Australian Distributor
elcometer Common Gauge Quick Reference Guide
Pages 2-3: Surface Profile Testing
Page 4: Climatic Conditions Testing
Pages 5-6: Dry Film Thickness Testing
Page 7: Porosity Testing
Ph: 1300 503 610
• The Elcometer 224 measures profile on either flat or curved surfaces
• Available with or without memory and Bluetooth®.
• Available with either an integral or separate probe.
• Separate gauge probes offer greater flexibility to suit any application
• Measurement range 0-500μm (0-20mils)
Elcometer 224 Digital Surface Profile Gauge
Model Options ( Gauges )
Part Number Description
Integral Gauge Separate Gauge
E224C-BI E224C-BS Elcometer 224 Model B Digital Surface Profile Gauge
E224C-TI E224C-TS Elcometer 224 Model T Digital Surface Profile Gauge
Range: 0-500μm (0-20mils) Resolution: 1μm (0.1mil) Accuracy: ±5% or ±5μm (±0.2mil)
Part Number Probe Design
T224C500US Flat Surface: Standard
T224C500UARM Flat Surface: Armoured
T224C500UX Convex Surface: Standard
T224C500UXARM Convex Surface: Armoured
Digital Surface Profile Probes / Convex Surface Profile Probes
1. Calibrate on a glass zero plate.
2. Ensure probe is 90° to substrate to ensure accurate readings.
3. Take a minimum of 10 readings over an area to establish the average surface profile.
How to measure surface profile with an elcometer 224
2
Surface Profile
Testex® Replica Tape
Testex Tape consists of foam with a non-compressible backing.
The foam side is rubbed into the surface providing a permanent mould of the peak-to-valley profile
Testex Tape is available in three profile ranges.
There are 50 tests in each roll. Test Area Dimensions: 19 x 54mm (0.75 x 2.23”)
Part Number Metric Range
TESC Coarse 20 - 64μm
TESXC X-Coarse 38 - 115μm
TESXC PLUS X-Coarse Plus 116 - 147μm
TESBT Burnishing Tool ( needed to leave impression )
TESGMET Testex Metric Dial Thickness Gauge ( microns)
PHCAL-GMET/7301 Calibration Certificate for Testex Dial Gauge
Thickness Gauge - GMET
The Mitutoyo Thickness Gauge is used to measure the peak-to-valley height
of a surface profile moulded in the Testex Replica Tape.
• Metric only available
• Quick and easy to use
• Calibration Certificates available at extra cost
Surface Profile Testing cont.
3
4
Elcometer 319 Digital Dew Point Meter
Model: Standard Gauge Top Gauge
Part Number G319----S G319----T
Memory - with reading and statistic review
Standard Gauge = Last 10 records Top Gauge= 25,000 records in 999 batches
Accessories
T31920162 Magnetic Surface Temperature Probe; -40 to +200°C (-40 to +392°F)
T9996390- Liquid Temperature Probe; -200 to +1100°C (-328 to +2012°F)
T99921325 USB Cable
T99916063 Wrist Strap
T99923480 Protective Carry Case/Pouch
5
Dry Film Thickness -
Dry Film Thickness is probably the most critical measurement in the coatings industry. It provides
vital information as to the expected life of the substrate, the product’s fitness for purpose, its
appearance and ensures compliance with a host of International Standards.
