Elcometer 456 Model E, 456 Model S, 456 Model B, 456 Model T Operating Instructions Manual

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Operating Instructions

The New Elcometer 456

Coating Thickness Gauge

Product Manual

456 Dry Film Thickness Gauge

For more information: 1300 287 935 / mail@burwell.com.au / www.burwell.com.au

Gauge Dimensions: 141 x 73 x 37mm (5.55 x 2.87 x 1.46").

Gauge Weight: Integral: 156g (5.5oz) including batteries; Separate: 161g (5.68oz) including batteries.

Applicable patents: US6243 661; US5886522; US6762603; US7606671; GB2306009; GB2367135; GB2342450, DE10131827

transcribed, stored (in a retrieval system or otherwise) or translated into any language, in any form or by any means (electronic, mechanical, magnetic, optical, manual or otherwise) without the prior written permission of Elcometer Limited.

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TMA-0489 Issue 10

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Section

Page

GAUGE OVER

VIEW AND BOX CONTENTS...........................................................

GETTING STARTED.................................................................................................

AKING A

READING.................................................................................................

CALIBRA

TING THE GAUGE....................................................................................

THE DISPLA

Y...........................................................................................................

THE GAUGE FEA

TURES.........................................................................................

MEASUREMENT

MODES (ST)................................................................................

TCHING (ST)........................................................................................................

DOWNLOADING DA

TA USING ELCOMASTER (BST)............................................

ELCOMASTER MOBILE

APPS (ST)........................................................................

11CLOUD COMPUTING USING ELCOMASTER (ST)................................................

GETTING

THE MOST OUT OF ELCOMASTER......................................................

CALIBRA

TING THE ELCOMETER 456 (EBST).......................................................

CHANGING THE WELCOME SCREEN (BST).........................................................

GAUGE FIRMW

ARE UPDATES (BST)....................................................................

GAUGE ICONS & ERROR CODES (EBST).............................................................

GAUGE MENU STRUCTURES (EBST)...................................................................

ABOUT

IMO PSPC (ST)...........................................................................................

GAUGE

TECHNICAL SPECIFICATIONS (EBST)....................................................

PROBE

TECHNICAL SPECIFICATIONS (EBST).....................................................

GAUGE & PROBE

ACCESSORIES (EBST)............................................................

ADDITIONAL

REFERENCE INFORMATION...........................................................

LEGAL

NOTICES & REGULATORY INFORMATION..............................................

INDEX.......................................................................................................................

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CONTENTS

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WELCOME

Thank you for your purchase of this Elcometer 456 Coating Thickness Gauge. Welcome to Elcometer.

Elcometer are world leaders in the design, manufacture and supply of coatings inspection equipment. Our products cover all aspects of coating inspection, from development through application to post application inspection.

The Elcometer 456 Coating Thickness Gauge is a world beating product. With the purchase of this gauge you now have access to the worldwide service and support network of Elcometer.

For more information visit www.elcometer.com

ABOUT YOUR GAUGE

The Elcometer 456 Coating Thickness Gauge is a handheld gauge for fast and accurate measurement of the thickness of coatings on metal substrates.

The gauge is available in four models; Model E, B, S and T. This manual describes the operation of all the Elcometer 456 models

and indicates, where necessary, which specific model(s) the feature is available on in brackets after the feature.

All versions of the gauge feature an easy-to-use menu driven graphical interface which guides the user through tasks such as gauge configuration and calibration adjustment.

The gauge is available either with a built-in integral probe or as a separate probe version. A wide range of probes is available to suit requirements.

CONVENTIONS IN THESE INSTRUCTIONS

The Elcometer 456 is operated using a simple menu structure which helps you get the most from your gauge.

As an example, the Languages option is located within Setup which is under the Menu softkey and is shown in these instructions as:

Menu/Setup/Language

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Packaging

The gauge is packed in cardboard packaging. Please ensure that this packaging is disposed of in an environmentally sensitive manner. Please Consult your Local Environmental Authority for further guidance.

1 GAUGE OVERVIEW AND BOX CONTENTS

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Gauge Overview

1 LED Indicators - Red (left), Green (right) 2 Colour Screen 3 Multifunction Softkeys 4 On/Off Key 5 Internal Probe / Separate Probe Connection 6 USB Data Output Socket (below cover) 7 Battery Compartment (¼ turn open/close) 8 Wrist Strap Connection

Box Contents

§ Elcometer 456 Coating Thickness Gauge

§ Calibration Foils (Integral gauges)

§ Test Certificate

§ Wrist Harness

§ Protective Case (B, S & T models)

§ Transit Case (T model)

§ 1 x Screen Protector (S & T models)

§ 2 x AA Batteries

USB Cable & ElcoMaster™ Software

(S & T models)

§ User Guide

1 2

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2 GETTING STARTED

Fitting the batteries

Your gauge is supplied with batteries ready to fit. To insert or replace the batteries:

1. Lift the latch at the back of the gauge and

rotate anticlockwise.

2. Remove the battery compartment cover.

3. Insert 2 batteries (type LR6/AA) taking care to

ensure correct battery polarity.

4. Replace battery compartment cover and rotate

the latch clockwise to close.

The battery condition is indicated by a symbol in the top right of the display:

• Full symbol (orange) = batteries at full capacity

• Empty symbol (red, flashing) = batteries at lowest sustainable

level

To maximise battery life, ensure that Auto Screen Brightness is selected, or the screen brightness is low via Menu/Setup/Screen Settings/Screen Brightness and the Bluetooth is disabled (if you are not using it) via Menu/Bluetooth and uncheck the Enable

Bluetooth radio button.

Connecting the probe (separate gauges only)

1. Rotate the probe plug to align the pins

2. Screw in the collar - clockwise

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Fitting the wrist harness

A wrist harness is supplied with each gauge. This can be fitted into the right hand side of the gauge using the wrist strap connection. To fit the harness, pass the harness loop through the wrist strap connection, pass the main wrist harness through the loop and pull.

Switching the gauge on/off

Ÿ To switch on, press on/off key for more than 0.5 seconds. Ÿ To switch off, press and hold on/off key until the screen blanks.

The gauge will switch off automatically after 5 minutes of inactivity. To switch off this feature, press Menu/Setup and uncheck the Gauge

Auto Off radio button.

Selecting a language

When the gauge is switched on for the first time after dispatch from the Elcometer factory the display will show the language selection screen:

1. Select your language using the éê softkeys

2. Follow the on screen menus To access the language menu when in a foreign language:

1. Switch the gauge OFF

2. Press and hold the left softkey and switch the gauge ON

3. Select your language using the softkeys

The language can also be changed via Menu/Setup/Language

Selecting units

The Elcometer 456 can display readings in both metric and imperial measurement units (microns, millimetres, mils or inches).

The appropriate measurement unit can be changed via

Menu/Setup/Units

Adjusting the beep volume

Each time a measurement is taken, the gauge will beep. The beep volume can be adjusted and can even be switched off via

Menu/Setup/Beep Volume

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3 TAKING A READING

1. Hold the gauge (integral) or the probe by its sleeve (separate gauge)

2. To take a reading, bring the probe down onto the surface whilst holding it perpendicular

3. For subsequent readings, lift the probe off and then replace it onto the coated surface

•

Hold the probe by the probe sleeve

•

Gently place the probe onto the surface

•

Allow the sleeve to make contact with the surface - to improve accuracy

DO NOT

•

Drag the probe over the coated surface

•

Bang the probe down hard onto the surface

•

Allow the probe to hover over the surface as

this could result in a false reading

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90°

4 CALIBRATING THE GAUGE

Calibration adjustment is the process of setting the gauge to known values of thickness to ensure accuracy on different substrate types, shapes and surface finishes.

The calibration of the gauge can be adjusted using several different methods for use in accordance with National and International Standards and the calibration adjustment method chosen depends on the condition of the substrate to be measured.

1. Press the Cal softkey

2. For alternative calibration methods,

select Cal/Cal Method

3. Select Calibrate and follow the on-screen

instructions

4. When prompted place the probe on the

centre of the foil(s) or on the uncoated metal substrate

Foils can also be stacked to increase the thickness value.

The calibration method is indicated on the screen by a symbol - see Multiple Calibration Methods on page 18.

Not all calibration methods are available for all gauge types. For a comprehensive guide to each calibration method and the calibration adjustment process see Multiple Calibration Methods on page 18.

When using an FNF probe it must be calibrated in both the ferrous mode and in the non-ferrous mode to ensure accuracy of reading.

When using an Ultra/Scan probe in Scan Mode or Auto Repeat Mode (see Measurement Modes on page 25), it must be calibrated using either the Smooth or Rough/2 Point calibration method - see Multiple Calibration Methods on page 18.

For more information on calibrating the Elcometer 456, see page 60.

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5 THE DISPLAY

The Elcometer 456 gauge has a colour display:

• White characters: All measurement and statistical values.

• Orange characters: All menu items, statistical parameters and

symbols.

• Red: A measurement value which is outside set limits; a limit symbol

when the limit value has been exceeded (Model S & T).

• - - - indicates reading outside range of probe.

If you see the Cal softkey flashing, the gauge should be calibrated.

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Model

Green LED

EBST

Battery Life Indicator

EBST

Bluetooth On

Substrate Type - F, N, FNF

EBST

Calibration Method

BST

Reading Outside Calibration Warning On

Upper Limit On

Units of Measurement - µm, mils, mm, inch

EBST

Batch Type - normal, counted average, IMO

Menu Softkey

EBST

Display Softkey

BST

Red LED - Reading outside limit/ IMO Fail

Batch Name (when in batching)

Date & Time (when not in batching)

User Selectable Statistics - 4 rows

BST

Reading Value

EBST

Calibration Softkey

EBST

Batch / Data Softkey

BST

Bar Graph - highest, lowest & average reading

BST

Lower Limit On

Measurement Mode - Standard, Auto Repeat, Scan

Softkeys

EBST

Run Chart - last 20 readings

Upper & Lower Limits On

For a complete list of icons, see “Gauge Icons” on page 66 - 68

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Reading display size (BST)

The character size of the measurement value on the display increases or decreases depending on the number of statistics that are displayed; or if a graph is displayed on the measurement screen . To maximise the reading size, either:

Ÿ reduce the number of statistical values that

are displayed via Display/Statistics/Select Statistics, or

Ÿ display the reading only by checking the

Display/Readings Only radio button.

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6 THE GAUGE FEATURES

The Elcometer 456 coating thickness gauge has a number of easy to use features and functions to help the user be more efficient. These include:

Fast reading rate (EBST)

The Elcometer 456 is capable of taking greater than 70 accurate,

repeatable and reproducible measurements every minute.

Easy to use menu structure in more than 30 languages (EBST)

Designed to be intuitive, the Elcometer 456 menus and calibration

ins t r u c t io n s ar e a v ail a b l e in m ul t i p l e l a n g uag e s via

Menu/Setup/Language.

Bright colour screen (EBST)

Each gauge is supplied with a scratch and solvent resistant 2.4"

(60mm) TFT colour screen which clearly displays the reading. The

screen brightness can be adjusted manually (EBST) - via Menu/Setup/Screen Settings/Screen Brightness/Manual or automatically (BST) using the gauge’s ambient light sensor which can be switched on via Menu/Setup/Screen Settings/Screen

Brightness/Auto.

Battery or USB Powered (EBST)

Each gauge can be powered either using 2 x AA lithium, alkaline or

rechargeable batteries or by connecting the Elcometer 456 to your PC

via a USB cable.

Two year gauge warranty (EBST)

The Elcometer 456 gauge is supplied with a 1 year warranty against

manufacturing defects. To extend this warranty to 2 years, simply

Emergency light mode (BST)

If all the lighting fails during an inspection in dark environments, the gauge

is fitted with an emergency light feature - once selected

(Menu/Emergency Light), the display turns bright white. To switch off this function either press and hold the Esc softkey or power off the gauge.

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Automatic rotating display (BST)

Using the internal accelerometer, the gauge

will automatically rotate the display to allow

you to easily read the thickness value in any

orientation - 0°, 90°, 180° & 270°.

This function can be switched off by un-checking

Menu/Setup/Screen Settings/Auto Display

Rotation

Gauge firmware updates (BST)

Using Elcometer’s free data management software, ElcoMaster™,

users can receive prompts when there is a gauge firmware update

available for their model version.

When the Elcometer 456 is connected (via USB), to any computer

with an internet connection and with ElcoMaster™ installed,

ElcoMaster™ highlights the availability of a firmware update,

identifies to the user the new features and guides the user through the

gauge firmware update process.

Caution, before upgrading your gauge firmware, ensure that you have

downloaded all inspection readings from the gauge. For more

information regarding ElcoMaster™ see page 35 Downloading Data.

Bluetooth™ (ST) and USB Data output (BST)

Elcometer 456 gauges have the ability to transfer data via USB (BST)

to a computer or wirelessly via Bluetooth™ (ST) technology to PC’s,

PDA’s or mobile phones which are Bluetooth™ enabled using

ElcoMaster™ or ElcoMaster™ Mobile Apps respectively.

B l u e t o ot h ™ d a t a o u t p u t c a n b e s w it c h e d o n v i a

Menu/Blue

tooth/Enable Bluetooth. For more information

regarding ElcoMaster™ see page 35 Downloading Data.

ElcoMaster™ Data output (BST)

Users can download data from any Elcometer gauge directly into

ElcoMaster™ by connecting the gauge to the PC and following the on screen prompts.

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Symbol / icon

Model

Description

BST

The number of readings taken

BST

Mean (average)

BST

Standard deviation

BST

Highest reading taken

BST

Lowest reading taken

cv%

BST

Coefficient of variation; The COV is defined as the ratio of the standard deviation to the mean and is a normalised measure of dispersion - when comparing batches with widely different means, one should use the coefficient of variation for comparison instead of standard deviation (σ).

Once the data has been transferred to the computer, the user can

produce professional reports in seconds. Data can also be transferred

into programs, such as Excel , in a similar manner.

For more information regarding ElcoMaster™ see page 35

Downloading Data.

Counted Average (BST)

Users can define the number of individual gauge readings to be taken

within a spot or measurement area using the Counted Average

function. The gauge stores the average of the individual readings into

memory. The individual readings within the counted average are not

saved. Select Display/Statistics/Counted Average.

Counted Average is also available when in Batching (ST) - see

BatchTypes on page 32.

