reset.
FILTER
INDICATION
A soft buzzer will sound from the indoor unit display to indicate that a command sent by the remote control has been accepted and stored in the unit’s memory. This feature may be easily canceled by the user from the display panel.
BUZZER
The air conditioner can be turned ON for COOLING or HEATING or be turned OFF directly from the indoor unit display panel without the use of the remote control.
ON UNIT
OPERATION
The compressor is protected by a three minute delayed restart.
3-MIN
DELAYED
RUN
The microprocessor retains the last data entry whether or not the unit is plugged in. Therefore, when the unit restarts after a power disruption or power failure, it will resume operation in the same mode as before the power disruption.
MEMORY
Freezes the last operation setting on the remote control. When LOCK is activated, the remote control will not be able to control the air conditioner.
LOCK
Page 6
2-1
PRODUCT DATA SHEET
Revision Y05-01Service Manual - DNC Series
2. PRODUCT DATA SHEET
2.1 R22 / R407C
DNC 955 R22
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
3200031060Btu/hr
93809100W
Capacity
28403370WTotal input
3.302.7W/W COP
230V/50Hz/1 Power supply (voltage, cycle, No of phases)
12.3 14.6ARated current
20ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
51.354.857.2dBANoise Power**
44.647.551.8dBANoise Pressure*
3.1l/hDehumidification
16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
43KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
I N D O O R
U N
I T
7units Stacking height 7units Units per palet
Capillary TubeRefrigerant control
SCROLL LG SQ040PA Compressor type & model
Axial Fan type & qty.
850RPM Fan speeds
3100m³/hr 1820CFM
Airflow (std. conditions)
62/69dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD
860860
mm
H
82KgWeight
903x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R22Refrigerant
O
U T D O
O
R
U N
I T
16mmCondensate drain tube I.D 3/8”in.liquid 5/8”in.suction
10mheight differenceConnection between units 30mmtubing length
T U B E
S
LCD Remote ControlOperation control type
2x750 WHeating elements
8”,10”,12” Ducts
Crankcase heater 60WOthers
A C C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
860
Charge for 7.5 meter pipes length
Grams
2450
Page 7
2-2
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - DNC Series
DNC 955 3PH
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
3200031060Btu/hr
93809100W
Capacity
27603320WTotal input
3.402.74W/W COP
400V/50Hz/3Power supply (voltage, cycle, No of phases)
3x7.33x8.7ARated current
20ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
51.354.857.2dBANoise Power**
44.647.551.8dBANoise Pressure*
3.1l/hDehumidification
16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
43KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
I N D O O R
U N
I T
7units Stacking height 7units Units per palet
Capillary TubeRefrigerant control
SCROLL LG SQ040YACompressor type & model
Axial Fan type & qty.
850RPM Fan speeds
3100m³/hr 1820CFM
Airflow (std. conditions)
62/69dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD
mmH
82KgWeight
903x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R22Refrigerant
Charge for 7.5 meter pipes length
O
U T D O
O
R
U N
I T
16mmCondensate drain tube I.D 3/8”in.liquid 5/8”in.suction
10mheight differenceConnection between units 30mmtubing length
T U B E
S
LCD Remote ControlOperation control type
2x750 WHeating elements
8”,10”,12” Ducts
Crankcase heater 60W,3PH ProtectorOthers
A C C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
Grams
2450
860
Page 8
2-3
PRODUCT DATA SHEET
Revision Y05-01Service Manual - DNC Series
DNC 955 R407C
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Cha racteris tic
3120031060Btu/hr
91409100W
Cap acit y
31503580WTotal input
2.92.54W/W COP
230V/50Hz/1 Power supply (voltage, cycle, No of phases)
13.715.7ARated current
20ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
51.354.857.2dBANoise Power**
44.647.551.8dBANoise Pressure*
3.1l/hDehumidification
16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
43KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
I N D O O R
U N
I T
7units Stacking height 7units Units per palet
Capillary TubeRefrigerant control
SCROLL HQ040PACompressor type & model
Axial Fan type & qty.
850RPM Fan speeds
3100m³/hr 1820CFM
Airflow (std. conditions)
62/69dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD
8860860
mmH
82KgWeight
903x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R 407CRefrigerant
GramsCharge for 7.5 meter pipes length
O
U T D O
O
R
U N
I T
16mmCondensate drain tube I.D 3/8”in.liquid 5/8”in.suction
10mheight differenceConnection between units 30mmtubing length
T U B E
S
LCD Remote ControlOperation control type
2x750 WHeating elements
8”,10”,12” Ducts
Crankcase heater 60WOthers
A C C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
2520
Page 9
2-4
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - DNC Series
DNC 955-3PH R407C
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
3000030000Btu/hr
87908790W
Capacity
30303370WTotal input
2.92.61W/W COP
400V/50Hz/3Power supply (voltage, cycle, No of phases)
3x8.03x8.9ARated current
3x10ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
51.354.857.2dBANoise Power**
44.647.551.8dBANoise Pressure*
3.1l/hDehumidification
16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
43KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
I N D
O O
R
U N
I T
7units Stacking height 7units Units per palet
Capillary TubeRefrigerant control
SCROLL HQ040YCompressor type & model
Axial Fan type & qty.
850RPM Fan speeds
3100m³/hr 1820CFM
Airflow (std. conditions)
62/69dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD
860860
mmH
82KgWeight
903x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R 407CRefrigerant
Charge for 7.5 meter pipes length
O
U T D
O
O
R
U N
I T
16mmCondensate drain tube I.D 3/8”in.liquid 5/8”in.suction
10mheight differenceConnection between units 30mmtubing length
T U B E
S
LCD Remote ControlOperation control type
2x750 WHeating elements
8”,10”,12” Ducts
Crankcase heater 60W,3PH ProtectorOthers
A C C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
Grams
2530
Page 10
2-5
PRODUCT DATA SHEET
Revision Y05-01Service Manual - DNC Series
DNC 1155 R22
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
3822537500Btu/hr 1120011000W
Capacity
39004010WTotal input
3.22.8W/W COP
230V/50Hz/1Power supply (voltage, cycle,No of phases)
17.017.4ARated current
25ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
54.85657.2dBANoise Power**
47.549.751.8dBANoise Pressure*
3.5l/hDehumidification 16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
44KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
7units Stacking height 7units Units per palet
I N D O O R
U N
I T
Capillary TubeRefrigerant control
SCROLL ZR47K3-PFJCompressor type & model
Axialx2 Fan type & qty.
1125RPM Fan speeds 4150m³/hr 2440CFM
Airflow (std. conditions)
57/65dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD 970mmH
95KgWeight
1020x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R22 Refrigerant
GramsCharge for 7.5 meter pipes length
O
U T D O
O
R
U N
I T
16mmCondensate drain tube I.D 3/8”in.liquid 3/4”in.suction
25mheight differenceConnection between units
50mtubing length
T U B E S
LCD Remote ControlOperation control type
2x1500 WHeating elements
8”,10”,12” Ducts
Crankcase heater 33W Others
A C
C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
2650
Page 11
2-6
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - DNC Series
DNrtDNC 1155-3PH R2215hgddffgtdf5-3
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
3750037200Btu/hr 1100010900W
Capacity
34403900WTotal input
3.152.74W/W COP
400V/50Hz/3Power supply (voltage, cycle,No of phases)
3x9.13x10.3ARated current
3x16ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
54.85657.2dBANoise Power**
47.549.751.8dBANoise Pressure*
3.5l/hDehumidification 16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
44KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
7units Stacking height 7units Units per palet
I N D O O R
U N
I
T
Capillary TubeRefrigerant control
SCROLL ZR45KC-TDFCompressor type & model
Axialx2 Fan type & qty.
