Elcon PFC 5000 User Manual

PFC 5000

5000W HF/PFC Battery Charger

Description

• Advanced high frequency switching design with 92% typical efficiency

• Fully sealed enclosure providing improved reliability in demanding environments

• > 0.98 Power Factor minimizes utility surcharges and maximizes use of AC power

• Approved battery charge algorithms for ideal charging (default I1, I2, U, I3a)

• Memory to store 10 unique algorithms, and tools to load new algorithms in the field

•The internal CPU employs advanced charging management algorithm

Technical Features

DC Output

Model

36XX 48XX 60XX 72XX 84XX 96XX

DC Output Voltage - nominal

36V 48V 60V 72V 84V 96V

DC Output Voltage - maximum

51V 68V 85V 102V 119V 136V

DC Output Current – 230vac

90A 87A 75A 62A 52A 45A

DC Output Current – 115vac

50A 38A 30A 26A 22A 20A

Model

120XX 144XX 156XX 192XX 288XX

DC Output Voltage - nominal

120V 144V 156V 192V 288V

DC Output Voltage - maximum

170V 204V 221V 272V 408V

DC Output Current – 230vac

37A 30A 27A 22A 15A

DC Output Current – 115vac

15A 13A 12A 10A 7A

Battery Type Specific to selected algorithm

Reverse Polarity

Electronic protection – auto-reset

Short Circuit Output closed automatically

AC Input

AC Input Voltage - range 90 - 260VAC

AC Input Voltage - nominal 115 VAC / 230 VAC

1

AC Input Frequency 45 - 65 Hz

AC Input Current - maximum 30A

Current – nominal 20 A rms @ 120 VAC / 23 A rms @ 230 VAC

AC Power Factor - nominal > 0.98

Mechanical

Dimensions 365mm×352mm×139mm

Weight < 14kg Standard output cord

Environmental Enclosure IP46

Operating Temperature -30°C to +50°C (-86°F to 122°F)

Storage Temperature -40°C to +85°C (-104°F to 185°F)

LED Indicator

Red-Green flash (one second interval) Battery Disconnected

Red flash (three seconds interval) Repair Battery

Red flash (one second interval) <80% Charge Indicator

Yellow flash (one second interval) >80% Charge Indicator

Green flash (one second interval) 100% Charge Indicator

Protection Features

1.Thermal Self-Protection: When the internal temperature of the charger exceeds

80deg.C, the charging current will reduce automatically. If exceeds 85deg.C, the

charger will shutdown protectively, there is no current output in this case. When the

internal temperature drops to 80deg.C, it will resume charging automatically.

2. Short-circuit Protection: when the charger encounters unexpected short circuit

across the output, charging will automatically stop. By cutting AC power for 10

seconds, the charger can be re-set and will start normally if output circuit corrected.

3. High and Low Voltage Protection: when the input AC Voltage is higher or lower

than the rated input voltage range, the charger will shutdown protectively, but

resume working after the voltage is normal again.

Inter-lock Function

Connect to coil of main contactor, DC/DC converter or controller enable wires.
Normally battery voltage +, but OV while charging.

Note: The current through green Interlock wire must not exceed 2A.

2