On Screen Statistics (BST)

User selectable statistical and general measurement information can

be displayed on the gauge. The information to be displayed can be

selected and managed by selecting the Display softkey.

Ÿ Up to 8 statistics can be selected to be displayed on the reading

screen via Display/Statistics/Select Statistics

Ÿ Ensure that Display/Readings & Selected Stats is also checked.

Ÿ To view all statistics select Display/Statistics/View All

The following statistical and general information can be displayed on

your gauge:

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Symbol / icon Model

Description

EIV

BST

Elcometer index value; Used to assess a coating’s

overall quality. Ideal for use in the automotive refinishing industry. USA patent number US7606671.

NDFT

Nominal dry film thickness;

The target or specified dry

film coating thickness value.

IMO PSPC

International Maritime Organisation’s Performance

Standard for Protective Coatings clearly defines

the

acceptance criteria for a coating. The Elcometer

456

can be quickly set up to display these parameters:

% > N

The percentage of readings greater than or equal to

the

Nominal Dry Film Thickness Value.

100

The percentage of readings between 0.9 x NDFT and the NDFT.

90:10

Displays either pass (ü) or fail (X) To pass the IMO PSPC 90/10 rule:

Ÿ At least 90% of all dry film thickness readings shall

be greater than or equal to the NDFT value, and

Ÿ none of the remaining measurements shall be

below

0.9 x NDFT

If all the measurements taken at any point are greater

than 0.9 x NDFT, but less than 90% of the readings

are

greater than or equal to the NDFT, were the

inspection

to stop, then the IMO PSPC condition would be a

fail.

Statistically, however, were more measurements to

taken which were all greater than or equal to the NDFT

then there would come a time when the IMO

PSPC

condition returns to a pass. This is depicted by

the

“failing” icon - X!. For more information on the

IMO

PSPC see About IMO PSPC on page 74.

Low Limit

High Limit

Number of readings below the low limit

Number of readings above the high limit

User definable warning limits can be set. Once

the

reading exceeds the limit the gauge notifies the user

turning the reading and relevant limit icon red,

flashing

the red LED, and sounding the alarm beep. For

information see Limits on page 23.

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Analogue Bar Graph (BST)

By selecting Display/Readings & Bar Graph the user can view an analogue representation of the current thickness value together with the highest (Hi), lowest (Lo) and average (x) reading. The graph is updated automatically

when each reading is taken. The values on the top left and right of the bar

signify the measurement range using the thin calibration foil value less 10% and the thick calibr

ation foil value plus 10%. If calibrated using the factory calibration, the probe scale range ±10% is used. If limits are

set, the limit values ±10% are used and the relevant limit icon is displayed above the bar in the appropriate position.

With Limits: The current measurement is displayed as a white or red bar; white if within set limits, and red if outside set limits.

If below the lower limit, the left arrow head is also filled red and if above the upper limit, the right arrow head is filled red.

If the next measurement taken is within set limits, the left or right arrow outline will remain red to signify that the previous reading was outside set limits.

Without Limits: The current measurement is displayed as a white bar. If outside the measurement range, the left or white arrow head is also

filled white. If the next measurement taken is within range, the left or right arrow

outline will remain white to signify that the previous reading was outside range.

4 Users can choose to show Readings & Selected Stats (ST) - see On Screen

Statistics on page 14, Readings & Run Chart (ST) - see Run Chart on page 17, Readings & Bar Graph (BST) or Readings Only (BST). Readings & Run Chart is only available when in Batching, it is not available in Standard (Immediate) Mode.

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Run Chart (ST)

By selecting Display/Readings & Run Chart the user can view a line trend graph of the last 20 measurements. The graph is updated automatically when each reading is taken.

Up to five horizontal axes are displayed representing different values / statistics as follows:

Ÿ Highest reading in the batch “ ” Ÿ Lowest reading in the batch “ ”

(for batches of more than one reading)

Ÿ Mean of readings in the batch “ ”

(for batches of more than one reading)

Ÿ High limit for the batch “ ” (when enabled) Ÿ Low limit for the batch “ ” (when enabled)

The readings are displayed as white or red points; white if a reading is within limits (or no limits have been set), and red if outside set limits.

When in Scan Mode (T) - see Measurement Modes on page 25, the Analogue Bar Graph is displayed on screen whilst scanning. This is

replaced by the Run Chart when the scan is completed. The highest and lowest reading for each

scan is displayed on the run chart above and below the average value together with either a white or red vertical line; white if within set limits, and red if outside set limits.

The highest, average and lowest reading values for the last scan are also displayed under the run chart.

4 Users can choose to show Readings & Selected Stats (ST) - see On Screen

Statistics on page 14, Readings & Run Chart (ST), Readings & Bar Graph (BST) - see Analogue Bar Graph on page 16 or Readings Only (BST). Readings & Run Chart is only available when in Batching, it is not available in Standard (Immediate) Mode.

Time and date (ST)

Once the appropriate time and date has been set (Menu/Setup/Time and

Date), the user can display the time

and date at the top of the Elcometer

456 display via Menu/Setup/Time and Date/Display Time and Date.

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Ÿ The time format can be set to either the 12 hour or 24 hour clock via

Menu/Setup/Time and Date/Set Format/Set Time Format

Ÿ The date format can be set to either dd/mm/yyyy, mm/dd/yyyy or

yyyy/mm/dd via Menu/Setup/Time and Date/Set Format/Set Date Format

Please note that the time and date is replaced by the batch name when the gauge is in Batch mode.

When a batch is created, re-opened (or when the gauge is switched on whilst in batch mode) and when each reading is taken, the time and date details are stored within the batch - allowing the user to have an accurate record of when the measurements were taken. The time and date stamp for each reading is displayed on ElcoMaster™.

Multiple calibration methods (EBST)

Calibration adjustment is the process of setting the gauge to known values of thickness to ensure accuracy on different substrate types, shapes and surface finishes and is often referred to as simply the “calibration”.

The calibration method is indicated on the screen by a symbol.

When using an FNF probe it must be calibrated in both the ferrous mode and in the non-ferrous mode to ensure accuracy of reading.

When using an Ultra/Scan probe in Scan Mode or Auto Repeat Mode (see Measurement Modes on page 25), it must be calibrated using either the Smooth or Rough/2 Point calibration method.

When switching between the Scale 1 and Scale 2 functions of the scale 2 probes (Menu/Setup/Probe) the Elcometer 456 should be recalibrated to ensure accuracy across the appropriate measurement range.

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Method

Description Icon Model

Zero

A simple method for calibrating on smooth

substrates. Simply place the probe on th

uncoated metal and the gauge will adjust

the

calibration accordingly. Also known as the

single

point calibration method.

BST

Smooth

This is a more accurate method of calibrating

the

gauge than the Zero method as it requires

the

user to calibrate the gauge using a foil and

the

un-coated substrate. The gauge’s on-screen calibration

instructions

will guide the user through the calibration

routine.

When selecting the foil value, the user

should

choose a thickness that is close to but

greater

than the expected dry film thickness value.

BST

Rough / 2 Point

Ideal for calibrating the gauge on both

profiled

metal substrates (when the uncoated surface

accessable) and substrates where there

are

significant differences in the magnetic (F)

electrical (N) properties of the substrate.

For

example cast iron, high carbon steel or

some

non-magnetic stainless steel alloys. The calibration requires 2 foil values - one

above

the expected dry film thickness, and one below. The gauge will guide the user through th

process with on screen instructions.

EBST

Zero Offset

This is the ISO 19840 method for coatings on

steel surfaces roughened by blast cleaning

when the substrate profile is unknown, or

not

accessible. The calibration uses the smoot

surface technique, and a correction value

(zero

offset) is applied to each reading to account

for

the effect of the roughened surface; the value

the offset depends on the initial surface

profile

and is described in ISO 19840 as follows:

Profile according to

ISO 8503-1

Correction Offset

Value µm (mils )

Fine

10 (0.4)

Medium

25 (1.0)

Coarse

40 (1.6)

* mils values are calculated and for reference

as ISO 19840 indicates metric units only

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Method

Description Icon Model

Auto

This is a calibration method unique to the

Elcometer 456 and has been designed to

simplify

and speed up the calibration process for

those

users who are calibrating their gauge using

the

same foil values each time. When the Auto calibration method is

selected,

the user is asked to pre-program the high and

low

foil values. The low foil value can be set to

0.0µm

(0.0mils) for un-coated substrates. Once these foil values have been set up

selecting the calibrate routine allows the user

simply place the probe on the high foil

three

times, followed by the low foil three times and

the

gauge is automatically calibrated - returning

the

user to the main reading screen - automatically.

Factory By selecting this calibration method th

Elcometer 456 returns the calibration to th

gauge’s factory calibration settings. The factory calibration method should only

used if there is no other means of calibration

(e.g.

lost foils, lack of access to substrate, etc.).

EBST

Pre-defined Calibration Methods (ST)

In addition to the standard calibration methods described on pages 16 - 18, the Elcometer 456 has a four pre-defined calibration methods which follow relevant standards.

These pre-defined calibration methods not only define the calibration routine to be used, but also set up the data collection method, as defined by the appropriate standard.

For this reason, pre-defined calibration methods can only be selected whilst the gauge is in batching mode. For more information on

batching or data collection methods, see Batching on page 26.

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Method

Description Icon Model

ISO

Sets the calibration method to Zero Offset and

sets the Counted Average to 5 - in

accordance

with ISO19840.

SSPC PA2

Sets the calibration method to Rough/2 Point and

sets the Counted Average to 3 - in

accordance

with SSPC PA2.

Swedish

Sets the calibration method to Rough/2 Point and

sets the Counted Average to 5 - in

accordance

with Swedish standards.

Australian

Sets the calibration method to Zero Offset, and

sets the Counted Average to 5 - in

accordance

with AS standards.

For more information on how to calibrate the gauge, see Calibrating the Elcometer 456 on page 60.

User-programmable calibration memories (T)

The Elcometer 456 Model T allows users to store into memory up to three calibrations. Once a calibration memory has been saved, the user can select the calibration memory - without the need to re-calibrate the gauge.

Calibration memories are ideal for users who are inspecting coatings on various curvatures, blast profiles or coating thicknesses.

Using the gauge’s alpha-numeric function, users can re-name the calibration memory to suit the calibration setting.

For example:

Ÿ A user who is inspecting coatings on two blast profiles - shot and

grit could store calibrations into Cal Memory 1 and Cal Memory 2 and re-name them ‘Shot’ and ‘Grit’ respectively

Ÿ A user measuring on flat and curved surfaces could store the

calibrations into ‘Flat cal’ and ‘Curved cal’.

Ÿ Thick and thin coating thickness calibrations can also be saved

and renamed ‘320µm’ and ‘120µm’

For more information on re-naming calibration memories, see Alphanumeric naming of batches and cal memories on page 27.

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Outside calibration warning (T)

In order to achieve the most accurate reading the gauge should be

calibrated to the substrate type, shape and profile using the

appropriate calibration method together with foil values that are

slightly above the target dry film thickness.

When using the gauge’s calibration memories, or batching (see

Batching on page 26) different calibration foil values may be used in

each calibration.

value if using Rough/ 2 point) the gauge reading alarm sounds a triple

beep and the Calibration Check icon (located above the units symbol)

turns red. This feature does not amend or tag any reading, it is a real

time warning feature only.

Calibration lock (BST)

To avoid accidental amendments to the calibration settings switching

on the Cal/Calibration Lock feature’ locks’ the user from undertaking

any changes to the calibration without first un-checking the

Cal/Calibration Lock feature.

When the Calibration Lock is enabled, users can still test the calibration via Cal/Test Calibration but will be unable to validate or re-calibrate the gauge.

The calibration can also be locked using a PIN Code, see page 63 for more information.

Once the Outside calibration warning

function Cal/Calibration Check has been

switched on, if a coating thickness reading

is taken which is more than 10% above the

foil value (and 10% below the lower foil

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Gauge Memory (BST)

The Elcometer 456 versions are supplied with a varying level of

memory:

Model E: No memory

Model B: The Model B gauge’s ‘rolling statistics’ provides

accurate statistical values for all measurements taken since the statistics were last cleared (Display/Clear Statistics). The last 5 readings, however, can be displayed by pressing the Data softkey.

Model S: 1,500 readings can be stored into the gauge’s memory

Model T: A total of 150,000 readings can be stored into the

gauge’s memory either in a single batch or in up to 2,500 batches (see Batching on page 26). Each batch can be individually named and can have its own unique calibration.

Limits (ST)

During the inspection process coatings can often have specified

minimum and/or maximum thickness values.

For example, coatings that have been applied too thinly over a

surface profile can lead to rust spots appearing on the peaks of the

profile. Similarly too thick a coating can also lead to premature coating

failures.

Users can program upper and/or lower warning limits into the

Elcometer 456 gauge by selecting Menu/Set Limits/Set Upper or

Menu/Set Limits/Set Lower.

To switch the limits on, the user should ensure that the Enable Limits

radio button is checked.

Ÿ When an Upper Limit has been set up and enabled the “ ” icon is

displayed.

Ÿ When a Lower Limit has been set up and enabled the “ ” icon is

displayed.

Ÿ If both Upper and Lower limits have been set up and enabled then

the two icons are displayed together as “ ”.

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When the Elcometer 456 gauge takes a

reading which is outside the set limits the

following occurs:

Ÿ The Red LED flashes

Ÿ The reading is displayed in red

Ÿ The alarm beeps 3 times

Ÿ The associated limit icon turns red

In addition, the number of readings above limit (or below limit as

applicable) statistic is incremented. In Batching, the reading is

tagged with either the high or low icon as appropriate. For more

information see Batching on page 26.

To switch off a particular limit go to Menu/Set Limits/Set Upper or

Menu/Set Limits/Set Lower and set the limit value to Off using the up

and down soft keys.

The programmed limit values can be displayed on the reading screen

via Display/Statsitics/Select Statistics and checking the appropriate

radio button. The maximum number of statistics that can be displayed on the reading screen at the same time is 8.

If a low limit has been set up, the upper limit value cannot be lower than the pre-set lower limit.

Individual limits can also be set up for each batch on Model T gauges. For more information see Batching on page 26.

Gauge Welcome Screen (BST)

Users can adjust the start up screen on their Elcometer 456 gauges via the ElcoMaster™ software - see page 64 for more information.