1125RPM Fan speeds 4150m³/hr 2440CFM
Airflow (std. conditions)
57/65dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD 970mmH
95KgWeight
1020x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R22 Refrigerant
Charge for 7.5 meter pipes length
O
U
T D O
O
R
U N
I
T
16mmCondensate drain tube I.D 3/8”in.liquid 3/4”in.suction
25mheight differenceConnection between units
50mtubing length
T U B E
S
LCD Remote ControlOperation control type
2x1500 WHeating elements
8”,10”,12” Ducts
Crankcase heater 33W,3PH Protector Others
A C
C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
Grams
2650
Page 12
2-7
PRODUCT DATA SHEET
Revision Y05-01Service Manual - DNC Series
DNC 1155 R407C
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
3800035000Btu/hr 1110010300W
Capacity
39853950WTotal input
2.762.6W/W COP
230V/50Hz/1Power supply (voltage, cycle,No of phases)
17.317.2ARated current
25ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
54.85657.2dBANoise Power**
47.549.751.8dBANoise Pressure*
3.5l/hDehumidification 16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
44KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
7units Stacking height 7units Units per palet
I N D O O R
U N
I T
Capillary TubeRefrigerant control
SCROLL ZR47KCE-PFJCompressor type & model
Axialx2 Fan type & qty.
1125RPM Fan speeds 4150m³/hr 2440CFM
Airflow (std. conditions)
57/65dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD 970mmH
95KgWeight
1020x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R 407CRefrigerant
Charge for 7.5 meter pipes length
O
U T D O
O
R
U N
I T
16mmCondensate drain tube I.D 3/8”in.liquid 3/4”in.suction
25mheight differenceConnection between units
50mtubing length
T U B E S
LCD Remote ControlOperation control type
2x1500 WHeating elements
8”,10”,12” Ducts
Crankcase heater 33W Others
A C
C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
Grams
2400
Page 13
2-8
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - DNC Series
DNrtDNC 1155-3PH R407C15hgddffgtd
f
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
3790035500Btu/hr 1110010400W
Capacity
39403850WTotal input
3.822.7W/W COP
400V/50Hz/3Power supply (voltage, cycle,No of phases)
3x10.43x10.1ARated current
3x16ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 700 RPM Fan speed (HI-M-LO)
120013301700m³/hr
7057801000CFM
Airflow (LO-M-HI)
20-80PaStatic Pressure
54.85657.2dBANoise Power**
47.549.751.8dBANoise Pressure*
3.5l/hDehumidification 16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
44KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
7units Stacking height 7units Units per palet
I N D O O R
U N
I
T
Capillary TubeRefrigerant control
SCROLL ZR47K3E-TDFCompressor type & model
Axialx2 Fan type & qty.
1125RPM Fan speeds 4150m³/hr 2440CFM
Airflow (std. conditions)
57/65dBANoise Pressure*/ Noise Power
900mmWDimensions 340mmD 970mmH
95KgWeight
1020x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R 407CRefrigerant
Charge for 7.5 meter pipes length
O
U
T D O
O
R
U N
I
T
16mmCondensate drain tube I.D 3/8”in.liquid 3/4”in.suction
25mheight differenceConnection between units
50mtubing length
T U B
E
S
LCD Remote ControlOperation control type
2x1500 WHeating elements
8”,10”,12” Ducts
Crankcase heater 33W,3PH Protector Others
A C
C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
Grams
2800
Page 14
2-9
PRODUCT DATA SHEET
Revision Y05-01Service Manual - DNC Series
DNC 1255
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
44700 42500 Btu/hr 13096 12460 W
Capacity
3970 4390 WTotal input
3.32.84W/W COP
400V/50Hz/3 Power supply (voltage, cycle, No of phases)
3 x 10.4 3 x 11.6 ARated current
3 x 16 ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 830 RPM Fan speed (HI-M-LO)
123013502000m³/hr
7207951176CFM
Airflow (HI-M-LO)
20-80PaStatic Pressure
54.85659.3dBANoise Power** (HI-M-LO)
47.549.753.3dBANoise Pressure* (HI-M-LO)
4.7l/hDehumidification 16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
44KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
7units Stacking height 7units Units per palet
I N D O O R
U N
I
T
Capillary TubeRefrigerant control
SCROLL ZR54Compressor type & model
Axial x 2 Fan type & qty.
1125RPM Fan speeds
4150m³/hr 2440CFM
Airflow (std. conditions)
57/65dBANoise Pressure*/ Noise Power
900mmWDimensions 350mmD 970mmH
95KgWeight
1020x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R22 Refrigerant
Charge for 7.5 meter pipes length
O U
T D O
O
R
U N
I
T
16mmCondensate drain tube I.D 3/8”in.liquid 3/4”in.suction
25mheight differenceConnection between units 50mtubing length
T U B E
S
LCD Remote ControlOperation control type
2x1500 WHeating elements
8”,10”,12” Ducts
Crankcase heater 60W,3PH Protector Others
A C
C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
Grams
2660
Page 15
2-10
PRODUCT DATA SHEET
Revision Y05-01 Service Manual - DNC Series
DNC 1255-3PH R 407C
Model
Ceiling Mounted
Installation method
HeatingCoolingUnits
Characteristic
49500 43000 Btu/hr
1450012600 W
Capacity
5180 5185 WTotal input
2.802.43 W/W COP
400V/50Hz/3 Power supply (voltage, cycle, No of phases)
3 x 13.6 3 x 13.6 ARated current
3 x 16 ACircuit breaker rating
Plug Fan x 1 Fan type & qty.
500 550 830 RPM Fan speed (HI-M-LO)
123013502000m³/hr
7207951176CFM
Airflow (HI-M-LO)
20-80PaStatic Pressure
54.85659.3dBANoise Power** (HI-M-LO)
47.549.753.3dBANoise Pressure* (HI-M-LO)
4.7l/hDehumidification 16mmCondensate drain tube I.D
1025mmWDimensions
760mmD 300mmH
44KgWeight
1125x975x360(Unit)+1180x870x180(Frame)mmPackage dimensions
7units Stacking height 7units Units per palet
I N D O O R
U N
I
T
Capillary TubeRefrigerant control
SCROLL HR61YA Compressor type & model
Axial x 2 Fan type & qty.
1125RPM Fan speeds 4150m³/hr 2440CFM
Airflow (std. conditions)
62/69dBANoise Pressure*/ Noise Power
900mmWDimensions 350mmD 970mmH
95KgWeight
1020x985x406 mmPacking dimensions
2units Stacking height 6units Units per palet
R 407cRefrigerant
Charge for 7.5 meter pipes length
O U T D O
O
R
U N
I
T
16mmCondensate drain tube I.D 3/8”in.liquid 3/4”in.suction
25mheight differenceConnection between units 50mtubing length
T U B E
S
LCD Remote ControlOperation control type
2x1500 WHeating elements
8”,10”,12” Ducts
Crankcase heater 60W,3PH Protector Others
A C
C.
* Noise pressure tested at 1m distance from unit ** Noise power for ducted units measured at air outlet side
Grams
3900
Page 16
3-1
RATING CONDITIONS
Revision Y05-01Service Manual - DNC Series
3. RATING CONDITIONS
NOTES:
1. Rating conditions ISO/CD 13253R Cooling: indoor: 27°C (80°F) DB 19°C (66°F) WB Outdoor: 35°C (95°F) DB
Heating: indoor: 20° C (68°F) DB Outdoor: 7°C (45°F) DB 6° C (43°F) WB
Refrigerant tubing length (one way) 7.5m (24.6 ft)
2. Guaranteed operating range:
Indoor Outdoor
Upper limit
32°C DB, 23°C WB 46°C DB
Cooling
Lower limit
21°C DB, 15°C WB 21°C DB
Upper limit
27°C DB 24°C DB, 18°C WB
Heating
Lower limit
20°C DB -9°C DB, -10°C WB
1 PH 198 – 242 V
Voltage
3 PH 360 – 440 V
Page 17
4-1
OUTLINE DIMENSIONS
Revision Y05-01Service Manual - DNC Series
4. OUTLINE DIMENSIONS
4.1 Indoor Unit: DNC 35 (955)
4.2
Indoor Unit: DNC 38 (1155), DNC 44 (1255)
Page 18
4-2
OUTLINE DIMENSIONS
Revision Y05-01 Service Manual - DNC Series
4.3 Outdoor Unit: OU8-33
4.4
Outdoor Unit: OU10-38, OU10-44, OU10-50
Page 19
5-1
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955 - R22 COOLING CAPACITY
7,000
8,000
9,000
10,000
11,000
12,000
13,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C DB/50%RH
Indoor Temp.
