ELCOS CIM-256/10 Instruction And User's Manual

UNIT FOR CONTROL AND PROTECTION

OF IRRIGATION MOTOR PUMPSET

TYPE

MOUNTING AT PANEL

CIM-256/10

COMPLETE OF GSM TELEPHONE
ANNUNCIATOR AND
COMMAND SYSTEM

• Notifies up to 3 users via SMS message

when the motor pump is on the alarm

• Allows you to control the stopping and

restarting of the pump

• Allows you to view the status of the

main tools of the control unit

• Comes complete with high-gain antenna

• By simply starting, it automatically

controls the motor pump

• Pump water electronic pressure switch

• Digital pump water pressure gauge

• Assembly also on the machine

INSTRUCTION AND USER MANUAL

PROTECT DISPLAY
motor pump sets by stopping them
in the event of:

• low oil pressure

• over-temperature

• belt breakage

• minimum fuel level

• low coolant level

• low pump water pressure

• pump water overpressure

• A1 available

• low fuel pressure

and in the open air.

MADE TO:

on the panel the functions of:

• hour-meter

• oil pressure gauge

• water or oil thermometer

• tachometer

• pump water pressure gauge

• timer

• fuel level gauge

• pump protection exclusion

• battery and oil lights

• protections intervention

• emergency stop

PARMA ITALY

Tel. [phone]

GB CIM-256/10 1

E-mail: [e-mail] - HTTP://www.elcos.it

Fax [phone]

®

BRIEF INSTRUCTIONS

After starting, the motor pump protects itself automatically

PUMP WATER
PRESSURE IS DISPLAYED

A1 AVAILABLE

THE FUEL LEVEL
IS DISPLAYED

ACCUMULATED
OPERATION HOURS
ARE DISPLAYED

PRESS IF YOU WANT
TO SET WORKING
TIME ( UP TO 96

HOURS)

EMERGENCY STOP

STARTUP FAILURE
ALARM

PRESS TO ADJUST
WATER PUMP
ELECTRONIC
PRESSURE SWITCH

ENGINE
PROTECTIONS
ARE ACTIVE

THE BATTERY IS
NOT CHARGING

LOW ENGINE
OIL PRESSURE

STOP

BAR

MOTOR PUMP OPERATING
SPEED IS DISPLAYED

BAR

ENGINE WATER OR OIL
TEMPERATURE IS
DISPLAYED

%

STOP

h

!

~

M

ENGINE OIL PRESSURE
IS DISPLAYED

BAR

~~~

°C

~

RPM

A1

~~~

~

~~~

CELL

NO_CELL

P

FIELD SIGNAL STRENGTH

SMS MESSAGE BEING
RECEIVED OR SENT

SYSTEM ERROR.
MISSING SIMCARD.
PROCEDURES FOR DISABLING
THE PIN CODE, NOT REGULAR

CUMULATIVE ALARM

LOW FUEL PRESSURE

PRESS TO SELECT THE
DISPLAYED FUNCTION,
EACH TIME IT IS
PRESSED, THE INSTRU­MENT INDICATED BY THE
DISPLAY CHANGES.

WATER PRESSURE IS
REGULAR

PRESS UNTIL THE 2
SIGNS START FLASHING
TO EXCLUDE PUMP
PROTECTION.
TO RE-ACTIVATE
PROTECTION, PRESS
AGAIN UNTIL THEY
SWITCH OFF.

PUMP PROTECTION
IS ACTIVE

STOPPAGE DUE TO LOW
COOLANT LEVEL

STOPPAGE DUE TO LACK OF BATTERY
CHARGING (BELT BREAKAGE)

STOPPAGE DUE TO HIGH
ENGINE TEMPERATURE

0

~

-.OFF

- STOPPAGE IN ALL OPERATING CONDITIONS

- RESTORE PROTECTIONS, CANCEL PUMP PROTECTION EXCLUSION AND TIMER,

AUT.

DEACTIVATE INSTRUMENTS

- CONTROL PANEL SUPPLY

- TURNS ALL THE LIGHTS ON FOR 2 SECONDS ( EFFICIENCY
CHECK )

AVV.

- PRESSURE SWITCH ADJUSTING (SEE PAGE 3)

MOTOR PUMP START UP

-

0

AUT.

AVV .

STOPPAGE DUE TO LOW
FUEL LEVEL

STOPPAGE DUE TO INSUFFICIENT
ENGINE OIL PRESSURE

STOPPAGE
DUE TO LOW

~~~

PRESSURE
OR
PUMP WATER
OVERPRESSURE
OR
ELECTRONIC
PRESSURE GAUGE
(TRANSMITTER)
INTERRUPTED.
IN THIS CASE,
THE ANOMALY IS
HIGHLIGHTED BY
THE FLASHING
WARNING LIGHT.

LOW PRESS.

OVERPRESS.

DISCONN'ED

START KEY

GB CIM-256/102

ADJUSTING THE PUMP WATER ELECTRONIC PRESSURE GAUGE (TRANSMITTER)

It controls the pressure of the system, replacing the conventional pressure switch.

PUMP PROTECTION

The protection of the pump

pressure has been steady for 2 consecutive minutes and in any case after 10 minutes from starting of the engine.

Intervention of the protection

the display:

OVERPRESS.

Pump water
overpressure

or

INSUFF. PRESS.

LOW PRESS.

Low
pressure

(low pressure)

is enabled when the PUMP PROTECTION ACTIVE information comes on, after the water

occurs 5 seconds after the pressure goes up or down by , stops the engine and is shown on

It is possibile to change the of the

lowering

(low pressure) by using the key
This change is cancelled when
the engine stops.

