Elcometer Zahn 2210, Lory LCH 2215, Shell 2310, Frikmar 2435, Frikmar 2434 Operating Instructions Manual

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Elcometer
English
2210
2434
2215 2310
2435 2436 2437
Viscosity Dip Cup
Operating Instructions
English
is a registered trademark of Elcometer Limited.
All other trademarks acknowledged.
© Copyright Elcometer Limited. 2009./2010. All rights reserved. No part of this Document may be reproduced, transmitted, transcribed , stored (in a
retrieval system or otherwise) or translated into any language, in any form or by any means (electronic, mechanical, magnetic, optical, manual or otherwise) without the prior written permission of Elcometer Limited.
A copy of this Instruction Manual is available for download on our Website via www.elcometer.com.
Doc.No. TMA-0317 Issue 05
Text with Cover No: 19333

CONTENTS

Section Page
1 About your viscosity cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Taking a reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Technical specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8 Related equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9 Viscosity standard oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
10 Elcometer viscosity cups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Thank you for your purchase of this Elcometer Viscosity Dip Cup. Welcome to Elcometer. Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatings
and concrete. Our products cover all aspects of coating inspection, from development through application to post application inspection.
This Elcometer Viscosity Dip Cup is a world beating product. With the purchase of this Viscosity Dip Cup you now have access to the worldwide service and support network of Elcometer. For more information visit our website at www.elcometer.com

1 ABOUT YOUR VISCOSITY DIP CUP

Elcometer Viscosity Dip Cups are easy-to-use gauges for rapid measurement of viscosity of liquids. The cup is held by its handle and is dipped into the liquid to be measured. The cup is removed from the
liquid and the time taken for the liquid to drain through an orifice in the bottom of the cup is measured. The measured kinematic viscosity is generally expressed in seconds (s) flow time, which can be converted
to Centistokes (cSt). A wide range of cups with different orifices is available for measurements between 2 cSt and 1840 cSt.

1.1 THESE INSTRUCTIONS

These instructions describe the operation of the following Elcometer Viscosity Dip Cups: Elcometer 2210: Zahn Elcometer 2215: Lory LCH Elcometer 2310: Shell Elcometer 2434/5/6/7: Frikmar
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1.2 STANDARDS

The Elcometer Viscosity Dip Cups can be used in accordance with a wide range of National and International Standards.
For full details of which standards are appropriate see “Elcometer viscosity dip cups” on page 10.

1.3 WHAT THE BOX CONTAINS

Elcometer Viscosity Dip Cup with handle
Operating instructions
Storage case The Elcometer Viscosity Dip Cup is packed in a cardboard and foam package. Please ensure that this
packaging is disposed of in an environmentally sensitive manner. Consult your local Environmental Authority for further guidance.

1.4 CAUTION

Take care to avoid damaging your viscosity dip cup. Damage to the orifice, scratches on the internal surface or deformation of the cup will affect the readings and the gauge may have to be replaced.

2 TAKING A READING

2.1 BEFORE YOU START

Select a cup which gives a flow time of between 30 seconds and 100 seconds.
Ensure the handle, the cup and the orifice are clean and free of debris, etc.
The liquid being tested must be homogeneous and must not contain any bubbles.
Measure and record the temperature of the liquid.
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2.2 PROCEDURE

1. Immerse the cup completely into the liquid and twist several times to dislodge any bubbles which may be clinging to the internal surface of the cup (Figure 1, A).
2. Stir the liquid gently to ensure uniform temperature and density.
3. Leave the cup in the liquid for 1 to 5 minutes: For a Zahn cup (which has a low mass) 1 minute will be sufficient; for cups with higher mass, 5 minutes will be better.
4. Lift the cup vertically out of the liquid (Figure 1, B) and start the stopwatch the moment the top of the cup breaks the surface of the liquid.
5. Watch the flow of liquid from the orifice and stop the stopwatch the moment the flow breaks.
AB
Figure 1. Using the
Viscosity Dip Cup
When using a Lory LCH Viscosity Dip Cup (Elcometer 2215), observe the surface of the liquid and stop the stopwatch the moment the top of the spindle appears.
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Lory LCH Cup

2.3 AFTER THE TEST

Clean the gauge and all equipment.
Do not use wire brushes, metal scrapers, metal files or other metallic tools for
Clean the gauge and all equipment using a suitable solvent only.
cleaning.
After cleaning, ensure that all materials are removed and that the instrument is dry.

