ElDorado Advantage, AEROTECH, AEROLITE, AEROELITE Operator's Manual

ADVANTAGE
OPERATOR’S MANUAL
CONTENTS
01 INTRODUCTION
Welcome 4 Drunk Driving 5 Distracted Driving 5 Preventive Maintenance 5 Warranty Statement 5 Vehicle Certification Labels 6 Vehicle Emissions 6 California Proposition 65 7 Serial Number 8 Warranty Service 8 Vehicle Identification Number 9 Reporting Safety Defects 89 Symbols 4
02 INTERIOR
Floor Plans 11 Emergency Equipment 12
03 DRIVER’S AREA
Cab Area 13 Vehicle Dashboard 13 Control Console 13 Control Console Switch Symbols 88 Drivers Mirror 13 Backup Assist 13 Visor Mount 14 Buswatch 14 Interlock 14 Fast Idle 14 Ramp Interlock 15 Radio 15 Gauges 15 Climate Control 15 Reverse Alarm 16 PA System 16 Defrost Fan 16 Farebox Vault 16 Destination Sign 17 Stop Request 17 Emergency Reflector Kit 18 Hills & Obstructions 18 Setup Reflector Kit 19
Jumper Cables 20
Changing a Flat Tire 20 Towing Procedures 21 Vehicle Systems Safety Checks 23
Cargo Storage 25 Driving on Snow & Ice 26 Rocking the Vehicle 26
04 DOORS & WINDOWS
Doors 27 Key Locks 27 Chassis Cab Door 27 Passenger Entry Door 27 Hinges 27 Door Actuator Cover 28 Door Seals 28 Door Alignment 28 Door Leaf Adjustment 29 Gas Shocks 30 Paratransit Doors 31 Periodic Testing of Door System 31 Door Troubleshooting 31 Lift Terminology 32 Paratransit Operation 32 Mobility Lift 33 Pendant Control 34 Lift Power On/Off 34 Loading Ramp Passengers 35 Windows 36 Sliding Windows 36 Egress Windows 37 Window Operation 37 Egress Window Maintenance 37 Plug Windows 38 Emergency Hatch 39 Venting The Hatch 40
05 SEATING
Seat Options 41 Driver’s Seating 41 Passenger Seating 41 Seat Maintenance 41 Removing Passenger Seats 42 Seat Restraints 45 Seatbelt Maintenance 45 Seat & Seat Belt Checklist 45 Wheelchair Tie-Down & Occupant Restraint System 46
06 FLOORING
Flooring 47
2
CONTENTS
Rubber Flooring 47 Floor Maintenance 47
07 INTERIOR FIXTURES
Walls & Ceiling 49 Stanchions 49 Stanchions Maintenance 49 Modesty Panels 49 Panel Maintenance 50 Cab Area Trim 50
Trim Maintenance 50
Rails & Safety Handles 50
08 ELECTRICAL
Electrical 51 Power Distribution Center 52 Wiring Harness 53 Electrical System Repair 53 Blunt-Cut Wires 54 Ground to Frame 55 Rear Axle Connection 55 Exterior Lighting 55 Front Clearance Lights 55 Rear Clearance Lights 56 Replacing Clearance Lights 56 Side Marker Lights 56 Interior Lighting 57 Replacing Courtesy Lights 58 Replacing Speakers 58
09 EXTERIOR
Cleaning Exterior 59 Exterior Sealant 60 Composite Exterior 61 Waxing/Compounding 61 Discoloration Removal 61 Repair Minor Fiberglass Damage 61
Standard Formulations 62 To Repair Minor Surface Cracks 62 To Repair Larger Surface Cracks 62 Aluminum Exterior 63
Waxing/Compounding 63
Discoloration Removal 63
Repairing Aluminum Exterior 63 To Repair Scratches In Paint 63 To Repair Dents Or Cuts 63
Undercoat/Primer 63
10 CHASSIS
Chassis 64 Lubrication 64 Filters 64 Brake Retarder 64 Fuels 65 Fuel Filling 65
11 WHEELS & TIRES
Tires & Wheels 66
Mud Flaps 67 Changing a Flat Tire 67
12 HVAC
HVAC Options 68 Heater Shut-Off 69 HVAC Drain Hoses 69 HVAC Maintenance 69
13 MAINTENANCE CHECKLISTS
Bus Maintenance 70 Operators Pay Attention 70 Pre-Trip Inspection 71 Pre-Trip Checklist 71
14 TRAILER TOWING 87 15 VEHICLE LOADING 87
Weights & Loading 87
SERVICE LOG 90 MAINTENANCE SCHEDULES
Daily 80 Weekly 83 Monthly 83 Semi-Annual 84
Annual 84
Cyclical 84 Learn More About Rev Group 89
3
01 INTRODUCTION
SYMBOLS
i CAUTION, WARNING, IMPORTANT
NOTABLE INFORMATION
u PROCEDURES & ACTION ITEMS
CAUTION means if the precaution is not taken, it may cause minor or moderate injury or damage to the bus.
WARNING means if the warning is not heeded, it can cause death or serious injury or damage to the bus.
IMPORTANT means if the precaution is not taken, damage or injury could occur.
WELCOME
Thank you for purchasing an ElDorado Advantage bus. ElDorado`s goal is to provide its customers with vehicles that reflect the highest standards of quality, safety and value available in the small and mid-sized bus industry. Our products are supported by a nationwide sales and service dealer network and a customer service staff dedicated to serving your needs. Our customer service has made us the industry leader and we strive to maintain that position. A safe and cautious driver knows the bus, follows safe operation rules and performs routine maintenance. This operation and maintenance manual includes both general and specific information for the operation and care of your new Advantage bus.
