Electra delta 22, delta 25, delta 35, delta 50 Service Manual

Page 1

Delta DCI Series

Indoor Units Outdoor Units
Delta 22 DCR 22
Delta 25 DCR 25
Delta 35 DCR 35 Delta 50 DCR 50
SM DELTA 1-E.2 GB
REFRIGERANT
REFRIGERANT
R410A
HEAT PUMP
SEPTEMBER – 2008
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LIST OF EFFECTIVE PAGES

LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ 15 March 2005
Total number of pages in this publication is 79 consisting of the following:
Page No.
Title ....................... 2
A ........................... 2
i ............................. 2
1-1 - 1-3 ................ 2
2-1 - 2-4 ................ 2
3-1 ........................ 2
4-1 - 4-3 ................ 2
5-1 - 5-20 .............. 2
6-1 - 6-4 ................ 2
7-1 ........................ 2
8-1 ........................ 2
9-1 ........................ 2
10-1 ...................... 2
11-1-11-14 ............. 2
12-1-12-7 .............. 2
13-1-13-11 ............ 2
Appendix -A ...........2
Revision No. #
Page No.
Revision No. #
Page No.
Revision No. #
*Due to constant improvements please note that the data on this service manual can be modified with out notice. **Photos are not contractual
A
Zero in this column indicates an original page.
SM DELTA 1-E.2 GB
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TABLE OF CONTENTS

Table of Contents
1. INTRODUCTION ...................................................................................................1-1
2. PRODUCT DATA SHEET ......................................................................................2-1
3. RATING CONDITIONS ..........................................................................................3-1
4. OUTLINE DIMENSIONS .......................................................................................4-1
5. PERFORMANCE DATA & PRESSURE CURVES ...............................................5-1
6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1
7. ELECTRICAL DATA ..............................................................................................7-1
8. WIRING DIAGRAMS .............................................................................................8-1
9. REFRIGERATION DIAGRAMS .............................................................................9-1
10. TUBING CONNECTIONS ......................................................................................10-1
11. CONTROL SYSTEM .............................................................................................11-1
12. TROUBLESHOOTING ..........................................................................................12-1
13. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................13-1
14. APPENDIX A .........................................................................................................14-1
SM DELTA 1-E.2 GB
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1. INTRODUCTION
1.1 General
The new Delta DC Inverter split wall mounted series comprise RC (heat pump) models, as follows:
Delta 22
Delta 25
Delta 35
Delta 50
The indoor Delta units are available as LED display types only, featuring esthetic design, compact dimensions, and low noise operation.

INTRODUCTION

1.2 Main Features
The Delta series benefits from the most advanced innovations, namely:
DC Inverter Technology
● R410A
● Microprocessor control.
● Infrared remote control with liquid crystal display.
● Indoor large diameter cross flow fan, allowing low noise level operation.
● Bended indoor coil with treated aluminum fins and coating for improved efficiency.
● High COP.
● Pre-Charged units up to the max allowing tubing distance.
● Heating operation at outdoor temperature down to -15ºC
● Advanced test and diagnostics mode.
● M2L diagnostics softwear cable port (for PC)
● Easy access to the interconnecting tubing and wiring connections, so that during installation removing the front grill or casing is not necessary.
SM DELTA 1-E.2 GB
● Refrigerant pipes can be connected to the indoor unit from 5 different optional directions.
● Automatic treated air sweep.
● Easy installation and service.
1-1
Page 5
INTRODUCTION
1.3 Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential and commercials applications.
It includes:
● Casing with air inlet and outlet grills.
A large-diameter tangential fan.
● Bended coil with treated aluminum fins.
● Motorized flaps.
● Variable Speed motor (PG).
● Advanced electronic control box assembly.
● Interconnecting wiring terminal block.
● Mounting plate
.
1.4 Filtration
The Delta series presents several types of air filters:
Easily accessible, and re-usable pre-filters (mesh)
Pre-charged electrostatic filter (optional)
Active carbon filter (optional)
1.5 Control
The microprocessor indoor controller, and an infrared remote control, supplied as standard, provide complete operating function and programming. For further details please refer to the Operation Manual, Appendix A.
1.6 Outdoor Unit
The Delta outdoor units can be installed as floor or wall mounted units by using a wall supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing long life resistance. All outdoor units are pre-charged. For further information please refer to the Product Data Sheet, Chapter 2.
1-2
It includes :
● Single DC Rotary Compressor mounted in a soundproofed compartment
● Axial fan.
● Outdoor coil with hydrophilic louver fins.
● Outlet air fan grill.
● Outdoor advanced controller.
● 2 fan speed AC motor
SM DELTA 1-E.2 GB
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1.7 Tubing Connections
Flare type interconnecting tubing to be produced on site. For further details please refer to the Installation Manual, Appendix A.
1.8 Inbox Documentation
Each unit is supplied with its own installation and operation manuals.
1.9 Matching Table
OUTDOOR UNITS
INTRODUCTION
INDOOR UNITS
MODEL REFR” Delta 22 Delta 25 Delta 35 Delta 50
DCR 22 DCR 25 DCR 35
DCR 50 R410A
R410A
√√√
―――
SM DELTA 1-E.2 GB
1-3
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PRODUCT DATA SHEET

2. PRODUCT DATA SHEET
2.1 Delta 22 / DCR 22 DCI R410A
Model Indoor Unit DELTA 22 DCI Model Outdoor Unit DCR 22 R410A
Installation Method of Pipe
Characteristics Units Cooling Heating
Capacity
Power input
EER (Cooling) or COP(Heating)
Energy efficiency class A B
Power supply V/Ph/Hz 220-240V/Single/50Hz
Rated current A 3.0 3.3
Starting current A 10.5
Circuit breaker rating A 10
Operation control type Remote control
Heating elements kW Others
(1)
(1)
(1)
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1100/950/800
(2)
Air flow
External static pressure Min-Max Pa 0
Sound power level
Sound pressure level
Moisture removal l/hr 1
Condensate drain tube I.D mm 16
INDOOR
Dimensions WxHxD mm 680x250x185
Weight kg 7
Package dimensions WxHxD mm 740x265x320
Packaged weight kg 10
Units per pallet units 36 units per pallet
Stacking height units 9 levels
Refrigerant control EEV
Compressor type, model Rotary, Panasonic 5RS092XDJ01
Fan type & quantity Propeller(direct) x 1
Fan speeds H/L RPM 770
Air flow H/L m3/hr 1400
Sound power level H/L dB(A) 64
Sound pressure level
Dimensions WxHxD mm 760x245x545
Weight kg 35
Package dimensions WxHxD mm 880x310x610
Packaged weight kg 38
OUTDOOR
Units per pallet Units 12 units per pallet
Stacking height units 3 levels
Refrigerant type R410A
Refrigerant chargless distance kg/m 0.7kg/7.5m
Additional charge per 1 meter g/m No need
Connections between
units
(3)
(4)
(4)
Liquid line In.(mm) 1/4”(6.35)
Suction line In.(mm) 3/8”(9.53)
Max.tubing length m. Max.15
Max.height difference m. Max. 10
H/M/L m3/hr 400/350/300
H/M/L dB(A) 49/46/43
H/M/L dB(A) 36/33/30
H/L dB(A) 54
Btu/hr 7500(4440-8870) 8530(4440-10580)
kW 2.2(1.3-2.6) 2.5(1.3-3.1)
kW 0.66 0.73
W/W 3.33 3.42
Flared
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
SM DELTA 1-E.2 GB
2-1
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PRODUCT DATA SHEET
2.2 Delta 25 / DCR 25 DCI R410A
Model Indoor Unit DE LTA 25 Model Outdoor Unit DCR 25 Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity
Power input EER (Cooling) or COP(Heating) Energy efficiency class A B Power supply V/Ph/Hz 220-240V/Single/50Hz Rated current A 3.2 3.6 Starting current A 10 Circuit breaker rating A 12
Operation control type Remote control Heating elements kW Others
(1)
(1)
(1)
Fan type & quantity Crossflow x 1 Fan speeds H/M/L RPM 1200/1050/850
(2)
Air flow External static pressure Min-Max Pa 0
Sound power level Sound pressure level Moisture removal l/hr 1 Condensate drain tube I.D mm 16
INDOOR
Dimensions WxHxD mm 680x250x185 Weight kg 7 Package dimensions WxHxD mm 740x265x320 Packaged weight kg 10 Units per pallet units 36 units per pallet Stacking height units 9 levels Refrigerant control EEV Compressor type, model Rotary, Panasonic 5RS092XDJ01 Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 760 Air flow H/L m3/hr 1390 Sound power level H/L dB(A) 64
Sound pressure level Dimensions WxHxD mm 760x245x545 Weight kg 36 Package dimensions WxHxD mm 880x310x610 Packaged weight kg 39 Units per pallet Units 12 units per pallet
OUTDOOR
Stacking height units 3 levels Refrigerant type R410A Refrigerant chargless distance kg/m 0.85kg/7.5m Additional charge per 1 meter g/m No need
Connections between
units
(3)
(4)
(4)
Liquid line In.(mm) 1/4”(6.35) Suction line In.(mm) 3/8”(9.53) Max.tubing length m. Max.15
Max.height difference
H/M/L m3/hr 420/350/270
H/M/L dB(A) 52/48/45 H/M/L dB(A) 39/35/32
H/L dB(A) 54
Btu/hr 8530(4440-10240) 9550(4774-11940)
kW 2.5(1.3-3.0) 2.8(1.4-3.5) kW 0.75 0.82
W/W 3.33 3.41
m. Max. 10
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-2
SM DELTA 1-E.2 GB
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PRODUCT DATA SHEET
2.3 Delta 35 / DCR 35 DCI R410A
Model Indoor Unit DE LTA 35 Model Outdoor Unit DCR 35 Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity
Power input EER (Cooling) or COP(Heating) Energy efficiency class A B Power supply V/Ph/Hz 220-240V/Single/50Hz Rated current A 4.9 4.8 Starting current A 10.5 Circuit breaker rating A 15
Operation control type Remote control Heating elements kW No Others
(1)
(1)
(1)
Fan type & quantity Crossflow x 1 Fan speeds H/M/L RPM 1200/1000/850
(2)
Air flow External static pressure Min-Max Pa 0
Sound power level Sound pressure leve Moisture removal l/hr 1.5 Condensate drain tube I.D mm 16
INDOOR
Dimensions WxHxD mm 840x250x185 Weight kg 8 Package dimensions WxHxD mm 930x265x320 Packaged weight kg 11 Units per pallet units 36 units per pallet Stacking height units 9 levels Refrigerant control EEV Compressor type, model Rotary, Panasonic 5RS102XAB Fan type & quantity Propeller(direct) x 1 Fan speeds H/L RPM 760 Air flow H/L m3/hr 1390 Sound power level H/L dB(A) 65
Sound pressure level Dimensions WxHxD mm 760x245x545 Weight kg 37 Package dimensions WxHxD mm 880x310x610 Packaged weight kg 40 Units per pallet Units 12 units per pallet
OUTDOOR
Stacking height units 3 levels Refrigerant type R410A Refrigerant chargless distance kg/m 1.0kg/7.5m Additional charge per 1 meter g/m No need
Connections between units
(3)
(4)
l
(4)
Liquid line In.(mm) 1/4”(6.35) Suction line In.(mm) 3/8”(9.53) Max.tubing length m. Max.15
Max.height difference
H/M/L m3/hr 550/450/350
H/M/L dB(A) 56/46/42 H/M/L dB(A) 39/33/29
H/L dB(A) 55
Btu/hr 11940(4440-13990) 12280(5115-13990)
kW 3.5(1.3-4.1) 3.6(1.65-4.1) kW 1.03 1.05
W/W 3.39 3.43
m. Max. 10
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
SM DELTA 1-E.2 GB
2-3
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PRODUCT DATA SHEET
2.4 Delta 50 / DCR 50 DCI R410A
Model Indoor Unit DELTA 50 DCI Model Outdoor Unit DCR 50 R410A
Installation Method of Pipe Flared
Characteristics Units Cooling Heating
Capacity
Power input
EER (Cooling) or COP(Heating)
Energy efficiency class A B
Power supply V/Ph/Hz 220-240V/Single/50Hz
Rated current A 7.0 6.9
Starting current A 10.5
Circuit breaker rating A 20
Operation control type Remote control
Heating elements kW
Others
(1)
(1)
kW 1.56 1.55
Fan type & quantity Crossflow x 1
Fan speeds H/M/L RPM 1230/1100/900
(2)
Air flow
External static pressure Min-Max Pa
Sound power level
Sound pressure level
Moisture removal l/hr 2
Condensate drain tube I.D mm 16
INDOOR
Dimensions WxHxD mm 900x205x295
Weight kg
Package dimensions WxHxD mm 960x270x360
Packaged weight kg 14
Units per pallet units 24 units per pallet
Stacking height units 8 levels
Refrigerant control EEV
Compressor type, model Scroll, PANASONIC 5CS130XCC03
Fan type & quantity Propeller(direct) x 1
Fan speeds H/L RPM 920
Air flow H/L m3/hr 2160
Sound power level H/L dB(A) 63
Sound pressure level
Dimensions WxHxD mm 795x290x610
Weight kg 38
Package dimensions WxHxD mm 945x395x655
Packaged weight kg 41
OUTDOOR
Units per pallet Units 9 units per pallet
Stacking height units 3 levels
Refrigerant type R410A
Refrigerant chargless distance kg/m 1.26kg/7.5m
Additional charge per 1 meter g/m No need
H/M/L m3/hr 720/620/480
Connections between
units
(1)
W/W 3.21 3.42
(3)
H/M/L dB(A) 56/54/47
(4)
H/M/L dB(A) 44/41/34
(4)
H/L dB(A) 53
Liquid line In.(mm) 1/4"(6.35)
Suction line In.(mm) 1/2"(12.7)
Max.tubing length m. Max.15
Max.height difference m. Max. 10
Btu/hr 17060(4780-18770) 18080(5460-20130)
kW 5.0(1.4-5.5) 5.3(1.6-5.9)
0
11
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511. (2) Airflow in ducted units; at nominal external static pressure. (3) Sound power in ducted units is measured at air discharge. (4) Sound pressure level measured at 1 meter distance from unit.
2-4
SM DELTA 1-E.2 GB
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3. RATING CONDITIONS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
Cooling:
Indoor: 27oC DB 19oC WB Outdoor: 35 oC DB
Heating:
Indoor: 20oC DB Outdoor: 7oC DB 6oC WB
3.1 Operating Limits
3.1.1 R410A
Cooling
Upper limit Lower limit
32oC DB 23oC WB 46oC DB
21oC DB 15oC WB 10oC DB