DNC 955T - R22 HEATING CAPACITY
6,000
7,000
8,000
9,000
10,000
11,000
12,000
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
5. PERFORMANCE DATA & PRESSURE CURVES
Page 20
5-2
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955 - R22 COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)
TOTAL INPUT (W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C W B/ 50%RH
Indoor Temp.
DNC 955T - R22 HEATING TOTAL INPUT
1,500
1,700
1,900
2,100
2,300
2,500
2,700
2,900
3,100
3,300
3,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
Page 21
5-3
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955 - R22 COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
10 15 20 25 30 35 40 45
Outd oor Te m p. (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%R H
27 C DB/ 50%R H
23 C DB/ 50%R H
Indoor Temp.
DNC 955 - R22 COOLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
Page 22
5-4
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955 - R22 HEATING SUCTION PRESSURE
2.00
2.50
3.00
3.50
4.00
4.50
5.00
-5 0 5 10 15
Outdoor Tem p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC 955 - R22 HEATING DISCHARGE PRESSURE
10
11
12
13
14
15
16
17
18
19
20
-5 0 5 10 1 5
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 23
5-5
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955T - R22 COOLING CAPACITY
7,000
8,000
9,000
10,000
11,000
12,000
13,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C DB/50%RH
Indoor Temp.
DNC 955T - R22 HEATING CAPACITY
6,000
7,000
8,000
9,000
10,000
11,000
12,000
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
Page 24
5-6
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955T - R22 COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
TOTAL INPUT (W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C W B/ 50%RH
Indoor Temp.
DNC 955T - R22 HEATING TOTAL INPUT
1,500
1,700
1,900
2,100
2,300
2,500
2,700
2,900
3,100
3,300
3,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
Page 25
5-7
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955T - R22 COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
10 15 20 25 30 35 40 45
Outdoor Temp . (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%R H
27 C DB/ 50% RH
23 C DB/ 50%R H
Indoor Temp.
DNC 955T - R22 COOLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
Page 26
5-8
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955T - R22 HEATING SUCTION PRESSURE
2.00
2.50
3.00
3.50
4.00
4.50
5.00
-5 0 5 1 0 15
Outdoor Tem p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC 955T - R22 HEATING DISCHARGE PRESSURE
10
11
12
13
14
15
16
17
18
19
20
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 27
5-9
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955 - R407C COOLING CAPACITY
7,000
8,000
9,000
10,000
11,000
12,000
13,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C DB/50%RH
Indoor Temp.
DNC 955 - R407C HEATING CAPACITY
5,500
6,500
7,500
8,500
9,500
10,500
11,500
12,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
Page 28
5-10
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955 - R407C COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)
TOTAL INPUT (W)
30 C DB/ 50%RH
27 C DB/ 50%RH
23 C W B/5 0%RH
Indoor Temp.
DNC 955 - R407C HEATING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
Page 29
5-11
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955 - R407C COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
10 15 20 25 30 35 40 45
Outd oor T e mp . (C D B)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%R H
27 C DB/ 50%R H
23 C DB/50%RH
Indoor Temp.
DNC 955 - R407C COOLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
35.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRE SS URE [Bar(g)]
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
Page 30
5-12
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955 - R407C HEATING SUCTION PRESSURE
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
6.00
-5 0 5 10 15
Outdoor Tem p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC 955 - R407C HEATING DISCHARGE PRESSURE
12
13
14
15
16
17
18
19
20
21
22
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 31
5-13
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955T - R407C COOLING CAPACITY
7,000
8,000
9,000
10,000
11,000
12,000
13,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C DB/50%RH
Indoor Temp.
DNC 955T - R407C HEATI NG CAP ACITY
5,500
6,500
7,500
8,500
9,500
10,500
-10 -5 0 5 10 15
Outdoor Te m p. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
Page 32
5-14
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955T - R407C COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
10 15 20 25 30 35 40 45
Outdo or T em p. (C DB)
TOTAL INPUT (W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C W B/5 0%RH
Indoor Temp.
DNC 955T - R407C HEATING TOTAL I NPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
Page 33
5-15
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 955T - R407C COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%R H
27 C DB/ 50%R H
23 C DB/ 50%R H
Indoor Temp.
DNC 955T - R407C COOLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
Page 34
5-16
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 955T - R407C HEATING SUCTION PRESSURE
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
6.00
-5 0 5 10 15
Outdoor Tem p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC 955T - R407C HEATING DISCHARGE PRESSURE
12
13
14
15
16
17
18
19
20
21
22
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 35
5-17
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC-1155-R22 COOLING CAPACITY
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
16,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/50%RH
26 C DB/50%RH
23 C DB/50%RH
Indoor Temp.
DNC 1155- R22 HEATING CAPACITY
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
-10 -5 0 5 10 15
Outdoor Temp . (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
Page 36
5-18
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC-1155-R22 COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
TOTAL INPUT (W)
30 C D B/50 %R
H
26 C DB/50%R
H
23 C D B/50 %R
H
Indoor Temp.
DNC-1155-R22 HEATING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 37
5-19
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC-1155-R22 COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45
Outdoor Temp . (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/50%R
H
26 C DB/50%R
H
23 C DB/50%R
H
Indoor Temp.
DNC-1155-R22 CO OLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
30 C DB/50%R
H
26 C DB/50%R
H
23 C DB/50%R
H
Indoor Temp.
Page 38
5-20
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC-1155-R22 HEATING SUCTION PRESSURE
2.0
2.5
3.0
3.5
4.0
4.5
5.0
-5 0 5 10 15
Outdo or T em p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC-1155-R22 HEATING DISCHARGE PRESSURE
10
11
12
13
14
15
16
17
18
19
20
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRE SSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor
Page 39
5-21
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC-1155T R22 COOLING CAPACITY
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
16,000
10 15 20 25 30 35 40 45
Outdoor Temp . (C DB)
CAPACITY [W)
30 C DB/50%RH
26 C DB/50%RH
23 C DB/50%RH
Indoor Temp.
DNC 1155T - R22 HEATING CAPACI TY
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
Page 40
5-22
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC-1155T R22 COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
TOTAL INPUT (W)
30 C D B/50 %R
H
26 C D B/50 %R
H
23 C D B/50 %R
H
Indoor Temp.
DNC-1155T R22 HEATING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
Page 41
5-23
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC-1155T R22 COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
10 15 20 25 30 35 40 45
Outd oor T e mp . (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/50%R
H
26 C DB/50%R
H
23 C DB/50%R
H
Indoor Temp.
DNC-1155T R22 COO LING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
30 C DB/50%R
H
26 C DB/50%R
H
23 C DB/50%R
H
Indoor Temp.
Page 42
5-24
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC-1155T R22 HEATING SUCTION PRESSUR E
2.0
2.5
3.0
3.5
4.0
4.5
5.0
-5 0 5 10 15
Outd oor T em p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC-1155T R22 HEATING DISCHARGE PRESSURE
10
11
12
13
14
15
16
17
18
19
20
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 43
5-25
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 1155- R407C COOLING CAPACITY
8,000
9,000
10,000
11,000
12,000
13,000
14,000
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)
CAPACITY [W)
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
DNC 1155- R40 7C HEATING CAPACITY
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
Page 44
5-26
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 1155 - R407C COO LING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)
TOTAL INPUT (W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C W B/5 0%RH
Indoor Temp.
DNC 1155 - R407C HEATING TOTAL INPUT
2,000
2,500
3,000
3,500
4,000
4,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
Page 45
5-27
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 1155 - R407C COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
10 15 20 25 30 35 40 4 5
Outd oor T e mp . (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%R H
27 C DB/ 50%R H
23 C DB/ 50%R H
Indoor Temp.
DNC 1155- R407C COOLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRE SS URE [Bar(g)]
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
Page 46
5-28
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 1155 - R407C HEATING SUCTION PRESSURE
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
6.00
-5 0 5 10 15
Outdo or T em p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC 1155 - R407C HEATING DISCHARGE PRESSURE
13
14
15
16
17
18
19
20
21
22
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 47
5-29
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 1155T - R407C COOLING CAPACITY
7,000
8,000
9,000
10,000
11,000
12,000
13,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C DB/50%RH
Indoor Temp.
DNC 1155T - R407C HEATI NG CAP ACITY
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
Indoor Temp.