• Integral and Separate gauges available
• Ferrous, Non-Ferrous, Ferrous – Non-Ferrous dual gauges available
• Dust and water resistant rugged design equivalent to IP64
• Fast reading rate of more than 70 readings per minute
• USB and Bluetooth® data output to ElcoMaster™ 2.0 software suite of products
• Calibration Test Certificate comes with Gauges
Elcometer 456 Digital DFT Gauge
Integral Model Options ( Built in Probe )
Scale 1 Range: 0-1500μm (0-60mils) Accuracy*: ±1-3% or ±2.5μm (±0.1mil)
Model E Model B Model S Model T
Elcometer 456 Ferrous Integral A456CFEI1 A456CFBI1 A456CFSI1 A456CFTI1
Elcometer 456 Non-Ferrous Integral N/A A456CNBI1 See separate gauges with N2 PINIP™ Probe
Elcometer 456 Dual FNF Integral A456CFNFEI1 A456CFNFBI1 A456CFNFSI1 A456CFNFTI1
Scale 2 Range: 0-5mm (0-200mils) Accuracy*: ±1-3% or ±20μm (±1.0mil)
For higher resolution & accuracy on thin coatings Scale 2 gauges can be switched to the Scale 1 mode measurement performance
Model E Model B Model S Model T
Elcometer 456 Ferrous Integral - A456CFBI2 See separate gauges with F2 PINIP™ Probe
Scale 3 Range: 0-13mm (0-500mils) Accuracy*: ±1-3% or ±50μm (±2.0mils)
Model E Model B Model S Model T
Elcometer 456 Ferrous Integral A456CFBI3 See separate gauges with F3 PINIP™ Probe
6
Elcometer 456 Digital DFT Gauge
Dry Film Thickness – cont.
Separate Model Options ( Requires a Probe to Operate )
Model E Model B Model S Model T
Elcometer 456 Ferrous Separate - A456CFBS A456CFSS A456CFTS
Elcometer 456 Non-Ferrous Separate - A456CNBS A456CNSS A456CNTS
Elcometer 456 Dual FNF Separate - A456CFNFBS A456CFNFSS A456CFNFTS
Accessories
T99922341 Self Adhesive Screen Protectors (x10)
T99921325 USB Cable
Scale 1 Range: 0-1500μm (0-60mils) Accuracy*: ±1-3% or ±2.5μm (±0.1mil)
Probe Design Ferrous Non-Ferrous Dual Probe
Straight T456CF1S T456CN1S T456CFNF1S
Right Angle T456CF1R T456CN1R T456CFNF1R
PINIP™ T456CF1P T456CN1P T456CFNF1P
Elcometer 456 Common Probe range (Scales 6 – 7 ref to catalogue)
Scale 2 Range: 0-5mm (0-200mils) Accuracy*: ±1-3% or ±20μm (±1.0mil)
Probe Design Ferrous Non-Ferrous Dual Probe
Straight T456CF2S T456CN2S -
Right Angle T456CF2R - -
Scale 3 Range: 0-13mm (0-500mils) Accuracy*: ±1-3% or ±50μm (±2.0mils)
Probe Design Ferrous Non-Ferrous Dual Probe
Straight T456CF3S - -
PINIP™ T456CF3P - -
7
Pinhole & Porosity ( Spark Testing / Holiday Testing )
Premature corrosion of a substrate is usually due to a coating failure. A major cause is the
presence of flaws in the finished coating.
Elcometer 270 Pinhole Detector ( Wet Sponge )
The Elcometer 270 range utilises the wet sponge technique and sets the standard for wet sponge
detectors - high quality, low voltage detectors with a wide range of accessories to meet your
requirements.
Part Number D270----4
Voltage 9V, 67.5V and 90V
Coating Range (Max) 500μm (20mils) 500μm (20mils)
Pinhole Inspector’s Kit The complete pinhole detection kit. T27018191
Elcometer 266 Holiday Detector ( Requires Probe Handle see Below)
The Elcometer 266 revolutionises High Voltage DC testing of coatings porosity
detection making it safer, easier and more reliable than ever before.
Part Number D266----4
Voltage ±5% or ±50V below 1000 Volts
Probe Handles Elcometer 266 Probe Handle (Voltage)*
DC5 (0 - 5kV) DC15 (0 - 15kV) DC30 (0 - 30kV)
T26620033-1 T26620033-2 T26620033-3 ○
Elcometer 280 Pulsed DC Holiday Detector
D280-T-KIT many options Available to suit pipe work inspection ref. elcometer book
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