RATING CONDITIONS

Indoor Outdoor
Heating
Upper limit Lower limit
Voltage
27oC DB 24oC DB 18oC WB
10oC DB -15oC DB -16oC WB
198 – 264 V
SM DELTA 1-E.2 GB
3-1
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4. OUTLINE DIMENSIONS
4.1 Indoor Unit: Delta 22, 25 DCI

OUTLINE DIMENSIONS

4.2
Indoor Unit: Delta 35 DCI
SM DELTA 1-E.2 GB
4-1
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OUTLINE DIMENSIONS
4.3 Indoor Unit: Delta 50 DCI
4.4 Outdoor Unit: DCR 22, 25, 35 DCI
AIR INTAKE
4-2
AIR OUTLET
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4.5 Outdoor Unit: DCR 50 DCI
OUTLINE DIMENSIONS
SM DELTA 1-E.2 GB
4-3
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PERFORMANCE DATA & PRESSURE CURVES

5. PERFORMANCE DATA
5.1 Delta 22 DCI
5.1.1 Cooling Capacity (kW) – Run Mode
230[V] : Indoor Fan at High Speed.
OD COIL
ENTERING AIR DB
TEMPERATURE
[oC]
-10 - 20
(protection range)
25
30
35
40
46
ID COIL ENTERING AIR DB/WB TEMPERATURE [oC]
DATA
22/15 24/17 27/19 29/21 32/23
TC 80 - 110 % of nominal SC 80 - 105 % of nominal
PI 25 - 50 % of nominal TC 2.12 2.26 2.40 2.54 2.68 SC 1.62 1.65 1.69 1.72 1.75
PI 0.52 0.53 0.54 0.55 0.56 TC 2.02 2.16 2.30 2.44 2.58 SC 1.58 1.61 1.65 1.68 1.71
PI 0.58 0.59 TC 1.92 2.06
0.60
2.20
0.61 0.62
2.34 2.48
SC 1.54 1.58 1.61 1.64 1.68
PI 0.64 0.65 TC 1.82 1.96
0.66
2.10
0.67 0.68
2.24 2.38
SC 1.50 1.54 1.57 1.60 1.64
PI 0.70 0.71 0.72 0.73 0.74 TC 1.70 1.84 1.98 2.12 2.26 SC 1.46 1.49 1.52 1.56 1.59
PI 0.77 0.78 0.79 0.80 0.81
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW
o
WB – Wet Bulb Temp., ( DB Dry Bulb Temp., (
o
C)
C) ID Indoor OD – Outdoor
5.1.2 Capacity Correction Factors
Coo ling Capacity R atio Vs. Outdoor Temp erature
1.20
1.10
1.00
0.90
0.80
0.70
Capacity Ratio
0.60
0.50 20 25 30 35 40 45
Outdoor Temperature [deg C]
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5-1
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PERFORMANCE DATA & PRESSURE CURVES
5.1.3 Heating Capacity (kW) - Run Mode 230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [oC]
OD COIL
ENTERING
AIR DB/WB
TEMPERATURE
[oC]
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
(Protection Range)
DATA 15 20 25
TC 1.59 1.48 1.37
PI 0.44 0.48 0.53
TC 1.77 1.66 1.55
PI 0.53 0.57 0.62
TC 1.91 1.80 1.68
PI 0.60 0.64 0.68
TC 1.97 1.86 1.75
PI 0.63 0.67 0.72
TC 2.02 1.91 1.80
PI 0.65
TC 2.61
PI 0.69
TC 2.75
PI 0.73 0.77 0.82
TC 2.90 2.79 2.68
PI 0.77 0.81 0.86
TC 85 - 105 % of nominal
PI 80 - 120 % of nominal
0.70
2.50
0.73
2.64
0.74
2.39
0.77
2.53
LEGEND
TC – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB – Dry Bulb Temp., (oC) ID Indoor OU – Outdoor
5.1.4 Capacity Correction Factors
Heating C apacity Ratio V s. Outdoor Temperature
1.20
1.10
1.00
0.90
0.80
0.70
Capacit y Ration
0.60
0.50
-15 -10 -5 0 5 10 15
Outdoor WB Temperature [deg C]
5-2
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PERFORMANCE DATA & PRESSURE CURVES
5.2 Delta 25 DCI
5.2.1 Cooling Capacity (kW) – Run Mode 230[V] : Indoor Fan at High Speed.
OD COIL
ENTERING AIR DB
TEMPERATURE
[oC]
-10 - 20
(protection range)
25
30
35
40
46
ID COIL ENTERING AIR DB/WB TEMPERATURE [oC]
DATA
22/15 24/17 27/19 29/21 32/23
TC 80 - 110 % of nominal
SC 80 - 105 % of nominal
PI 25 - 50 % of nominal
TC 2.41 2.57 2.73 2.89 3.05
SC 1.67 1.71 1.74 1.77 1.81
PI 0.59 0.60 0.61 0.62 0.63
TC 2.30 2.46 2.62 2.77 2.93
SC 1.63 1.67 1.70 1.73 1.77
PI 0.66 0.67
TC 2.18 2.34
0.68
2.50
0.69 0.70
2.66 2.82
SC 1.59 1.63 1.66 1.69 1.73
PI 0.73 0.74
TC 2.07 2.23
0.75
2.39
0.76 0.77
2.54 2.70
SC 1.55 1.59 1.62 1.65 1.69
PI 0.80 0.81 0.82 0.83 0.84
TC 1.93 2.09 2.25 2.41 2.56
SC 1.50 1.54 1.57 1.61 1.64
PI 0.88 0.89 0.90 0.91 0.92
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB Dry Bulb Temp., (oC) ID Indoor OD – Outdoor
5.2.2 Capacity Correction Factors
Coo ling Capacity R atio Vs. Outdoor Temp erature
1.20
1.10
1.00
0.90
0.80
0.70
Capacity Ratio
0.60
0.50 20 25 30 35 40 45
Outdoor Temperature [deg C]
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Page 18
PERFORMANCE DATA & PRESSURE CURVES
5.2.3 Heating Capacity (kW) - Run Mode 230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [oC]
OD COIL
ENTERING
AIR DB/WB
TEMPERATURE
[oC]
DATA 15 20 25
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
(Protection Range)
TC 1.78 1.66 1.53
PI 0.49 0.54 0.59
TC 1.98 1.86 1.73
PI 0.59 0.64 0.69
TC 2.14 2.01 1.89
PI 0.67 0.72 0.77
TC 2.21 2.09 1.96
PI 0.71 0.76 0.81
TC 2.26 2.14 2.01
PI 0.73
TC 2.92
PI 0.77
TC 3.09
PI 0.82 0.87 0.92
TC 3.25 3.12 3.00
PI 0.86 0.91 0.96
TC 85 - 105 % of nominal
PI 80 - 120 % of nominal
LEGEND
TC – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB – Dry Bulb Temp., (oC) ID Indoor OU – Outdoor
0.78
2.80
0.82
2.96
0.83
2.68
0.87
2.84
5.2.4 Capacity Correction Factors
5-4
Heating C apacity Ratio V s. Outdoor Temperature
1.20
1.10
1.00
0.90
0.80
0.70
Capacit y Ration
0.60
0.50
-15 -10 -5 0 5 10 15
Outdoor WB Temperature [deg C]
SM DELTA 1-E.2 GB
Page 19
PERFORMANCE DATA & PRESSURE CURVES
5.3 Delta 35 DCI
5.3.1 Cooling Capacity (kW) - Run Mode 230[V] : Indoor Fan at High Speed.
OD COIL
ENTERING AIR DB
TEMPERATURE [oC]
-10 - 20
(protection range)
25
30
35
40
46
ID COIL ENTERING AIR DB/WB TEMPERATURE [oC]
DATA
22/15 24/17 27/19 29/21 32/23
TC 80 - 110 % of nominal SC 80 - 105 % of nominal
PI 25 - 50 % of nominal TC 3.38 3.60 3.82 4.04 4.26 SC 2.54 2.59 2.64 2.69 2.74
PI 0.81 0.83 0.84 0.86 0.87 TC 3.22 3.44 3.66 3.88 4.10 SC 2.48 2.53 2.58 2.63 2.68
PI 0.90 0.92 TC 3.06 3.28
0.94
3.50
0.95 0.97
3.72 3.94
SC 2.42 2.47 2.52 2.57 2.62
PI 1.00 1.01 TC 2.90 3.12
1.03
3.34
1.05 1.06
3.56 3.78
SC 2.36 2.41 2.46 2.51 2.56
PI 1.09 1.11 1.12 1.14 1.16 TC 2.70 2.92 3.15 3.37 3.59 SC 2.28 2.34 2.39 2.44 2.49
PI 1.21 1.22 1.24 1.25 1.27
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB Dry Bulb Temp., (oC) ID Indoor OD – Outdoor
5.3.2 Capacity Correction Factors
Coo ling Capacity R atio Vs. Outdoor Temp erature
1.20
1.10
1.00
0.90
0.80
0.70
Capacity Ratio
0.60
0.50 20 25 30 35 40 45
Outdoor Temperature [deg C]
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Page 20
PERFORMANCE DATA & PRESSURE CURVES
5.3.3 Heating Capacity (kW) - Run Mode 230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [oC]
OD COIL
ENTERING
AIR DB/WB
TEMPERATURE
[oC]
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
DATA 15 20 25
TC 2.29 2.13 1.97
PI 0.63 0.69 0.76
TC 2.55 2.39 2.23
PI 0.76 0.82 0.89
TC 2.75 2.58 2.42
PI 0.86 0.92 0.98
TC 2.84 2.68 2.52
PI 0.91 0.97 1.03
TC 2.91 2.75 2.59
PI 0.94
TC 3.76
PI 0.99
TC 3.97
PI 1.04 1.11 1.17
TC 4.17 4.01 3.85
PI 1.10 1.17 1.23
TC 85 - 105 % of nominal
1.00
3.60
1.05
3.81
1.07
3.44
1.11
3.65
(Protection Range)
PI 80 - 120 % of nominal
LEGEND
TC – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB – Dry Bulb Temp., (oC) ID Indoor OU – Outdoor
5.3.4 Capacity Correction Factors
Heating C apacity Ratio V s. Outdoor Temperature
1.20
1.10
1.00
0.90
0.80
0.70
Capacit y Ration
0.60
0.50
-15 -10 -5 0 5 10 15
Outdoor WB Temperature [deg C]
5-6
SM DELTA 1-E.2 GB
Page 21
PERFORMANCE DATA & PRESSURE CURVES
5.4 Delta 50 DCI
5.4.1 Cooling Capacity (kW) – Run Mode 230[V] : Indoor Fan at High Speed.
OD COIL
ENTERING AIR DB
TEMPERATURE
[oC]
-10 - 20
(protection range)