Page 48
5-30
PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 1155T - R407C COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
TOTAL INPUT (W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C W B/5 0%RH
Indoor Temp.
DNC 1155T - R407C HEATING TOTAL I NPUT
2,000
2,500
3,000
3,500
4,000
4,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 1155T - R407C COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45
Outd oor T e mp . (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%RH
27 C DB/ 50%R H
23 C DB/ 50%RH
Indoor Temp.
DNC 1155T - R407C COOLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 1155T - R407C HEATING SUCTION PRESSURE
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
6.00
-5 0 5 10 15
Outdoor Tem p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC 1155T - R407C HEATING DISCHARGE PRESSURE
14
15
16
17
18
19
20
21
22
23
24
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC-1255 COOLING CAPACITY
10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
20,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/50%RH
26 C DB/50%RH
23 C DB/50%RH
Indoor Temp.
DNC-1255 HEATING CAP ACI TY
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC-1255 COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
TOTAL INPUT (W)
30 C DB/ 50%RH
26 C DB/ 50%RH
23 C DB/ 50%RH
Indoor Temp.
DNC-1255 HEATING TOTAL I NPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC-1255 COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
6.0
10 15 20 25 30 35 40 45
Outdoor Temp . (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%RH
26 C DB/ 50%RH
23 C DB/ 50%RH
Indoor Temp.
DNC-1255 COOLING DISCHARGE PRESSURE
5.0
7.0
9.0
11.0
13.0
15.0
17.0
19.0
21.0
23.0
25.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRE SSURE [Bar(g)]
30 C DB/50% RH
26 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC-1255 HEATING SUCTION PRESSURE
2.0
2.5
3.0
3.5
4.0
4.5
5.0
-5 0 5 10 15
Outdoor Temp. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC-1255 HEATING DISCHARGE PRESSURE
10
11
12
13
14
15
16
17
18
19
20
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRE SSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 1255- R407C COOLING CAPACITY
10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
CAPACITY [W)
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
DNC 1255- R407C HEATING CAPACITY
6,000
8,000
10,000
12,000
14,000
16,000
18,000
20,000
-10 -5 0 5 10 15
Out d oo r Te mp . (C DB)
CAPACITY [W)
20 C DB
18 C DB
15 C DB
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 1255 - R407C COOLING TOTAL INPUT
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
TOTAL INPUT (W)
30 C DB/ 50% RH
27 C DB/ 50% RH
23 C W B/5 0%RH
Indoor Temp.
DNC 1255 - R407C HEATING TOTAL INPUT
3,500
4,000
4,500
5,000
5,500
6,000
-10 -5 0 5 10 15
Outdoor Temp. (C DB)
TOTAL INPUT (W
)
20 C DB
18 C DB
15 C DB
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 1255 - R407C COOLING SUCTION PRESSURE
3.0
3.5
4.0
4.5
5.0
5.5
10 15 20 25 30 35 40 45
Outd oor T e mp . (C DB)
SUCTION PRESSURE [Bar(g)]
30 C DB/ 50%R H
27 C DB/ 50%R H
23 C DB/ 50%R H
Indoor Temp.
DNC 1255- R407C COOLING DISCHARGE PRESSURE
5.0
10.0
15.0
20.0
25.0
30.0
10 15 20 25 30 35 40 45
Outdoor Temp. (C DB)
DISCHARGE PRESSURE [Bar(g)]
30 C DB/50% RH
27 C DB/50% RH
23 C DB/50% RH
Indoor Temp.
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01 Service Manual - DNC Series
DNC 1255 - R407C HEATING SUCTION PRESSURE
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
5.00
5.50
6.00
-5 0 5 10 1 5
Outdoor Tem p. (C DB)
SUCTION PRESSURE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
DNC 1255 - R407C HEATING DISCHARGE PRESSURE
13
15
17
19
21
23
-5 0 5 10 15
Outdoor Temp. (C DB)
DISCHARGE PRE SS URE [Bar(g)]
20 C DB
18 C DB
15 C DB
Indoor Temp.
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PERFORMANCE DATA & PRESSURE CURVES
Revision Y05-01Service Manual - DNC Series
DNC 1255
0.0
20.0
40.0
60.0
80.0
100.0
120.0
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750
Air Flow Rate, m^3/hr
External Static Pressure,Pa
Super High
Hig h
Medium
Low
Nominal System Re si st an c e
M in .S y ste m R e si sta n c e
M ax . S yst em Re sist a nc e
Curve’s colors according to fan motor wires colors
Point for Performance test
DNC 1155 & DNC 955
0.00
20.00
40.00
60.00
80.00
100.00
120.00
0 250 500 750 1000 1250 1500 1750 2000 2250 2500
Air Flow Rate, m ^3/hr
External S tatic Pressure,Pa
Super High
High
Medium
Low
No m i na l S yst em Re si st a n ce
Min.System Resistance
M ax . S y st e m Re sist an c e
Curve’s colors according to fan moto r wires color s
Point for Performance test
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REFRIGERATION DIAGRAMS
Revision Y05-01Service Manual - DNC Series
6. REFRIGERATION DIAGRAMS
6.1 Heat Pump Models
6.1.1 DNC 35 R22/R407C
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6-2
REFRIGERATION DIAGRAMS
Revision Y05-01 Service Manual - DNC Series
6.2 Heat Pump Models
6.2.1 DNC 38, 44 R22/R407C
Page 62
6-3
REFRIGERATION DIAGRAMS
Revision Y05-01Service Manual - DNC Series
6.3.1 ADDITIONAL REFRIGERANT CHARGE (R22)
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7-1
WIRING DIAGRAMS
Revision Y05-01Service Manual - DNC Series
7. WIRING DIAGRAMS
7.1 Model: DNC 35 1PH
7.1.1 Indoor Unit
7.1.2 Outdoor Unit
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7-2
WIRING DIAGRAMS
Revision Y05-01 Service Manual - DNC Series
7.2 Model: DNC 35 3PH7
7.2.1 Indoor Unit
7.2.2 Outdoor Unit
Page 65
7-3
WIRING DIAGRAMS
Revision Y05-01Service Manual - DNC Series
7.3 Model: DNC 38 1PH
7.3.1 Indoor Unit
7.3.2 Outdoor Unit:
Page 66
7-4
WIRING DIAGRAMS
Revision Y05-01 Service Manual - DNC Series
7.4 Model: DNC 38 3PH
7.4.1 Indoor Unit
7.4.2 Outdoor Unit: OU8-30 3PH
Page 67
7-5
WIRING DIAGRAMS
Revision Y05-01Service Manual - DNC Series
7.5 Model: DNC 44 3PH
7.5.1 Indoor Unit
7.5.2 Outdoor Unit
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CONTROL SYSTEM
Revision Y05-01Service Manual - DNC Series
8. CONTROL SYSTEM
Instructions for
Electronic Control Service Package
INTRODUCTON
The electronic control package is designated for service and is common for the following group of air-conditioners.
1. ST/RC group - Cooling only / Cooling and Heating by heat pump.
Cooling and Heating by heat pump and supplementary heater.2. SH group -
3. RH group - Cooling and Heating by heaters only.
Before installation , be sure that you select and set for the right group .
PACKAGE CONTENT
The following should be included in the electronic control service package:
- Controller designated for service
- Model plug
MODEL PLUG SETTINGS
Before installation, make sure to set the model plug to conform with the suitable group.