Competent and proper maintenance and repair are important to the safe and reliable operation of all buses. The bus is a highly sophisticated piece of equipment. Therefore; always use gen­uine parts, available through your local dealer when servicing. Inferior, incor­rect or mismatched parts may result in bus malfunction, damage or even personal injury. Becoming familiar with your bus is the first step to providing your passengers with a safe and enjoy­able ride. While this manual is not a substitute for common sense and cau­tious operation, it does offer guidelines to help make the driver’s job easier and as trouble-free as possible. Please keep the manual in an accessible place within your bus for easy reference.
4
01 INTRODUCTION
This manual may describe products features
and options that may not be on your vehicle.
Contact Advantage or your local dealership for
options available for your vehicle.
DRUNK DRIVING
Drinking and driving is considered very
dangerous. Your reflexes, perceptions,
attentiveness and judgment can be
affected by even a small amount of
alcohol. If you drive after drinking
alcohol you could have a serious or
fatal collision, do not drink and drive.
DISTRACTED DRIVING
Driving while distracted can result in
loss of vehicle control, crash and injury.
We strongly recommend that you
use extreme caution when using any
device that may take your focus off the
road. Your primary responsibilty is the
safe operation of your vehilce. Make
sure you are aware of all applicable
local laws that may affect the use of
electronic devices while driving.
PREVENTIVE
MAINTENANCE
Preventive Maintenance (PM)
is a systematic approach to the
inspection, repair, and maintenance
of your vehicle. Through preventive
maintenance vehicles are maintained
in such a way that defects are
prevented, avoiding vehicle breakdown
and/or out-of-service conditions.
Preventive maintenance can reduce
long-term damage and costly
repair of your vehicle, extending
the service life of your vehicle.
Preventive maintenance is essential
to the safe operation of your motor
vehicle, keeping your vehicle on the road. Maintenance schedules are provided in your Operator`s Manual. ElDorado recommends following these recommended maintenance schedules, as the processing of warranty claims may be affected. ElDorado recommends use of the Service Log contained within this Operator`s Manual to record preventive maintenance and repairs performed.
WARRANTY STATEMENT
To access the warranty statement please scan the QR code.
5
01 INTRODUCTION
INCOMPLETE VEHICLE MFD. BY FORD MOTOR COMPANY
WITH TIRES
GVWR: REAR WITH
16x 6. 0K
AT 550 k Pa / 80 PSI COLD
TIRES RIMS DUAL
T
LT225 / 75R 16E 115/ 112R
GAWR:
4355 KG ( 9600 LB )
6577 KG ( 14500 LB )
RIMS AT VIN:
1FDFE4FS4HDC33553
LT225/75R16E 115/112R 16x6.0K
520 kPa / 75 PSI COLD
DATE: FRONT
2268 KG ( 5000 LB)
12/16
GAWR
EXT PNT:
Equipped with the Ford Shuttle Bus Prep Pkg
158
INT TR
XE
MADE IN U.S.A.
WB
F
83
P
XXBB ULN
5U5A - 3520472 - AA
TP / PS R
RC: 86 DS0:
AXLE TR SPR
YZ
VEHICLE SAFETY
STANDARD CERTIFICATION LABELS
The Vehicle Certification Labels are
attached to either the hinge pillar, end of driver door or the door latch post of the door edge that meets the door latch post next to the drivers seating position. The labels contain the name of the manufacturer, the month and year of manufacture, the certification statement, and the Vehicle Identification Number (VIN).
The labels also contain Gross Vehicle
Weight Rating (GVWR), Gross Axle Weight Rating (GAWR), and information
codes for additional vehicle data, (U.S.).
VEHICLE EMISSIONS
INFORMATION
Emissions information appears on the VECI decal which is located on or near the engine. This decal identifies engine displacement and also provides certain tune-up specifications.
Illustration: Vehicle Emissions Label
(Ford Motor Company Decal Shown)
Illustration: Location Of Safety Certification Label
6
01 INTRODUCTION
CALIFORNIA PROPOSITION 65
Some constituents of engine exhaust, certain vehicle components, certain products of component wear contain or emit chemicals known to cause cancer and birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compunds, chemicals known to the State of California to cause cancer and reproductive harm. Batteries also contain other chemicals known to the State of California to cause cancer. Wash your hands after handling.
7
01 INTRODUCTION
SERIAL NUMBER
The Advantage serial number is different from the vehicle identification number (VIN). The Advantage serial number is located on a decal on the driver’s door frame and is used by the factory to identify the bus and its options. Please refer to this number when calling your dealer or the factory with questions.
ElDORADO NATIONAL (KANSAS), INC.
MFD BY:
GAWR FRT GAWR INT GAWR RR
GVWR 6577KG (14500LB) 2268KG (5000LB) 4355KG (9600LB)
TIRE SIZE
AXLE
LT225/75R16 E
FRT
INT
LT225/75R16 E
RR THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT IN 03/2017 VIN:
1FDFE4FS4HDC33553
MOD:
260 WORLD TRANS
RIM 16X6.0K
16X6.0K
TYPE: SER:
(NOT SCHOOL BUS)
BUS EFRSW260MH0000009
Illustration: Advantage Serial Number Location
DATE: 03/2017
PRESSURE
(COLD)
515KPA (75PSI)
550KPA (80PSI) (DUAL)
WARRANTY SERVICE
Please call your local dealer for parts and service information or to purchase parts. Please provide the last five (5) digits of the Advantage serial number, (located on a decal on the driver’s door frame), when calling for parts and service information. This number is used by dealers and the factory to locate parts information for your particular bus.
For service, parts and product information,
please contact our REV Bus Business Support Center at 800-955-9086.
The information contained in this
publication was accurate at the time of its creation. Advantage and its suppliers reserve the right to change the designs, specifications or equipment at any time without notice or obligation in the process of continuous development.
i IMPORTANT
DRIVERS AND MAINTENANCE PERSONNEL ARE ADVISED TO READ THE MANUAL CAREFULLY. FAILURE TO FOLLOW CERTAIN INSTRUCTIONS MAY VOID MANUFACTURER’S WARRANTIES AND/OR AFFECT PASSENGER SAFETY.