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7 MEASUREMENT MODES (ST)

7.1 The Elcometer 456 gauges have four measurement modes: Standard (Immediate) Mode (ST): Where readings are taken, rolling

statistics calculated (and displayed), but individual values are not stored in the memory.

Scan Mode (T): Specifically designed for use with Elcometer 456 Ultra/Scan Probes - see page 79, when Scan Mode is selected, the user can slide the Ultra/Scan Probe over the entire surface area. As the probe is lifted off the surface the average (x), lowest (Lo) and highest (Hi) coating thickness values are displayed. When Batching, each set of three readings can be shown on a Run Chart - see page 17 and stored into memory.

Scan Mode with Hold (T): As above but allows the probe to be lifted off the surface for a maximum of 1.5 seconds and replaced without starting a new set of readings - allowing the user to avoid holes, weld seams, etc.

in the substrate without affecting the measurement results.

Auto Rep

eat Mode (T): When the probe is placed onto the coated

substrate in Auto Repeat Mode, the gauge automatically takes readings at a rate of 140 per minute until the probe is removed from the substrate.

When Batching, each individual reading is stored into the memory.

7.2 NAVSEA MODE (T): Displays the reading to the nearest 1mil (1µm)

above 10mils (254µm) and 0.1mil (0.1µm) below 10mils (254µm). To select NAVSEA mode, press Menu/Setup/NAVSEA or Batch/New

Batch/NAVSEA.

4 Scan and Auto Repeat Modes are only available on Elcometer 456 Model T separate

gauges. The probe end cap must be fitted to the Ultra/Scan Probe when used in these modes to avoid damage to the probe tip. Use in these modes without the cap will invalidate the probe warranty.

Hi, x & Lo

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8 BATCHING (ST)

Readings can be stored into memory in batches. Batches allow the user to collate readings for easier analysis of large structures or complex assemblies. Elcometer 456 Model T gauges can store a total of 150,000 readings in up to 2,500 batches, the Model S has one batch of up to 1,500 readings.

The Elcometer 456 has the following batching functions:

Ÿ Create a new batch (ST); Batch/New Batch Ÿ Open an existing batch (ST); Batch/Open Existing Batch Ÿ Rename an existing batch (T); Batch/Edit Batch/Rename Batch Ÿ Copy a batch - including all calibration and limit setups (T);

Batch/Copy Batch

Ÿ Clear all the readings within the batch - but leaving all calibration

and limit setups (ST); Batch/Edit Batch/Clear Batch

Ÿ Review the readings, statistics, calibration, batch information (ST)

and a graph of the readings (T); Batch/Review Batch

Ÿ Delete a Batch (ST), or all batches (T), entirely from the gauge;

Batch/Edit Batch/Delete Batch

Ÿ Delete the last reading entirely or delete the reading, but mark the

reading as deleted in the batch memory (ST) - Batch/Deleted Reading/Delete With Tag and Batch/Deleted Reading/Delete Without Tag respectively.

Creating a new batch (T)

When using batching for the first time, or when you wish to open a new batch, press Batch/New Batch. The user can now:

Ÿ Open the batch and take readings; Batch/New Batch/Open Batch 1 Ÿ Rename the batch - before opening it via Batc h / New

Batch/Rename Batch 1. (See Alpha numeric naming Batches & Cal Memories on page 27)

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Ÿ Select the appropriate calibration method - Batch/New Batch/

Batch Calibration (see Multiple calibration methods on page 18)

Ÿ Choose the type of batch (normal, counted average or IMO PSPC)

before opening it via Batch/New Batch/Batch Type (see Batch Types on page 32)

Ÿ Set up specific batch limits via Batch/New Batch/Batch Limits

(see Limits on page 23)

Ÿ Set up a fixed batch size via Batch/New Batch/Fixed Batch Size

(see Fixed Batch Size on page 33)

Once all the batch settings have been created, press Batch/New Batch/Open Batch 1 - where ‘Batch 1' may now be a re-named as required.

Alpha numeric naming batches & cal memories (T)

When in batching - or setting up a calibration memory (see Calibration Memories on page 21) - the user can rename the batch or cal memory to a more appropriate name.

When a new batch is created, the gauge automatically names it ‘Batch n’ - where ‘n’ is the next unused batch number; e.g. Batch 1, Batch 2, Batch 3, etc.

To rename a batch either:

Ÿ when creating a new batch press Batch/New Batch/Rename

Batch 1; or

Ÿ press Batch/Edit Batch/Rename Batch and select the Batch to be

renamed from the list of existing batches

To rename a calibration memory:

Ÿ press Cal/Cal Memory 1; Cal/Cal Memory 2 or Cal/Cal Memory 3 Ÿ then select Rename Cal Memory n (where n=1, 2 or 3)

This then opens up the renaming procedure to enable the user to rename the batch or cal memory.

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The current name of the batch (or cal memory) is in white in the middle of the display with a yellow ‘cursor’ icon to the right of the name.

Using the left arrow, right arrow and Select softkeys, the user can rename the batch or cal memory as required.

The yellow, raised character or function is the item that will be ‘chosen’ by pressing the Select soft key.

Pressing the Esc softkey at any time cancels the whole operation without making any changes to the original name.

To store the re-named ‘name’ highlight OK and press the Select softkey.

Character Action

Stores the name and returns the user to the previous screen

Deletes the last character of the name

A, B, C... Selects the character A, B or C, etc.

Inserts a space

123

Changes the selection characters to:

1 2 3 4 5 6 7 8 9 0

ABC

Changes the selection characters to:

A B C D E F G H J K L M N O P Q R S T U V W X Y Z

ÀÇü

Changes the selection characters to:

АБВГДЕЖЗИЙКЛМНОПРСТУФХЦЩЪЫЬЭЮЯµm

$%&

Changes the selection characters to:

! # ’ £ $ € % & * [ ] _ - + / \ < > : @ ; ”

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Opening an existing batch (ST)

By selecting Batch/Open Existing Batch on the Model T, the user will find a list of all the batches that have already been created, together with the number of readings stored in each batch.

To open a particular batch use the up and down arrow soft keys and select the appropriate batch.

The Elcometer 456 will return the gauge to the main reading screen and the selected batch name will be shown at the top of the display (together with a unique gauge batch id number - allowing no two batches to have exactly the same name).

As the Model S only has one batch, the batch will open automatically.

Copying an existing batch (T)

By selecting Batch/Copy Batch the user will find a list of all the batches that have already been created, together with the number of readings stored in each batch.

To copy a particular batch use the up and down arrow soft keys and select the appropriate batch.

The Elcometer 456 will then copy all the batch settings - calibration and foil values, batch type, cal method, warning limits, and the batch name - and then ask the user whether they wish to rename the batch.

Pressing the Yes softkey the user will then be asked to rename the batch using the renaming procedure described on page 27.

Pressing the No softkey (or pressing the Esc softkey whilst in the renaming procedure) will make the Elcometer 456 copy the existing batch name to the new batch - thereby two batches will have the same batch name.

Copying a batch does not copy the individual readings within that batch.

Clearing an existing batch (ST)

By Selecting Batch/Edit Batch/Clear Batch on the Model T, the user will find a list of all the batches that have already been created, together with the number of readings stored in each batch.

To clear a particular batch’s individual readings only, use the up and down arrow soft keys and select the appropriate batch.

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As the Model S only has one batch, it is selected automatically. After a request for confirmation, the gauge will clear the readings from

the selected batch and return the gauge to the list of batches (T) or the Batch Menu (S).

To clear another batch (T), repeat the procedure. To return the gauge back to the previous menu, press the Back softkey.

The user can clear all batches via Batch/Edit Batch/Clear Batch/All

Batches (T).

Reviewing an existing batch (ST)

By selecting Batch/Review Batch the user will find a list of all the batches that have already been created, together with the number of readings stored in each batch.

To review a particular batch use the up and down arrow soft keys and select the appropriate batch. As the Model S only has one batch, it is selected automatically.

The Elcometer 456 will then open up the Review Batch menu, allowing the

user to:

Ÿ Review the statistics of the batch Ÿ Review the batch information, including:

Ÿ the date and time the batch was created Ÿ the batch type - normal, counted average or IMO PSPC Ÿ the probe type and serial number used to take the readings Ÿ the calibration method - smooth, rough/2 point, etc. Ÿ the batch limits (if set)

Ÿ Review the batch’s calibration information, including:

Ÿ the date and time the batch was last calibrated or verified Ÿ the substrate type (or types if using an FNF probe) Ÿ the probe type and serial number Ÿ the calibration method - smooth, rough/2 point etc. Ÿ the foil values used in the calibration

Ÿ Review the individual readings. The Elcometer 456 displays:

Ÿ the readings in numerical order, the first reading is at the top Ÿ the substrate, time and date of measurement Ÿ icons indicating a reading above “ ” or below “ ” the limit Ÿ deleted readings icon “ ” is displayed if “Delete With Tag”

selected, (see page 26 for more information).

Ÿ Review a graph of the individual readings (T), see page 31.

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Batch Readings Graph (T)

By selecting Batch/Review Batch/Batch Graph the user can review all readings in the selected batch as a graph.

Up to five horizontal axes can be displayed representing different values / statistics as follows:

Ÿ Highest reading in the batch “ ” Ÿ Lowest reading in the batch “ ”

(for batches of more than one reading)

Ÿ Mean of readings in the batch “ ”

(for batches of more than one reading)

Ÿ High limit for the batch “ ”(when enabled) Ÿ Low limit for the batch “ ”(when enabled)

The readings are displayed as white or red vertical bars; white if a reading is within limits (or no limits have been set), and red if outside set limits.

If there are more readings in the batch than can be displayed on a single screen, multiple readings will be combined into one bar. Should a single reading within the ‘combined bar’ be outside the enabled limits, the whole bar w

ill be red.

Pressing the Zoom+ softkey, allows each individual reading to be displayed, thereby showing the individual readings outside the limits.

When zoomed in, the graph will always display the first 25 readings. Pressing the ç softkey will display the last 25 readings taken. Subsequent presses of the ç softkey will scroll backwards, pressing the è softkey will scroll forwards through the readings, 25 readings at a time.

Pressing the Zoom- softkey returns to the original overview graph of all readings in the batch.

To return the gauge to the Batch Review menu, press the Back softkey.

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Delete an existing batch (ST)

By Selecting Batch/Edit Batch/Delete Batch the user will find a list of

all the batches that have already been created (T) or a single batch (S),

together with the number of readings stored in each batch.

To delete a particular batch’s individual readings only use the up and

down arrow soft keys and select the appropriate batch.

After a request for confirmation, the gauge will delete the selected

batch and return the gauge to the list of batches.

To delete another batch, repeat the procedure, to return the gauge

back to the previous menu, press the Back softkey.

The user can delete all batches from the gauge by selecting

Batch/Edit Batch/Delete Batch/All Batches (T).

Exit Batching (ST)

To stop using the Batching Mode and return to the Immediate mode

select Batch/Exit Batching.

Batch Types (ST)

When saving readings into a batch you have a choice of how the

readings are managed within the gauge:

Normal: Each reading is saved into memory. Press Batch/New Batch/Batch Type and then select Normal.

The batch type can only be changed when creating a new batch. Counted Average: The average of a predefined number of

readings is saved into memory. For example a counted average of 3 means:

The average of [Reading 1 + Reading 2 + Reading 3] is stored as the first measurement saved in the memory.

Likewise the average of readings 4 - 6 are stored as the second measurement in the memory, etc.

The individual readings within the counted average (1.2.3,

4.5.6, etc.) are not saved.

Press Batch/New Batch/Batch Type and then select Counted

Average.

The batch type can only be changed when creating a new batch.

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The Elcometer 456 then asks the user to set the counted average value. Using the up and down arrow softkeys, set the counted average from 2 - 99 and press the Ok softkey.

This returns the user to the previous screen. Press the Back softkey to continue setting up the new batch as required before opening the new batch.

If Statistics are displayed whilst measuring using the counted average function (CAF) when taking the readings used to calculate the CAF measurement, the gauge will display the rolling statistical calculations of the individual readings until all the readings that go into calculating the CAF measurement are taken. At this point the statistics then display the values of the stored CAF measurements.

IMO PSPC: If you are inspecting coating thickness according to the

International Maritime Organisations Performance Standard for Protective Coating, selecting the IMO PSPC batch type and then subsequently opening the batch, the gauge automatically:

• Asks the user to confirm the NDFT (nominal dry film thickness) value

• Sets the statistics to display the relevant IMO PSPC values

• Identifies the batch as an IMO PSPC batch for further analysis in the ElcoMaster™ data management software

For more information on the IMO PSPC see page 74. For more information on ElcoMaster™ see page 35.

Fixed Batch Size (T)

When creating a new batch, by selecting Batch/New Batch and checking the Fixed Batch Size radio button, users can pre-define the number of readings that are to be stored into the batch (between 1 and

255) using the up and down arrow softkeys. Once the batch has been opened and readings are being taken, the

Elcometer 456 will notify the user when the fixed batch size is complete and ask if another batch is to be opened.

If the user selects No, then the gauge closes the batch and exits batching - returning the gauge to the Standard (Immediate) mode.

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If the user selects Yes, then the gauge automatically:

Ÿ Appends a ‘_1' to the original batch name Ÿ Opens a new batch - copying all the batch setup and calibration

information

Ÿ The new batch is named as the original batch, with a ‘_2'

For example:

Ÿ A fixed batch is created and named “Component A”. Ÿ When the batch is full, a new fixed batch ‘Component A_2’ is

created

Ÿ ‘Component A’ becomes ‘Component A_1’

Appending the batch name in this way allows the user to quickly identify - or link - similar batches together.

Once a fixed batch size batch has been filled, no additional readings can be added to that batch; a partially completed fixed batch size batch, however, can be re-opened and completed at a later date.

To continue a batch link, press Batch/Open Existing Batch and select the last batch in the link. If the batch is full, the gauge will prompt the user to open a new batch before continuing. If the batch is partially complete the user can complete the batch before continuing to a new batch.

When downloading linked batches into ElcoMaster™; the original batch name will be displayed (Component A in the above example). Selecting this batch name will download all linked batches into ElcoMaster™ at the same time. For more information on downloading batches see page 44.