3 CONVERTING TO VISCOSITY

The measured kinematic viscosity is expressed generally in seconds (s) flow time, which can be converted to Centistokes (cSt).
To convert from flow time (s) to kinematic viscosity (cSt), use the Elcometer 2400 Viscosity Disc - see “Related equipment” on page 12.
Alternatively, use the following formula:
V = K(t - c)
where V = kinematic viscosity in cSt (mm²/s) t = flow time in seconds
Viscosity Disc
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K and c are constants given in the following table:
Cup K c Cup K c
Zahn Cup 1 Zahn Cup 2 Zahn Cup 3 Zahn Cup 4 Zahn Cup 5
a a a a a
1.1 29 Shell Cup 1 0.226 13
3.5 14 Shell Cup 2 0.576 5
11.7 7.5 Shell Cup 2½ 0.925 3
14.8 5 Shell Cup 3 1.51 2 23 0 Shell Cup 3½ 2.17 1.5
Shell Cup 4 3.45 1 Shell Cup 5 6.5 1 Shell Cup 6 16.2 0.5
a. The constants are given in Patton, T. C., Paint Flow and Pigment Dispersion, second edition, John Wiley & Sons,
New York, 1979, page 82.
Please note:
The formula treats the cups as linear, which they are not.
a
The formula is effective for flow times between 20 seconds and 80 seconds
a. Zahn Cup 1 - formula is effective between 35 seconds and 80 seconds.
.
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4 STORAGE

Always store the gauge in its case when it is not being used.

5 MAINTENANCE

Elcometer Viscosity Dip Cups are designed to give many years reliable service under normal operating and storage conditions.
Regular calibration checks over the life of the gauge are a requirement of quality management procedures e.g. ISO 9000 and other standards.
To check for wear, use Elcometer 2410 Viscosity Standard Oils detected, contact Elcometer or your local Elcometer supplier.
Details of Elcometer offices around the world are given on the outside cover of these Operating Instructions. Alternatively visit the Elcometer website, www.elcometer.com
b. See “Elcometer 2434/5/6/7 Frikmar: Anodised Aluminium” on page8 for ordering information.
b
and measure the drain time. If wear is
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6 ACCESSORIES

Calibration certificate
c
Elcometer Viscosity Dip Cups are supplied with a Batch Calibration Certificate Calibration Certificates are available
c
but must be requested at the time of order as they can not be issued
as standard. Individual
retrospectively.

7 TECHNICAL SPECIFICATION

Elcometer 2210 Zahn, 2215 Lory LCH and 2310 Shell: Stainless steel Elcometer 2434/5/6/7 Frikmar: Anodised Aluminium
Accuracy
2310 Shell
15% 3% 10%
2210 Zahn
c. Certificates are not available for the Elcometer 2215.
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2434 DIN4
2437 ISO
2435 ASTM