25
30
35
40
46
ID COIL ENTERING AIR DB/WB TEMPERATURE [oC]
DATA
22/15 24/17 27/19 29/21 32/23
TC 80 - 110 % of nominal SC 80 - 105 % of nominal
PI 25 - 50 % of nominal TC 4.93 5.22 5.51 5.80 6.09 SC 3.68 3.73 3.79 3.84 3.90
PI 1.18 1.21 1.23 1.26 1.29 TC 4.67 4.96 5.25 5.54 5.83 SC 3.53 3.59 3.64 3.70 3.75
PI 1.34 1.37 TC 4.42 4.71
1.40
5.00
1.42 1.45
5.29 5.58
SC 3.39 3.45 3.50 3.55 3.61
PI 1.51 1.53 TC 4.17 4.46
1.56
4.75
1.59 1.61
5.04 5.33
SC 3.25 3.30 3.36 3.41 3.47
PI 1.67 1.70 1.72 1.75 1.78 TC 3.86 4.15 4.44 4.73 5.02 SC 3.08 3.13 3.18 3.24 3.29
PI 1.87 1.89 1.92 1.95 1.97
LEGEND
TC – Total Cooling Capacity, kW SC – Sensible Capacity, kW PI – Power Input, kW
o
WB – Wet Bulb Temp., ( DB Dry Bulb Temp., (
o
C)
C) ID Indoor OD – Outdoor
5.4.2 Capacity Correction Factors
Coo ling Capacity R atio Vs. Outdoor Temp erature
1.20
1.10
1.00
0.90
0.80
0.70
Capacity Ratio
0.60
0.50 20 25 30 35 40 45
Outdoor Temperature [deg C]
SM DELTA 1-E.2 GB
5-7
Page 22
PERFORMANCE DATA & PRESSURE CURVES
5.4.3 Heating Capacity (kW) - Run Mode 230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [oC]
OD COIL
ENTERING
AIR DB/WB
TEMPERATURE
[oC]
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
DATA 15 20 25
TC 3.37 3.14 2.90
PI 0.93 1.02 1.12
TC 3.76 3.52 3.28
PI 1.12 1.22 1.31
TC 4.04 3.81 3.57
PI 1.26 1.36 1.45
TC 4.18 3.95 3.71
PI 1.34 1.43 1.53
TC 4.28 4.04 3.81
PI 1.38
TC 5.54
PI 1.46
TC 5.84
PI 1.54 1.64 1.73
TC 6.14 5.91 5.67
PI 1.63 1.72 1.82
TC 85 - 105 % of nominal
1.48
5.30
1.55
5.60
1.57
5.06
1.64
5.37
(Protection Range)
PI 80 - 120 % of nominal
LEGEND
TC – Total Heating Capacity, kW PI – Power Input, kW WB – Wet Bulb Temp., (oC) DB – Dry Bulb Temp., (oC) ID Indoor OU – Outdoor
5.4.4 Capacity Correction Factors
1.20
1.10
1.00
0.90
0.80
0.70
Capacit y Ration
0.60
0.50
Heating C apacity Ratio V s. Outdoor Temperature
-15 -10 -5 0 5 10 15
Outdoor WB Temperature [deg C]
5-8
SM DELTA 1-E.2 GB
Page 23
PERFORMANCE DATA & PRESSURE CURVES
5.5 Capacity Correction Factor Due to Tubing Length
5.5.1 Delta 22 DCI : Cooling
1.01
1.00
0.99
0.98
0.97
0.96
0.95
Capacity Ratio
0.94
0.93 3579111315
Tubing Length[m]
5.5.2 Heating
1.01
1.00
0.99
0.98
0.97
0.96
0.95
Capacity Ratio
0.94
0.93
0.92
3579111315
Tubing Length[m]
SM DELTA 1-E.2 GB
5-9
Page 24
PERFORMANCE DATA & PRESSURE CURVES
5.5.3 Delta 25 DCI : Cooling
1.01
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
Capacity Ratio
0.92
0.91
0.90 3 5 7 9 11 13 15
Tubing Length[m]
5.5.4 Heating
1.02
1.00
0.98
0.96
0.94
0.92
0.90
Capacity Ratio
0.88
0.86
0.84 3579111315
Tubing Length[m]
5-10
SM DELTA 1-E.2 GB
Page 25
5.5.5 Delta 35 DCI : Cooling
1.01
1.00
0.99
0.98
0.97
0.96
Capacity Ratio
0.95
0.94 3579111315
PERFORMANCE DATA & PRESSURE CURVES
Tubing Length[m]
5.5.6 Heating
1.005
1.000
0.995
0.990
0.985
0.980
Capacity Ratio
0.975
0.970 3579111315
Tubing Length[m]
SM DELTA 1-E.2 GB
5-11
Page 26
PERFORMANCE DATA & PRESSURE CURVES
5.5.7 Delta 50 DCI : Cooling
1.01
1.00
0.99
0.98
0.97
0.96
Capacity Ratio
0.95
0.94 3 5 7 9 11 13 15
Tubing Length[m]
5.5.8 Heating
1.005
1.000
0.995
0.990
0.985
0.980
Capacity Ratio
0.975
0.970
3579111315
Tubing Length[m]
5-12
SM DELTA 1-E.2 GB
Page 27
PERFORMANCE DATA & PRESSURE CURVES
5.6 Pressure Curves
5.6.1 Model: Delta 22 DCI Cooling – Test Mode
Suction Pressure VS.Outdoor Temp.
1200
1100
1000
900
800
700
Suction Pressure [kPa]
600
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
Discharge Pressure VS. Outdoor Temp.
4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500
Discharge Pressure [kPa]
1250
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
22/15 DB /WB 24/17 DB /WB 27/19 DB /WB 29/21 DB /WB 32/23 DB /WB
22/15 DB /WB
24/17 DB /WB
27/19 DB /WB 29/21 DB /WB
32/23 DB /WB
SM DELTA 1-E.2 GB
5-13
Page 28
PERFORMANCE DATA & PRESSURE CURVES
5.6.2 Heating – Test Mode
Suction Pressure VS. Outdoor Temp.
1000
900
800
700
600
500
400
Suction Pressure [kPa]
300
-15 -10 -5 0 5 10 15
Outdoor WB Temperature[ºC]
15 DB
20 DB
25 DB
Discharge Pressure VS. Outdoor Temp.
3500 3250 3000 2750 2500 2250 2000 1750 1500
Discharge Pressure [kPa]
1250
-15 -10 -5 0 5 10 15
15 DB
20 DB
25 DB
Outdoor WB Temperature[ºC]
5-14
SM DELTA 1-E.2 GB
Page 29
PERFORMANCE DATA & PRESSURE CURVES
5.6.3 Model: Delta 25 DCI Cooling – Test Mode
Suction Pressure VS.Outdoor Temp.
1100
1000
900
800
700
600
Suction Pressure [kPa]
500
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
22/15 D B/WB 24/17 D B/WB 27/19 D B/WB 29/21 D B/WB 32/23 D B/WB
Discharge Pressure VS. Outdoor Temp.
4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250
Discharge Pressure [kPa]
1000
22/15 D B/WB
24/17 D B/WB 27/19 D B/WB
29/21 D B/WB 32/23 D B/WB
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
SM DELTA 1-E.2 GB
5-15
Page 30
PERFORMANCE DATA & PRESSURE CURVES
5.6.4 Heating – Test Mode
Suction Pressure VS. Outdoor Temp.
1000
900
800
700
600
500
400
Suction Pressure [kPa]
300
-15 -10 -5 0 5 10 15 Outdoor WB Temperature [ºC]
15 DB
20 DB
25 DB
Discharge Pressure [kPa]
Discharge Pressure VS. Outdoor Temp.
4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500
-15 -10 -5 0 5 10 15
Outdoor WB Temperature [ºC]
15 DB
20 DB
25 DB
5-16
SM DELTA 1-E.2 GB
Page 31
PERFORMANCE DATA & PRESSURE CURVES
5.6.5 Model: Delta 35 DCI Cooling – Test Mode
Suction Pressure VS. Outdoor Temp.
1200 1100 1000
900 800 700 600 500
Suction Pressure [kPa]
400
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
22/15 D B/WB 24/17 D B/WB 27/19 D B/WB 29/21 D B/WB 32/23 D B/WB
Discharge Pressure VS. Outdoor Temp.
4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250
Discharge Pressure [kPa]
1000
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
22/15 DB /WB 24/17 DB /WB 27/19 DB /WB 29/21 DB /WB 32/23 DB /WB
SM DELTA 1-E.2 GB
5-17
Page 32
PERFORMANCE DATA & PRESSURE CURVES
5.6.6 Heating – Test Mode
Suction Pressure VS. Outdoor Temp.
1000
900 800 700 600 500 400
Suction Pressure [kPa]
300
-15 -10 -5 0 5 10 15 Outdoor WB Temperature [ºC]
15 DB
20 DB
25 DB
Discharge Pressure VS. Outdoor Temp.
4000 3750 3500 3250 3000 2750 2500 2250 2000
Discharge Pressure [kPa]
1750 1500
-15 -10 -5 0 5 10 15 Outdoor WB Temperature[ºC]
15 DB
20 DB
25 DB
5-18
SM DELTA 1-E.2 GB
Page 33
PERFORMANCE DATA & PRESSURE CURVES
5.6.7 Model: Delta 50 DCI Cooling – Test Mode
Suction Pressure VS. Outdoor Temp.
1200
1100
1000
900
800
700
600
500
Suction Pressure [kPa]
400
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
22/15 DB /WB 24/17 DB /WB 27/19 DB /WB 29/21 DB /WB 32/23 DB /WB
Discharge Pressure VS. Outdoor Temp.
4000 3750 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250
Discharge Pressure [kPa]
1000
10 15 20 25 30 35 40 45
Outdoor DB Temperature [ºC]
22/15 DB /WB 24/17 DB /WB 27/19 DB /WB 29/21 DB /WB 32/23 DB /WB
SM DELTA 1-E.2 GB
5-19
Page 34
PERFORMANCE DATA & PRESSURE CURVES
5.6.8 Heating – Test Mode
Suction Pressure VS. Outdoor Temp.
1000
900 800 700 600 500 400
Suction Pressure [kPa]
300
-15 -10 -5 0 5 10 15 Outdoor WB Temperature [ºC]
15 DB
20 DB
25 DB
Discharge Pressure VS. Outdoor Temp.
4000 3750 3500 3250 3000 2750 2500 2250 2000
Discharge Pressure [kPa]
1750 1500
-15 -10 -5 0 5 10 15 Outdoor WB Temperature[ºC]
15 DB
20 DB
25 DB
5-20
SM DELTA 1-E.2 GB
Page 35