8
01 INTRODUCTION
Typical VIN No. 1 FM 5 K8 F 8 0 G G A69101
1-3 9 10 114-8 12-17
Position 1-3 World Manufacturer Identifier Position 4-8 Line, Model, Body, Engine
Position 9 Check Digit
Position 10 Model Year
Position 11 Assembly Plant
Position 12-17 Sequential Number
VEHICLE IDENTIFICATION
NUMBER (VIN)
A seventeen digit combination of
numbers and letters form the Vehicle Identification Number (VIN). The VIN is stamped on a metal tab that is riveted to the instrument panel close to the windshield on the driver’s side. The VIN number is also found on the Vehicle Safety Certification Label. By looking at the seventeen digit VIN number, a variety of information about the vehi­cle can be determined. The first three digits identify the manufacturer and the vehicle make and type. The fourth digit determines the brake system.
Digits five, six, and seven identify the
model or line, series chassis, and cab or body type. The eighth digit points out the particular engine found in the vehicle. Digit nine is the VIN check dig-
it. The tenth digit identifies the model year of the vehicle. The eleventh digit
determines the assembly plant. Digits twelve through seventeen make up the sequential serial and warranty number. Digit twelve uses the letter “A” until the production or sequence of 99,999
units is reached. Letter “B” then
becomes “C” for the next production sequence of vehicles.
Example: (VIN) Number Positions
9
01 INTRODUCTION
POSITION 1
The first letter or number of the VIN denotes world region where the vehicle was
manufactured.
POSITION 2
The second letter or number, in combination with the first letter or number in the VIN, tells you in what country the car or truck was manufactured.
POSITION 3
The third number or letter is used by the vehicle manufacturer to identify what
kind of vehicle it is: car, (truck, bus etc). Each vehicle maker uses unique codes for this designation.
POSITIONS 4 5 6 7 8
Vehicle Descriptor Section (VDS)
Letters and numbers in positions 4 through 9 is the Vehicle Descriptor Section. Each position describes the vehicle model, engine type, body and style, combined to represent detailed information about the vehicle.
POSITION 9
This is the VIN Check Digit, which can be used to figure out if the VIN is correct.
POSITION 10
The 10th letter or number of the VIN tells you the model year of the vehicle. This
may be different from when it was actually manufactured, many automobile manufacturers start to produce next years model this year. If the 7th VIN position is a letter, then your vehicle is made in 2010 through 2039. If the 7th VIN is a number, then your vehicle is made prior to 2010.
POSITIONS 11 12 13 14 15 16 17
Auto manufacturers enter unique information about the particular vehicle
the VIN belongs. The name of the assembly plant, extra vehicle options, and a Production Sequence Number.
10
02 INTERIOR
FLOOR PLANS
The Advantage offers a variety of
interior floor plans and options. This manual includes most of the general information which is common across all bus platforms, but your bus may differ in configuration and options. For more information about your bus’s specific options you may need to refer to the users manuals specific to the
equipment not covered here.
Please refer to the various information
packets which were delivered with the
bus. You can also contact customer
support to get information about your
bus.
For service, parts and product information,
please contact our REV Bus Business Support
Center at 800-955-9086.
Sample floor plan:
14 passenger layout with rear luggage
Sample floor plan:
16 passenger layout with 2 wheelchair
11
Sample floor plan:
21 passenger layout
02 INTERIOR
EMERGENCY EQUIPMENT
Your bus may or may not include the
following pieces of safety equipment: Fire Extinguisher - Emergency
Image: Sample Of Safety Equipment Commonly Equipped On Advantage Buses
ADDITIONAL INFORMATION
Fire Extinguisher 5LB (Standard).
Visit: kidde.com
Fire Extinguisher 10LB (Option).
Visit: amerex-fire.com
Reflector Kit #449
Visit: lavanture.com
Body Fluid Clean-Up Kit
Visit: certifiedsafetymfg.com
Emergency Transport Blanket
Visit: certifiedsafetymfg.com
Deluxe Blood-Borne Pathogen Kit
Visit: certifiedsafetymfg.com
Transport Blanket - Fire Blanket -
Reflector Kit - CPR Kit And First Aid Kit
-Body Fluid Clean-Up Kit.
CPR and First Aid Kit
Visit: certifiedsafetymfg.com
CPR and First Aid Kit in Metal Case
Visit: certifiedsafetymfg.com
Fire Blanket 16PW 36” x 60”
Visit: certifiedsafetymfg.com
First Aid Kit 160 Unit -Calif-
Visit: certifiedsafetymfg.com
First Aid Kit #105
Visit: certifiedsafetymfg.com
12
03 DRIVER’S AREA
CAB AREA
The driver operates the bus from the
Cab Area where the driver can control many systems: passenger lighting ­sound system - environmental controls
rpm
x1000
OK
SET+
CAN RES
AIRBAG
SET-
Illustration: Driver’s Area
60
100
80
• 120
40
60
• 40
20
• 20
MODE
VOL/SEL
ST-4000
REI
WEATHER BAND
MP3/WMA
8
14
12
DISP
BAND
SCAN
FOLDER
APS
AUX 1
SD
•MENU
RPT INT
ROM
1
6
2
3 4
5
2
1
3
T/H
P
R N D M
A/C
0
4
12V
AC
DOOR AJA R
VEHICLE DASHBOARD
Details on vehicle dashboard instru­mentation, steering, and other stan­dard chassis controls are covered in the chassis manufacturers manual included with your bus. Please read them thoroughly to become familiar with the vehicle’s dashboard before operating the vehicle. Vehicle dash­board options specific to your bus are discussed in this manual.
CONTROL CONSOLE
The control console allows the driver
to control most of the electrical com­ponents of the bus. The specially designed control panel is console mounted to the right of the driver’s seat and is within easy reach and clear view of the driver. All controls are labeled for easy reference. See page
88.