8 VISCOSITY STANDARD OILS

Part Number
Range at 25
o
(77
F)
o
C
Cup Type
Cup No.
Model
Orifice Diameter
K0002410M021 20 - 34cSt Zahn Dip Cup 1 Elcometer 2210/1 1.8mm K0002410M022 60 - 120cSt Zahn Dip Cup 2 Elcometer 2210/2 2.7mm K0002410M023 100 - 230cSt Zahn Dip Cup 3 Elcometer 2210/3 3.8mm K0002410M024 200 - 460cSt Zahn Dip Cup 3 Elcometer 2210/3 3.8mm K0002410M025 350 - 850cSt Zahn Dip Cup 4 Elcometer 2210/4 4.3mm K0002410M026 600 - 1600cSt Zahn Dip Cup 5 Elcometer 2210/5 5.3mm K0002410M021 20 - 34cSt Shell Dip Cup 2 Elcometer 2310/2 2.4mm K0002410M022 60 - 120cSt Shell Dip Cup 4 Elcometer 2310/4 3.8mm K0002410M023 100 - 230cSt Shell Dip Cup 5 Elcometer 2310/5 4.6mm K0002410M024 200 - 460cSt Shell Dip Cup 6 Elcometer 2310/6 5.8mm K0002410M022 60 - 120cSt DIN Frikmar Dip Cup 4 Elcometer 2434/2 4mm K0002410M023 100 - 230cSt DIN Frikmar Dip Cup 4 Elcoemter 2434/2 4mm K0002410M024 200 - 460cSt DIN Frikmar Dip Cup 4 Elcometer 2434/2 4mm K0002410M021 20 - 34cSt ISO Frikmar Dip Cup 3 Elcometer 2437/2 3mm K0002410M022 60 - 120cSt ISO Frikmar Dip Cup 4 Elcometer 2437/3 4mm K0002410M023 100 - 230cS t ISO Frikmar Dip Cup 6 Elcometer 2437/4 6mm K0002410M024 200 - 460cS t ISO Frikmar Dip Cup 6 Elcometer 2437/4 6mm
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9 ELCOMETER VISCOSITY DIP CUPS

Part number
Elcometer
model
2210/1 1 ASTM D 1084-D 2210/2 2 21 - 231 K0002210M002 K0002210M002C 2210/3 3 146 - 848 K0002210M003 K0002210M003C 2210/4 4 222 - 1110 K0002210M004 K0002210M004C 2210/5 5 460 - 1840 K0002210M005 K0002210M005C 2215/1 1 - 50 - 1100 K0002215M001 N/a 2310/1 1 ASTM D 4212 2 - 20 K0002310M001 K0002310M001C 2310/2 2 10 - 50 K0002310M002 K0002310M002C 2310/3 3 30 - 120 K0002310M003 K0002310M003C 2310/4 4 70 - 270 K0002310M004 K0002310M004C 2310/5 5 125 - 520 K0002310M005 K0002310M005C 2310/6 6 320 - 1300 K0002310M006 K0002310M006C 2434/1 2 - - K0002434M001 K0002434M001C‡‡ 2434/2 4 DIN 53211 96 - 683 K0002434M002 K0002434M002C 2434/3 6 ­2434/4 8 - K0002434M004 K0002434M004C‡‡
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Cup
No.
Applicable
Standards
ASTM D 4212
-
Range (cSt)
Without
Calibration
Certifcate
With Calibration
Certificate
5 - 56 K0002210M001 K0002210M001C
- K0002434M003 K0002434M003C‡‡
Part number
Elcometer
model
Cup
No.
Applicable
Standards
Range (cSt)
Without
Calibration
Certifcate
With Calibration
Certificate
2435/1 4 ASTM D 1200 70 - 370 K0002435M001 K0002435M001C 2436/1 4 NF T30-014 50 - 1100 K0002436M001 K0002436M001C‡‡ 2437/2 3 2437/3 4 34 - 135 K0002437M003 K0002437M003C
ISO 2431 ASTM D 5125
a
7 - 42 K0002437M002 K0002437M002C
2437/6 5 91 - 326 K0002437M006 K0002437M006C 2437/4 6 188 - 684 K0002437M004 K0002437M004C 2437/5 8 - - K0002437M005 K0002437M005C‡‡
a. ISO 2431 supersedes DIN 53224, EN535, NBN T22-108, NF T30-070
Efflux Time Certificate
‡‡ Dimensional Certificate
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10 RELATED EQUIPMENT

In addition to Viscosity Dip Cups, Elcometer produces a wide range of other equipment for measuring the physical characteristics of surface coatings.
Users of the Elcometer Viscosity Dip Cups may also benefit from the following Elcometer products:
Elcometer 2410 Viscosity Standard Oils for Calibration
Elcometer 2400 Viscosity Disc
Elcometer 7300 Digital Stopwatch
Elcometer 212/213 Digital Thermometer
For further information contact Elcometer, your local supplier, or visit our website at www.elcometer.com
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