Note: Once a fixed batch size batch has been created and data has

been stored into the memory, the user cannot rename the batch name within the gauge. The batch name can be amended using the ElcoMaster™ software.

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9 DOWNLOADING DATA USING ELCOMASTER™ (BST)

Measurements from the Elcometer 456 Models B, S and T can be downloaded to a computer using the ElcoMaster™ software (supplied with Model S and T gauges, downloadable from the Elcometer website for Model B gauges), or the older versions of ElcoMaster™.

This instruction book explains how users can download data using ElcoMaster™.

Installing ElcoMaster™

To install ElcoMaster™ insert the supplied mini-CD into your CD ROM drive. The software will automatically begin the install procedure.

If it does not, or you have downloaded the software from the Elcometer website, run the SetupElcoMaster2.exe file.

The ElcoMaster™ Setup Wizard will then begin.

Follow the on screen wizard

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It is important to read the License Agreement carefully and if the terms are acceptable, select the ‘I accept this agreement’ radio button and click ‘Next >’

ElcoMaster™ will automatically select a default destination location for the software to be installed.

Click the ‘Browse...’ button to select an alternate file location.

Click ‘Next >’ to continue

Choose any additional tasks, by selecting the appropriate check box a nd p re ss ‘Next >’ to continue

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The ElcoMaster™ wizard now provides a list of the settings that have been selected.

Click ‘Install’ to undertake the installation or ‘< Back’ to review or alter any settings.

ElcoMaster™ will now install.

Press ‘Finish’ to exit Setup.

Upgrading data from older version of ElcoMaster™

ElcoMaster™ is fitted with an int er na l database upgrade facility which will automatically check to see if there are any original ElcoMaster™ database files and ask if the user would like to upgrade the data to the new ElcoMaster™ format.

Upgrading can occur at any time by selecting Menu/Import/Import Elc o M a s t er 1 . x D a t a a n d selecting the relevant database file.

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The ElcoMaster™ Software

ElcoMaster™ is a simple - yet powerful - data management software solution that has been designed to allow users to generate professional reports in seconds - with the minimum of fuss.

It has three operating modes; Excel Link, Standard and Advanced Mode. ElcoMaster™ is set to Standard Mode on first install.

Across the top of the software is a Menu button, ‘Action Tabs’ and an expand arrow.

Pressing the Menu button opens up a drop down list of options:

Ÿ Help : Provides Elcometer contact details and information

about ElcoMaster™.

Ÿ Update : Provides users with:

Ÿ the ability to update the ElcoMaster™ software

to the latest release - connection to the internet is required for this function.

Ÿ the ability to upgrade the firmware of the:

Ÿ Elcometer 224 Digital Surface Profile

Gauge (Model B & T)

Ÿ Elcometer 456 Digital Coating Thickness

Gauge (Model B, S & T)

Ÿ Elcometer 130 Salt Contamination Meter

(Model S & T)

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Ÿ Import: Allows users to import a database from an earlier

version of ElcoMaster™- version 1.x (not applicable to the new Elcometer 130)

Ÿ Exit: Allows users to shut down the software

The Action Tabs available depend on the operating mode in use as follows:

Excel Link Mode

Ÿ Settings : Allows users to adjust:

Ÿ The language of ElcoMaster™ Ÿ The units of measurement by gauge type Ÿ Customise the default reports to include a user

logo or image, together with footer information

Ÿ Adjust the normal distribution type for the

histogram chart

Ÿ Alter the colour settings of the user interface Ÿ The text file separator used when exporting files Ÿ Select an alternate location to store the database Ÿ Enable or disable the auto update option (where

access to the internet is prohibited).

Ÿ Download: Allows users to connect all their Elcometer gauges

via USB, Bluetooth , or RS 232 where appropriate.

Standard Mode: All the features of Excel Link Mode plus;

Ÿ View: Allows users to:

Ÿ View measurement data, gauge information,

measurement statistics, set limits, add notes and labels and view photographs and other documents

Ÿ Print, email or PDF standard reports Ÿ Export data to Excel or other software packages

as required

Ÿ Archive (and restore) old data

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Ÿ Saved Reports: Once a user has generated a PDF report from within

the View action tab, the report is automatically saved within the Saved Reports action tab - for reference and review.

Advanced Mode: All the features of Excel Link and Standard Mode plus;

Ÿ Design custom reports Ÿ View data in standard forms - predefined within the Design

Report action tab or by Elcometer.

Ÿ Design a collection template to guide inspectors where, and

in which order, readings should be taken - see page 46 for further details.

Users can switch between operating modes at any time by pressing the Expand Arrow and selecting the mode required.

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Clicking ‘Connect Gauge’ starts t h e E l c o M a s t e r ™ G a u g e Connect Wizard.

T h e E l c o M a s t e r ™ d a t a management software allows users to download readings from a wide range of Elcometer inspection gauges.

Measurements such as surface profile, surface cleanliness, temperature, dewpoint, delta T, gloss, material thickness and dry fil m thi ckness can all b e downloaded, stored and reported using the ElcoMaster™ software.

These instructions will inform the user how to download data from an E lco me ter 456 coat ing thickness gauge. All appropriate El come ter ga uges c a n b e downloaded in a similar way.

Ÿ Select the Dry Film Thickness

tab and press ‘Next >’

ElcoMaster™ supports the new Elcometer 456 (identified in the software as Elcometer 456/4) and the Elcometer 456 Mk 3 (Elcometer 456/3).

Ÿ Select the Elcometer 456/4

tab and press ‘Next>’

Connecting an Elcometer gauge to ElcoMaster™ (BST)

In order to download any gauge readings from the Elcometer 456 the user must first ‘Connect the gauge’ by clicking the ‘Connect Gauge’ button on the Download action tab.

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Ÿ Se l e c t t h e a p p r o p r i a t e

connection method for the gauge

Elcometer 456 gauges come supplied with Bluetooth (Models S & T) and USB (Models B, S & T) data output.

Users can purchase a USB B l u e t o o t h A d a p t o r f r o m Elcom e t e r (Part n u m ber T99924797) which will provide a Bluetooth solution to computers without internal bluetooth fitted.

If ElcoMaster™ is installed onto a computer without Bluetooth c a p a b i l i t y, h o w e v e r, t h e Bluetooth tab is greyed out (as displayed in top image).

Ÿ Se l e c t t h e a p p r o p r i a t e

connection method

Ÿ Switch on the Elcometer 456 Ÿ Connect the USB cable or

make sure that Bluetooth is switched on in the gauge via

Me nu /B lu et oo th / E n ab le Bluetooth (S & T)

Ÿ Bluetooth users should return

their gauge to the main r e a d i n g s c r e e n b e f o r e continuing

Ÿ Press ‘Next >’ Ÿ Af t e r a s c r e e n p r o m p t

ElcoMaster™ will search for and list all Elcometer 456 gauges.

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Each coating thickness gauge

connected is now listed.

Ÿ Select the appropriate gauge

and press ‘Next >’

If connecting via Bluetooth, the gauges are identified using the Bluetooth ID - which can be seen o n t h e b o t t o m o f t h e Menu/Bluetooth screen.

Connecting via Bluetooth now requires the gauge to be ‘Paired’ by keying in the gauge’s unique Bluetooth PIN Code. This code can be found on the bottom of the Menu/Bluetooth screen.

Ÿ Type in the Bluetooth PIN Code

and press ‘Next >’

(See Section 10 on page 56 for information on connecting via Bluetooth to a mobile device using ElcoMaster™ Mobile Apps.)

ElcoMaster™ will now validate the connection, press Finish when complete.

The gauge is now connected and ElcoMaster™ will return the user to the Download action tab, and display the connected gauge.

The same gauge can be connected by more than one method. Repeat the ‘Connect Gauge’ and follow the on screen prompts.

By clicking on the Edit button, users can Delete the gauge from ElcoMaster™, name the gauge by a more familiar identification (Enter a User ID) or set up the gauge power up display screen (Change the Welcome screen). See Changing the Welcome Screen on page 64.

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The Download Wizard will now guide the user through the simple download readings process.

ElcoMaster™ allows users to download their gauge readings:

Ÿ Directly into ElcoMaster™ Ÿ D i r e c t l y i n t o a n E x c e l

Sp r e adshe e t , b y p a ssin g ElcoMaster™

Ÿ into a text file for use in other

software programs, or

Ÿ into a CQATK XML file

Ÿ Select the appropriate option Ÿ Select or create a new project

folder as required (ElcoMaster™ Batch File users)

Users wishing to export directly into Excel will also be asked to select a single or multiple spreadsheet option. Single; all batches selected will be downloaded into a single spreadsheet. Multiple; each batch will be downloaded into a separate spreadsheet tab.

Ÿ Select one or more individual batches

or click on ‘All Files’ and press ‘Next >’

Downloading Data from the Elcometer 456 (ST)

Once the gauge has been connected to ElcoMaster™ (see pages 41-43), switch on your gauge and click the ‘Download from Gauge’ button for the relevant gauge and connection method.

When downloading data into ElcoMaster™ (as opposed to directly into a spreadsheet or a text file), downloaded data is stored in Projects - allowing users to clearly identify inspections.

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The User will be asked to select a project name from the list. Alternatively the user can create a New Project name.

Ÿ Select or create a new project

and press ‘Next >’

To download readings from the gauge:

Ÿ Select a single or multiple

batches from the list or click on ‘All Files’ as required, then press ‘Next >’

Ÿ Select or create a new folder

to save the gauge’s data to

In some cases users may have re-used an existing batch name in the gauge. The user should now chose either to select:

Ÿ Rename Duplicate Files Ÿ Rename All Files, or Ÿ Overwrite Existing Files

Ÿ Select as required and press

‘Next >’

The selected batches will now do w n l o a d . On c e th e data download has been completed, the user can check the ‘View Files’ box and click ‘Finish’.

Alternatively, click ‘Finish’ and select the ‘View Action Tab’

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Viewing Data in ElcoMaster™

ElcoMaster™ not only allows users to view and analyse data from a wide range of Elcometer gauges, but also allows users to manually input data as required.

This instruction book provides a brief summary of some of the features of ElcoMaster™, however users should read the ElcoMaster™ help file for a complete guide.

Data Tree Command Tabs Template Tabs

Live Reading Tab Measurement Data Window Graph Window

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By selecting the View Action Tab, users can instantly see their data. The View Action Tab can be broken down into 6 distinct areas:

Ÿ Data Tree Batches can be stored within folders ( ) in unique

Project files ( ).

By clicking on the Project filename, users can then

complete unique project tags and batch tags as required. Each batch of data is identified by the type of inspection: Climate Batch Surface Profile Batch Surface Cleanliness Batch Dry Film Thickness Batch Material / Ultrasonic NDT Batch

Clicking the computer mouse’s right button over a file or folder provides the user with the following functions:

Ÿ New:

Allows users to:

Ÿ create a new Project ( ) Ÿ create a new Folder ( ) Ÿ import an Image ( ) Ÿ import a PDF Document ( ) Ÿ create a new batch type

Ÿ Cut, Copy & Paste:

Cut, copy & paste inspection files and folders

into other files or folders within the data tree.

Ÿ Delete, rename & move to:

Allows delete, rename or move a file

Ÿ Combine & Split:

Combine batches of the same type or split a

batch into equal sizes or of equal time

Ÿ Archive & Restore:

Archive and restore inspection data

Ÿ Print, PDF, Email & Export:

Print, generate a PDF or export to Excel or a tab

separated text file; the selected batch report

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Ÿ Command Tabs

There are 6 command tabs, which are the key

functions required by the user.

Ÿ New:

Allows users to:

Ÿ create a new Project ( ) Ÿ create a new Folder ( ) Ÿ import an Image ( ) Ÿ import a PDF, .edf, .txt. Document ( ) Ÿ create a new batch type

Ÿ Move to:

Moves the selected items to a different folder or

to a different page

Ÿ Print:

Prints a report of the selected items

Ÿ PDF:

Generates a PDF report of the selected items

Ÿ Email:

Generates a PDF report of the selected items

and attaches it to an email

Ÿ Export:

Ÿ Allows the user to export the selected items into

Excel or as a text or CQATK XML file

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Ÿ Template Tabs & Graph Window

There are currently 2 graphs within ElcoMaster™;

individuals and histogram. Clicking a template tab displays the relevant graph in the Graph Window

When the Individuals Graph is displaying climate

data, additional tabs appear on the right hand side, allowing the user to select a measurement to view

from the following: RH: Relative Humidity Ts: SurfaceTemperature Ta: Air Temperature Td: Dewpoint Temperature TΔ: Delta T, (Ts-Td) Tdb: Dry Bulb Temperature Twb: Wet bulb Temperature SH: Specific Humidity

Right mouse click on the individuals graph allows

users to select the x-axis value between: Date & Time Relative Time (seconds) Reading Number Relative Time (minutes) Left clicking and dragging the mouse across the

individuals chart allows users to zoom in on a

specific area of the graph. The zoom can be reset by

clicking on the icon.

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Ÿ Measurement Data Window

The measurement data window provides the user with a

range of information under 7 tabs:

Ÿ Details

Provides useful information about the measurement gauge,

serial number, batch name, date the batch was created, date and time of the first and last reading, etc.

Ÿ Statistics

Provides the user with a wide range of statisitical

calculations - mean, minimum and maximum reading, standard deviation, ±3σ, coefficient of variation, relevant information regarding the IMO PSPC analysis (coating thickness gauge readings only).

Users can display the values on the graph by clicking the ( ) icon and selecting a colour.

Ÿ Measurements

Displays all the individual readings. Users can alter the

display order (Date & Time, Relative Time (seconds), Relative Time (minutes) and Reading Number) by clicking on the column title.

Individual measurements can be excluded/ included by right

clicking on the specific measurement within the table. Measurements can also be amended by overtyping the relevant reading.

Comments can be added to any measurement by clicking

on, and then typing into, the relevant cell within the

comments column.

Ÿ Limits

Shows any limits that were used whilst taking the readings or

allows users to apply limits. When set, measurements outside the limits are highlighted within the measurement tab.

Users can display the values on the graph by clicking the ( ) icon and selecting a colour.

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Ÿ Measurement Data Window (continued)

Ÿ Notes

Type and format a comment or note regarding the batch.