DRIVER’S MIRROR
If equipped, the driver’s mirror is typically installed near the drivers sun visor.
Image: Driver’s 6x16 Mirror
BACKUP ASSIST CAMERA & MONITOR
If equipped, the backup assist camera is located on the rear of the bus exterior, typically installed in the center,
just below the 3rd brake light . The driver’s 7” monitor is installed above
the dashboard to the right of the rear-
view mirror .
Illustration: Camera And Monitor Locations
Illustration: Driver’s Area - Control Console
Image: 7” Monitor
13
03 DRIVER’S AREA
VISOR MOUNT
If equipped, the rear-observation monitor could be mounted to the Sun-Visor.
1
Illustration: Sun-Visor Rear Observation Monitor Mount
BUSWATCH
If equipped, the Buswatch system can connect multiple cameras to a DVR for interior and exterior views.
INTERLOCK (InPower)
The interlock system provides inputs
from the platform lift door switch and three other door switches, (Door 1 Switch, Door 2 Switch and Door 3 Switch). Anytime Door Switches 1, 2 or 3 are activated, (door not fully closed), the DOOR AJAR display indicator will flash and the shift lock will be set. Anytime the Lift Door Switch is activated, (door not fully closed), the DOOR AJAR display indicator will flash and the shift lock will be set. When in PARK, with the parking brake set, the Lift Enable will be set allowing the platform lift to be operated.
Image: InPower Interlock
FAST IDLE
Fast Idle, (InPower shown), when InPower’s Green Charge is activated, the engine idle is raised to 900 RPM. It then gradually raises the engine speed from 900 RPM to the minimum speed necessary to charge the batteries. Once the batteries are charged, the Green Charge mode will hold the engine idle at the minimum RPM necessary to maintain the charge, maximizing fuel economy and minimizing emissions. On models with the On/Off Charge Protect mode, the engine is cycled between 900 and 1500 RPM as needed to keep the battery charged. The preset modes will elevate the engine to pre-adjusted RPM. On standard models and most custom models, the preset mode values can be field adjusted. Some custom models may have the field adjustable feature locked out.
Image: InPower Fast Idle
i CAUTION
THIS ELECTRONIC THROTTLE PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO MEET THE INTENDED APPLICATION REQUIREMENTS AND SPECIFICATIONS. ANY MODIFICATIONS TO THE PRODUCT OR TO THE INSTALLATION PROCEDURE CAN BE DANGEROUS AND WILL VOID INPOWER’S WARRANTY.
14
03 DRIVER’S AREA
ADVANCED FAST IDLE
INTELLIGENT LIFTINTERLOCK SYSTEM
LIFT POWER PARKING BREAK PARK SHIFT LOCK
SCAN
BAND
INTERLOCK (Intermotive)
Powered operation of your lift is regulated by safety interlocks. These interlocks mandate the following conditions be met for the lift to operate:
1. Transmission is in PARK (P).
2. Apply parking brake.
3. Open entry door. These conditions are indicated to the
driver on an indicator panel located near the gauge cluster. The most common version is shown in the image.
The park, parking brake, and lift door
open indicators will glow red when each of these conditions is proper. The “shift lock” indicator will glow red to indicate the shift lever has been locked in the park position. With all four of those indicators glowing red, the lift can receive power.
LIFT DOOR/ AUX DOOR
DOOR AJAR
INTERMOTIVE
GAUGES
If equipped, the control panel may include gauges to inform the driver of the many system which require monitoring. Common gauges include hour-meter, voltmeter and
Temperature Gauge.
F
260
200
300
12
14
HOURS
0
0
5
0
6
6
VDO
10
VDO
Illustration: Common Gauges
120
120
16
90
150
C
VDO
CLIMATE CONTROL
Cab area heating and cooling controls are located on the dashboard, within easy reach of the driver. Operational and maintenance information on your particular system can be found in the chassis owner’s manual. If your bus is equipped with Passenger
Area Heating and Cooling system,
refer to manufacturer for detailed information on operation and maintenance.
Illustration: Intermotive Interlock
RADIO
If equipped, the radio comes in several
OEM and optional configurations
based on either the chassis or options selected for this bus.
Illustration: Radio
Illustration: Driver’s Area - Control Console
15
03 DRIVER’S AREA
REVERSE ALARM
There are several options for reverse
alarms, based on how your bus was equipped. Typically the alarm only sounds when the vehicle is in reverse.
The reverse alarm may be installed
in a variety of locations based on
your bus’s equipment. It is commonly
installed under the bus on the driver’s side, in the rear corner section.
Image: Reverse Alarm
DEFROST FAN
If equipped, the driver’s fan is mounted in the front cab area within reach of the driver’s seat.
Illustration: Driver’s Fan
FAREBOX VAULT
The Advantage offers several different
models of fare boxes and donation boxes based on how your bus was equipped. The major difference between the styles is the type of currency accepted. All fare boxes and donation boxes feature high security Medeco locks. All customer lock codes are registered, the keys cannot be reproduced. Replacement keys are only available through the farebox manufacturer.
Illustration: Location of Reverse Alarm
PA SYSTEM
If equipped, the PA Mic is dash­mounted within reach of the driver.
Image: PA System Mic
Image: Fare Box
16
03 DRIVER’S AREA
DESTINATION SIGNS
If equipped, Your bus may have front facing and/or side facing destination signs. Please refer to the OEM Operator`s Manuals which came with your bus for instructions on your signs.
u
Test system daily for proper function.
Image: Twinvision-Luminator Control Pad
STOP REQUEST
If equipped, A Stop-Request sign, located in the drivers bulkhead, will notify the driver and passengers to a passenger stop-request via the Pull­Cord which is located in the passenger area. When the cord is pulled a chime will sound and the sign will illuminate.
u
Test system daily for proper function.