GROUP J6 Setting J2 Setting
ST / RC open open
SH closed open
RH closed closed
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Service Manual - DNC Series
POWER CONTROLLER
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8-3
CONTROL SYSTEM
Revision Y05-01Service Manual - DNC Series
GANG BOARD
DISPLAY BOARD
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Revision Y05-01
Service Manual - DNC Series
CONFIGURATION OF THE APPLIANCE
REMOTE CONTROL DIP SWITCH SETTING
DEFINITIONSETTING SWITCH STATUS
RC4RC3SW. NO.4SW. NO. 3SW. NO. 2SW. NO. 1
RC-ALL MODES OF OPERATION__
OFF
OFF
STD-COOL, FAN, DRY, ACTIVE__
OFF
ON
HEAT-COOL, FAN, DRY, ACTIVE__
ON
OFF
AUTO FAN (AF)__
ON
ON
VERTICAL SWING ONLY
TEMP. DISPLAY IN °C DEGREES
_OFF
_
_
HORIZONTAL & VERTICAL SWING
FUNCTIONS TOGETHER
TEMP. DISPLAY IN °F DEGREES
_ON
_
_
DISABLE LCD &
KEY ILLUMINATION
TIMER & CLOCK 12 H AM, PM
OFF_
_
_
ENABLE LCD &
KEY ILLUMINATION
TIMER & CLOCK 24 H
ON
_
_
_
RESET OPERATION - Press at the same time the 4 buttons :“CLEAR “, “SET” ,
"HR +”,HR -” for 5 seconds
LEGEND:
SW1, SW2 - SELECTION OF RC/ST SW3 - SELECTION OF TEMP. DISPLAY °C or °F IN RC3 OR SWING FUNCTION IN RC4. SW4 - SELECTION OF TIME DISPLAY 12H AM/PM or 24H IN RC3 0R ILLUMINATION FUNCTION IN RC4. OFF = 0 ON =1
NOTE: After setting the dip switches perform reset operation..
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CONTROL SYSTEM
Revision Y05-01Service Manual - DNC Series
01. Legend
1.1. Abbreviations
AC - Alternate Current A/C - Air-Conditioner ANY - ON or OFF status CLOCK - ON/OFF Operation Input, (dry contact) COMP - Compressor CPU - Central Processing Unit ELUM - Extended Louver Upward Movement (Software Jumper) HE - Heating Element HPC - High Pressure Control H/W - Hardware ICP - Indoor Condensation Pump ICT - Indoor Coil Temperature (RT2) sensor IF, IFAN - Indoor Fan IR - Infra Red LEVEL1 - Normal Water Level LEVEL2/3 - Medium/High Water Level LEVEL4 - Overflow Level Max - Maximum Min - Minimum min - Minute (time) NA - Not Applicable OCP - Outdoor Condensation Pump OCT - Outdoor Coil Temperature (RT3) sensor OF, OFAN - Outdoor Fan OPER - Operate Para. - Paragraph RAT - Return Air Temperature (RT1) sensor RC - Reverse Cycle (Heat Pump) R/C - Remote Control RCT - Remote Control Temperature RH - Resistance Heater RT - Room Temperature (i.e. RCT in IFEEL mode, RAT otherwise) RV - Reversing Valve SB, STBY - Stand-By sec - Second (time) Sect - Section SH - Supplementary Heater SPT - Set Point Temperature ST - Standard (a Model with Cooling Only) S/W - Software TEMP - Temperature W/O - Without T - The difference between SPT and RT.
in Heat Mode: T = SPT-RT Cool/Dry/Fan Mode: T = RT-SPT
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Service Manual - DNC Series
2. General functions for all models
2.1. COMP operation
2.1.1. For each Mode including POWER OFF & SB, a Min time delay of 3 min before COMP restarting, excluding DEICING Mode (see 7.2.1).
2.1.2. The Min operation time of COMP under different operating conditions is
Operation Mode
Min operation time of
COMP
Heat, Cool or Auto Modes 3 min.
Fan, Dry, Overflow, Protection modes, or mode change ignored
2.2. IFAN operation
2.2.1 Whenever the IFAN starts from OFF to ON it will start in Low speed for 25 sec and then will go to ANY speed.
2.2.2 Min time interval between IFAN speed change in AUTOFAN Mode, is 30 sec.
2.2.3 Min time interval between IFAN speed change in H/M/L Mode is 1 sec.
2.2.4 IFAN speed in Heat/Cool Autofan Mode is determined according to the following table:
T
IFAN Speed
T 2
HIGH
2 ≥∆T 1
MED
1 ≥∆T
LOW
where in Heat Mode: T = SPT-RT in Cool Mode: ∆T = RT-SPT
Note:
1. In Heat Mode, the rules in section 4.0.3 have the higher
priority.
2. The table above can be represent by a hysteresis curve which
will minimize the switching of the IFAN relay and will minimize the change in IFAN speed:
T [oc]
L
M
H
IFAN speed
321
2.4. OFAN operation
2.4.1 Min time interval between OFAN ON/OFF state change is 30 sec.
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Revision Y05-01Service Manual - DNC Series
2.4.2
2.5. HE operation
2.5.1 Minimum Heaters ON or OFF time is 30 sec.
2.5.2 Heaters can be activated only if IFAN is on.
2.5.3 In RH group, HE-1 and HE-2 will be activated only when COMP (or WVL) is not operating, except in Dry Mode.
2.6. Protections
2.6.1 High pressure protection is applicable to all operating modes.
2.6.2 Deicing control is valid in Heat and Auto Heat Mode only.
2.6.3 Defrosting control is valid in Dry, Cool, Heat and Auto Modes.
2.6.4 No reset after protection modes.
2.7. Thermistors operation
2.7.1 Return air Temp. is detected by RAT (RT1) in normal Mode, or by RCT (R/C sensor) in I-FEEL Mode.
2.7.2 Indoor Coil Temp. is detected by ICT (RT2).
2.7.3 Outdoor Coil Temp. is detected by OCT (RT3).
Similarly, in the Indoor Units of a WMQ/T system, 4.7k Ohm (5%)
resistors must be connected to the OCT ports to disable the “Thermistor Temp reading doesn’t change” error checking.
2.7.4 Definition of thermistor faults:
a. Thermistor is disconnected ­ The thermistor reading is below -30
o
c.
b. Thermistor is shorted ­ The thermistor reading is over 75
o
c.
c. Thermistor Temp reading doesn’t change (irrelevant for RT1)
­(i) This test is performed only once after a unit is
switched from OFF/STBY to operation. At the first occurrence of 10 min continuous COMP operation, the current ICT & OCT are compared with those when the COMP was switched from OFF to ON 10 min before. If the T is less than 3
o
c, the thermistor
is regarded as defective.
(ii) The ICT and OCT no-change error can be disabled
together by connecting a 4.7 k or 3.9 k ohm resistor (5%) to the OCT connector. These resistors are equivalent to a thermistor at 43+/-1
o
c and 48+/-1oc
respectively.
2.7.5 Cases for disabling thermistor short/disconnected detection
i. The detection of thermistor faults (a) and (b) above, are disabled
when Deicer Protection is started. The detection will be enabled again only after (1) the deicing is completed, and (2) COMP has been restarted and operated for 30 sec.
ii. When all the following conditions are fulfilled:
a. 4.7K Ohm resistor is connected on the OCT b. IFAN is OFF c. Compressor is ON
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d. ICT < -30 (disconnected)
2.8.General features
2.8.1 Allowed (control target) range for RAT is SPT +/- 1
o
c.
2.8.2 Whenever the unit is changed from Cool/Dry/STBY mode to Heat mode or vice versa, the procedures below are followed:
Stop COMP for 3 min Change RV state Start COMP if
necessary.
3.1. Cooling
Mode: Cool, Auto (at Cooling) Temp: Selected desired temperature. Fan: HIGH, MED, LOW Timer: Any I Feel: On or Off
Control function
Maintains room temp at desired level by comparing RT and SPT.
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CONTROL SYSTEM
Revision Y05-01Service Manual - DNC Series
(RT - SPT) [oc]
+3
+2
+1
0
-1
-2
ON
OFF
ON
OFF
USER FAN SPEED
ON
OFF
COMP (WVL)
OFAN
IFAN
RV
Note:
1) IFAN is always running at High, Medium or Low speed selected by user.
2) In IFEEL mode, the Room Temperature (RT) is the RCT from a R/C. Otherwise, the RT is the RAT from the Room Thermistor.
3.2. Cooling with Autofan
Mode: Cool, Auto (at cooling) Temp: Selected desired temperature Fan: Auto Timer: Any I Feel: On or Off
Control function
Maintains room temp at desired level and controls the IFAN speed for optimal comfort.
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Service Manual - DNC Series
(RT - SPT) [oc]
+3
+2
+1
0
-1
-2
ON
OFF
ON
OFF
H
L
M
ON
OFF
COMP
(WVL)
OFAN
IFAN
RV
Note: Refer to Sect 2.3 for IFAN operations in Autofan mode.