SOUND LEVEL CHARACTERISTICS

6. SOUND LEVEL CHARACTERISTICS
6.1 Sound Pressure Level
Figure 1. Wall Mounted Figure 2. Floor Mounted
Figure 3. Ducted Figure 4. Cassette
6.2 Soud Pressure Level Spectrum (Measured as Figure 1)
Delta 22 Delta 25
-70NC
-60NC
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
-50NC
-40NC
-30NC
-20NC
VE BAN S UN PRES URE L VEL
MICRO AR0. 02 dB re , OCT
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
-70NC
-60NC
-50NC
-40NC
-30NC
-20NC
FAN SPEED LINE
SM DELTA 1-E.2 GB
HI
ME
LO
Hz, AND CE TER FREQUENC ES
Hz, AND CE TER FREQUENC ES
6-1
Page 36
SOUND LEVEL CHARACTERISTICS
Delta 35 Delta 50
-70NC
URE L VEL
-70NC
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Hz, AND CE TER FREQUENC ES
-60NC
-50NC
-40NC
-30NC
-20NC
02 dB re , OCT VE BAN S UN PRES
MICRO AR0.
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
-60NC
-50NC
-40NC
-30NC
-20NC
Hz, AND CE TER FREQUENC ES
FAN SPEED LINE
6-2
HI
ME
LO
SM DELTA 1-E.2 GB
Page 37
SOUND LEVEL CHARACTERISTICS
6.3 Outdoor units
Microphone Distance from Unit
6.4 Sound Pressure Level Spectrum (Measured as Figure 5)
DCR 22 Cooling DCR 22 Heating
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Hz, AND CE TER FREQUENC ES
Hz, AND CE TER FREQUENC ES
-20NC
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
DCR 25 Cooling DCR 25 Heating
-70NC
-70NC
-60NC
-50NC
-40NC
-30NC
-20NC
-70NC
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
SM DELTA 1-E.2 GB
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Hz, AND CE TER FREQUENC ES
-60NC
-50NC
-40NC
-30NC
-20NC
MICRO AR0. 02 dB re , OCT VE BAN SUN PRESURE L VEL
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
-60NC
-50NC
-40NC
-30NC
-20NC
Hz, AND CE TER FREQUENC ES
6-3
Page 38
SOUND LEVEL CHARACTERISTICS
DCR 35 Cooling DCR 50 Heating
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
Hz, AND CE TER FREQUENC ES
Hz, AND CE TER FREQUENC ES
-20NC MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
DCR 50 Cooling DCR 50 Heating
-70NC
-70NC
-60NC
-50NC
-40NC
-30NC
-20NC
-70NC
APPROXIMATE THRESHOLD OF
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
HEARING FOR CONTINUOUS NOISE
Hz, AND CE TER FREQUENC ES
FAN SPEED LINE
HI
ME
LO
-60NC
-50NC
-40NC
-30NC
-20NC
MICRO AR0. 02 dB re , OCT VE BAN S UN PRES URE L VEL
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
-60NC
-50NC
-40NC
-30NC
-20NC
Hz, AND CE TER FREQUENC ES
6-4
SM DELTA 1-E.2 GB
Page 39
7. ELECTRICAL DATA
7.1 Single Phase Units

ELECTRICAL DATA

MODEL
Power Supply
Max Current, A 5.2 6.3
Circuit Breaker,A 12 12
Power Supply Wiring No. X Cross Section mm
Interconnecting Cable RC Model No. X Cross Section mm
Power Supply
Max Current, A 7.5 10.3
Circuit Breaker,A 15 20
Power Supply Wiring No. X Cross Section mm
Interconnecting Cable RC Model No. X Cross Section mm
2
2
MODEL
2
2
Delta 22 Delta 25
To indoor To indoor
1PH,220-240V,50Hz 1PH,220-240V,50Hz
3x1.0 mm
4x1.0 mm
2
2
3x1.0 mm
4x1.0 mm
2
2
Delta 35 Delta 50
To indoor To indoor
1PH,220-240V,50Hz 1PH,220-240V,50Hz
3x1.5 mm
4x1.5 mm
2
2
3x1.5 mm
5x1.5 mm
2
2
(a) The Inrush current is the current when power is up (charging the DC capacitors of the outdoor unit controller). (b) Starting current is the current when starting the compressor.
NOTE
Power wiring cord should comply with local lows and electrical regulations requirements
SM DELTA 1-E.2 GB
7-1
Page 40
8. WIRING DIAGRAMS
8.1 Delta 22, 25, 35 / DCR 22, 25, 35 DCI

WIRING DIAGRAMS

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SM DELTA 1-E.2 GB
8-1
Page 41
WIRING DIAGRAMS
8.2 Delta 50 / DCR 50 DCI
6
54
MARGAID TIUCRIC TINU ROODNI
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1M
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TCI
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brown
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blue
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gray
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6
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5 4
Orange
Black
3 2
Red
1
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2
1 P
1
2
4P
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Blue
White
Black
Brown
Red
41 P
1P
11P3
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9
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BCP rellortnoc tinu roodtuO
hsa l
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teehs latem oT
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8-2
SM DELTA 1-E.2 GB
Page 42
9. REFRIGERATION DIAGRAMS
9.1 Heat Pump Models
9.1.1 Delta 22 / DCR 22 DCI

REFRIGERATION DIAGRAMS

EEV
SM DELTA 1-E.2 GB
EEV
9-1
Page 43
REFRIGERATION DIAGRAMS
9.1.2 Delta 25, 35 / DCR 25, 35 DCI
EEV
9-2
EEV
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9.1.3 Delta 50 / DCR 50 DCI
REFRIGERATION DIAGRAMS
EEV
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EEV
9-3
Page 45
10. TUBING CONNECTIONS

TUBING CONNECTIONS

TUBE (Inch)
¼” ⅜” ½” ⅝” ¾”
TORQUE (Nm)
Flare Nuts 11-13 40-45 60-65 70-75 80-85 Valve Cap 13-20 13-20 18-25 18-25 40-50
Service Port Cap 11-13 11-13 11-13 11-13 11-13
1. Valve Protection Cap-end
2. Refrigerant Valve Port (use Allen wrench to open/close)
3. Valve Protection Cap
4. Refrigerant Valve
5. Service Port Cap
6. Flare Nut
7. Unit Back Side
8. Copper Tube
When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction line at the lowest point of the riser. Incase the indoor unit is installed above the outdoor, no trap is required.
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CONTROL SYSTEM