Image: Stop-Request Sign
Image: Stop-Request Pull-Cord
Image: Destination Sign - Side Window
Image: Destination Sign - Front Of Bus
17
03 DRIVER’S AREA
EMERGENCY REFLECTIVE
TRIANGLE WARNING KIT
To assemble Triangle:
1. Raise two (2) arms of triangle and snap pin into slot.
2. Turn base 90° to it’s “Stop” position.
Illustration: Setting Up Emergency Triangle
i CAUTION
BEFORE LEAVING DISABLED VEHICLE
ALWAYS ACTIVATE THE VEHICLE’S
EMERGENCY FLASHERS.
i IMPORTANT
WHENEVER A COMMERCIAL MOTOR VEHICLE IS STOPPED UPON THE TRAVELED PORTION OF A HIGHWAY
OR THE SHOULDER OF A HIGHWAY
FOR ANY CAUSE OTHER THAN
NECESSARY TRAFFIC STOPS, THE DRIVER OF THE STOPPED
COMMERCIAL MOTOR VEHICLE
SHALL IMMEDIATELY ACTIVATE THE VEHICULAR HAZARD WARNING
SIGNAL FLASHERS AND CONTINUE THE FLASHING UNTIL THE DRIVER
PLACES THE WARNING DEVICES
REQUIRED BY LAW.
HILLS, CURVES, AND OBSTRUCTIONS
If a commercial motor vehicle is stopped within 500 feet of a curve, crest of a hill, or other obstruction to view, the driver shall place the warning signal in the direction of the obstruction to view a distance of 100 feet to 500 feet from the stopped commercial motor vehicle so as to afford ample warning to other users of the highway.
Ref. 49 CFR 392.22 - Emergency signals;
stopped commercial motor vehicles.
100’-500’
10’
10’
100’-500’
Illustration: Emergency Triangle Placement Image Not To Scale
18
100’
(40 PACES)
10’
100’
(40 PACES)
03 DRIVER’S AREA
SETTING UP WARNING KIT
ON TWO (2) LANE HIGHWAY:
1. Place one (1) Reflective Triangle on traffic side of road 4 paces (10 feet), from the stopped commercial motor vehicle in the direction of approaching traffic.
2. Then place another Reflective Triangle 100 ft. from rear of stopped vehicle (approx. 40 paces), in the center of the traffic lane or shoulder occupied by the stopped vehicle.
3. Place one (1) Reflective Triangle 100ft. in front of disabled vehicle (approx. 40 paces), from the stopped commercial vehicle in the center of the traffic lane or shoulder occupied by stopped commercial vehicle in the direction away from approaching traffic.
100’
(40 PACES)
ON A DIVIDED HIGHWAY:
1. Place one (1) Reflective Triangle on traffic side of road 4 paces (10 feet), from the stopped commercial motor vehicle in the direction of approaching traffic.
2. Place one (1) Reflective Triangle 100 ft. from rear of stopped vehicle (approx. 40 paces), in the center of the traffic lane or shoulder occupied by the stopped vehicle in the direction of approaching traffic.
3. Then place another Reflective Triangle 200 ft. from rear of stopped vehicle (approx. 80 paces), in the center of the traffic lane or shoulder occupied by the stopped vehicle in the direction of approaching traffic.
Ref. 49 CFR 392.22 - Emergency signals;
stopped commercial motor vehicles.
10’
100’
(40 PACES)
Illustration: Emergency Triangle Placement Image Not To Scale
Illustration: Emergency Triangle Placement Image Not To Scale
19
10’
100’
(40 PACES)
200’
(80 PACES)
GROUND
BOOSTERDISCHARGED
03 DRIVER’S AREA
JUMPER CABLE
INSTRUCTIONS
1. Apply vehicle’s parking brake and
turn “OFF” any exterior or interior
lights that may be “ON” and any other
electrical loads.
2. Connect the (+) positive cable end of
the booster battery to the (+) positive
terminal of the discharged battery.
3. Connect the (-) negative cable
end of the booster battery to the (-)
negative terminal end (ground) at
least 12 inches (300mm) away from
the discharged batteries. The vehicle
frame usually provides a good ground.
DO NOT connect the cable to or near
the discharged batteries.
4. Start engine from the booster
batteries and let engine run a few
minutes to charge the discharged
batteries.
5. Shut “OFF” the engine, then attempt
to start engine. DO NOT operate the
starter longer than 30 seconds and
wait at least two (2) minutes between
starting attempts to allow the starter
to cool.
battery location, then disconnect other end of (-) negative cable from booster battery.
8. Disconnect (+) positive jumper cable end from vehicle’s newly charged battery first; then disconnect other cable end from booster battery.
MIN. 12” FROM BATT.
Illustration: Battery Jump Diagram
i CAUTION
MAKE SURE BOTH STARTING SYSTEMS HAVE THE SAME VOLTAGE OUTPUTS AND AVOID MAKING SPARKS. OTHERWISE THE VEHICLE CHARGING SYSTEMS COULD BE SEVERELY DAMAGED. ALSO DO NOT ATTEMPT TO CHARGE ISOLATED, DEEP-CYCLED BATTERIES WITH JUMPER CABLES; FOLLOW THE MANUFACTURER’S INSTRUCTIONS WHEN CHARGING DEEP-CYCLE BATTERIES.
i CAUTION
PERFORM THE NEXT EXACTLY AS
INSTRUCTED AND DO NOT ALLOW
THE CLAMP OF ONE CABLE TO
TOUCH THE CLAMP OF THE OTHER
CABLE, OTHERWISE A SPARK COULD
OCCUR NEAR A BATTERY, POSSIBLY
RESULTING IN SEVERE PERSONAL
INJURY FROM EXPLOSION AND ACID
BURNS.
6. When the engine starts. Let it idle a
few minutes.