Ÿ Labels

When a project has been set up with individual Project and

Batch labels users can amend or input the appropriate details. Project labels are applied to each file, folder and batch within the project; Batch labels apply to a specific batch. Both project and batch labels are fully user definable, however examples of project and batch labels are listed below:

Project Label Examples: Client name, Structure name, Structure location, Batch Label Examples: In spe cto r n ame, s h ift numb er, ar ea un der

consideration, strutt number, etc.

Ÿ Photos

Photographs of the area under inspection, specific defects,

etc can be attached to the measurement batch - simply by clicking the ( ) icon within the Photos tab.

Descriptions or comments can be added below each image

added.

Double clicking on any photo opens up a view window

allowing the user to copy the photo to clipboard (for pasting in another program, or save the photograph to another file.

Data, photographs, labels etc. added within the measurement window tabs is automatically included on any reports, exports, pdf and emails generated.

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Ÿ Live Gauge Readings (BST)

ElcoMaster™ allows users to transfer data from a gauge as the readings are taken, to be stored in a batch within ElcoMaster™.

Live gauge readings can be recorded via Bluetooth (ST) or USB (BST) connections

Once the gauge has been connected to ElcoMaster™ (see pages 41-43), switch on your gauge and click the ‘Live Readings’ button on the View Action Tab

Ÿ Select the appropriate batch (or

create a new batch) for the readings to be recorded into

ElcoMaster™ will now open up the Live Readings display, and ask the user to ‘ Connect Gauge’

Ÿ Click on the Connect Gauge Ÿ Select a gauge from the list Ÿ Select the relevant connection

me t h o d ( i f m o r e tha n one connection method has been set up (see pages 41-43)

ElcoMaster™ will then link with the selected gauge and, when ready display the gauge information within the Live Readings window.

Ÿ At any time the user can select a

different batch to change where the next reading is taken.

Ÿ Click the button or switch

of the gauge to disconnect

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Ÿ Click on the Design Collect tab and

select an existing template or click ‘New Design’

When creating a new design you will be asked to:

- Enter a name and description

- Select the Ba tch Type; Profile, Material Thickness, DFT or Surface Cleanliness

- Add the required image to collect readings against

- Specify the number of readings to be collected

- Enter relevant Limits

- Request a prompt to begin the next set of readings or begin automatically

- Choose to create a new batch for each set of readings or create a single batch with multiple reading sets

Ÿ Click ‘Finish’ to begin the design

To design the ‘collect’ image sequence, simply click and hold each 'reading' circle in turn, drag onto the image where readings are to be taken and adjust the size accordingly.

Once complete click ‘Save’ and click the 'X' button in the top right to close the design window.

Ÿ Design Collect

The ‘Design Collect’ function allows users to set up a collection template to guide Inspectors where, and in which order, readings should be taken. This image can be used as a collection guide in

‡

ElcoMaster™ or transferred to an Android mobile phone or tablet using ElcoMaster™ for Android™, see pages 55 - 56.

‡

To use Design Collect, switch ElcoMaster™ to Advanced Mode by clicking on the Expand Arrow, and selecting ‘Start Advanced Mode’.

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Using a Collect Design

Ÿ Select the ‘View’ tab Ÿ Select a folder or project and click

the ‘New’ button

Ÿ Move the cursor to relevant batch

type, an additional window will appear, select the required Collect Design

A new batch will be created. Unlike standard batches it will have an additional tab with the same name as the Collect Design, click on this to show your design. To begin collection,

Ÿ Click on ‘Connect Gauge’ in the ‘Live

Readings’ window

Ÿ Select a gauge from the list Ÿ Select the relevant connection

method

ElcoMaster™ will link the selected gauge and, when ready, display the gauge information within the Live Readings window.

Once connected, green arrows will flash around the first ‘reading’ circle to measure. When a measurement is taken, the ‘reading’ circle will change to

show the measured value , and the green arrows will move to the next reading.

The gauge must be connected to ElcoMaster™ before it will appear in the list, see pages 41 - 43.

The ‘reading’ circle will be green if the measurement is within set limits and red, if outside limits.

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10 ELCOMASTER MOBILE APPS (ST)

Ideal when out in the field or on-site, live readings can be stored directly onto a mobile device and saved into batches. Inspection data can be transferred from mobile to PC for further analysis and reporting.

ElcoMaster™ Mobile Apps features include:

Ÿ Store live readings directly on to a mobile device and save into

batches.

Ÿ Download batches straight to a mobile device allowing data analysis

immediately on site.

Ÿ Transfer inspection data to PC for further analysis and reporting. Ÿ Analyse data via sequential readings, statistics, charts & histograms

or on images.

Ÿ Download collection images created using the 'Design Collect'

function within ElcoMaster™ to indicate where and in which order readings should be taken.

Ÿ Take photographs and add them to batch readings at the click of a

button.

Ÿ Map readings on to maps, photographs or diagrams.

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Connecting via Bluetooth to a Mobile Device

To use ElcoMaster™ Mobile Apps, the Elcometer 456 gauge must be 'paired' with mobile device via Bluetooth:

1. Switch on the Elcometer 456 and ensure that Bluetooth is enabled via Menu/Bluetooth/Enable Bluetooth. Return the gauge to the main reading screen before continuing.

2. Switch on the mobile device and enable Bluetooth (usually via 'Settings' – refer to the operating instructions for the mobile device).

3. The mobile device will search for and list all Elcometer 456 gauges with Bluetooth enabled. Each gauge is identified as “E-456/4“ followed by the serial number.

4. Select the Elcometer 456 gauge required. The mobile device now will attempt to 'pair' with the selected gauge.

5. A 'Bluetooth' pairing request will appear on both the mobile device and gauge. Accept the pairing request on both.

The mobile device and Elcometer 456 gauge are now 'paired'.

Compatible with smart phones and tablets running Android 2.1 or above. To install, download via www.elcometer.com or using the Google Play™ Store app, and follow the on screen instructions.

Made for iPhone 6 Plus, iPhone 6, iPhone 5s, iPhone 5c, iPhone 5, iPhone 4s, iPhone 4, iPad Air 2, iPad mini 3, iPad Air, iPad mini 2, iPad (3rd and 4th generation), iPad mini, iPad 2, and iPod touch (4th and 5th generation). To install, download via www.elcometer.com or the App Store, and follow the on screen instructions.

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11 CLOUD COMPUTING WITH ELCOMASTER (ST)

ElcoMaster™ is now compatible with Cloud Computing.

Ÿ Create a Cloud account via a Cloud service provider e.g.

Dropbox, Google Drive™, Skydrive or your own cloud based FTP server.

Ÿ All approved users of the cloud account will have instant access

to all inspection data in real time.

Ÿ Data can be accessed by authorised users via secure log-in

from any computer or mobile device anywhere in the world via

Bluetooth , USB, WiFI or 3G/4G.

Ÿ Using the ElcoMaster™ instant messaging feature, job

instructions can be sent or stored in specific job files.

Ÿ Wherever you are in the world, ElcoMaster™ Mobile allows you

to instantly upload to the cloud via 3G/4G or WiFi.

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12 GETTING THE MOST OUT OF ELCOMASTER

ElcoMaster™ has been designed to be a very intuitive method of developing professional reports, it is however extremely versatile. Here are just a few ways ElcoMaster™ can be used in the day-to-day activities of a coating professional.

1. Gauge to PC to Excel

Transferring inspection data straight into Microsoft Excel via Bluetooth® or USB is simple and easy.

4. Upload to a cloud for real time analysis anywhere

Using ElcoMaster™ Mobile App you can upload inspection data, photos, notes and GPS coordinates direct to a Cloud account of your choice via 3G/4G or W

iFi.

All data is instantly visible to other approved users of the account - through a secure log-in on any computer or mobile device anywhere in the world.

2. Gauge to PC data transfer into ElcoMaster™

Using Bluetooth or USB, ElcoMaster™ transfers inspection data in seconds, archiving data and generating reports at the click of a button.

3. ElcoMaster™ Mobile App for immediate data transfer from site to office

Transfer inspection data straight to

mobiles and tablets via Bluetooth when on site for instant analysis, then e-mail them back to the office for storing, review and QA reporting.

5. Seamlessly link multiple sites or production lines

ElcoMaster™ gives you real time quality control monitoring from multiple inspection projec

ts in any location. You can compare and combine inspection data from different production lines or different locations, to produce specific Project Inspection Reports quickly and easily.

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12 GETTING THE MOST OUT OF ELCOMASTER

Real time collaboration for multi-site projects

When working with manufacturers of sub-assemblies across the globe ElcoMaster™ can collate all inspection data from each site, assembly line and project into one shared location. Contractors can then:

Ÿ Accept or reject parts before

shipment from sub-assembly plants.

Ÿ Combine all data from sub

assembly and final assembly inspection to generate Project Inspection Reports for quality management, both during and after completion of the project.

Ÿ Have real time in progress visibility

across the whole project, no matter where the sub-assembly manufacturing is in the world.

Ÿ Have multi-site collaboration, real

time dialogue and decision making to improve efficiency and quality throughout the production process.

Real time communication

Featuring instant messaging the ElcoMaster™ Mobile App lets you add messages to inspection data, projects and files, allowing you to immediately discuss key points with your colleagues, managers or clients, send work instructions and store messages within the project file.

Your data - your choice - your control

ElcoMaster™ allows you to decide which Cloud service provider to use. It is your data, it is secure as only approved users can have access, no third parties can see your data.

ElcoMaster™ Mobile App is compatible with a range of cloud service providers and FTP servers including: Google Drive, FTP Server, Dropbox.

6. Real time collaboration for multi-site projects

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13 CALIBRATING THE ELCOMETER 456 (EBST)

The Elcometer 456 gauge is available in 4 model versions. Each version has a number of calibration methods as below:

For full descriptions of each calibration method please see page 19- 20. The Elcometer 456 has on screen instructions to guide the user through

each calibration method.

Method

Model E

Model B

Model S

Model T

Factory

■ ■ ■ ■

Rough / 2 Point

■

■ ■

■

Zero

■ ■

■

Smooth

■ ■

■

Zero Offset

■ ■

Auto

■ ■

Calibrating the Elcometer 456 (Model E)

Press the Cal softkey and follow the on screen instructions.

a b c d

h g f

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To calibrate the Elcometer 456 Model E on rough surfaces:

Ÿ Select two foil values - one above the target dry film thickness value

(thick) and one below (thin)

Ÿ Follow the on screen instructions Ÿ more than one reading can be taken on each foil value - the average

of the readings is displayed (screens c and g on page 60).

Ÿ To calibrate the Elcometer 456 Model E on smooth surfaces:

Ÿ Select a foil value which is above the target dry film thickness value

(thick) and the uncoated base substrate (thin).

Ÿ When the gauge instructs the user to place the gauge onto the thin foil

(calibration step 2), place the probe on the uncoated base and adjust the thickness value to 0.0µm (mils)

To calibrate the Elcometer 456 Model E using the Factory calibration:

Ÿ Select either Menu/Reset/Metric Gauge or Menu/Reset/Imperial

Gauge.

Taking multiple readings on each foil will increase the accuracy of the calibration.

Calibrating the Elcometer 456 (BST)

Ÿ Press the Cal softkey to open the Calibration

Ÿ As the Elcometer 456 Model B, S and T have

multiple calibration methods;

Ÿ if the Calibration Method icon displayed is

as required, press the Select softkey and follow the on screen instructions

Ÿ the user can amend the calibration method,

by selecting the appropriate method from within the Cal/Cal Method menu and press the Select softkey before selecting Calibrate from the Calibration menu

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Ÿ to select the factory calibration press

Cal/Factory Calibration

Ÿ The factory calibration returns the gauge to

the calibration set up during manufacture and final test. The factory calibration is a smooth surface calibration using factory reference probes

Ÿ When the correct calibration method has been

selected, press Cal/Calibrate and follow the on screen instructions.

Ÿ Taking multiple readings on each foil will

increase the accuracy of the calibration.

Note: Auto, ISO, SSPC PA2, Swedish and

Australian cal methods - where available can only be selected whilst in batching as memory is required.

Testing (BST) & Validating (ST) Calibrations

Ÿ The calibration of any Elcometer 456 B, S

or T gauge can be checked at any time, without affecting any statistics or batch memory.

Ÿ By selecting Cal/Test Calibration the user

can check the calibration of the gauge by comparing the reading value displayed versus the measured foil or coated standard value. (ST)

Ÿ Pressing the Validate Softkey will update

the date and time of the last calibration. (ST)

Each batch can have its own unique calibration, simply calibrate each batch independently. For more information on Batching see page 23.

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Calibration lock (BST)

To avoid accidental amendments to the calibration settings switching on the Cal/Calibration Lock feature’ locks’ the user from undertaking any changes to the calibration without first un-checking the Cal/Calibration Lock feature.

When the Calibration Lock is enabled, users can still test the calibration via Cal/Test Calibration but will be unable to validate or re-calibrate the gauge.

The calibration can also be locked using a PIN Code.

Locking & Unlocking the Calibration Lock using a PIN Code (BST)

To unlock the calibration:

Ÿ Press the Cal softkey and select Calibration Lock

Ÿ Enter the four digit PIN Code, if set, using the softkeys to select

†

0 to 9 and the è softkey to move from the first to the fourth digit

Ÿ Press Ok or Escape to cancel

To disable the calibration lock PIN Code:

Ÿ Press the Menu softkey and select Setup/Calibration Lock Ÿ Enter the four digit PIN Code

4 Should the user forget or loose the PIN code, the PIN can be

disabled via ElcoMaster™. Using the USB cable, simply connect the gauge to a PC with ElcoMaster™ Version 2.0.34 or higher installed and select Edit/Clear Calibration PIN.

†

The è softkey will appear when the “ X “ changes to a number.

To set a calibration lock PIN code:

Ÿ Press the Menu softkey and select

Setup/Calibration Lock

Ÿ Set the four digit PIN Code using the

ê�

softkeys to select 0 to 9 and the è softkey to

†

move from the first to the fourth digit

Ÿ Press Set, Escape to cancel or Adjust to amend

the PIN code

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14 CHANGING THE WELCOME SCREEN (BST)

Each time the Elcometer 456 gauge is switched on, the Elcometer logo is displayed. Users can add their own logo, image or identification details as required via ElcoMaster™.