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CONTROL SYSTEM
Revision Y05-01Service Manual - DNC Series
4. Heating Mode
4.0. Heating Mode - General
4.0.1 In heating Mode, temp. compensation schedule will be activated for wall mounted and ducted models (i.e. FCD/RWK, ELD, ECC, WAX, WMF and WMN/WHX) according to the following table:
Add to SPT SPT [
o
c]
I-FEEL ON I-FEEL OFF
18 SPT 27
0 °c +2 °c
27 < SPT 30
0 °c +3 °c
4.0.3 IF operating rules (a) As a general rule for RC and SH groups, when COMP is ON,
excluding protection modes, IFAN will be switched ON if
ICT > 35
o
c (or 40oc for EMD/ELD, 20oc for WAX), or
at the IFTC second
(4)
after the COMP is switched ON.
In this case, the IFAN will be started at low speed
(5)
.
The default IFTC values are
0 sec for EMD/ELD models 15 sec for WMN4/RWK(FCX) models 600 sec for WVL (including IFC) models 30 sec for all other models
IFAN Speed
Any
Low
Stop
30 35 40
EMD/ELD
EMD/ELD
ICT [oc]
15 20 25
General : For WAX :
Notes :
1) In EMD/ELD models, the IFAN will start if ICT 40
o
c at
any IFAN speed, and will stop if ICT < 30
o
c.
2) In SH or RC group, if HE is set to OFF due to low ICT,
IFAN will be switched to LOW and will be turned OFF after 30 sec.
3) An exception to this rule (4.0.3.a) is the Back-up mode for SH group. (Cf.: Sect 4.0.4.e)
4) If the IFAN is turned ON by the IFTC operation, its minimum operation time before stopping due to low ICT temperature is 60 sec.
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(b) In RC and SH groups, whenever COMP & HE are both OFF,
excluding protection modes, IFAN operation will be according to the following:
In WAX, flour mounted or mobile models, IFAN switches to
LOW for 30 sec and then stops.
In other models IFAN will operate in low speed for 30 sec and
then stop. If COMP is OFF for more than 3 minutes and IFEEL Mode is inactive, IFAN will operate in low speed according to the following graph:
(c) In RH group, IFAN starts when HE starts. When HE switches
to OFF, IFAN switches to LOW for 30 sec and then stops.
4.0.4 HE operation
(a) For all Groups, HE can be ON only when IFAN is ON. (b) For all Groups, HE switches to OFF when ICT > 50
o
c, and is
activated again when ICT 45
o
c.
(c) In RH group, HE operation is according to the difference
between RAT and SPT (see Sect 4.3, 4.4).
(d) In SH or RC group, HE operation is limited by the following
graph:
HE
ON
OFF
30
45 50
ICT [oc]
15
General : For WAX :
35 20
40
Note: Other limitations can be found in Sect 2.5
(f) Back-up mode for SH group
After COMP (or WVL) has been working for 5 minutes, HE & IFAN are activated even if the ICT is still below 35
o
c. This situation is called Back-up Mode. Both HE & IFAN will work in Back-up Mode until the ICT reaches 35
o
c. Then, the operation
goes on in the usual mode (IFAN as in 4.0.3.a, and HE as in
4.0.4.d).
SPT+4 SPT+6 ICT
[
o
c
]
ON
OFF
IFAN (Low Speed)
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Revision Y05-01Service Manual - DNC Series
4.1. Heating, RC or SH Group
Mode: Heat, Auto (at heating) Temp: Selected desired temperature Fan: HIGH, MED, LOW Timer: Any I Feel: On or Off
Control function Maintains room temp. at desired level by comparing RAT or RCT to SPT.
(RT - SPT) [oc]
+2
+1
0
-1
-2
-3
ON
OFF
ON
OFF
H/M/L
OFF
L
ON
OFF
Note 1 Note 2
COMP (WVL)
HE1
HE2
IFAN
ON
OFF
RV
Note :
1) Refer to Sect 4.0.3.b for IFAN operations when COMP is OFF.
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2) Refer to Sect 4.0.3.a for IFAN operations when COMP is ON.
3) For OFAN operation, see Note 4 of Sect 4.2.
4.2. Heating, RC or SH Group with Autofan
Mode: Heat, Auto (at heating) Temp: Selected desired temperature Fan: Auto Timer: Any I Feel: On or Off
Control function Maintains room temp at desired level by controlling COMP, IFAN and OFAN.
(RT - SPT) [oc]
+2
+1
0
-1
-2
-3
ON
OFF
ON
OFF
H
OFF
L
M
ON
OFF
Note 1 Note 2
COMP
(WVL)
HE1
HE2
IFAN
RV
ON
OFF
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Notes:
1. Refer to Sect 4.0.3.b for IFAN operations when COMP is OFF.
2. Refer to Sect 4.0.3.a for IFAN operations when COMP is ON.
3. Refer to Sect 2.3 for IFAN speed change.
4. OFAN operation is controlled by the graph below when
() (RAT ≥ SPT – 2
o
c), AND
() (ICT ≥ 45
o
c), AND
() (COMP is ON)
Otherwise, OFAN runs together with COMP.
OCT [oc]
+3
+2
+1
0
-1
OFAN
ON
OFF
4.3. Heating, RH Group
Mode: Heat, Auto (at Heating) Temp: Selected desired temperature Fan: HIGH, MED, LOW Timer: Any I Feel: On or Off
Control Function
Maintains room temp. at desired level by controlling Heating Elements : HE1 or HE2.
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(RT - SPT) in oc
+2
+1
0
-1
-2
-3
ON
OFF
ON
OFF
H/M/L
OFF
L
30 sec
HE1
HE2
IFAN
Notes:
1) COMP (or WVL), OFAN and RV are always OFF.
2) Refer to Sect 4.0.3.c for IFAN operations.
4.4. Heating, RH Group, with Autofan
Mode: Heat, Auto (at Heating) Temp: Selected desired temperature Fan: Auto Timer: Any I Feel: On or Off
Control function
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Maintains room temp at desired level by controlling the 2-Stage Electric Heaters.
(RT - SPT) [oc]
+2
+1
0
-1
-2
-3
ON
OFF
ON
OFF
H
OFF
L
30 sec
M
HE1
HE2
IFAN
Notes:
1) COMP (or WVL), OFAN and RV are always OFF.
2) Refer to Sect 2.3 and 4.0.3.c for IFAN operations.
5. Automatic Cooling or Heating
5.0. Automatic Cooling or Heating - General
The Auto Mode is for model with compressor and the WVL-RH only. The WVL-ST, RC and SH units do not work in Auto Mode.
5.0.1 Switching-temperature between Cooling and Heating is SPT ± 3
o
c.
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5.0.2 Autofan in Automatic Cooling and Heating Mode will activate “Cooling with Autofan Mode” and “Heating with Autofan Mode” respectively.
For Cooling with Autofan, refer to Sect. 3.2.
For Heating with Autofan (RC and SH Group),
refer to Sect. 4.2.
For Heating with Autofan (RH Group), refer to
Sect. 4.4.
5.0.3 When the Auto Mode is started with SPT +/-0
o
c, the unit will not select Auto Heat or Auto Cool mode immediately. Instead, the unit will be in a temporary Fan Mode with IFAN operating at low speed. The proper Auto Heat mode or Auto Cool will be started whenever the RT reaches SPT-1
o
c or SPT+1oc
respectively.
5.0.4 For RC & SH units, Mode change between Auto Heat & Auto Cool Modes are possible only after the COMP has been OFF during the last T minutes.
Mode Change time, T
Auto Cool to Auto Heat 3 min
Auto Heat to Auto Cool 4 min
5.0.5 For RH units, Mode change between Auto Heat & Auto Cool Modes are possible after the COMP/HEs has been OFF during the last T minutes.
Mode Change time, T
Auto Cool to Auto Heat COMP off for 3 min
Auto Heat to Auto Cool HEs off for 3 min
5.0.6 When unit is changed form Cool/Dry mode to Auto Mode, the unit will continue to operate at (Auto) Cool Mode until the conditions for switching from Auto Cool to Auto Heat are satisfied.