11. CONTROL SYSTEM
11.1 General Functions and Operating Rules
The DCI software is fully parametric.All the model dependent parameters are shown in Blue color and with Italic style [parameter].
The parameters values are given in the last section of this control logic chapter of the service manual.
11.1.1 System Operation Concept
The control function is divided between indoor and outdoor unit controllers. Indoor unit is the system ‘Master’, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is the system ‘Slave’ and it must supply the required capacity unless it enters into a protection mode avoiding it from supplying the requested capacity.
The capacity request is transferred via indoor to outdoor communication, and is represented by a parameter called ‘NLOAD’. NLOAD is an integer number with values between 0 and 127, and it represents the heat or cool load felt by the indoor unit.
11.1.2 Compressor Frequency Control (NLOAD setting)
The NLOAD setting is done by the indoor unit controller, based on a PI control scheme. The actual NLOAD to be sent to the outdoor unit controller, is based on the preliminary LOAD calculation, the indoor fan speed, and the power shedding function.
NLOAD limits as a function of indoor fan speed:
Indoor Fan Speed Maximum NLOAD Cooling Maximum NLOAD Heating
Low Max NLOADIF1C 127 Medium Max NLOADIF2C 127 High Max NLOADIF3C 127 Turbo Max NLOADIF4C 127 Auto Max NLOADIF5C 127
11.1.3 Target Frequency Setting
The compressor target frequency is a function of the NLOAD number sent from the indoor controller and the outdoor air temperature.
Basic Target Frequency Setting:
NLOAD Target Frequency
127 Maximum frequency
10 < NLOAD < 127 Interpolated value between minimum and maximum frequency
10 Minimum frequency
0 Compressor is stopped
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CONTROL SYSTEM
Target frequency limits as a function of outdoor air temperature (OAT):
OAT Range Cool mode limits Heat mode limits
OAT < 6
6 ≤ OAT < 15 MaxFreqAsOAT1H
15 ≤ OAT < 28
28 ≤ OAT No limit
MaxFreqAsOATC
No limit
MaxFreqAsOAT2H
11.1.4 Frequency Changes Control
Frequency change rate is 1 Hz/sec.
11.1.5 Compressor Starting Control
Frequency
Step 3
Step 2
Step 1
1
Minute
1
Minute
Time
Min 10 Minutes
11.1.6 Minimum On and Off Time
3 minutes.
11.1.7 Indoor Fan Control
10 Indoor fan speeds are determined for each model. 5 speeds for cool/dry/fan modes and 5 speeds for heat mode. When user sets the indoor fan speed to a fixed speed (Low/ Medium/ High), unit will operate constantly at set speed. When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set according to the cool/heat load.
11.1.8 Turbo Speed
The Turbo speed is activated during the first 30 minutes of unit operation when auto fan speed is selected and under the following conditions:
Difference between set point and actual room temperature is bigger then 3 degrees.
Room temperature > 22 for cooling, or < 25 for heating.
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CONTROL SYSTEM
OFAN Stat
11.1.9 Heating Element Control
Heating element can be started if LOAD > 0.8 * MaximumNLOAD AND Indoor Coil temperature < 45. The heating element will be stopped when LOAD < 0.5 * MaximumNLOAD OR if Indoor Coil temperature > 50.
11.1.10 Outdoor Fan Control
The OFAN motor is an AC type that operates with 2 speeds (Low/High), controlled by Relays.
OFAN speed depends on the compressor Target Frequency, and it’s set according to the following table and graphs.
OFAN can change its Speed only if it has been working in the current
speed for
at least 35 seconds:
Compressor
Target Frequency
Freq=0
10 ≤ Freq < OFLowFreq Low Low Low Low
OFLowFreq ≤ Freq< OFMedFreq High Low Low Low
OFMedFreq≤ Freq High Low Low High
Notes:
Normal cases
State A at cool / Heat
OFF OFF OFF OFF
When OAT is faulty or disabled OFAN will follow ‘Normal cases’ rules (left column).
e
at Cool Mode
A
B
C
3 Degrees
3 Degrees
7
20
OAT
OFAN Speed
State B at cool
State C
at cool
OAT>15 oC
at heat
Not e : Pe r i o r i t i e s A>B>C
1. OFLowFreq =
2. OFMedFreq =
OFLowFreqC in cool mode, and OFLowFreqH in heat mode.
OFMedFreqC in cool mode, and OFMedFreqH in heat mode.
The OFAN will be off when the compressor is off.
An exception for the following rule is when compressor was operating in cool mode before stopped. In this case OFAN will remain on in low speed for 1 minute.
Whenever the indoor unit is under indoor coil overheating protection, as long as the protection status is HzD2, the outdoor fan will change to off. It will be enabled to be back on when the status of this protection becomes normal.
Upon receiving night mode signal (ON), through communication, the OFAN will be operating in LOW speed only in Cool. It will be back to its normal operation when receiving OFF signal.
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CONTROL SYSTEM
11.1.1 EEV (electronic Expansion valve) Control
EEV opening is defined as EEV = EEVOL + EEV
EEVOL is the initial EEV opening as a function of the compressor frequency, operation mode, unit model and capacity.
EEVCV is a correction value for the EEV opening that is based on the compressor temperature.
During the first 5 minutes of compressor operation EEVCV = 0. Once the first 5 minutes are over, the correction value is calculated as follow: EEVCV(n) = EEVCV(n-
1) + EEV
EEV set depending on frequency and outdoor air temperature, and the actual compressor temperature is compared to the target temperature to set the required correction to the EEV opening.
CTT
is the correction based on the compressor temperature. A target compressor temperature is
CTT
CV
11.1.2 Reversing Valve (RV) Control
Reversing valve is on in heat mode. Switching of RV state is done only after compressor is off for over 3 minutes.
11.2 Fan Mode
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the difference between actual room temperature and user set point temperature.
11.3 Cool Mode
NLOAD is calculated according to the difference between actual room temperature and user set point temperature by PI control. In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the calculated NLOAD.
11.4 Heat Mode
NLOAD is calculated according to the difference between actual room temperature and user set point temperature by PI control. In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the calculated NLOAD.
11.4.1 Temperature Compensation
4 degrees are reduced from RT sensor temperature reading (excluding I-Feel mode), to compensate for temperature difference between high and low areas in the heated room, and due to coil heat radiation on RT sensor.
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11.4.2 Indoor Fan Control in Heat Mode
Indoor fan speed depends on the indoor coil temperature:
CONTROL SYSTEM
ICTST
ICTVL ICTT ICTHICTL
11.5 Auto Cool/Heat Mode
When in auto cool heat mode unit will automatically select between cool and heat mode according to the difference between actual room temperature and user set point temperature (ΔT). Unit will switch from cool to heat when compressor is off for 3 minutes, and ΔT < -3. Unit will switch from heat to cool when compressor is off for 5 minutes, and ΔT < -3.
11.6 Dry Mode
As long as room temperature is higher then the set point, indoor fan will work in low speed and compressor will work between 0 and MaxNLOADIF1C Hz. When the room temperature is lower than the set point, compressor will be switched OFF and indoor fan will cycle 3 minutes OFF, 1 minute ON.
11.7 Protections
There are 5 protection codes. Normal (Norm) – unit operate normally. Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased. HzDown1 (D1) – Compressor frequency is reduced by 2 to 5 Hz per minute. HzDown2 (D2) – Compressor frequency is reduced by 5 to 10 Hz per minute. Stop Compressor (SC) – Compressor is stopped.
11.7.1 Indoor Coil Defrost Protection
SM DELTA 1-E.2 GB
ICT Trend
ICT
ICT < -2
-2 ≤ ICT < 0 D1 D1 D2 D2 D2 0 ≤ ICT < 2 SR SR D1 D2 D2 2 ≤ ICT < 4 SR SR SR D1 D2 4 ≤ ICT < 6 Norm Norm SR SR D1 6 ≤ ICT < 8 Norm Norm Norm SR SR 8 ≤ ICT Normal
Fast
Increasing
SC SC SC SC SC
Increasing No change Decreasing
Fast
Decreasing
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CONTROL SYSTEM
11.7.2 Indoor Coil over Heating Protection
ICT Trend
ICT
ICT > 55 53 < ICT ≤ 55 D1 D1 D2 D2 D2
49 < ICT ≤ 53 SR SR D1 D2 D2
47 < ICT ≤ 49 SR SR SR D1 D2
45 < ICT ≤ 47 Norm Norm SR SR D1
43 < ICT ≤ 45 Norm Norm Norm SR SR ICT ≤ 43 Normal
Fast
Decreasing
SC SC SC SC SC
Decreasing No Change Increasing
Fast
Increasing
11.7.3 Compressor over Heating Protection
Compressor temperature can be in one of 5 control zones (4 in protection, and 1 normal), according to the following chart.
CTT
Stop-Compresor
CTTOH4
CTTOH3
CTTOH2
CTTOH1
Control Status
P1 Norm SR
P2 D1 SR
P3 D2 D1
Compressor
Temperature Increases
P3
P2
P1
Normal
Else
Stop Compressor SC
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11.7.4 Compressor over Current Protection
CCR
Stop-Compresor
CCROC4
CONTROL SYSTEM
CCROC3
HzDown1
CCROC2
CCROC1
Normal
HzDown2
Stop-Rise
11.7.5 Heat Sink Over Heating Protection (NA for DCI 25 and 35)
HST
HST > 90
85 < HST ≤ 90 D1 D2 D2
82 < HST ≤ 85 SR D1 D2
80 < HST ≤ 82 SR SR D1
78 < HST ≤ 80 Norm Norm SR
HST ≤ 78 Normal
Decreasing No Change Increasing
SC SC SC
HST Trend
11.7.6 Outdoor Coil Deicing Protection
Deicing Starting Conditions
Deicing operation will start when either one of the following conditions exist:
Case 1: OCT < OAT – 8 AND TLD > DI
Case 2: OCT < OAT – 12 AND TLD > 30 minutes.
Case 3: OCT is Invalid AND TLD > DI
Case 4: Unit is just switched to STBY AND OCT < OAT – 8
Case 5: NLOAD = 0 AND OCT < OAT -8
OCT – Outdoor Coil Temperature OAT – Outdoor Air Temperature TLD – Time from Last Deicing DI – Deicing Interval (Time Interval Between Two Deicing)
Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and is 40 minutes in other cases. Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of deicing time. If deicing time is shorter then former deicing time, the deicing interval time will be increased. If deicing time is longer then former deicing time, the deicing interval time will be decreased.
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CONTROL SYSTEM
Deicing Protection Procedure
OCT
12
0
Threshold
COMP
RV
OFAN
EEV
ON
HEAT
COOL
ON
OFF
EEVDeicerOpen
Any
T1 T2
max. 12 minutes
DT
T3 T3
T1 =60 seconds, T2 = 36 seconds, T3 = 6 seconds
T1
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CONTROL SYSTEM
11.8 Operating the Unit from the Mode Button
Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set temperature according to the following table:
Forced operation Mode Pre-set Temperature
Cooling 200C
Heating 280C
11.9 On Unit Controls and Indicators
The following is schematic drawing for the display:
STBY/OPER
Mode/Reset Button
Timer
Filter
Infra Red Receiver
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CONTROL SYSTEM
1. Lights up when the Air Conditioner is connected to power and the
STAND BY
INDICATOR
OPERATION INDICATOR
TIMER INDICATOR Lights up during Timer and Sleep operation.
FILTER INDICATOR Lights up when Air Filter needs to be cleaned.
mode is STBY.
2. Blinks for 3 seconds, when the system is switched to Heat Mode
by using the Mode/Reset Switch on the unit (the operation
indicator will be off during this blinking time).
1. Lights up during operation mode (except for item in STBY
indicator).
2. Blinks for 300 msec., to announce that a R/C infrared signal
has been received and stored.
3. Blinks continuously during protections (according to the relevant
spec section).
4. Blinks for 3 seconds when the system is switched to Cool Mode
by using the Mode/Reset Switch on the unit.
As long as the filter Led is off, the Mode/Reset button functions as Mode switch. Once filter Led is on, the Mode/Reset button functions as Reset switch. Mode Function: Every short pressing , the next operation mode is selected, in this order:
MODE / RESET BUTTON
SB → Cool Mode → Heat Mode → SB → … In long pressing system enters diagnostic mode (refer to diagnostic mode Sect.)
Reset Function:
For short pressing:
When Filter LED is on, it turns off the filter indicator.
Notes
1. Pressing time is defined as the time between press and release.
2. If pressing time is one second or less – press is considered as short pressing.
3. If pressing time is three seconds or longer – pressing is considered as long pressing. In
between, pressing is undetermined and system will not respond to pressing.
4. For the LED functionality during diagnostics, refer to the diagnostics Sect.
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CONTROL SYSTEM
11.10 Outdoor Unit Controller Indicators
Unit has three LED’s. SB LED, STATUS LED, FAULT LED. SB LED is ON when power is ON (230 VAC), STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode definitions when either fault or protection occurs. FAULT LED Blinks according to diagnostics mode definitions when either fault or protection occurs.
11.11 Test Mode
11.11.1 Entering Test Mode
System can enter Test mode in two ways:
Automatically when the following conditions exists for 30 minutes continuously:
o Mode = Cool, Set point = 16, Room temperature = 27±1, Outdoor temperature =
35±1
Or
o Mode = Heat, Set point = 30, Room temperature = 20±1, Outdoor temperature =
7±1
Manually when entering diagnostics with the following settings:
o Mode = Cool, Set point = 16 o Mode = Heat, Set point = 30
11.11.2 Unit Operation in Test Mode
In test mode, the unit will operate in fixed settings according to the indoor fan speed setting:
Indoor Fan Speed Setting Unit Setting
Low Minimum Capacity Setting
High Nominal Capacity Setting
Auto Maximum Capacity Setting
During test mode, protections are disabled, except for stop compressor status.
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CONTROL SYSTEM
11.12 SW Parameters
11.12.1 Indoor Units SW Parameters General Parameters for All Models:
Parameters defining the indoor fan speed as a function of Indoor Coil temperature in heat mode (ICT):
ICTST Speed ICT to stop indoor fan 25 ICTVLSpeed ICT to go down to very low speed 28 ICTLSpeed ICT to start in very low speed 30 ICTHSpeed ICT to start in increase speed from very low 32 ICTTSpeed ICT to enable Turbo fan speed 40
Parameters for defrost protection:
ICTDef1 ICT to go back to normal 8 ICTDef2 ICT to ‘stop rise’ when ICT decrease 6 ICTDef3 ICT to ‘stop rise’ when ICT is stable 4 ICTDef4 ICT to ‘Hz Down’ when ICT decrease 2 ICTDef5 ICT to ‘Hz Down’ when ICT is stable 0 ICTDef6 ICT to stop compressor -2
Parameters for indoor coil over heating protection:
ICTOH1 ICT to go back to normal 45 ICTOH2 ICT to ‘stop rise’ when ICT increase 48 ICTOH3 ICT to ‘stop rise’ when ICT is stable 52 ICTOH4 ICT to ‘Hz Down’ when ICT increase 55 ICTOH5 ICT to ‘Hz Down’ when ICT is stable 60 ICTOH6 ICT to stop compressor 62
Model Depended Parameters:
Parameter name
NLOAD limits as a function of selected indoor fan speed
MaxNLOADIF1C 40 40 40 MaxNLOADIF2C 55 51 55 MaxNLOADIF3C 120 90 90 MaxNLOADIF4C 127 127 127 MaxNLOADIF5C 127 127 127
IFVLOWC 700 700 700 IFLOWC 800 850 850 IFMEDC 950 1050 1000 IFHIGHC 1050 1200 1200 IFTURBOC 1150 1250 1250 IFVLOWH 700 700 700 IFLOWH 850 950 950 IFMEDH 1000 1050 1100 IFHIGHH 1100 1250 1250 IFTURBOH
Nominal Compressor Frequency NomLoadC 40 51 61 NomLoadH 55 58 62
22 25 35
Indoor Fan speeds
1200 1350 1300
Models
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11.12.2 Outdoor Units SW Parameters
Parameter Name DCI25 DCI35 DCI 50
Compressor Parameters
MinFreqC 30 35 35
MaxFreqC 52 62 70
MinFreqH 30 35 40
MaxFreqH 60 73 66
Step1Freq 45 45
Step2Freq 55 55
Step3Freq 65 65
Frequency limits as a function of outdoor air temperature
MaxFreqAsOATC 50 60
MaxFreqAsOAT1H 58 60
MaxFreqAsOAT2H 50 50
Compressor Over Heating Protection
CTTOH1 94 94 94
CTTOH2 98 98 98
CTTOH3 102 102 102
CTTOH4 105 105 105
CTTOH5 120 120 120
Compressor Over Current Protection [A]
CCR01 40 40 40
CCR02 42 42 42
CCR03 44 44 44
CCR04 47 47 47
Outdoor Fan Speed (RPM)
OFLOWC 610 600 600 OFMEDC 700 760 760
CONTROL SYSTEM
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CONTROL SYSTEM
11.12.3 Outdoor Units SW Parameters
Parameter Name DCR22 DCR25 DCR 35 DCR50
Compressor Parameters
MinFreqC 35 35 35 20 MaxFreqC 52 62 70 77 MinFreqH 38 35 40 26 MaxFreqH 67 73 66 79 Step1Freq 40 43 45 60 Step2Freq 50 55 55 70 Step3Freq 63 63 65 80
Frequency limits as a function of outdoor air temperature
MaxFreqAsOATC 44 50 60 64 MaxFreqAsOAT1H 53 58 60 75 MaxFreqAsOAT2H 45 50 50 60
Compressor Over Heating Protection
CTTOH1 94 94 94 94 CTTOH2 98 98 98 98 CTTOH3 102 102 102 102 CTTOH4 105 105 105 105 CTTOH5 120 120 120 120
Compressor Over Current Protection [A]
CCR01 28 35 40 100 CCR02 30 37 42 105 CCR03 32 39 44 108 CCR04 35 42 47 102
Outdoor Fan Speed (RPM)
OFLOWC 610 600 600 600 OFMEDC 760 OFMAXC 700 760 760 920
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TROUBLESHOOTING