7. Disconnect ground (-) negative
jumper cable from frame or other non-
CHANGING A FLAT TIRE
Refer to your OEM Operator`s Manuals for proper jacking points.
i IMPORTANT
IF A FLAT TIRE OCCURS WHILE DRIVING, GRADUALLY DECREASE VEHICLE SPEED. HOLD THE STEERING WHEEL FIRMLY, MOVE TO A SAFE PLACE ON THE SIDE OF THE ROAD.
1. If possible, stop the vehicle on a level surface, away from traffic.
2. Apply the parking brake and turn “OFF” the ignition.
20
03 DRIVER’S AREA
3. Turn “ON” the emergency flashers.
4. Place warning devices, (pg 18-19).
5. Remove spare tire, jack, handle, and lug wrench from storage, if equipped.
6. Block the wheel diagonally opposite the wheel being changed.
The jacking point for the front and rear
wheels is directly under the axle.
7. Place the jack on a solid surface. Insert the jack handle and pump the handle to slightly raise the vehicle.
DO NOT RAISE THE WHEEL OFF THE GROUND.
8. Loosen the wheel lug nuts, but do not remove them completely.
9. Raise the vehicle until the wheel is off the ground, then remove the lug nuts and the wheel.
10. Install the spare wheel and lug nuts, making sure the proper side of the nuts face inward.
11. In a “star” pattern, tighten the nuts evenly until snug.
12. Lower the vehicle until the wheel touches the ground. Tighten the lug nuts per the specifications located in the OEM Operator`s Manuals.
13. Finish lowering the vehicle to the ground, then remove the jack.
14. Remove the block from the opposite tire of the repaired tire, then stow the jack, handle and lug wrench.
15. After operating the vehicle for 100 miles (160 kilometers) refer to the OEM Operator`s Manuals.
On vehicles equipped with single rear wheels, re-tighten the lug nuts to the specified torque at 100 miles (160 kilometers), and after any wheel disturbance (such as tire rotation, changing a flat tire, wheel removal).
On vehicles equipped with dual rear wheels, re-tighten the wheel lug nuts to the specified torque at 100 miles (160 kilometers), and again at 500 miles (800 kilometers), of new vehicle operation and after any wheel disturbance (such as tire rotation, changing a flat tire or wheel removal).
Always refer to your chassis manual for
proper lug nut torque settings as these numbers may vary.
i CAUTION
WHEN A WHEEL IS INSTALLED, ALWAYS REMOVE ANY CORROSION, DIRT OR FOREIGN MATERIALS PRESENT ON THE MOUNTING SURFACES OF THE WHEEL OR THE SURFACE OF THE WHEEL HUB, BRAKE DRUM OR BRAKE DISC THAT CONTACTS THE WHEEL. MAKE SURE THAT ANY FASTENERS THAT ATTACH THE ROTOR TO THE HUB ARE SECURED SO THEY DO NOT INTERFERE WITH THE MOUNTING SURFACES OF THE WHEEL. INSTALLING WHEELS WITHOUT CORRECT METAL-TO-METAL CONTACT AT THE WHEEL MOUNTING SURFACES CAN CAUSE THE WHEEL NUTS TO LOOSEN AND THE WHEEL TO COME OFF WHILE THE VEHICLE IS IN MOTION, RESULTING IN LOSS OF CONTROL.
TOWING PROCEDURES
If you need to have your vehicle towed, contact a professional towing service. We recommend the use of a wheel lift and dollies or flatbed equipment to tow your vehicle. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure. Vehicle damage may occur if towed incorrectly.
21
03 DRIVER’S AREA
Your chassis manufacturer produces
a towing manual for all authorized
tow truck operators. Have your tow
truck operator refer to this manual for
proper hook-up and towing procedures
for your vehicle. Please refer to your
chassis manual for towing information. You can flat-tow, (all wheels on the
ground, regardless of the powertrain
or transmission configuration), your
disabled vehicle, (without access to
wheel dollies or vehicle transport
trailer), under the following conditions:
• Your vehicle is facing forward so you
tow it in a forward direction.
• You shift into Neutral (N). If you
cannot shift into Neutral (N), you may
need to override the transmission.
• Maximum speed is 35 mph (56 km/h).
• Maximum distance is 50 mi (80 km).
FRONT TOW HOOKUP
1. Disconnect battery ground cable.
2. If vehicle is to be lifted from the
front and towed, remove drive axle
shaft.
i WARNING
FAILURE TO REMOVE THE DRIVE AXLE
SHAFT WHEN TOWING THE VEHICLE
WITH THE REAR WHEELS ON THE
GROUND COULD RESULT IN DAMAGE TO THE TRANSMISSION AND OTHER
COMPONENTS.
i WARNING
IF YOUR VEHICLE HAS A STEERING
WHEEL LOCK MAKE SURE THE
IGNITION IS IN THE ACCESSORY OR
"ON" POSITION WHEN BEING TOWED.
3. Attach to towing device, (Do not tow with a slingbelt).
4. Lift the bus and secure the safety towing chains. If additional clearance is needed, remove the front wheels.
i WARNING
BEFORE RELEASING THE PARKING BRAKE, MAKE SURE THE CONNECTION
TO THE TOWING VEHICLE IS SECURED, OR CHOCK THE DISABLED VEHICLE’S TIRES. FAILURE TO DO SO COULD
RESULT IN HAZARDOUS CONDITIONS BECAUSE THE VEHICLE COULD ROLL
SUDDENLY.
5. Connect clearance, tail, and signal lights to the towing vehicle’s wire harness. Connect any special towing lights required by local regulations.
6. Release the parking brake.
REAR TOW HOOKUP
1. Turn the front tires to face straight
forward and secure the steering wheel
into this position.
2. Disconnect the battery ground cable.
3. Attach to towing device, (Do not tow
with a slingbelt).
4. Lift the vehicle and secure the safety towing chains, if additional clearance is needed, remove the bumper extension if equipped.