Similarly, when unit is changed from Heat Mode to Auto Mode, the unit will continue to operate at (Auto) Heat Mode until the conditions for switching from Auto Heat to Auto Cool are satisfied.
5.1. Auto Cooling or Heating, RC or SH Groups
Mode: Auto Temp: Selected desired temperature Fan: Any Timer: Any I Feel: On or Off
Control function Maintains room temp at desired level by selecting between cooling
and heating modes.
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(RT - SPT) [oc]
+3
+2
+1
0
-1
-2
-3
ON
OFF
ON
OFF
H/M/L/OFF
L/OFF
ON
OFF
ON
OFF
COMP
& OFAN
HE1
HE2
IFAN
RV
H/M/L/OFF
L/OFF
USER FAN SPEED H/M/L/OFF
L/OFF
Auto Cool Mode Auto Heat Mode
> 4 min > 3 min
> 3 min > 2 min
(3) (3)
(4)
(4)
(5)
Auto Heat Mode
Notes:
1) Refer to Sect 4.1 and 4.2 for the heating operations (i.e. when RV is ON)
2) Refer to Sect 3.1 and 3.2 for the cooling operations (i.e. when RV is OFF)
3) Refer to Sect 5.0.4 for the minimum mode-change delay from COMP OFF.
4) 3 min delay from COMP-OFF to RV change state. (Cf.: Sect
2.8.8).
5) Because of the low ICT, IFAN is turned OFF while changing from Auto Cool to Auto Heat mode. (Cf.: Sect 4.0.3). In addition, HEs will not operate until IFAN is ON (Cf.: Sect
4.0.4).
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Auto Cooling or Heating RH Group
Mode: Auto Temp: Selected desired temperature Fan: Any Timer: Any I Feel: On or Off
Control function Maintains room temp at desired level by selecting between Cooling or
Heating Modes.
(RT - SPT) [oc]
+3
+2
+1
0
-1
-2
-3
ON
OFF
ON
OFF
L
OFF
ON
OFF
H/M/L
30 sec
COMP
& OFAN
HE1
HE2
IFAN
RV
OFF
> 3 min
(2)
Auto Heat Mode Auto Cool Mode Auto Heat Mode
(1)
> 3 min
(2)
Notes:
1) Refer to Sect. 4.0.3.c for the details of IFAN operation.
2) Refer to Sect 5.0.5 for the minimum mode-change delay from COMP/HEs OFF.
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6. Dry Mode
6.1. Dry, ST or RC group or P2000 model with any group settings
Mode: Dry Temp: Selected desired temp Fan: Low (automatically selected by software) Timer: Any I FEEL: Any
Control function Reduce room humidity with minimum temp. fluctuations by operating in Cool Mode with low speed IFAN.
DRY
(RT - SPT) [oc]
+2
+1
0
-1
-2
ON
OFF
ON
OFF
LOW
OFF
DRY-ON
DRY-OFF
ON
OFF
Time [min]
10
20
30
40 50
Max 15 minutes
3.5
min
Note1
6 min
Note 2
COMP
& OFAN
HE1
& HE2
IFAN
RV
Max 15 minutes
5 minutes COMP
ON time
Notes :
1. When Dry is ON, the COMP is forced OFF for 3.5 min (longer than the 3 min Min COMP-Off time) after every 15 min of continuous COMP operation.
2. When Dry is OFF, the COMP is forced ON for 6 min (longer than the 3 min Min COMP-On time) after every 15 min of continuous COMP OFF time.
3. When Dry is changed from ON to OFF or vice versa, the limits mentioned in (1) & (2) are ignored. The COMP operation is
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only controlled by the 3 min Min OFF time and 1 min Min ON time.
4. In Dry Mode, IFAN is LOW when COMP is ON, and is OFF when COMP is OFF.
5. Pumps are operating as indicated in Sect. 7.3, 7.4, and 7.5.
6. HEs are always OFF in Dry Mode.
6.2. Dry, SH or RH group excluding P2000 model
Mode: Dry Temp: Selected desired temp. Fan: Low (automatically selected by software) Timer: Any I FEEL: Any
Control function Reduce room humidity with minimum Temp. fluctuations by operating in Cool Mode with low speed IFAN and HE.
(RT - SPT) [oc]
+2
+1
0
-1
-2
ON
OFF
ON
OFF
LOW
OFF
ON
OFF
10
20
30
40 50
COMP
& OFAN
HE1
IFAN
HE2
ON
OFF
RV
Time [min]
Notes :
1) HP and Defrost protections are the same as in Cool Mode.
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2) HEs are operated according to the room temp., in the same way as in Heating for RH group (Sect 4.3).
3) IFAN is operating continuously at low speed.
4) Pumps operation is described in Sect 7.3 and 7.4.
4) For MBX model, HE1 and HE2 will be activated simultaneously as the HE1 above.
7. Protection
7.1. Cooling Mode Protections
7.1.1. Indoor Coil Defrost
Mode: Cooling, Dry, Auto Temp: Selected desired temp. Fan: Any Timer: Any I Feel: On or Off
Control Function Protect the indoor coil from ice formation at low ambient temperature.
ICT [oc]
+2
ON
OFF
ON
OFF
t1 t2 t3
COMP
OFAN
+1
+5
+14
0
-1
-6
ON
OFF
IFAN
J7 OPEN J7 CLOSED
t1 t1
t1 = 5 min minimum for each COMP starting t2 = OFAN cycling (alternate between ON and OFF every 30 sec) for 20 min maximum t3 = COMP and OFAN stop for 10 min minimum
Notes:
1. When J7 is closed (connected), OFAN cycling is cancelled and the set temperature for COMP & OFAN cut-out and cut-in are
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changed. COMP & OFAN are forced OFF when ICT =< -6
o
c, and
are kept OFF until ICT > 14
o
c.
2. For WAX model, the defrost processes is simpler. When J7 is open, COMP & OFAN are forced OFF when ICT =< -1
o
c, and are
kept OFF until ICT > 5
o
c. When J7 is closed, the WAX defrosting process is the same as that of the other models (R.H.S. of the graph above). In both cases, the ICT checking in t2 and t3 are not applied.
7.1.2. High Pressure Protection
Mode: (Auto) Cooling or Dry Temp: Selected desired temp. Fan: Any Timer: Any I Feel: On or Off
Control Function To protect the COMP from the high pressure built-up in the outdoor
coil during normal cooling operation, by switching OFF the IFAN and COMP.
OCT [oc]
Any
OFF
Any
ON
Any
Blink
ON
COMP
OFAN
IFAN
OPER
LED
52
55
61
66
L
COMP is forced OFF
OFAN is forced ON
IFAN forced
to LOW
68
OFAN follow operation of
COMP
COMP is forced OFF
OFAN is forced ON
For all models except WAX & P2000 For WAX & P2000 models
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1. The ICT is also monitored during Cool and Dry mode, in case the RV control circuit is faulty. Whenever ICT reaches 70
o
c, which indicates a high pressure in the indoor coil, the COMP will be forced off automatically. The COMP can be turned on again only after the ICT is under 70
o
c again and after the 3 min COMP ON delay time. The OPER LED will not blink in this case.
7.2. Heating Mode Protections
7.2.1. Outdoor coil Deicing (excluding RH Group)
Mode: Heating, Auto (at heating) Temp: Selected desired Temp Fan: Any Timer: Any I FEEL: Any
Control function
Protects the Outdoor coil from ice formation by controlling COMP & RV operation.
7.2.1.2 Deicing procedure
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OCT [oc]
ON
OFF
ON
OFF
ON
L
ANY
COMP
OFAN
RV
IFAN
DST
(DDT)
0
12
OFF
HEs are forced ON
DOC
ANY
ON
HE
36s 36s
DT
30s
max 12 min.
Note 3
DI (note 1)
DI (note 2)
30s
3 min 3 min
IFAN
OFF
ANY
HE
OFF
ANY
all SH units
except WAX
RC or WAX units
HEs are forced OFF
IFAN is forced to Low Speed
BLINK
ON
OPER
LED
Notes :
1. At the first COMP activation after SB or OFF, if (OCT < 0
o
c),
then DI = 10 min, else DI = 40 min.
2. In the following Deicing cycles, the time interval between two Deicing cycles activation is between 30 to 80 min (refer to the flow chart).