12. TROUBLESHOOTING
WARNING!!!
When Power Up – the whole outdoor unit controller, including the wiring, is
under HIGH VOLTAGE!!!
Never open the Outdoor unit before turning off the Power!!!
When turned off, the system is still charged (400V)!!!
It takes about 4 Min. to discharge the system.
Touching the controller before discharging may cause an electrical shock!!!
12.1
Single Split system failures and corrective actions
No SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
Power supply indicator (Red LED) does not light
1
up. Unit does not respond to remote control message Remote control message
2
Unit responds to remote control message but
3
Operate indicator (Green LED) does not light up Indoor fan does not start (louvers are opened and Green LED does light up)
4
Indoor fan works when unit is OFF, and indoor fan speed is not changed
5
by remote control command. Compressor does not
6
start Compressor stops during operation and Green
7
LED remains on Compressor is on but outdoor fan does not
8
work
No power supply
not reached the indoor unit
Problem with display PCB
Unit in heat mode and coil is still not warm.
Problem with PCB or capacitor
PCB problem
Electronics control problem or protection
Electronic control or power supply problem
Problem with outdoor electronics or outdoor fan
Check power supply. If power supply is OK, check display and display wiring. if OK, replace controller. Check remote control batteries, if batteries are OK, check display and display wiring, if OK, replace display PCB. If still not OK replace controller. Replace display PCB. If still not OK replace controller.
Change to cool mode and check.
Change to high speed and Check power supply to motor is higher than 130VAC (for triack controlled motor) or higher than 220VAC for fixed speed motors, if OK replace capacitor, if not replace controller Replace controller
Perform diagnostics , and follow the actions described. Perform diagnostics ,and follow the actions described.
Check outdoor fan motor according to the procedure in section, if not OK replace controller
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TROUBLESHOOTING
No
Unit works in wrong mode (cool instead of
9
heat or heat instead of cool) All components are operating properly but no
10
cooling or no heating Compressor is over heated and unit does not
11
generate capacity Units goes into protections and
12
compressor is stopped with no clear reason Compressor motor is generating noise and no
13
suction occurs Water leakage from
14
indoor unit Freezing of outdoor unit in heat mode and
15
outdoor unit base is blocked with ice Unit operates with wrong fan speeds or wrong
16
frequency
SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
Check RV power connections, if OK, Electronics or power connection to RV
Refrigerant leak Check refrigeration system.
EEV problem Check EEV
Control problem or refrigeration system problem
Phase order to compressor is wrong
Indoor unit drainage tube is blocked
Connect base heater.
Wrong jumper settings
Check RV operation with direct
230VAC power supply, if OK,
Replace outdoor controller.
Perform diagnostics and follow the
actions described.
Check compressor phase order.
Check and open drainage tube.
Perform diagnostics, and check if
units is operating by EEPROM
parameters.
12.2 Checking the refrigeration system
Checking system pressures and other thermodynamic measures should be done when system is in Test Mode (in Test mode, system operates in fixed settings). The performance curves given in this manual are given for unit performance in test mode when high indoor fan speed is selected.
Entering test mode: Set unit to Cool/16 degrees/High indoor fan speed, or Heat/30 degrees/High indoor fan speed, and enter diagnostics.
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12.3 Judgment by Indoor/Outdoor Unit Diagnostics
Enter diagnostics mode - press for five seconds Mode/Reset button in any operation mode. Acknowledgment is by 3 short beeps and lights of all Display LED’s. Then, The units will enter into Indoor and Outdoor unit diagnostic modes. During the Outdoor unit diagnostics all three Indoor LED’s (STBY/Operate, Filter and Timer) are blinking. When Indoor diagnostics is displayed, all three LED’s (STBY/Operate, Filter and Timer) are ON. When system enters diagnostics mode, only one fault code is shown. Order of priority is from the lower to the higher number. Diagnostics is continuously ON as long as power is ON. The current system operation mode will not be changed. If no fault occurred in the system, no fault code will be displayed during normal operation mode. The last fault code will be displayed even if the system has recovered from that fault. The last fault will be deleted from the EEPROM after the system has exit diagnostics mode. In diagnostics mode, system fault / status will be indicated by blinking of Filter & Timer LEDs. The coding method will be as follows: Filter LED will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds. Timer LED will blink during the same 5 seconds according to the following Indoor / Outdoor unit tables: Note: 0 – OFF, 1-ON
TROUBLESHOOTING
12.3.1 Indoor unit Diagnostics
No Problem 5 4 3 2 1
1
RT-1 is disconnected
2
RT-1 is shorted
3
RT-2 is disconnected
4
RT-2 is shorted
5
Reserved
7
Communication mismatch
8
No Communication
9
No Encoder
10
Reserved 0 1 0 1 0
11
Outdoor Unit Fault 0 1 0 1 1
Reserved
17
Defrost protection
18
Deicing Protection
19
Outdoor Unit Protection
20
Indoor Coil HP Protection
21
Reserved
22
Reserved
24
EEPROM Not Updated
25
Bad EEPROM
26
Bad Communication
27
Using EEPROM data
28
Model A
29
Model B
30
Model C
31
Model D
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
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
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