5. Connect clearance, tail, and signal lights to the towing vehicle’s wire harness. Connect any special towing lights required by local regulations.
Due to the many variables that exist in
towing, positioning the lifting and towing devices is the sole responsibility of the towing-vehicle operator, who must be familiar with industry towing procedures and safety standards.
22
03 DRIVER’S AREA
VEHICLE SYSTEMS SAFETY CHECKS
This bus conforms to all Federal Motor Vehicle Safety Standards applicable at the time of manufacture, and in addition, incorporates other important features. However, even with these safety features, continued safe and dependable operation depends greatly on regular bus maintenance. To retain the safety, dependability and emission control performance originally built into the vehicle, it is essential that it receive regular periodic inspection, maintenance and service parts replacement.
Listed below are items that should be checked prior to taking the vehicle onto the road along with the pre­trip inspection. Any deficiencies or irregularities should immediately be brought to the attention of service personnel. Broken, incomplete, damaged or worn articles should be replaced/repaired after evaluation by qualified personnel.
SEAT BELT
u
Check webbing, buckle, latch plate,
retractor and attaching point for proper operation and for damage.
WINDSHIELD WIPER & WASHER
u
Check operation of wipers as well as
condition and function of wiper blades.
u
Check amount and direction of fluid
sprayed by washer during use.
MIRRORS & SUN VISOR
u
Check for proper operation and
adjust as required.
WINDSHIELD DEFROSTER
u
Check performance by moving the
fan speed switch through the various blower settings. Note the amount of air directed against the windshield
and the direction of air flow across the windshield.
LIGHTS & BUZZERS
u
Check all instrument panel warning
lamps, and all interior and exterior lights for proper illumination. Any components found to be defective or inoperative should be repaired or replaced.
DOORS, WINDOWS & EMERGENCY ESCAPES
u
Check for positive opening, closing
and latching operations. Check that window emergency release levers work properly and that windows open, close and latch properly. Check that all compartment and passenger doors are securely closed by attempting to re-open after each use. Also check for broken, missing or loose parts that can prevent positive latching.
WHEEL ALIGNMENT & TIRE BALANCE
u
In addition to uneven or abnormal
tire wear, the need for wheel alignment service may be indicated by a pull to the left or right while driving on a straight and level road. The need for wheel balancing is usually indicated by vibration of the steering wheel or seat while driving at normal highway speeds. Contact service personnel for repair if either condition is present.
FLUID LEAKS
u
Check for fuel, water, oil or other
fluid leaks by observing the surface beneath the bus after it has been parked for a period of time (water dripping from the air conditioning system is normal). If diesel fuel or gas fumes are noticed at any time, the cause must be determined and immediately corrected to reduce the risk of fire.
23
03 DRIVER’S AREA
EXHAUST SYSTEM
u
Be alert to any changes in the sound
of the exhaust system or the smell of exhaust fumes. This could indicate an exhaust leak requiring repair at the first available opportunity.
SEAT ADJUSTERS
u
Check that the seat adjuster
engages securely by pushing forward and backward on the seat whenever adjustments have been made.
STEERING
u
Be alert to any changes in steering
action. The need for inspection or service is indicated if there is increased steering effort, excessive free play in the steering wheel or any unusual sounds when turning or parking.
PARKING BRAKE
u
Check the parking brake by parking
the bus on a slope and setting the brake. The vehicle should remain stopped while the brake is applied.
BRAKES
u
Changes in braking action such as
pulling to one side, increased pedal travel or unusual sounds when braking or between brake actuations should be reported and corrected immediately.
GAUGES, STEERING COLUMN, TACH, TRANSMISSION, PARKING BRAKE AND INSTRUMENTATION
u
Please refer to your OEM Operator’s
Manuals for any information on your vehicles gauges, steering column, tach, transmission, parking brake and instrumentation guide. Your OEM Operator’s Manuals are included in your vehicle package.
i CAUTION
AS WITH ANY MACHINE, CARE SHOULD BE TAKEN WHEN PERFORMING ANY INSPECTION, MAINTENANCE, OR REPAIR SO AS TO MINIMIZE THE RISK OF INJURY. IMPROPER OR INCOMPLETE SERVICING CAN RESULT IN PERSONAL INJURY OR VEHICLE DAMAGE. SHOULD THERE BE ANY QUESTION ABOUT SERVICING THE VEHICLE, REFER REPAIRS TO QUALIFIED PERSONNEL.
24
03 DRIVER’S AREA
REAR CARGO STORAGE
If equipped, rear cargo compartments, offer spacious storage for all shapes and sizes of luggage and leisure-type gear. Optional racks and shelving can be tailored to your requirements. Compartments feature door-activated interior lighting and lockable cargo doors for easy access and security. Optional warning lights and buzzers are available to warn the driver when the doors are unlatched.
Drivers and baggage handlers should take care to arrange their cargo so as to minimize movement in transit. Suitcases free to fall or shift during sharp turns or quick stops can cause damage to contents and create a negative impression of your bus service. Cargo storage door jamb seals should be checked regularly for a tight fit to keep dust and moisture out of the luggage area.
OPEN-SHELF STORAGE
If equipped, shelving and racks located behind the driver’s area, let passengers stow their own suitcases and other large items as they enter the bus — without assistance from the driver. This type of storage is similar to compartments found on commercial aircraft and offers the same time saving, self-service convenience.
It’s a good practice to check fasteners,
screws, etc. on the interior luggage fixtures on a regular basis to make sure they are tight, and the fixture is in sound operating condition.