OVERPRESSURE remains set to two bars, this value is
added to the working pressure (for example, working
pressure 9 bar overpressure 11 bar)

No adjusting is required

P

two bars

two bars pressure

BAR

WORKING PRESSURE

Press to adjust
the value of
low pressure
(PRESSOSTAT)

BAR

PRESSOSTAT

BAR 7

BAR

Press to
select the
pump water
pressure gauge

TIMER

Enabled with key on “AUT”, it makes it possible, if necessary, to have the motor pump work for an adjustable length of time (96 hours maximum),
at the end of which it stops and the WORK TIME OVER sign lights up on the display.

STOP

The work time is set by pressing the push-button ( lights up) until the desired value appears on the
DISPLAY .

On releasing the push-button, the timer automatically starts working, continously displaying the remaining work time.

CANCELLING THE SET TIME

To zeroing the set time there are two methods:

- keep the push-button pressed until it reaches zero.

- by turning the starter key onto "ZERO" (the engine pump will stop).

PUMP PROTECTION EXCLUSION

(ENABLED ONLY WITH RUNNING ENGINE )

The push-button excludes pump protection:

- exclusion is obtained by keeping it pressed for at least 3 consecutive seconds; the function is indicated by the two intermittent lights .

- this exclusion is cancelled by pressing the push-button again or by turning the start key onto "ZERO".

OIL AND BATTERY INDICATOR LIGHTS

Lit up with key on "AUT", they switch off with the engine running and regular oil pressure and battery charge system.

ENGINE PROTECTIONS

The engine protections are enabled when the ENGINE PROTECTIONS ACTIVE light comes on (20 seconds after the end of starting impulse
and however 1 minute after positioning the key on “AUT”).
Interventions of the protection probes (fitted on the engine), indicated by the relevant lights, stop the engine, they are memorised and can be split into
two groups.

M

Delayed by 2 seconds for: Delayed by 5 seconds for:

- OIL PRESSURE SWITCH

- OVERTEMPERATURE
SWITCH

GB CIM-256/10

~~~

~

- A1

- BATTERY CHARGE ALTERNATOR
(ALTERNATOR BELT BREAKAGE)

- FUEL LEVEL SWITCH

- Fuel reserve flashing signal: 20% fuel reserve

(T) (WITHOUT ENGINE STOP)

- Signal always on: stop for minimum fuel level (W)

- PROBE FOR COOLANT LEVEL

- LOW FUEL PRESSURE

3

OPERATION

ONTROLLING THE CONNECTION OF THE PUMP WATER

ELECTRONIC PRESSURE GAUGE (Transmitter)

Turning the key to the AUT position stops the electronic pressure gauge.

Control is activated 1 minute after the completion of the starting pulse.

Intervention is highlighted by the relevant indicators flashing warning light
and stops the motor pump after 2 seconds.

To exclude intervention, press the push-button PUMP PROTECTION EXCLUSION.

INTERROTTO

PUMP PROTECTION

The pump protection is enabled with the switching on of the ACTIVE PUMP PROTECTION (after 2 consecutive
minutes of stable water pressure, indicated by the visual signal REGULAR PUMP PRESSURE and, in any
case, 10 minutes after the start of the motor pump)

The intervention of the protection (5seconds after the increase or decrease of the pressure)stops the engine and
is indicated by the visual signalfor LOW PUMP WATER PRESSURE or
WATER PUMP OVERPRESSURE .

RESET : is obtained by turning the start key onto "ZERO".

STOPPING THE MOTOR PUMP

The control unit shuts down theengine in five conditions:

- turning the starter key onto "ZERO”

- protection intervention

- timer intervention at the end ofthe work period

- giving the command from a cellphone

- through intervention of the external emergency.
The unit adapts to two different stop systems

- by working the ELECTROMAGNETfor 20 seconds which pulls the STOP lever

- by cutting offpower tothe SOLENOID VALVE shutting off theflow of fuel.

ANOMALY REPORT

Simultaneously press four buttons (for atleast 5 seconds): the word appears on the display.
Release the buttons, and for 10seconds the display will show the most recent anomalythat caused the pump to stop.

HISTORICAL

AUTOMATIC RESTART WITH CELL PHONE

It is not possible to restartthe motor pump with the key in the 'zero'position.
Restarting is possible after the pumphas been stopped by cell phone or timer.

Before the start, the internal annunciator sounds for 8 seconds, and, after a 3 second pause, startup begins. To
facilitate startup, a special circuit emitsa series of four,5-second pulses, with a 5-second delay between each pulse.

START UP FAILURE

Blocks the startup cycle if thepump has not started up after the fourth pulse.

GENERAL ALARM

This can be obtained by fitting on the outside an optical and/or acoustic signaller to be connected to the RED/GREEN
wire. It is activated on protectionintervention.

EMERGENCY STOP

It can be obtained in allfunctioning conditions, mounting one or more release-type buttons. It isindicated by the
visual signal and enables the general alarm

!

.

INSTRUMENT SELECTION

The control unit comprises six instruments:

HOUR METER - Total hours of operation (with the engine running the signal pulsates, to

h

indicate the correct functioning of the HOUR-METER).

INSTRUMENTS WHICH CAN BE SELECTED IN SEQUENCE BY PRESSING THE BUTTON

Each time it is pressed, IT SHOWS the next instrument. WHEN THE TIMER IS set, the duration of the display of
the instrument is limited to 30 seconds from the activating of the button; the TIMER then reappears.

bar

C

RMP
BAR

%

- PRESSURE GAUGE - Engine oil pressure

THERMOMETER - Engineoil andwater temperature-

- TACHOMETER - Speed of motor pump

- PRESSURE GAUGE - Pump water pressure

- INDICATOR - Fuel level percentage

TRANSMITTERS FITTED ON ENGINE

}

ON REQUEST

GB CIM-256/104