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TROUBLESHOOTING
y
12.3.2 Indoor unit diagnosis and corrective actions
No. Fault Probable Cause Corrective Action
Sensor failures of all
1
types Communication
2
mismatch No Communication
3
No Encoder
4
Outdoor Unit Fault
5
EEPROM Not
6
Updated
Bad EEPROM
7
Bad Communication
8
Using EEPROM
9
data
Indoor and Outdoor controllers are with different versions
Communication or grounding wiring is not good. Indoor electronics or motor Check motor wiring, if ok,
Outdoor controller problem Switch to Outdoor diagnostics. System is using ROM parameters and
not EEPROM parameters
No action, unless special
Communication quality is low reliabilit
No problem. System is using EEPRRRROM parameters
Check sensor connections or replace sensor
Replace Indoor controller
Check Indoor to Outdoor wiring and grounding
replace motor, if still not ok, replace Indoor controller.
No action, unless special parameters are required for unit operation.
parameters are required for unit operation. Check Indoor to Outdoor wiring and grounding
12.3.3 Outdoor unit Diagnostics :
DCR 22/25/35 Diagnostics
No Problem 5 4 3 2 1
OCT is disconnected
1
OCT is shorted
2
CTT is disconnected
3
CTT is shorted
4
reserved
5
reserved
6
OAT is disconnected (when enabled)
7
OAT is shorted (when enabled)
8
reserved
9
reserved
10
IPM Fault
11
reserved
12
DC under voltage
13
DC over voltage
14
AC under voltage
15
Indoor / Outdoor unit Communication mismatch
16
No Communication
17
Reserved
18
Reserved
19
Reserved
20
Deicing
21
Compressor Over Heating
22
Compressor Over Current
23
Reserved
24
Reserved
25
Copressor Lock
26
Bad Communication
27
Heat sink Over Heating
20
Deicing
21
Compressor Over Heating
22
Copressor Lock
26
Bad Communication
27
0 0 0 0 1
0 0 0 1 0
0 0 0 1 1
0 0 1 0 0
0 0 1 1 1
0 1 0 0 0
0 1 0 1 1
0 1 1 0 1
0 1 1 1 0
0 1 1 1 1
1 0 0 0 0
1 0 0 0 1
1 0 1 0 1
1 0 1 1 0
1 0 1 1 1
1 1 0 1 0
1 1 0 1 1
1 0 1 0 0
1 0 1 0 1
1 0 1 1 0
1 1 0 1 0
1 1 0 1 1
12-4
SM DELTA 1-E.2 GB
Page 64
TROUBLESHOOTING
DCR50 diagnostics:
No Problem 5 4 3 2 1
OCT is disconnected
1
OCT is shorted
2
CTT is disconnected
3
CTT is shorted
4
HST is disconnected (when enabled)
5
HST is shorted (when enabled)
6
OAT is disconnected (when enabled)
7
OAT is shorted (when enabled)
8
TSUC is disconnected (when enabled)
9
TSUC is shorted (when enabled)
10
IPM Fault
11
Bad EEPROM
12
DC under voltage
13
DC over voltage
14
AC under voltage
15
Indoor / Outdoor unit Communication mismatch
16
No Communication
17
Reserved
18
Heat sink Over Heating
20
Deicing
21
Compressor Over Heating
22
Compressor Over Current
23
No OFAN Feedback
24
OFAN Locked
25
Compressor Lock
26
Bad Communication
27
0 0 0 0 1
0 0 0 1 0
0 0 0 1 1
0 0 1 0 0
0 0 1 0 1
0 0 1 1 0
0 0 1 1 1
0 1 0 0 0
0 1 0 0 1
0 1 0 1 0
0 1 0 1 1
0 1 1 0 0
0 1 1 0 1
0 1 1 1 0
0 1 1 1 1
1 0 0 0 0
1 0 0 0 1
1 0 0 1 0
1 0 1 0 0
1 0 1 0 1
1 0 1 1 0
1 0 1 1 1
1 1 0 0 0
1 1 0 0 1
1 1 0 1 0
1 1 0 1 1
SM DELTA 1-E.2 GB
12-5
Page 65
TROUBLESHOOTING
12.3.4 Outdoor unit diagnosis and corrective actions
NO
1
2
3
4
5
6
7
8
9
Fault
Sensors failures of all types
IPM Fault
Bad EEPROM
DC under/over Voltage
AC under Voltage
Indoor / Outdoor unit Communication mismatch
No Communication
Compressor Lock
Bad Communication
Probable Cause Corrective Action
Check sensors connections
or replace sensors. Electronics HW problem
No action, unless special
Electronics HW problem Check outdoor unit power
Indoor and Outdoor controllers are with different versions Communication or grounding wiring is not good. Switch unit to STBY and
Communication quality is low reliability
Check all wiring and jumper
settings, if OK, replace
electronics.
parameters are required for
unit operation.
Check outdoor unit power
supply voltage
supply voltage
Replace Indoor controller
Check Indoor to Outdoor
wiring and grounding
restart
Check Indoor to Outdoor
wiring and grounding
12.4 Judgment by MegaTool
MegaTool is a special tool to monitor the system states. Using MegaTool requires:
A computer with RS232C port. A connection wire for MegaTool.  A special MegaTool software.
Use MegaTool according to following procedure:
Setup MegaTool software: copy the software to the computer.  Connect RS232C port in computer with MegaTool port in
Indoor/Outdoor unit controller by the connection wire.
Run the software and choose the COM port, you can monitor the
A/C system state in monitor tab.
12.5 Simple procedures for checking the Main Parts
12.5.1 Checking Mains Voltage.
Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this range, abnormal operation of the system is expected. If in range check the Power (Circuit) Breaker and look for broken or loosed cable lugs or wiring mistake(s).
12-6
SM DELTA 1-E.2 GB
Page 66
12.5.2 Checking Power Input.
If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor unit. If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse and power up again. Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit.
12.5.3 Checking the Outdoor Fan Motor.
Enter Test Mode (where the OFAN speed is high) Check the voltage between lead wires according to the normal value as following:
Between red wire and black wire: 310VDC +/- 20V  Between orange wire and black wire: 15VDC +/- 1V  Between yellow wire and black wire: 2-6VDC
12.5.4 Checking the Compressor.
The compressor is brushless permanence magnetic DC motor. Three coil resistance is same. Check the resistance between three poles. The normal value should be below 0.5 ohm (TBD).
TROUBLESHOOTING
12.5.5 Checking the Reverse Valve (RV).
Running in heating mode, check the voltage between two pins of
reverse valve connector, normal voltage is 220VAC.
12.5.6 Checking the electrical expansion valve (EEV).
The EEV has two parts, drive part and valve. The drive part is a step motor; it is ringed on the valve. Check the drive voltage (12VDC). When Outdoor unit is power on, EEV shall run and have click and vibration.
12.6 Precaution, Advise and Notice Items
12.6.1 High voltage in Outdoor unit controller.
Whole controller, including the wires that are connected to the Outdoor unit controller may have the potential hazard voltage when power is on. Touching the Outdoor unit controller may cause an electrical shock. Advise: Don’t touch the naked lead wire and don’t insert finger, conductor or anything else into the controller when power is on.
12.6.2 Charged Capacitors
Three large-capacity electrolytic capacitors are used in the Outdoor unit controller. Therefore, charging voltage (380VDC) remains after power down. Discharging takes about four minutes after power is off. Touching the Outdoor unit controller before discharging may cause an electrical shock.
12.6.3 Additional advises
SM DELTA 1-E.2 GB
When disassemble the controller or the front panel, turn off the power
supply.
When connecting or disconnecting the connectors on the PCB, hold the
whole housing, don’t pull the wire.
12-7
Page 67