OVERHEAD STORAGE
If equipped, overhead compartment storage, provides convenient storage for smaller personal items. They are often used on transit, tour, and airport buses, where passengers are likely to be carrying packages and extra personal items.
i IMPORTANT
DRIVERS SHOULD MAKE SURE THAT THE ITEMS STOWED WILL NOT FALL INTO THE AISLE DURING TRANSIT OR OTHERWISE OBSTRUCT EGRESS AND ENTRY.
i IMPORTANT
PASSENGERS CAN EASILY BE INJURED BY OBJECTS FALLING FROM OVERHEAD STORAGE. DRIVERS SHOULD MAKE EVERY EFFORT TO MINIMIZE THIS RISK. ONE PRECAUTION IS TO WARN PASSENGERS THAT HEAVY ITEMS SHOULD NOT BE PLACED IN THE OVERHEAD STORAGE COMPARTMENTS.
25
03 DRIVER’S AREA
DRIVING ON SNOW OR ICE
When operating the vehicle on snow or ice, reduce speed gradually. Select a gear range that will not exceed the speed you expect to maintain. Accelerate or decelerate very gradually to avoid losing traction. It is very important to reach the gear in the lower range selected by letting the transmission shift down automatically while gradually slowing. It is important to slow gradually when a lower range is selected. It is also important that you reach the lower range selected before attempting to accelerate. This avoids unexpected down-shifting during acceleration.
DO NOT use the retarder during inclement weather or when the road surfaces are slippery due to ice or rain.
i CAUTION
DRIVING THROUGH DEEP WATER, OR SNOW WILL ADVERSELY AFFECT BRAKING PERFORMANCE.
ROCKING THE VEHICLE
This section does not apply to vehicles equipped with ATC (Automatic Traction Control).
If the bus is stuck in mud, sand or snow, it may be possible to “rock” out. Shift to “Drive” and apply steady, light throttle – and NEVER full throttle. When the bus has rocked forward as far as it will go, apply and hold the service brakes. Allow the engine to return to idle, and then select “Reverse”. Release the brakes and apply a steady, light throttle and allow the bus to rock in “Reverse” as far as it will go. Again, apply and hold the service brakes and allow the engine to idle. Never make "Neutral" to "Drive"
or directional shift changes when the engine RPM is above idle.
To avoid injury or property damage caused by sudden bus movement, do not shift from “Neutral” to “Drive” or “Reverse” when the throttle is open. Shifting with the throttle above idle causes the transmission to delay engaging unless the throttle is closed within the next three (3) seconds. Leaving the throttle open longer than three seconds causes the transmission to remain in “Neutral”. When the throttle is subsequently closed or brought back down, the transmission can engage without warning, causing sudden movement of the vehicle. Avoid this condition by making shifts from “Neutral” to “Drive” or “Reverse” only at idle.
Do not make “Neutral-to-Drive” or directional shift changes with engine RPM above idle. If the wheels are stuck and not turning, do not apply full power for more than 30 seconds. Full power for more than 30 seconds under these conditions will cause the transmission to overheat. If the transmission overheats, shift to “Neutral” and operate the engine at 1200-1500 RPM until it has cooled down (approximately 2-3 minutes). Turn the retarder (if equipped) “OFF” when operating the bus in inclement weather, or when road surfaces are slippery.
26
04 DOORS & WINDOWS
DOORS
The ElDorado Advantage installs bus
doors, except for the driver’s door, according to the options specific to each bus. Passenger entry doors, paratransit doors, cargo doors, and emergency exit doors are available for various applications throughout the bus. Regardless of the door type, reg­ular inspections and routine mainte­nance will help keep doors functioning properly.
KEY LOCKS
u
Lubricate key locks with a graphite-
type lubricant that is recommended for door locks. Do not use lightweight or detergent-type lubricants as they may wash the original graphite lubricants out of lock tumblers, harming the functioning of the key locks.
CHASSIS CAB DOOR
The chassis cab door is a typical
automotive style door with a standard release handle, window crank, and door locking mechanism.
The ElDorado Advantage does not
modify the chassis cab door in any way. For additional information regarding door operation and maintenance consult the chassis owner’s manual.
Image: OEM Chassis Door
PASSENGER ENTRY DOOR
The passenger entry door is located
on the curb side of the bus and is operated electrically. The steel door frame and step well are fixture welded
to form a single unit which offers strength and durability. Door panels open outward and are mounted in the door frame with pivot pins at the top and bottom.
Image: Standard Passenger Door
HINGES
u
Lubricate hinges and closing mech-
anisms monthly with one or two drops of light machine oil. This helps prolong
the life of hinge pins and closing mech­anisms, prevents corrosion, binding, and squeaks. SAE 5 weight non-deter­gent motor oil and/or WD-40TM spray work well for these lube applications. White lithium grease is also recom­mended to lubricate the closing mech­anism linkage.
Avoid over-lubrication as excess oil
or grease tend to collect dirt and soil clothing.
27
04 DOORS & WINDOWS
DOOR ACTUATOR COVER
The door actuator cover is located
above the passenger entry door. This cover protects the door linkage, actua­tor, and door motor, (on electric doors only). To access the door mechanism, use a Phillips screw driver to remove the securement fasteners. Then the cover can be removed to access the door mechanism. Simply reverse the removal steps to re-install the cover.
Keep the door actuator cover installed at all
times, (except when repairs are being made), for safety and to protect the door mechanism.
Image: Door Actuator Cover Installed
DOOR SEALS
u
Inspect door seals every week for
material quality and tight door closure.
u
Repair or replace damaged seals, as
necessary.
u
Spray door seal surfaces with a light
coating of silicone every 12,000 miles or 3 months to keep the seals supple.
If door seals do not close tightly and they
do not show excessive wear, adjust the closing mechanism according to the diagrams included with the bus door, (information following in this section).
Avoid over-lubrication as excess oil or grease
tend to collect dirt and may soil clothing.
DOOR ALIGNMENT
u
Check door alignment every week.
Over time, worn door pins and loose fasteners may allow door hinges to shift.
u
Tighten loose nuts, replace worn
parts, and/or realign doors as necessary.
Image: Door Actuator Cover Removed
Illustration: Door Actuator Unit - Ortho Views
Image: Door Hinge And Seals
28
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