Once the gauge has been connected to ElcoMaster™ (see pages 41-43), to add a user welcome screen

Ÿ Switch on your gauge Ÿ Select the Download Action Tab Ÿ Click the ‘Edit’ button on the right

hand side of the appropriate gauge

Ÿ Select ‘Change Welcome Screen’

from the drop down menu

Ÿ Select the required image, and or

add user specific text and press ‘Next >’

Ÿ Select ‘Stretch Image’ or ‘Centre

Image’ as required and press ‘Next >’

Ÿ Select the appropriate connection

method and press ‘Next >’

ElcoMaster™ will now download the selected image into the gauge. This may take some time.

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15 GAUGE FIRMWARE UPDATES (BST)

Each time the Elcometer 456 gauge is connected to ElcoMaster™ (see pages 41-43); if the computer has access to the internet, ElcoMaster™ automatically checks to see if there are any gauge firmware updates for the connected gauge.

ElcoMaster™ will inform the user when there are any firmware updates available for the connected gauge by displaying the ‘Update Gauge’ button.

Please note that users can update the gauge firmware via a USB connection only .

Clicking the ‘Update Gauge’ button will display a list of the ‘Fixes’ in all the updates that have been released since the gauge’s last upgrade.

Ÿ Press ‘Next >’ to continue.

Warning - updating the gauge firmware will result in all readings, batches, statistics and calibrations being deleted. The gauge will also be returned to the factory default settings.

Ÿ Pr ess ‘ Ne x t >’ to c o mm e n c e

downloading the latest firmware to the Elcometer 456

Warning - Do not switch off the computer or disconnect the gauge during the gauge upgrade.

Typical firmware updates include gauge enhancements, amendments, language updates, etc. Users cannot upgrade a Model B to a Model S for example, nor can a ferrous gauge be upgraded to a dual ferrous/non- ferrous gauge.

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16 GAUGE ICONS & ERROR CODES (EBST)

Icon

Description Model

Number of Readings

BST

Mean (average)

BST

Standard Deviation

BST

Highest Reading BST

Lowest Reading BST

Coefficient of Variation BST

Elcometer Index Value (EIV) BST

NDFT Value (Nominal Dry Film Thickness) ST Percentage of readings greater than or equal to the

NDFT Value

Percentage of readings between 0.9 x NDFT and the NDFT value

90/10 Rule Pass ST 90/10 Rule Fail: 90% of readings are greater than the

NDFT value

90/10 Rule Fail: At least one measurement is below 0.9

x NDFT. (If a number between 1 and 10 is displayed, insufficient

measurements have been taken to be statistically valid)

Counted Average (when not in Batching) BST

High and Low Limit Set ST

Low Limit Set ST

High Limit Set ST

Number of readings above Limit

Number of readings below Limit ST

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Icon

Description Model

Zero Calibration Method

BST

Smooth Surface Calibration Method

BST

Rough/ 2 Point Calibration Method

EBST

Zero Offset Calibration Method ST

Auto Calibration Method ST

ISO 19840 Calibration Method ST

SSPC PA2 Calibration Method ST

Swedish Standards Calibration Method ST

Australian Standards Calibration Method ST

Calibration Check T

Reading outside Calibration T

Calibration Lock BST

Calibration

Icon

Description Model

Low Limit Set: Reading outside Low Limit

High Limit Set: Reading outside High Limit ST

Low & High Limit Set: Reading outside Low Limit ST

Low & High Limit Set: Reading outside High Limit ST

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Icon

Description Model

Auto Repeat Mode

Scan Mode

Scan Mode with Hold T

Icon

Description Model

Bluetooth Not Connected

Bluetooth Connected

USB Connected

BST

Ferrous Probe on Ferrous Substrate

EBST

Non-Ferrous Probe on Non-Ferrous Substrate BST

Dual FNF Probe on Ferrous Substrate

EBST

Dual FNF Probe on Non-Ferrous Substrate EBST

Battery Life Indicator EBST

Replace Batteries EBST

User Selectable Feature: Switched Off EBST

User Selectable Feature: Switched On EBST

Beep Volume Setting EBST

General

Icon

Description Model

Batch Type: Normal

Batch Type: Counted Average

Batch Type: IMO PSPC

Deleted Reading - Tagged

Batching

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Measurement Modes

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Message

Cause / Action

#1 - Probe Probe to gauge communication failure.

Integral Gauges: Contact Elcometer. Separate Gauges: Remove probe and refit. If error persists, contact Elcometer.

#2 - Probe

Corrupt data output from probe. Integral Gauges: Contact Elcometer. Separate Gauges: Replace probe. If error persists, contact Elcometer.

#3 - Probe Internal Error - contact Elcometer. Probe Unsupported

No probe connected. Connect probe. Probe is Dual FNF but gauge is ferrous or non-ferrous only or Mk 3 probe is being used with a Mk 4 gauge. Use correct probe.

Probe Changed

Probe has been changed during a calibration

procedures. Calibration adjustment required.

Unstable Reading

External electromagnetic interference or gauge is faulty. Isolate from electromagnetic interference. If error persists, contact Elcometer.

Value Too Large

Calculated value is too large to be displayed. Contact Elcometer.

Calibration Error Incorrect calibration calculation. Re-calibrate. If error

persists, contact Elcometer.

Bluetooth PC Reply

Bluetooth link working at limit of its range. PC is busy

running other applications. Interference. PC application doesn’t send replies. Move gauge closer to PC. Shutdown other applications. Remove source of interference. If error persists, contact Elcometer.

Error - EEPROM Write

Gauge EEPROM communication error.

If problem persists, EEPROM is faulty.

Error Codes

Under certain conditions, the gauge will display error messages. These message are cleared by pressing any key. The cause of the error should be corrected before proceeding.

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Time and Date

Set Time

Set Date

Set Format

Display Time and Date

17 GAUGE MENU STRUCTURES (EBST)

Please find below a simplified diagram of each Elcometer 456 model’s menu structures.

Elcometer 456 Model T

Measurement Mode

Standard Mode

Auto Repeat Mode

Scan Mode

Scan Mode With Hold

Setup

Units

Language

Time and Date

Beep Volume

Screen Settings

Probe

Measurement Mode

Gauge Auto Off

Calibration Lock

NAVSEA

Screen Settings

Screen Brightness

Screen Timeout

Auto Display Rotation

Opening Screen

Set Limits

Enable Limits

Set Upper

Set Lower

Set NDFT

Bluetooth

Enable Bluetooth

Bluetooth ID xxxxxx

Bluetooth Code xxxxxx

About

Gauge Information

Probe Information

Contact

Legal

Batch Limits

Enable Limits

Set Upper

Set Lower

Set NDFT

Batch Type

Normal

Counted Average

IMO PSPC

Batch Calibration

Calibrate

Cal Method

Use Cal Memory 1

Use Cal Memory 2

Use Cal Memory 3

Deleted Reading

Delete With Tag

Delete Without Tag

New Batch

Open Batch 1

Rename Batch 1

Batch Calibration

Batch Type

Batch Limits

Fixed Batch Size

NAVSEA

Delete Last Reading

Setup

Set Limits

Bluetooth

About

Reset

Emergency Light

Calibration

Calibrate

Cal Method

Cal Memory 1

Cal Memory 2

Cal Memory 3

Factory Calibration

Calibration Lock

Test Calibration

Calibration Check

Batch

Memory Free

New Batch

Open Existing Batch

Exit Batching

Edit Batch

Copy Batch

Review Batch

Deleted Reading

Display

Clear Statistics

Readings Only

Readings & Selected Stats

Readings & Run Chart

Readings & Bar Graph

Batch Graph

Statistics

○

Review Batch

Batch 1

Statistics

Batch Information

Calibration Information

Readings

Batch Graph

Calibration Lock

Enable PIN

Units

µmmmmils

inch

Statistics

Clear Statistics

View Selected

View All

Select Statistics

Counted Average

Edit Batch

Rename Batch

Clear Batch

Delete Batch

†

Probe

Auto FNF

Ferrous F

Non Ferrous N

Probe Switch On

†

Probe

Ferrous F1

Ferrous F2

Legal

Patents

Legal Notices

Regulatory

Cal Method

Zero

Smooth

Rough / 2 Point

Zero Offset

Auto

ISO

SSPC PA2

Swedish

Australian

○

Cal Method

Zero

Smooth

Rough / 2 Point

Zero Offset

Auto

Cal Memory n

Saved hh:mm dd/mm/yy

Select

Calibrate

Cal Method

Test Calibration

Rename Cal Memory n

View Calibration Data

Clear Cal Memory n

where n = 1, 2, or 3

○

Select Statistics

All PSPC Values

Number of Readings

Mean

Lowest Reading

Highest Reading

Standard Deviation

Coefficient of Variation

Low Limit Value

Number Below Limit

High Limit Value

Number Above Limit

Elcometer Index Value

NDFT Value

%>=NDFT

% 90-100% NDFT

IMO 90:10 Pass/Fail

○○○○○○○○○○○○○○○

○

†

Menu displayed is dependent on

the probe connected

www.elcometer.com 70

Regulatory

QDID xxxxxx

xxxxxx

○

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17 GAUGE MENU STRUCTURES CONTINUED (EBST)

Elcometer 456 Model S

Time and Date

Set Time

Set Date

Set Format

Display Time and Date

Setup

Units

Language

Time and Date

Beep Volume

Screen Settings

Probe

Gauge Auto Off

Calibration Lock

Screen Settings

Screen Brightness

Screen Timeout

Auto Display Rotation

Opening Screen

Set Limits

Enable Limits

Set Upper

Set Lower

Set NDFT

Bluetooth

Enable Bluetooth

Bluetooth ID xxxxxx

Bluetooth Code xxxxxx

About

Gauge Information

Probe Information

Contact

Legal

Batch Type

Normal

Counted Average

IMO PSPC

Batch Calibration

Calibrate

Cal Method

Deleted Reading

Delete With Tag

Delete Without Tag

New Batch

Open Batch 1

Batch Calibration

Batch Type

Delete Last Reading

Setup

Set Limits

Bluetooth

About

Reset

Emergency Light

Calibration

Calibrate

Cal Method

Factory Calibration

Calibration Lock

Test Calibration

Batch

Memory Free

New Batch

Open Existing Batch

Exit Batching

Edit Batch

Review Batch

Deleted Reading

Display

Clear Statistics

Readings Only

Readings & Selected Stats

Readings & Run Chart

Readings & Bar Graph

Statistics

○

Review Batch

Batch 1

Statistics

Batch Information

Calibration Information

Readings

Calibration Lock

Enable PIN

Units

µmmmmils

inch

Statistics

Clear Statistics

View Selected

View All

Select Statistics

Counted Average

Edit Batch

Clear Batch

Delete Batch

†

Probe

Auto FNF

Ferrous F

Non Ferrous N

Probe Switch On

†

Probe

Ferrous F1

Ferrous F2

Legal

Patents

Legal Notices

Regulatory

Cal Method

Zero

Smooth

Rough / 2 Point

Zero Offset

Auto

ISO

SSPC PA2

Swedish

Australian

○

Cal Method

Zero

Smooth

Rough / 2 Point

Zero Offset

Auto

○

Select Statistics

All PSPC Values

Number of Readings

Mean

Lowest Reading

Highest Reading

Standard Deviation

Coefficient of Variation

Low Limit Value

Number Below Limit

High Limit Value

Number Above Limit

Elcometer Index Value

NDFT Value

%>=NDFT

% 90-100% NDFT

IMO 90:10 Pass/Fail

○○○○○○○○○○○○○○○

○

†

Menu displayed is dependent on the probe connected

www.elcometer.com

Regulatory

QDID xxxxxx

xxxxxx

456 Dry Film Thickness Gauge

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17 GAUGE MENU STRUCTURES CONTINUED (EBST)

Elcometer 456 Model B

Display

Clear Statistics

Readings Only

Readings & Selected Stats

Readings & Bar Graph

Statistics

†

Probe

Auto FNF

Ferrous F

Non Ferrous N

Probe Switch On

†

Probe

Ferrous F1

Ferrous F2

○○○

○

Setup

Units

Language

Beep Volume

Screen Settings

Probe

Gauge Auto Off

Calibration Lock

Screen Settings

Screen Brightness

Screen Timeout

Auto Display Rotation

Opening Screen

About

Gauge Information

Probe Information

Contact

Legal

Cal Method

Zero

Smooth

Rough / 2 Point

○○○

○○○○○○○

Delete Last Reading

Setup

About

Reset

Emergency Light

Calibration

Calibrate

Cal Method

Factory Calibration

Calibration Lock

○

Data

Last Five Readings

50.5 µm

52.3 µm

51.0 µm

51.8 µm

51.5 µm

Escape Delete Ok

○○○

○

Select Statistics

Number of Readings

Mean

Lowest Reading

Highest Reading

Standard Deviation

Coefficient of Variation

Elcometer Index Value

Calibration Lock

Enable PIN

Units

µmmmmils

inch

○○○

○

Legal

Patents

Legal Notices

Regulatory

Statistics

Clear Statistics

View Selected

View All

Select Statistics

Counted Average

†

Menu displayed is dependent on the probe connected

www.elcometer.com 72

Regulatory

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17 GAUGE MENU STRUCTURES CONTINUED (EBST)

Elcometer 456 Model E

Setup Units Language Beep Volume Screen Settings Probe Switch On

Units µm mm mils inch

About Gauge Information Probe Information Contact Legal

Menu Setup About Reset

Calibration

Pressing the Cal Softkey

starts the calibration process

Screen Settings Screen Brightness Screen Timeout

○

Legal Patents Legal Notices Regulatory

www.elcometer.com

Regulatory

xxxxx

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18 ABOUT IMO PSPC (ST)

The Elcometer 456 is capable of

displa y i n g PS P C r e a d i n g s according to the 90/10 rule as defined in the International Maritime Organisation (IMO) requirements.

To pass the 90/10 rule:

At least 90% of all thickness measurements shall be greater than or equal to the NDFT value and;

N o n e o f t h e r e m a i n i n g measurements shall be below 0.9 x NDFT.

To PASS 90/10

At least 90% of all readings must be in this zone...

90/10 FAILED if

Less than 90% of all readings are in this zone...