EXPLODED VIEWS AND SPARE PARTS LISTS

13. EXPLODED VIEWS AND SPARE PARTS LISTS
13.1 Indoor Unit: Delta 22, 25, 35 DCI
SM DELTA 1-E.2 GB
13-1
Page 68
EXPLODED VIEWS AND SPARE PARTS LISTS
13.2 Intdoor Unit: Delta 22, 25 DCI
No. Part No. Name Quan.
1 453037000 Grill A / DELTA 22,25 1
2 453100500 Grill L axis 1
3 453100600 Grill R axis 1
4 453036500 Filter for DELTA 7/9 2
7 465720000 Silk-screen front frame for Electra 1
8 4525987 SCREW COVER 3
9 453070701 Evap. System Assy./DELTA 22,25 1
10 4523526 BERAING ASSY FAN 1
11 4523523 FAN ASSY PLASTIC 1
12 452784400 IOD-7,9 Air Outlet Assy. (no wire) 1
13 4523693 DRAIN HOSE 1
14 4526659 REAR PANEL ASSY 1
15 453027400 Mount Bracket Assy./Alfa 7,9 1
16 4526000 TUBE CLIP 1
17 453130700 Remote Controller RC-7Silver )EHK P/N 977-800-40 1
18 4526133 Power cord cable 1
19 4523507 Step motor 1
20 453089600 Display assy. for DELTA EHK:936-034-00 1
21 453088600 PG Resin motor 12W 1
22 453089500 DELTA DCI indoor controller EHK: 916-540-00 1
23 4525998 MOTOR COVER 1
24 438082 Thermistor Indoor coilBLACK 1
25 4519813 Thermistor room 1
26 453027000 Terminal Cover 1
13-2
SM DELTA 1-E.2 GB
Page 69
13.3 Indoor Unit: Delta 35 DCI
No. Part No. Name Quan.
1 453036800 Grill A / DELTA 12 1
2 453100500 Grill L axis 1
3 453100600 Grill R axis 1
4 453082900 Filter for DELTA 12 2
7 465720001 Silk-screen front frame for Electra 1
8 4525987 SCREW COVER 3
9 453058201 Evap. System Assy./DELTA 35 1
10 4523526 BERAING ASSY FAN 1
11 4527111 FAN ASSY PLASTIC 1
12 452784401 IOD-12 Air Outlet Assy. (no wire) 1
13 4523693 DRAIN HOSE 1
14 4527186 IOD-12 REAR PANEL ASSY 1
15 453027500 Mount Bracket Assy./Alfa 12 1
16 4527512 Tube Clip 1
17 453130700 Remote Controller RC-7 (Silver )EHK P/N 977-800-40 1
18 4526133 Power cord cable 1
19 4523507 Step motor 1
20 453089600 Display assy. for DELTA EHK:936-034-00 1
21 453088600 PG Resin motor 12W 1
22 453089500 DELTA DCI indoor controller EHK: 916-540-00 1
23 4525998 MOTEOR COVER BLACK 1
24 438082 Thermistor Indoor coil 1
25 4519813 Thermistor room 1
26 453027000 Terminal Cover 1
EXPLODED VIEWS AND SPARE PARTS LISTS
SM DELTA 1-E.2 GB
13-3
Page 70
EXPLODED VIEWS AND SPARE PARTS LISTS
13.4 Indoor Unit: Delta 50 DCI
1
2
28
3
4
5
6
8
10
27
26
25
24
23
22
21
7
20
19
9
18
11
12
13
13-4
17
16
15
14
SM DELTA 1-E.2 GB
Page 71
13.5 Indoor Unit: Delta 50 DCI
No. Part No. Name Quan.
1 465800000 Grill A Assy./Delta 50 1
2 453080800 Filter 2
3 470500003 Filter Assy. 1
4 465720020 Front Frame Assy./Delta 50 AIRWELL FOR EU 1
5 453081000 Screw Cover 3
6 462350006 Evaporator Assy. 1
7 4518662 Bearing assy fan 1
8 453082400 Impeller Fan 1
9 467300007 Display Board Assy./DELTA EHK: 936-035-00 1
10 453101600 Air Outlet Frame Assy./ALPHA-17 FOR EU 1
465800003 Air Outlet Frame Assy./ALPHA-17 FOR AUS 1
11 4518664 Drain hose 1
EXPLODED VIEWS AND SPARE PARTS LISTS
12 453101400 Unit Housing Assy./ALPHA-17 1
13 453081900 Mount Bracket Assy. 1
14 4526000 TUBE CLIP 1
15 453130700 Remote Controller RC-7 (Silver)EHK P/N 977-800-40 1
438600 Remote controller RC3-RC 973-600-00 (OPTION) 1
16 4523507 Step motor 1
17 452766401 Power Cord European 2m 1
452766400 Power Cord ISRAEL 1
18 4518651 Cover Side Motor 1
19 453024500 PG Motor 1
20 452918800 Cover/motor 1
21 467300025 DCI Indoor Controller/DELTA EHK: 916-541-00 1
22 4525988 CABLE LOCKER 1
23 436525 SUPPLY CORD LATCH WMN 1
24 438082 hermistor Indoor coil BLACK 1
25 4519813 Thermistor room 1
26 453027000 Terminal Cover 1
27 465440001 Grill Left Crank 1
SM DELTA 1-E.2 GB
28 465440002 Grill Right Crank 1
13-5
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EXPLODED VIEWS AND SPARE PARTS LISTS
13.6 Outdoor Unit: DСR 22, 25, 35 DCI
22
232628
25
21
20
19
18
17
16
81012
27 24
29
3
12 4567911131415
30
13-6
SM DELTA 1-E.2 GB
Page 73
13.7 Outdoor Unit: DСR 22 DCI
No. Part No. Name Quan.
1 4522551 Grille A of GCN 1
2 4523441 Front panel A Painting assy 1
3 4519251 Axial Fan OD=400 1
4 453238900 Sensor/OAT 1
5 4526775 Compressor top thermistor(CTT) 1
6 4526776 Outdoor coil thermistor(OCT) 1
7 453170100 Compressor Assy. MATSUSHIBA 5RS092XDJ01 1
8 453052500 PAINTING BASE ASSY. 1
9 4526221 Compressor wire 1
10 4518951 4-W valve SHF-4H for R410A 1
11 4522509 4-Way valve coil 1
12 453058600 4way valve soldering assy FOR DCR 7 1
13 453026600 Electronic expansion valve ZDPF(L)-1.5C-01 1
14 4526216 EEV COIL QA(L)12-MD-02 1
15 453047000 Low pressure stop valve for R410A 1
16 4516857 BIG SIDE COVER 1
17 453046900 High pressure stop valve for R410A 1
18 464630000 Side Plate Painting Assy. 1
19 204107 Clip set PVC 1
20 4519188 4 poles terminal block 1
21 4516156 Rear panel Painting assy 1
22 453230000 Connect Plate 1
23 453048000 Condenser assy. (OD7.94x1row) for DCR 7 1
24 453052700 PATITION 1
25 323156 Motor support assy 1
26 4516158 Cover panel Painting assy 1
27 453031300 Metal motor 20W 1
28 453031000 DC INVERTER CONTROLLER EHK:906-106-00 1
29 452841100 Earth wire 1
30 453129300 Wire UL1007 16AWG/Controller with 250 connector 1
EXPLODED VIEWS AND SPARE PARTS LISTS
SM DELTA 1-E.2 GB
13-7
Page 74
EXPLODED VIEWS AND SPARE PARTS LISTS
13.8 Outdoor Unit: DСR 25 DCI
No. Part No. Name Quan.
1 4522551 Grille A of GCN 1
2 4523441 Front panel A Painting assy 1
3 4519251 Axial Fan OD=400 1
4 453238900 Sensor/OAT 1
5 4526775 Compressor top thermistor(CTT) 1
6 4526776 Outdoor coil thermistor(OCT) 1
7 453170100 Compressor Assy. MATSUSHIBA 5RS092XDJ01 1
8 453052500 PAINTING BASE ASSY. 1
9 4526221 Compressor wire 1
10 4518951 4-W valve SHF-4H for R410A 1
11 4522509 4-Way valve coil 1
12 453058700 4way valve soldering assy FOR DCR 9 1
13 453026600 Electronic expansion valve ZDPF(L)-1.5C-01 1
14 4526216 EEV COIL QA(L)12-MD-02 1
15 453047000 Low pressure stop valve for R410A 1
16 4516857 BIG SIDE COVER 1
17 453046900 High pressure stop valve for R410A 1
18 464630000 Side Plate Painting Assy. 1
19 204107 Clip set PVC 1
20 4519188 4 poles terminal block 1
21 4516156 Rear panel Painting assy 1
22 453230000 Connect Plate 1
23 453048200 Condenser assy. (OD7x2rows) for DCR 9 1
24 453052700 PATITION 1
25 323156 Motor support assy 1
26 4516158 Cover panel Painting assy 1
27 453031300 Metal motor 20W 1
28 453031000 DC INVERTER CONTROLLER EHK:906-106-00 1
29 452841100 Earth wire 1
13-8
30 453129300 Wire UL1007 16AWG/Controller with 250 connector 1
SM DELTA 1-E.2 GB
Page 75
13.9 Outdoor Unit: DСR 35 DCI
No. Part No. Name Quan.
1 4522551 Grille A of GCN 1
2 4523441 Front panel A Painting assy 1
3 4519251 Axial Fan OD=400 1
4 453238900 Sensor/OAT 1
5 4526775 Compressor top thermistor(CTT) 1
6 4526776 Outdoor coil thermistor(OCT) 1
7 4526204 Compressor Assy. MATSUSHIBA 5RS102XAB 1
8 453052500 PAINTING BASE ASSY. 1
9 4526221 Compressor wire 1
10 4518951 4-W valve SHF-4H for R410A 1
11 4522509 4-Way valve coil 1
12 453058800 4way valve soldering assy FOR DCR 35 1
EXPLODED VIEWS AND SPARE PARTS LISTS
13 453026600 Electronic expansion valve ZDPF(L)-1.5C-01 1
14 4526216 EEV COIL QA(L)12-MD-02 1
15 453047000 Low pressure stop valve for R410A 1
16 4516857 BIG SIDE COVER 1
17 453046900 High pressure stop valve for R410A 1
18 464630000 Side Plate Painting Assy. 1
19 204107 Clip set PVC 1
20 4519188 4 poles terminal block 1
21 4516156 Rear panel Painting assy 1
22 453230000 Connect Plate 1
23 453048400 Condenser assy. (OD7.94x2rows) for DCR 35 1
24 453052700 PATITION 1
25 323156 Motor support assy 1
26 4516158 Cover panel Painting assy 1
27 453031200 Metal motor 27W 1
28 453031000 DC INVERTER CONTROLLER EHK:906-106-00 1
29 452841100 Earth wire 1
SM DELTA 1-E.2 GB
30 453129300 Wire UL1007 16AWG/Controller with 250 connector 1
13-9
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EXPLODED VIEWS AND SPARE PARTS LISTS
13.10 Outdoor Unit: DCR 50 DCI
13-10
SM DELTA 1-E.2 GB
Page 77
13.11 Outdoor Unit: DСR 50 DCI
No. Part No. Name Quan.
1 433219 Front Panel A1 1
2 4526340 Air inlet ring-420 1
3 433223 Painting Insulation Plate 1
4 4526476 Axial fan OD=401 1
5 452889600R DC Resin Motor(Nidec) 1
6 433215 Motor Support 1
7 4527363 Base Painting Assy. 1
8 4526299 Partition 1
9 453030500R Outdoor DCI Controller/2.8kW(English) 90 1
10 4524595 Gas Valve for ONG R410A 1
11 4526301 High pressure stop valve R410a 1
12 467300024R Filter Board/901A108-00 1
13 4526396 Choke assy. 167-021-01 1
14 4526223 AC-IN wire 1
15 4526968 Earthing wire with magnetic ring 1
16 4526222 Fuse connected wire 1
17 4526300 Therminal sheet 1
18 4526220 Fuse stand JEF-511B(EHK P/N:150-038-00) 1
19 4526533 6C(20A,250VAC) 1
20 204107 Cable clip Nylon 1
21 4519188 4 poles terminal block 1
22 433229 Valve Cover 1
23 4522509 4-Way valve coil 1
24 461600003 4-WayValveAssy 1
25 4518952 4-W valve SHF-7H for R410A 1
26 4526221 Compressor wire 1
27 4523446 Scroll comp assy. 5CS13 1
28 4526775 Compressor top 1
29 4526774 Outdoor air thermistor(OAT) 1
30 4526776 OU coil thermistor (OCT) for DCI 1
31 4526215 Electronic expansion valve ZDPF(L)- 1
32 4526216 EEV COIL QA(L)12-HR-01A-RK 1
33 4519606 Right side panel (painting plate) 1
34 433228 Back Side Net 1
35 470660008 CondenserList/DCR50R410A 1
36 4526298 Bridge 1
37 4519614 Painting Top Cover 1
38 4526480 Gasket for axial fan 1
39 4519300 Nut M5 L 1
40 433225 Handle 1
41 4519607 Left Side Panel Painting Plate 1
EXPLODED VIEWS AND SPARE PARTS LISTS
SM DELTA 1-E.2 GB
13-11
Page 78

APPENDIX A

APPENDIX A
INSTALLATION AND OPERATION MANUAL
OPERATING MANUAL DELTA 22/25/35/50 DCI
INSTALLATION MANUAL DELTA 22/25/35/50 DCI
SM DELTA 1-E.2 GB
14-1
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