2. For RC group, HEs are forced OFF. IFAN operation is as in Heat Mode, Sect 4.0.3.a, i.e. IFAN will be set to OFF when ICT<30
o
c.
For WAX, the IFAN is simply forced OFF.
4. For SH group, HEs are forced ON and IFAN is forced to operate in Low speed, regardless of the ICT and difference between RAT & SPT.
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7.2.2. High pressure protection (excluding RH Group)
Mode: (Auto) Heating Fan: Any Timer: Any I Feel: On or Off
Control Function Protect the Compressor from high pressure by switching OFF the
OFAN and COMP.
ICT [oc]
Any
Off
Any
Off
COMP
OFAN
52
55
61
66
COMP is forced OFF
67
OFAN is force
Off
COMP is forced OFF
For all models except WAX For WAX model
ON
BLINK
OPER
LED
Notes:
1. IFAN, HE1 and HE2 will be activated according to the relevant Heating Mode Sect.
2. In case of any malfunction in the relay control circuit, the OCT is also monitored during Heating mode. Whenever OCT reaches 70
o
c, which indicates a high pressure in the outdoor coil, the COMP will be forced off automatically. The COMP can be turned on again only after the 3 min COMP ON delay and the OCT is under 70
o
c. The OPER LED will not blink in
this case.
7.5. Condensation Pump (DNC model only)
Mode: Cool, Dry, Auto Temp: Selected desired temperature Fan: Any
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Timer: Any I FEEL: Any
Control function: Prevent Condensed water from Overflowing.
ON
OFF
ON
COMP
(WVL)
PUMP
OFF
ON
OPER
LED
OFF
Overflow
Water Level
Normal
BLINK
COMP/WVL is
forced OFF
8 min 8 min
Overflow when
unit is ON
Overflow when
unit is OFF
1 min
Notes:
1. The switch used for water level detection is closed under normal condition, and is open when water overflow.
3. The "Over Flow" & “Normal” condition are indicated by logic “1” & “0” at the LEVEL4 input pin respectively.
4. The “Overflow” condition can activate the water pump in SB and operating modes.
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SELF TEST for General Controller
STEP 1: TURNING ON THE POWER .
Turn ON the power, make sure that the unit is in operation.
STEP 2 : ENABLE SELF TEST MODE
1. Use the Remote control to send the first settings to display / indoor unit Heat mode, High IFAN, set temperature 16 ºC , no I FEEL Sleep or any Timer settings needed.
2. Cover the IR transmitter components in the head of the remote control so that it will not transmit the signals to the indoor unit display.
3. Use the Remote control to send the second settings to display / indoor unit Cool mode, Low IFAN, no I FEEL Sleep or any Timer settings.
4. Uncover the remote control IR transmitter and change the temperature settings.
If the display/indoor unit receive the settings properly the following steps will start:
STEP 3 : MODEL SETTING CONFIRMATION
1.The STAND-BY and COOL LEDS will indicate the operation mode as following:
COOL LEDSTAND-BY LEDOPERATION
MODE
OFFONST OFFOFFRC
ONOFFSH ONONRH
2. Testing the Model configuration. selected by the COMP, STAND-BY, TIMER LEDS and FILTER will indicate the model configuration as follows:
FILTER LED TIMER LEDOPERATE LEDCOMP MODEL
OFFOFF
OFF ON
WNG
ONOFF
OFF ON
MBX
OFFON
OFF ON
WNX
OFFOFF
ONON
PRX
ONOFF
ONON
WMN1
OFFON
ONON
EMD/LS
ONON
ONON
ECC-K / DNC
OFFONOFFOFF
WMN 4
ONONOFF OFF
PXD
ONOFFONOFF
WMN 2/WHX
ONONONOFF
WMN 3
In this term the step motor will turn to HOME POSITION.
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STEP 3 :AUTO LED WALK TEST.
1) All the LEDS will turn OFF.
2) All the LEDS will turn ON for 1 second one by one in the following sequence : STAND-BY OPERATE TIMER FILTER COOL HEAT.
3) In PRX all the LEDS will turn ON for 1 second one by one in the following sequence : 18 °c 20 °c 22 °c 24 °c 26 °c 28 °c 30 °c High IFAN Auto IFAN Med IFAN Low IFAN STAND-BY TIMER FILTER COOL HEAT.
STEP 4: AUTO REALY WALK TEST:
All relays will turn ON one by one in the following sequence : COMPRESSOR OUTDOOR FANR. V. HEATER 1 HEATER 2 INDOOR WATER PUMP SWING or OUTDOOR WATER PUMP INDOOR FAN: LOW MID HIGH.
When the relay walk test is completed, the next test will start automatically.
STEP 5: FREQUENCY TESTING:
If the frequency measuring process fails the COOL LED will turn ON.
In order to move to the next step press ON/OFF button on the remote control.
STEP 6 : INPUT TEST.
This stage is testing the analog real time indicators (thermistors, LEVEL and clock) according the table below.
LED indicator Condition for LED to be ON
STBY LED
Room thermistor ≠≠≠ 25 °c
OPER LED
Indoor coil thermistor ≠≠≠ 25 °c
TIMER LED
Outdoor coil thermistor ≠≠≠ 25 °c
FILTER LED Clock
COOL LED LEVEL 2&3
HEAT LED LEVEL 4
STEP 7 : TIMING RESET TEST (WATCH DOG).
The test purpose is to find out the CPU rise time after power failure is between 1 to 3 sec, test results are indicated on the LEDS : STAND-BY,OPER, TIMER AND FILTER are turning ON one by one.
The results of the test are coded as follow:
pass condition 1 sec - STAND-BY and OPER are turn ON 2 sec - STAND-BY ,OPER and TIMER are turn ON Fail condition 0 sec - STAND-BY is turn ON 3 sec - STAND-BY ,OPER , TIMER and FILTER are turn ON
When the timing reset test is completed, the next test will start automatically.
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STEP 8 : MEMORY TEST (EEPROM)
The test purpose is to check if the memory is functioning correctly. The test result is reported by using the STAND-BY and FILTER LEDS:
LED indicator Condition for LED to be ON
STAND-BY LED Test passed
FILTER LED Test failed
AT THIS POINT THE SELF-TEST IS COMPLETED.
In order to terminate self-test mode the User can change the unit setting from "Cool Mode, Low FAN" to " Cool Mode, Med FAN" or to wait without using the Remote control for 60 sec.
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STEP 8 : MEMORY TEST (EEPROM)
The test purpose is to check if the memory is functioning correctly. The test result is reported by using the STAND-BY and FILTER LEDS:
LED indicator Condition for LED to be ON
STAND-BY LED Test passed
FILTER LED Test failed
AT THIS POINT THE SELF-TEST IS COMPLETED.
In order to terminate self-test mode the User can change the unit setting from "Cool Mode, Low FAN" to " Cool Mode, Med FAN" or to wait without using the Remote control for 60 sec.
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RC/ST TEST
MODEL
CONFIGURATION
TEST
STEP MOTOR TEST
FREQUENCY
TEST
LEDS OFF
LEDS ON TEST
AUTO RELAY
TEST
SHORT JUMPER
J1
(CONTROL PCB)
PRESS ON
POWER
BUTTON
PRESS ON
MODE
BUTTON
INDOOR FAN SPEED TEST
SELF TEST DIAGRAM
Step 1
Step 2
Step 3
FOR CONTROLLER (VERSION 4V5 OR HIGHER)
COOL
HEAT
COMPRESSOR
OUTDOOR FAN
R.V.
LOW
MEDIUM
HIGH
TIMER
OPERATE
STANDBY
BUZZER TEST
(ONE BEEP SOUND)
REMOTE CONTROL
TO CPU COMUNICATION
(TWO BEEPS SOUNDS)
THERMISTOR ANALOG
VOLTAGE CHECKING
EEPROM
MEMORY
TEST
END OF SELF
TEST
PRESS ON
RESET
BUTTON
PRESS ON
FAN
BUTTON
ON THE
REMOTE CONTROL
PRESS ON
MODE
BUTTON
PRESS ON
MODE
BUTTON
Step 4
Step 5
Step 6
Step 7
Step 8
DISCONNECT
JUMPER
J1
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