... no readings must be in this zone

... any readings are in this zone

AND

SUBSTRATE

COATING

0.9 x NDFT

NDFT

While you are taking readings with PSPC selected, your gauge will advise

you whether the readings are passing or failing the rule:

Ÿ When the PSPC statistics are in the passing state, the reading

value is white and the green LED flashes;

Ÿ When the PSPC statistics are in the percent fail state, the reading

value is white and both the red and green LEDs flash;

Ÿ When the PSPC statistics are in the reading fail state, the reading

value is red and the red LED flashes.

Note: The default value for NDFT is 320µm (12.6mils) - from PSPC for Ballast Water Tanks.

Note: The 90/10 rule is not compatible with the counted average data collection method (see Batching on page 26) and cannot be used when saving readings using this method.

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19 GAUGE TECHNICAL SPECIFICATIONS (EBST)

Display Information

60mm (2.4") QVGA colour TFT display, 320 x 240 pixels

Battery Type 2 x AA dry cell batteries, rechargeable batteries can also be used

Battery Life

~24 hours of continuous use at 1 reading per second

Using default settings & lithium batteries, alkaline or rechargeable batteries may differ

Gauge Dimensions

(h x w x d)

Integral: 141 x 73 x 37mm (5.55 x 2.87 x 1.46")

Separate: 141 x 73 x 37mm (5.55 x 2.87 x 1.46")

Gauge Weight

(including supplied batteries)

Integral: 156g (5.5oz)

Separate: 161g (5.68oz)

Operating Temperature

-10 to 50°C (14 to 122°F)

73mm (2.87")

141mm (5.55")

60mm (2.4")

37mm (1.46")

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20 PROBE TECHNICAL SPECIFICATIONS (EBST)

Available in a number of designs and scale ranges, all probes are supplied with an Elcometer test certificate and a set of calibration foils appropriate to the scale range.

Ferrous probes measure non magnetic coatings on ferro-magnetic substrates. Nonferrous probes measure non conductive coatings on non-ferrous metal substrates. Dual FNF probes measure both ferrous and non-ferrous applications with automatic substrate detection.

Range

0 - 1500µm (0 - 60mils)

Resolution 0.1µm: 0 - 100µm; 1µm: 100 - 1500µm

(0.01mil: 0 - 5mils; 0.1mil: 5 - 60mils)

Accuracy

±1-3% or ±2.5µm (±1-3% or ±0.1mil)

Probe Design

Minimum Convex Surface Diameter

Minimum Concave

Surface Radius

Minimum

Headroom

Minimum

Sample Diameter

Straight

Ferrous 4mm (0.16") 25mm (0.98") 85mm (3.35")

4mm (0.16")

Ferrous Sealed

4mm (0.16") 25mm (0.98") 85mm (3.35") 4mm (0.16")

Non-Ferrous 10mm (0.39") 10mm (0.39") 85mm (3.35") 4mm (0.16")

Dual FNF

F Mode: 4mm (0.16")

N Mode: 26mm (1.02")

12.5mm (0.49") 88mm (3.46")

F Mode: 4mm (0.16")

N Mode: 6mm (0.24")

Right Angle

Ferrous 4mm (0.16") 25mm (0.98") 28mm (1.10") 4mm (0.16") Non-Ferrous 10mm (0.39") 14mm (0.55") 28mm (1.10") 4mm (0.16")

Dual FNF

F Mode: 4mm (0.16")

N Mode: 26mm (1.02")

12.5mm (0.49") 38mm (1.50")

F Mode: 4mm (0.16")

N Mode: 6mm (0.24")

Anodiser Non-Ferrous 10mm (1.38") 14mm (0.55") 100mm (3.94") 4mm (0.16")

PINIP

Ferrous 4mm (0.16") 60mm (2.36") 170mm (6.69") 4mm (0.16") Non-Ferrous 10mm (0.39") 50mm (1.97") 180mm (7.09") 4mm (0.16")

Dual FNF

F Mode: 4mm (0.16")

N Mode: 26mm (1.02")

65mm (2.56") 180mm (7.09")

F Mode: 4mm (0.16")

N Mode: 6mm (0.24")

Minimum Substrate Thickness Ferrous:

Non-Ferrous:

0.3mm (12mils)

0.1mm (4mils)

Maximum Operating

Temperature

(limited duty cycle)

Ferrous:

Non-Ferrous: PINIP: PINIP

(High Temp):

150°C (300°F)

80°C (176°F) 80°C (176°F) 250°C (480°F)

Storage Temperature

-10 to 60°C (14 to 140°F)

SCALE 1

* Whichever is the greater

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Probe Design

Minimum Convex Surface Diameter

Minimum Concave

Surface Radius

Minimum

Headroom

Minimum

Sample Diameter

Mini M5

Ferrous 3mm (0.12") 6.5mm (0.26")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

Ferrous Sealed

3mm (0.12") 6.5mm (0.26")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

Non-Ferrous 10mm (0.39") 8.5mm (0.33")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

SCALE 2

Range

0 - 5mm (0 - 200mils)

Resolution 1µm: 0 - 1mm; 10µm: 1 - 5mm

(0.1mil: 0 - 50mils; 1mil: 5 - 200mils)

Accuracy ±1-3% or ±20µm (±1-3% or ±1.0mil)

For higher resolution and accuracy on thin coatings Scale 2 ferrous probes can be switched to the Scale 1 mode

measurement performance

Probe Design

Minimum Convex Surface Diameter

Minimum Concave

Surface Radius

Minimum

Headroom

Minimum

Sample Diameter

Straight

Ferrous 4mm (0.16") 25mm (0.98") 89mm (3.50")

8mm (0.32")

Non-Ferrous 100mm (3.97") 150mm (5.90") 88mm (3.46")

14mm (0.55")

Right Angle Ferrous 4mm (0.16") 25mm (0.98") 32mm (1.26") 8mm (0.32")

Armoured Ferrous 4mm (0.16") 25mm (0.98") 138mm (5.43") 8mm (0.32")

Telescopic Ferrous 4mm (0.16") 25mm (0.98") 36mm (1.42") 8mm (0.32")

Soft Coating Ferrous Flat Surface Flat Surface 89mm (3.50") 8mm (0.32")

Waterproof Ferrous 4mm (0.16") 40mm (1.98") 138mm (5.43") 8mm (0.32")

PINIP

Ferrous 4mm (0.16") 60mm (2.36") 174mm (6.85") 8mm (0.32") Non-Ferrous 100mm (3.97") 150mm (5.90") 185mm (7.28") 14mm (0.55")

SCALE 3

Range

0 - 13mm (0 - 500mils)

Resolution 1µm: 0 - 2mm; 10µm: 2 - 13mm

(0.1mil: 0 - 100mils; 1mil: 100 - 500mils)

Accuracy

±1-3% or ±50µm (±1-3% or ±2.0mils)

Probe Design

Minimum Convex Surface Diameter

Minimum Concave

Surface Radius

Minimum

Headroom

Minimum

Sample Diameter

Straight Ferrous 15mm (0.59") 40mm (1.57") 102mm (4.02")

14mm (0.55")

PINIP Ferrous 15mm (0.59") 45mm (1.77") 184mm (7.24") 14mm (0.55")

* Whichever is the greater

SCALE 1 (continued)

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SCALE 0.5

Range 0 - 500µm (0 - 20mils)

Resolution

0.1µm: 0 - 100µm; 10µm: 100 - 500µm

(0.01mil: 0 - 5mils; 0.1mil: 5 - 20mils)

Accuracy

±1-3% or ±2.5µm (±1-3% or ±0.1mil)

Probe Design

Minimum Convex Surface Diameter

Minimum Concave

Surface Radius

Minimum

Headroom

Minimum

Sample Diameter

Mini-M3

45mm (1.77")

Ferrous 1.9mm (0.07") 6.5mm (0.26") 6mm (0.24") 3mm (0.12") Non-Ferrous 6mm (0.24") 8.5mm (0.33") 6mm (0.24")

4mm (0.16")

Mini-M3-90°

45mm (1.77")

Ferrous 1.9mm (0.07") 6.5mm (0.26")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

3mm (0.12")

Non-Ferrous 6mm (0.24") 8.5mm (0.33")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

Non-Ferrous

Graphite

6mm (0.24") 8.5mm (0.33")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

Mini-M3-45°

45mm (1.77")

Ferrous 1.9mm (0.07") 6.5mm (0.26")

Headroom: 18mm (0.71")

Width: 7mm (0.28")

3mm (0.12")

Mini-M3

150mm (5.90")

Ferrous 1.9mm (0.07") 6.5mm (0.26") 6mm (0.24")

3mm (0.12")

Non-Ferrous 6mm (0.24") 8.5mm (0.33") 6mm (0.24")

4mm (0.16")

Mini-M3-90°

150mm (5.90")

Ferrous 1.9mm (0.07") 6.5mm (0.26")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

3mm (0.12")

Non-Ferrous 6mm (0.24") 8.5mm (0.33")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

Non-Ferrous Graphite

6mm (0.24") 8.5mm (0.33")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

Mini-M3-90°

300mm (11.80")

Ferrous 1.9mm (0.07") 6.5mm (0.26")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

3mm (0.12")

Mini-M3-45°

300mm (11.80")

Ferrous 1.9mm (0.07") 6.5mm (0.26")

Headroom: 18mm (0.71")

Width: 7mm (0.28")

3mm (0.12")

SCALE 6

Range Ferrous: 0 - 25mm (0 - 980mils)

Non-Ferrous: 0 - 30mm (0 - 1200mils)

Resolution

10µm: 0 - 2mm; 100µm: 2 - 30mm

(1mil: 0 - 100mils; 10mil: 100 - 1200mils)

Accuracy

±1-3% or ±100µm (±1-3% or ±4.0mils)

Probe Design

Minimum Convex Surface Diameter

Minimum Concave

Surface Radius

Minimum

Headroom

Minimum

Sample Diameter

Straight

Ferrous 35mm (1.40") 170mm (6.70") 150mm (5.90")

51 x 51mm²

(2 x 2 sq. inch)

Non-Ferrous Flat Surface Flat Surface 160mm (6.30")

58mm (2.30")

Armoured

Ferrous 35mm (1.40") 170mm (6.70") 190mm (7.48")

51 x 51mm²

(2 x 2 sq. inch)

Non-Ferrous Flat Surface Flat Surface 200mm (7.87") 58mm (2.30")

* Whichever is the greater

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ULTRA / SCAN PROBES

The Elcometer 456 Ultra/Scan Probes have been specifically designed for use with the Scan and Auto Repeat Modes on Elcometer 456 Model T separate gauges - see Measurement Modes on page 25.

They are supplied with a highly durable ‘snap on’, user replaceable, probe cap - allowing users to take individual readings or rapidly scan large surface areas without damaging the probe or the coating.

They can also be used in Standard Mode - with or without the probe end cap fitted - when connected to any Elcometer 456 separate gauge.

The cap must be fitted when used in Scan or Auto Repeat Mode. Use in these modes without the cap will invalidate the probe warranty.

SCALE 1

Probe End Cap Fitted Without Probe End Cap

Range

100 - 1000µm (4 - 40mils)

0 - 1500µm (0 - 60mils)

Resolution

1µm (0.1mil)

Accuracy

‡

±3% or ±2.5µm (±0.1mil)

‡

±1-3% or ±2.5µm (±0.1mil)

Probe End Cap Fitted Without Probe End Cap

Probe Design

Minimum

Headroom

Minimum

Sample Diameter

Minimum

Headroom

Minimum

Sample Diameter

Ultra/Scan Ferrous 86mm (3.38") 15mm (0.59") 85mm (3.35") 4mm (0.16")

Ultra/Scan Dual FNF 89mm (3.50") 15mm (0.59") 88mm (3.46")

F Mode: 4mm (0.16") N Mode: 6mm (0.24")

‡

Whichever is the greater. When calibrated using a sample of the uncoated base.

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SCALE 0.5 (continued)

Probe Design

Minimum Convex Surface Diameter

Minimum Concave

Surface Radius

Minimum

Headroom

Minimum

Sample Diameter

Mini-M3-90°

400mm (15.70")

Non-Ferrous 6mm (0.24") 8.5mm (0.33")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

Non-Ferrous Graphite

6mm (0.24") 8.5mm (0.33")

Headroom: 16mm (0.63")

Width: 7mm (0.28")

4mm (0.16")

SCALE 2

Probe End Cap Fitted Without Probe End Cap

Range

0.1 - 4.5mm (4 - 180mils)

0 - 5mm (0 - 200mils)

Resolution

1µm: 0 - 1mm; 10µm: 1 -5mm

(0.1mil: 0 - 50mils; 1mil: 50 - 200mils)

1µm: 0 - 1mm; 10µm: 1 -5mm

(0.1mil: 0 - 50mils; 1mil: 50 - 200mils)

Accuracy

‡

±1-3% or ±0.02mm (±1mil)

‡

±1-3% or ±0.02mm (±1mil)

Probe End Cap Fitted Without Probe End Cap

Probe Design

Minimum

Headroom

Minimum

Sample Diameter

Minimum

Headroom

Minimum

Sample Diameter

Ultra/Scan Ferrous 90mm (3.54") 15mm (0.59") 89mm (3.50") 4mm (0.16")

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21 GAUGE & PROBE ACCESSORIES (EBST)

Description

Part Number

Probe Placement Jig

T95012880

Dual FNF Probe Housing

Adaptor T95015961

Component Hand V

ice

T95013028

Mini Probe Housing

Adaptor T95016896

Cable Release

Assembly

T95012888

Probe Placement Jig

An ideal accessory for measuring coatings not only on small or complex components but also when the highest levels of repeatability and accuracy are required. Each Probe Placement Jig is supplied with a probe housing to suit Scale 1 or Scale 2 Straight Probes and a component holder. Additional accessories are also available.

Jumbo and V-Probe Adaptors

Jumbo and V-Probe Adaptors, when attached to any Elcometer 456 Scale 1 or Scale 2 straight probe, improve measurement accuracy and repeatability on flat and curved surfaces.

Description / Part Number

F and N Probes

Dual FNF Probes

Jumbo

Adaptor

T9997766- T99913225

-Probe Adaptor T9997381- T99913133

Description / Part Number

Separate Gauges Integral Gauges

Protective Case

T99923369 T45621820

Plastic

Transit Case T45623465 T45623466

Benchtop Inspection Stand

T45622371

Self

Adhesive Screen Protectors (x10) T99922341 T99922341

USB Bluetooth

Adaptor - for PC’s without Bluetooth T99924797 T99924797

USB Cable

T99921325 T99921325

Gauge Accessories

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ULTRA / SCAN PROBES (continued)

Ultra/Scan probe end caps wear over time and the gauge will inform the user during the calibration procedure if the cap needs replacing. When tested using smooth surfaces, probe end caps have been scanned in excess of 50km (30 miles).

Replacement caps are available to purchase from Elcometer or your local supplier.

Description

Part Number

Replacement Ultra/Scan Probe End Caps (3 per pack)

T456C23956

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Scale Range

Foil Values

Part Number

(µm) (mils) Un-Certified Certified

Scale 1: 0-1500µm (0-60mils)

25, 50, 125, 250, 500, 1000

1.0, 2.0, 5.0, 10, 20, 40 T99022255-1 T99022255-1C

Scale 2: 0-5mm (0-200mils)

25, 50, 125, 250, 500,1000, 2000, 3000

1.0, 2.0, 5.0, 10, 20, 40, 80, 120

T99022255-2 T99022255-2C

Scale 3: 0-13mm (0-500mils)

250, 500, 1000, 2000, 4000, 8000

10, 20, 40, 80, 160, 315 T99022255-3 T99022255-3C

Scale 6:

0-30mm (0-1200mils)

1000, 2000, 5000,

9500, 15mm, 25mm

40, 80, 200, 375, 590,

980

T99022255-6

T99022255-6C

Scale M3:

0-500µm (0-20mils)

12.5, 25, 50, 125, 250,

500

0.5, 1.0, 2.0, 5.0, 10, 20

T99022255-7

T99022255-7C

Scale 2B: 0-5mm (0-200mils)

25, 50, 125, 250, 500,1000, 2000, 2000

1.0, 2.0, 5.0, 10, 20, 40, 80, 80

T99022255-8 T99022255-8C

The Scale 2B foil sets are designed for the Elcometer 456 soft coating probe and have a larger foil surface area. Individual foils are also available - contact Elcometer or visit our website for more information.

Foil Sets

Calibration Accessories

Formal quality systems, such as those described in ISO 9000, require that gauges be properly controlled, logged and in calibration. Increasingly, users are specifying that the readings taken by gauges are traceable to National Standards.

Three types of coating thickness standards are available from Elcometer - Calibration Foils; Coated Standards and Zero Test

Plates.

Values

Part Number

(µm)

(mils)

Ferrous

Non-Ferrous

0, 40, 75, 125, 175 0, 1.6, 3.0, 5.0, 7.0 T995111262 T995111271

0, 50, 80 ,125, 200

0, 2.0, 3.0, 5.0, 8.0

T995111263

0, 50, 150, 250, 500

0, 2.0, 6.0, 10, 20

T995111261

Coated Thickness Standards

Zero Test Plates

Description

Dimensions Part Number

Ferrous

Non-Ferrous

Zero Test Plate ±1% 50.8 x 25.4mm (2.0 x 1.0”) T9994910- T9994911-

Zero Test Plate ±2%

76.2 x 50.8mm (3.0 x 2.0”)

T9999529-

T9999530-

Zero Test Plate; large ±2%

76.2 x 101.6mm (3.0 x 4.0”)

T9994054-

T9994055-

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22 ADDITIONAL REFERENCE INFORMATION

Standards

The Elcometer 456 can be used in accordance with the following National and International Standards:

AS 2331.1.4

ASTM E 376

DIN 50981

ISO 19840

ISO 2808-12

AS 3894.3-B

ASTM G 12

DIN 50984

ISO 2063

NF T30-124

AS/NZS 1580.108.1

BS 3900-C5-6B

ECCA T1

ISO 2360

SS 184159

ASTM B 499

BS 3900-C5-6A

EN 13523-1

ISO 2808-6A

SSPC PA 2

ASTM D 1186-B

BS 5411-11

IMO MSC.215(82)

ISO 2808-6B

US Navy NSI 009-32

ASTM D 1400

BS 5411-3

IMO MSC.244 (83)

ISO 2808-7C

US Navy PPI 63101-000

ASTM D 7091

BS 5599

ISO 1461

ISO 2808-7D

Standards in have been superceded but are still recognised in some industries.grey

Certification

Every Elcometer 456 gauge and separate probe is supplied with a Test Certificate free of charge. For separate gauges, the test measurements are generated using factory reference probes. Each probe test certificate is generated using factory reference gauges.

Comprehensive Calibration Certificates, traceable to National Standards (UKAS and NIST) are also available and should be requested at the point of order. Please speak to your Elcometer representative for further information.

Warranty and Maintenance

The Elcometer 456 does not contain any user serviceable components. In the unlikely event of a fault, the gauge should be returned to your local Elcometer supplier or directly to Elcometer. The warranty will be invalidated if the gauge has been opened.

The Elcometer 456 gauge is supplied with a 1 year warranty against manufacturing defects. To extend this warranty to 2 years, register your gauge via the www.elcometer.com website.

Probes are consumable items and have a 1 year warranty from the date of purchase against manufacturing defects only. The probe tip will wear and its life will depend on the number of readings taken and how abrasive the coating is. Probe life can be prolonged by careful positioning of the probe on the surface.

This gauge incorporates a Liquid Crystal Display (LCD). If the display reaches a temperature above 70°C (158°F) it may be damaged. This can happen if the gauge is left in a car, parked in strong sunlight.

Always store the gauge in its carrying pouch when not in use. Remove the batteries from the gauge and store them separately if the gauge is to remain

unused for a long period of time. This will prevent damage to the gauge in the event of malfunction of the batteries.

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23 LEGAL NOTICES & REGULATORY INFORMATION

The Elcometer 456 Models S & T meet the Radio and Telecommunications Terminal Equipment Directive. The Models E & B meet the Electromagnetic Compatibility Directive. This product is Class B, Group 1 ISM equipment according to CISPR 11. Class B product: Suitable for use in domestic establishments and in establishments directly connected to a low voltage power supply network which supplies buildings used for domestic purposes. Group 1 ISM product: A product in which there is intentionally generated and/or used conductively coupled radio-frequency energy which is necessary for the internal functioning of the equipment itself.

Elcometer 456 Models E, B, S & T: The ACMA compliance mark can be accessed via: Menu/About/Legal/Regulatory

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Elcometer 456 Models S & T: The Giteki mark, its ordinance number and the FCC ID can be accessed via: Menu/About/Legal/Regulatory

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

-- Reorient or relocate the receiving antenna.

-- Increase the separation between the equipment and receiver.

-- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected

-- Consult the dealer or an experienced radio/TV technician for help.

To satisfy FCC RF Exposure requirements for mobile and base station transmission devices, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during operation. To ensure compliance, operation at closer than this distance is

not recommended. The antenna(s) used for this transmitter must not be co-located

or operating in conjunction with any other antenna or transmitter. Modifications not expressly approved by Elcometer Limited could void the user’s authority to

operate the equipment under FCC rules. This device complies with Industry Canada license exempt RSS standard(s). Operation is

subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

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23 LEGAL NOTICES & REGULATORY INFORMATION (continued)

Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.

This Class B digital apparatus complies with Canadian ICES-003

is a registered trademark of Elcometer Limited, Edge Lane, Manchester,

M43 6BU. United Kingdom

are trademarks owned by Bluetooth SIG Inc and licensed to

Elcometer Limited.

Elcometer 456 Models S & T: Made for iPhone 6 Plus, iPhone 6, iPhone 5s, iPhone 5c, iPhone 5, iPhone 4s, iPhone 4, iPad Air 2, iPad mini 3, iPad Air, iPad mini 2, iPad (3rd and 4th generation), iPad mini, iPad 2, and iPod touch (4th and 5th generation).

“Made for iPod,” ”Made for iPhone,” and “Made for iPad” mean that an electronic accessory has been designed to connect specifically to iPod, iPhone, or iPad, respectively, and has been certified by the developer to meet Apple performance standards. Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards. Please note that the use of this accessory with iPod, iPhone, or iPad may affect wireless performance.

iPad, iPhone, and iPod touch are trademarks of Apple Inc., registered in the U.S. and other countries.

App Store is a trademark of Apple Inc., registered in the U.S. and other countries. Google Play is a trademark of Google Inc. All other trademarks acknowledged.

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24 INDEX

Numerics

2 Point Calibration Method

19, 60, 67

Year Gauge Warranty

12, 82

90/10 Rule

15, 66, 74

Accessories

Analogue Bar Graph

AS 2331.1.4

AS 3894.3-B

AS/NZS 1580.108.1

ASTM B 499

ASTM D 1

186-B

ASTM D 1400

ASTM D 7091

ASTM E 376

ASTM G 12

Australian Calibration Method

21, 67

Auto Calibration Method

20, 67

Auto Repeat Mode

25, 79

Batching

Batch calibration memories

Clearing an existing batch

Copying an existing batch

Creating a new batch

Delete an existing batch

Naming batches

Opening an existing batch

Readings graph

Reviewing an existing batch

Batch Mode

Batch Naming

Batch Size

Batch

Types

32, 68

Counted Average

32, 68

IMO PSPC

33, 68

Normal

32, 68

Battery / Batteries

Condition

5, 68

Fitting

Life of

68, 75

Powered

Precautions

Specification

Beep V

olume

6, 68

Bluetooth

Data Output

Downloading data

35, 44

PIN Code

USB Adaptor

BS 3900-C5-6B

BS 3900-C5-6A

BS 541

1-11

BS 541

1-3

BS 5599

Calibration

8, 60

Accessories

Adjustment / Procedure; Model E

Adjustment / Procedure; Model B, S & T

Certificates

Lock

22, 63, 67

Memories

21, 27

Methods

18, 60

Testing

Validating

Warning

22, 65

Certification

Character Size

Coated

Thickness Standards

Coef

ficient of Variation

14, 66

Counted

Average

14, 32

Data Collection Methods

Date and

Time

Delete Readings

26, 66

Dimensions

DIN 50981

DIN 50984

Display

Brightness

Reading Size 1

Rotating

Specification

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Downloading Data

via Bluetooth

13, 35, 44

via ElcoMaster™

13, 35, 44

via USB

13, 35, 44

ECCA

ElcoMaster™

Elcometer Index V

alue (EIV)

15, 66

Emergency Light Mode

EN 13523-1

Error Codes

Factory Calibration

20, 61

Firmware Updates

13, 65

Fixed Batch Size

Foil Sets

Gauge

About

Accessories

Error Codes

Features

Firmware Updates

13, 65

Icons

Maintenance

Memory

Menu Structures

Overview

Technical Specifications

Warranty

12, 82

Welcome Screen

24, 64

High Limit

15, 66, 67

Highest Reading

14, 66

Icons

Immediate (Standard) Mode

IMO MSC.215(82)

IMO MSC.244 (83)

IMO PSPC

About

15, 74

Batch Type

33, 67

ISO 1461

ISO 19840

ISO 2063

ISO 2360

ISO 2808-6A

ISO 2808-6B

ISO 2808-7C

ISO 2808-7D

ISO 2808-12

ISO Calibration Method

21, 67

Language Selection

6, 12

Limits

15, 23, 66, 67

Live Gauge Readings

Lowest Reading

14, 66

Maintenance

Mean

Measurement Modes

Memory

Menu Structure

VSEA Mode

T30-124

Probe

Connection

Scale Range

Technical Specification

Reading, taking a

Reading Display

Reading Rate

Rotating Display

Rough / 2 Point Calibration Method

19, 60, 67

Run Chart

Scale Ranges

Scan Mode

Setting Limits

Shims

Smooth Calibration Method

19, 60, 67

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Software, ElcoMaster™

SSPC PA282

Standard (Immediate) Mode

SSPC P

A2 Calibration Method

21, 67

Standards, Coated

Thickness

Standards

Statistics

Swedish Calibration Method

21, 63

Switching On / Of

echnical Specifications

est Certificates

ime and Date

wo Point Calibration Method

19, 60, 67

wo Year Gauge Warranty

12, 82

Units, Selecting

US Navy NSI 009-32

US Navy PPI 63101-000

elcome Screen

24, 64

eight

rist Harness, Fitting

Zero Calibration Method

19, 60, 67

Zero Of

fset Calibration Method

19, 60, 67

Zero

Test Plates

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www.elcometer.com

THE NETHERLANDS

Elcometer NL Newtonlaan 115 3584 BH Utrecht Tel: +31 (0)30 210.7005 Fax: +31 (0)30 210.6666 email: nl_info@elcometer.com www.elcometer.com

GERMANY

Elcometer Instruments GmbH Ulmer Strasse 68 D-73431 Aalen Tel: +49(0)7361 52806 0 Fax: +49(0)7361 52806 77 e-mail: de_info@elcometer.de www.elcometer.de

FRANCE

Elcometer Sarl 4 rue de Micy 45380 La-Chapelle-SaintMesmin Tel: +33 (0)2 38 86 33 44 Fax: +33 (0)2 38 91 37 66 e-mail: fr_info@elcometer.com www.elcometer.fr

ASIA & THE FAR EAST

Elcometer (Asia) Pte Ltd 896 Dunearn Rd Sime Darby Centre #03-09 Singapore 589472, Tel: +65 6462 2822 Fax: +65 6462 2860 e-mail: asia@elcometer.com www.elcometer.com

ENGLAND

Elcometer Limited Edge Lane Manchester M43 6BU Tel: +44 (0)161 371 6000 Fax: +44 (0)161 371 6010 e-mail: sales@elcometer.com www.elcometer.com

USA

Elcometer Inc 1893 Rochester Industrial Drive Rochester Hills Michigan 48309 Tel: +1 248 650 0500 Toll Free: 800 521 0635 Fax: +1 248 650 0501 e-mail: inc@elcometer.com www.elcometer.com

BELGIUM

Elcometer SA Rue Vallée 13 B-4681 Hermalle /s Argenteau Tel: +32 (0)4 379 96 10 Fax: +32 (0)4 374 06 03 e-mail: be_info@elcometer.com www.elcometer.be

JAPAN

Elcometer KK Nisso Dai 23 Building, Room 804, 3-8-25, Toranomon Minato-ku, Tokyo 105-0001 Tel: +81 (3)-6869-0770 Fax: +81 (3)-6809-1442 email: jp_info@elcometer.com www.elcometer.co.jp

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Elcometer 456 Model E, 456 Model S, 456 Model B, 456 Model T Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual