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PROTON
SCHEDA TECNICA (EN)
20 pgs4.13 Mb0

ELCO PROTON SCHEDA TECNICA (EN)

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Page 1
PROTRON
MONOBLOCK BURNERS
17 - 546 kW
www.elco-burners.com
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PROTRON Designed for light industry applications: ovens, dryers, spray booths, incinerators, hot air generators
Reliable heating solutions for every requirement
Wherever small or medium-scale heating solution is needed, ELCO is the best partner you can rely on. A comprehensive offer of tailor-made solutions is proposed by ELCO and offered by its worldwide network of distributors. A partner in professional heating offering a wide range of burner operations to fit individual and commercial needs with optimum combustion technology respectful of sustainable environment.
A complete range dedicated to light industry
With its new gas and light oil burners series, ELCO offers a wide range of all-duty burners for light industry applications, developed in more than 80 years of research. All PROTRON models are characterized by economical consumption, ease of installation, adjustment and maintenance, high temperature resistance and a wide possibility of customization in order to meet any type of installation request: each burner can be customized with head length, gas train and 8 combinations of software programming. PROTRON burners are also equipped with an integrated display featuring a communication system based on symbols and numerical data, ensuring an easy and intuitive interaction between the user and the burner.
ELCO offers its new models with a wide range of choice. PROTRON range is available in two distinct machine architectures –gun and cubic– taking advan­tage of the benefits of each in order to better fit to the customer needs.
Gun
Ranging from the output of 17 to 546 kW PROTRON models with gun structure are suitable to work in gas and in light oil, available in one and two stages ope­ration, and Low NOx emissions class 3 (<80 mg/kWh) when working in gas and class 2 (<185 mg/kWh) in light oil, according to EN676 and EN267 standards.
Cubic
The cubic program, ranging from the output of 30 to 210 kW, is available in one and two stages operation and Low NOx emissions class 2 (<120 mg/kWh) and class 3 (<80 mg/kWh) in gas operation and class 2 (<185 mg/kWh) in light oil, according to EN676 and EN267 standards.
Competent advice
Your contacts at ELCO and its partners are recognized experts with years of experience. Our worldwide sup­port starts from concept creation to planning, design and project management up to commissioning and on-going operation of the plant throughout its life cycle.
Contents
Gas trains dimensions 18
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MAIN CHARACTERISTICS OF THE RANGE
Communication
An intuitive and interactive system
The new MDE2 System and the Elcogram, equipped on PROTRON range constantly give real-time information to professional operators.
• During the commissioning
The setting of all necessary parameters for the burner operation is carried out by a user-friendly method thanks to the 5 buttons and the big size display.
• During the burner operation
The instantaneous data of each ignition follow one another in real time, allowing a quick check of the burner running (voltage value, flame signal, time for ignition…).
• At each operation cycle
The system records every event that happened during the last heating season and displays the stored data in the form of statistics.
2 stages burners1 stage burners
Elcogram, a universal language
As ELCO products are distributed worldwide, the company has developed a universal language composed of pictograms and numerical data. The pictograms use the majority of the symbols used on the wiring diagrams which are recognised and understood by all Nations. This ensures that information is easier to read than ever before.
22,0°
22,0°
48,0° 22,0°
22,0°
22,0° 22,0°
45,2°
µA
00:01:43s6
Maintenance
Rapid and easy maintenance solutions
In order to grant cost benefits and high performance on all ELCO burners, we implemented features that simplify commissioning and allow quick and efficient burner maintenance.
• Quick: reduces downtime and cost of maintenance
• Efficient: grants optimal performance like after first commissioning
For an easier maintenance, the combustion parts can be quickly removed, easily cleaned and, even when they are disassembled, they easily get back to their position after all the servicing work. The RTC System developed by ELCO guarantees a simple commissioning and exceptional operation in any condition.
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Reliability
High performance in any scenarios
A necessary feature for process industry applications is the reliability, and the PROTRON range ensures it in all conditions, even when operating at high temperatures.
All PROTRON models have been designed with metal parts where high temperature can be reached, assuring the continuity of the operation even in the most extreme situations.
The integral protection cover provides compactness and reduced space requirements, and protects the burner components in every working conditions.
Burner structure
High flexibility in any installation
• Flexible configuration: quick start, tightness control, adjustable pre-purge and post-purge, permanent ventilation
• Flexible range: short or long head, sliding flange, class 2 or class 3, one stage or two stages
• Designed for applications: heat resistant, compact layout, easy maintenance, integral protection cover, graphic display
Burner with gun structure: high performance ventilation and maximum compactness.
Burner with cubic structure: fully enclosed burner with optimal accessibility and flexibility.
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PROTRON OPERATIONS AND SYSTEMS
RTC System
Innovative solutions for quick and easy maintenance
The functional design of the housing, coupled with the innovative technology of the combustion heads, creates the RTC® (Retained Head Adjustment), offering several advantages:
• full access to all components, by simply removing the cover;
• simple and rapid maintenance;
• complete removal of the combustion head and access to its internal
components with a single operation, without removing the burner from the boiler or disconnecting the gas train;
• prolonged retention of the optimum combustion head settings, which are not changed during service operations;
• rapid cleaning of the mechanical components, thanks to their clear layout;
• reduced servicing times through the use of standard nuts, bolts, screws and pipe fittings, which can be adjusted using only a few tools.
MDE2 System
Permanent communication of information easy to use
With its new MDE2® System and the integrated display, PROTRON burners provide constant information updates for professionals and users.
Instantaneous data (starting cycle, voltage measurement values and flame signal, etc.) and stored data (operating statistics) are now displayed.
"ELCOGRAM": universal
language based on symbols
and numerical data
Display shows
all information for
daily operation
Menu-driven burner setup and operation via keypad
Two push buttons
allow the access to the
operation statistics and
the eventual faults
2 stages burners1 stage burners
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Quick Start System
High performance in process application
Quick Start® is dedicated to industrial applications that requires temperature stability for process and production without any interruption. For the first start-up, there is a long preventilation period, adjustable from 40 to 300 seconds. After a controlled shutdown, the flame is turned off when temperature is reached, then the flame is restored in a few seconds when the temperature drops. For gas burners, a tightness control is required each time the burner stops. This means:
• an increase in productivity that results from a minimum temperature variation;
• a primary and secondary energy savings;
• no thermal shock suffered by materials used to huge temperature variations;
• a really good security thanks to permanent control device.
Software programming
Wide possibilities of application
PROTRON burners are characterized by high versatility allowing this range to be used in several installations within the process industry. The range has been accurately developed to ensure a level of flexibility as never before, giving to the end user the possibility to meet any installation request: each burner is configurated in factory by our technicians according to the customer needs through a serie of parameters and options, such as:
• quick start;
• tightness control;
• adjustable pre-purge and post-purge;
• permanent ventilation.
With the aim to give to the customer the maximum flexibility ELCO provides 8 combinations of software programming:
Tightness control Function
no Standard
yes Standard
yes Post ventilation
yes Quick start + permanent ventilation, pre-purge 30" at first heat demand
yes Quick start + permanent ventilation, pre-purge 60" at first heat demand
yes Quick start + long pre-purge 40" at first power supply
yes Quick start + long pre-purge 300" at first power supply
yes Quick start + long pre-purge 600" at first power supply
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RANGE OVERVIEW
Gas range
17 - 500 kW
OVERVIEW OF GUN BURNERS
Burner model
P1.40 Gun 17 ... 48
P1.70 Gun 34 ... 70
P1.105 Gun 49 ... 108
P2.130 Gun 40 ... 120
P2.170 Gun 55 ... 175
P2.250 Gun 55 ... 240
P3.350 Gun 100 ... 350
P3.500 Gun 120 ... 500
Structure
Output
range
(kW)
OVERVIEW OF CUBIC BURNERS
Burner model
P2.70 Cubic 33 ... 70
P2.120 Cubic 40 ... 130
P2.160 Cubic 60 ... 180
P2.210 Cubic 80 ... 210
Structure
Output
range
(kW)
Operation
1 stage 2 stages
Class 2 Class 3 Class 2 Class 3
Operation
1 stage 2 stages
Class 2 Class 3 Class 2 Class 3
DESIGNATION
Range
PROTRON
P1, P2, P3
P2.160 G-ZU /TCG /TC - d3/4” - Rp3/4” /KN
Size
Max power (kW)
8
Fuel G = Natural gas
Operation type
- = 1 stage Z = 2 stages
Combustion type
- = Standard (class 2) U = Low NOx (class 3)
Additional equipment TC = Tightness control
Electrical equipment TCG = Thermowatt gas
Valve nominal diameter
3/4” … 1”1/4
Combustion head KN = short KL = long
Gas train connection diameter
3/4” … 1”1/2
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RANGE OVERVIEW
Light oil range
18 - 546 kW
OVERVIEW OF GUN BURNERS
Burner model
P1.40 Gun 18 ... 41
P1.60 Gun 20 ... 59
P1.105 Gun 47 ... 105
P2.130 Gun 60 ... 130
P2.190 Gun 74 ... 190
P2.240 Gun 87 ... 237
P2.300 Gun 102 ... 319
P3.430 Gun 166 ... 427
P3.550 Gun 202 ... 546
Structure
Output
range
(kW)
OVERVIEW OF CUBIC BURNERS
Burner model
P2.70 Cubic 30 ... 70
P2.120 Cubic 45 ... 140
P2.160 Cubic 90 ... 175
P2.210 Cubic 130 ... 210
Structure
Output
range
(kW)
Operation
1 stage 2 stages
Class 2 Class 3 Class 2 Class 3
Operation
1 stage 2 stages
Class 2 Class 3 Class 2 Class 3
DESIGNATION
Range
PROTRON
P1, P2, P3
Fuel L = Light oil
Combustion type
- = Standard (class 2)
Electrical equipment TCH = Thermowatt oil TEH = Thermowatt oil LMO = Siemens
P3.430 L-Z /TEH /SV /KN
Size
Max power (kW)
Operation type
- = 1 stage Z = 2 stages
Additional equipment SV = Safety valve
Combustion head KN = short KL = long
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TECHNICAL DATA GAS RANGE
Gun
P1 G-U, P2.130 G-U
mbar
4
3
P1.40 G-U
2
1
0
0
P2 G-U, P2 G-ZU
mbar
6
5
4
3
2
1
0
0
P1.70 G-U
4020 80 10060 120 kW
P1.105 G-U P2.130 G-U
P2.250P2.170
10050 200 250150 300 kW
P3 G-U, P3 G-ZU
mbar
10
8
6
4
2
0
0
P3.500
P3.350
200 300100 400 500 600 kW
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M
I
L
TECHNICAL DATA GAS RANGE
Gun
P1 G-U P2.130 G-U
P1.40 G-U P1.70/105 G-U, P2.130 G-U
A
CB
Model A B C KN KL E F G I L M N O P
P1.40 G-U 290 188 102 85 143 191 89 160
P1.70 G-U 306 200 106 85 143 209 89 160
P1.105 G-U 306 200 106 140 178 209 89 160
P2.130 G-U 306 200 106 160 240 209 98 160
A
B
P
C
F
G
92/107
100/120
100/120
100/120
KN
KN
KN
KN
KN/KL
O
KL
96/116
KL
96/116
KL
96/116
KL
100/120
N
KN
92/107
KN
100/120
KN
100/120
KN
100/120
E
L
KL
96/116
KL
96/116
KL
96/116
KL
100/120
M
M8 54 73 -
M8 52 71 82
M8 52 71 82
M8 52 71 82
I
P2 G-U P2 G-ZU
A
CB
P
A
CB
P
KN/KL
N
E
O
F
G
M
I
Model A B C KN KL E F G I L M N O P
P2.170/250 G-U 395 235 160 180 280 280 125 201 106/130 106/130 M8 73 110 104
P2.170/250 G-ZU 435 231 204 180 280 301 125 201 106/130 106/130 M8 73 110 104
P3 G-U P3 G-ZU
E KN/KL
G
N
A
CB
O
F
A
CB
O
M
I
L
L
Model A B C KN KL E F G I L M N O
P3 G-U 389 252 137 175 335 478 157 280 185/200 185/200 M8 62 101
P3 G-ZU 439 302 137 175 335 500 157 280 185/200 185/200 M8 62 101
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0
0
0,3
1,5
0,9
1,2
0,6
40 80 120 160 200 kW
mbar
P2.70 G-Z P2.160 G-ZP2.120 G-Z
P2.120 G-ZU
P2.210 G-ZUP2.160 G-ZU
0
0
0,5
1
1,5
2
2,5
3
50 100 150 200 250 kW
mbar
0
0
0,3
1,5
0,9
1,2
0,6
40 80 120 160 200 kW
mbar
P2.70 G
P2.160 G
P2.120 G
0
0
0,4
2
1,2
1,6
0,8
50 100 150 200 250 kW
mbar
P2.120 G-U P2.210 G-UP2.160 G-U
TECHNICAL DATA GAS RANGE
Cubic
P2 G
P2 G-U
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P2 G-Z
P2 G-ZU
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TECHNICAL DATA GAS RANGE
Cubic
P2 G P2 G-U
45°
Ø a
Ø b
c
Øa Øb c
120-135 150-184 M8
Model A B C D E F ØG H I N P Rp R S T U W
P2.70 G
331 325
P2.160 G 115
P2.120 G-U 331 325
P2.160/210 G-U 331 325
KN
365...450KL365...605
KN
365...485KL365...605
KN
365...485KL365...605
256 69
256 69
256 69
15
min
15
min
15
min
100
30...115KL30...270
100
30...150KL30...270
115
30...150KL30...270
KN
KN
KN
185
185
185
113
179 3/4" 46 140 120 133 330P2.120 G 100
min
179 3/4" 46 140 120
113 min
188 1"1/4 55 160 145 360
179 3/4" 46 140 120
113 min
188 1"1/4 55 160 145 360
133
133
330
330
P2 G-Z P2 G-ZU
150 min
R S
Model A B C D E F ØG H I N P Rp R S T U W
P2.70/120 G-Z
P2.160 G-Z 115
P2.120/160/210 G-ZU 331 325
W
331 325
I
A
U
E
B
D
KN
398...518KL398...638
KN
398...518KL398...638
Rp
256 69
256 69
T
15
min
15
min
HC
45°
ØG
F
N
100
115
P
KN
30...150KL30...270
KN
30...150KL30...270
185
185
113
179 3/4" 46 210 120 133 330
min
179 3/4" 46 210 120
113 min
188 1"1/4 55 260 145 360
Ø a
Ø b
c
Øa Øb c
120-135 150-184 M8
133
330
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TECHNICAL DATA LIGHT OIL RANGE
Gun
P1 L, P2.130 L
mbar
4
P2 L
mbar
3
2
1
0
0
5
4
3
2
1
0
0
P1.40 L P1.60 L P1.105 L P2.130 L
30 60 90 120 150 kW
P2.190 L P2.240 L P2.300 L
50 250200150100 300 350 kW
P2 L-Z
mbar
6
5
4
3
2
1
0
P3 L-Z
mbar
10
8
6
4
P2.190 L-Z P2.300 L-Z
0
50 250200150100 300 350 kW
P3.550 L-Z
P3.430 L-Z
14
2
0
0
100 500400300200 600 700 kW
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TECHNICAL DATA LIGHT OIL RANGE
Gun
P1 L P2 L
P1.40 L
P1.60 L P1.105 L P2.130 L
A
B
B
C
A
C
KN/KL
F
G
KN/KL
F
G
D
D
M
125 145
KN
M
I
KN
I
L
M
L
M
KL
I
145
KL
I
L
L
Model A B C D E F G I L M
P1.40 L 245 143 102
P1.60 L 255 149
P1.105 L 261 155
106
P2.130 L 275 169
KN 80
KN 90
KN
115
KL 98
KL
103
KL
128
153
204
204 98
KN
89
160
92/107KL96/116KN92/107KL96/116
KN
100/120KL96/116KN100/120KL96/116
KN
100/120KL100/120KN100/120KL100/120
M8
P2 L
A
B
C
F
D
G
E
L
M
I
Model A B C D E F G I L M
P2.190 L 362 202 160
P2.40/300 L 362 202 160
P3 L
E D
KN
160
KN
160
KL
260
KL
260
F
G
276 107 201 120/131 120/131 M8
276 125 201 120/131 120/131 M8
A
B
C
L
M
I
Model A B C D E F G I L M
P3 L-Z 439 302 137
KN
175
365
KL
466 160 280 185/200 185/200 M8
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TECHNICAL DATA LIGHT OIL RANGE
Cubic
P2 L
mbar
2
1,5
1
0,5
0
P2 L-Z
mbar
3
2,5
2
1,5
1
0,5
0
P2.70 L P2.120 L P2.160 L P2.210 L
0
P2.70 L-Z
0
50 100 150 200 250 kW
P2.210 L-Z
P2.160 L-Z
P2.120 L-Z
50 100 150 200 250 kW
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TECHNICAL DATA LIGHT OIL RANGE
Cubic
P2 L
45°
Ø a
Ø b
c
Model A B C D E F ØG H I J Øa Øb c
P2.70 L
P2.120 L
P2.160 L
P2.210 L
331 325
KN
365...447KL365...567
KN
365...452KL365...607
256 69 15 min
90
100
115
KN
30...112KL30...232
KN
30...117KL30...272
185 700 120-135 150-184 M8
P2 L-Z
45°
Ø a
Ø b
c
Model A B C D E F ØG H I J Øa Øb c
P2.70 L-Z
P2.120 L-Z
P2.160 L-Z
P2.210 L-Z
331 325
KN
398...480KL398...600
KN
398...485KL398...640
256 69 15 min
90
100
115
KN
30...112KL30...232
KN
30...117KL30...272
185 700 120-135 150-184 M8
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P1.40 ÷ P2.250
P3.350 ÷ P3.500
Qr
Rr
Sr
P1.40 ÷ P2.250
Pr
P3.350 ÷ P3.500
Ør
P3.350 ÷ P3.500
GAS TRAINS
Gun
P1.40 ... P2.250
Sr
Ør
Rr
Pr
Qr
P3.350 ... P3.500
Sr
Ør
Pr
Rr
Qr
Model Gas train designation Ø Pr Qr Rr Sr Ør
GT-D130-3/8"-RP1/2" RP 15 - 1/2" 150 29 35 144 1/2"
P1.40 G
P1.70 G
P1.105 G GT-D117-3/4"-Rp3/4" RP 15 - 1/2" 260 42 35 140 1/2"
P2.130 G GT-D117-3/4"-Rp3/4" RP 15 - 1/2" 260 42 35 140 1/2"
P2.170 G GT-D128-3/4"-RP3/4" RP 20 - 3/4" 335 55 150 140 3/4"
P2.170 G-Z GT-D235-3/4"-RP3/4" RP 20 - 3/4" 194 62 55 210 3/4"
P2.250 G
P2.250 G-Z
P3.350 G P3.350 G-Z
P3.500 G P3.500 G-Z
GT-D115-1/2"-Rp1/2" RP 15 - 1/2" 250 42 35 140 1/2"
GT-D116-3/4"-Rp3/4" TC RP 20 - 3/4" 194 55 35 140 3/4"
GT-D130-3/8"-RP1/2" RP 15 - 1/2" 150 29 35 144 1/2"
GT-D115-1/2"-Rp1/2" RP 15 - 1/2" 250 42 35 140 1/2"
GT-D116-3/4"-Rp3/4" TC RP 20 - 3/4" 194 55 35 140 3/4"
GT-D128-3/4"-RP3/4" RP 20 - 3/4" 335 55 150 140 3/4"
GT-D127-1"1/4-RP1"1/4 RP 32 - 1"1/4 218 62 55 160 1"1/4
GT-D235-3/4"-RP 3/4" RP 20 - 3/4" 194 62 55 210 3/4"
GT-D239-1"1/4-RP1"1/4 RP 32 - 1"1/4 223 62 55 260 1"1/4
GT-D120-3/4"-Rp3/4" RP 20 - 3/4" 335 55 150 140 3/4"
GT-D122-1"1/4-Rp1"1/4 RP 32 - 1"1/4 335 62 150 160 1"1/4
GT-D124-1"1/2-Rp1"1/2 RP 40 - 1"1/2 400 50 150 175 1"1/2
GT-D120-3/4"-Rp3/4" RP 20 - 3/4" 335 55 150 140 3/4"
GT-D122-1"1/4"-Rp1"1/4 RP 32 - 1"1/4 335 62 150 160 1"1/4
GT-D124-1"1/2"-Rp1"1/2 RP 40 - 1"1/2 400 50 150 175 1"1/2
P1.40 ... P2.250
Ct = Rr + O
Et = Pr + N
P3.350 ... P3.500
Et = N + Pr
In order to calculate the total overall dimension with gas train, make reference to page 11 for dimensions N and O. If the sum Pr+N is lower than the maximum overall of the burner, Et dimension will be equal to E.
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Ct = O + Rr + Qr + 130 (VPS...)
Page 19
GAS TRAINS
Matching
GUN BURNERS
Model Gas train Type
3/8" MB-DLE 403 B01S20 9 200 48
P1.40 G
P1.70 G
P1.105 G 3/4" MBC 120 DLE S20 18 360 108
P2.130 G 3/4" MBC 120 DLE S20 18 360 120
P2.170 G 3/4" MB-DLE 407 B01S50 17 360 175
P2.170 G-Z 3/4" MB-ZRDLE 407 B01S20 17 360 175
P2.250 G
P2.250 G-Z
P3.350 G P3.350 G-Z
P3.500 G P3.500 G-Z
1/2" MBC 65 DLE S20 9 65 48
3/4" (TC) MB-DLE 407 B01S22 9 360 48
3/8" MB-DLE 403 B01S20 18 200 70
1/2" MBC 65 DLE S20 16 65 70
3/4" (TC) MB-DLE 407 B01S22 16 360 70
3/4" MB-DLE 407 B01S50 26 360 240
1"1/4 MB-DLE 412 B01S20 15 360 240
3/4" MB-ZRDLE 407 B01S20 26 360 240
1"1/4 MB-ZRDLE 412 B01S50 15 360 240
3/4" MB-DLE 407 B01S50 60 360 350
1"1/4 MB-DLE 412 B01S20 20 360 350
1"1/2 MB-DLE 415 B01S20 17 360 350
3/4" MB-DLE 407 B01S50 90 360 500
1"1/4 MB-DLE 412 B01S20 35 360 500
1"1/2 MB-DLE 415 B01S20 20 360 500
Pmin
(mbar)
Pmax
(mbar)
Max power
(kW)
CUBIC BURNERS
Model Gas train Type
P2.70 G 3/4" MB-DLE 407 B01S20 20 300 70
P2.70 G-Z 3/4" MB-ZRDLE 407 B01S20 20 300 70
P2.120 G 3/4" MB-DLE 407 B01S20 20 300 120
P2.120 G-Z 3/4" MB-ZRDLE 407 B01S20 20 300 120
P2.160 G 3/4" MB-DLE 407 B01S20 20 300 160
P2.160 G-Z 3/4" MB-ZRDLE 407 B01S20 20 300 160
3/4" MB-DLE 407 B01S20 20 40 180
P2.210 G
P2.210 G-Z
3/4" MB-DLE 407 B01S20 40 300 210
1"1/4 MB-DLE 412 B01S20 20 300 210
3/4" MB-ZRDLE 407 B01S20 20 40 180
3/4" MB-ZRDLE 407 B01S20 40 300 210
1"1/4 MB-ZRDLE 412 B01S20 20 300 210
Pmin
(mbar)
Pmax
(mbar)
Max power
(kW)
19
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21/05/2015
|
SUBSIDIARIES:
GERMANY
NETHERLANDS
ENGLAND
Dreieichstrasse, 10 64546 Mörfelden Walldorf
Tel. +49 06 105 968 192 Fax +49 06 105 968 199
Meerpaalweg, 1 1332 BB Almere P.O. box 30048 1303 AA Almere
Tel. +31 088 69 573 11 Fax +31 088 69 573 90
Suite 3, The Crown House Blackpole East, Blackpole Road, Worcester WR3 8SG
Tel. +44 01905 788010 Fax +44 01905 788011
Subject to modifications
|
Version 1.2
All rights reserved
FRANCE
ITALY
RUSSIA
CHINA
14, rue du Saule Trapu Parc d’activité du Moulin 91882 Massy
Tel. +33 01 60 13 64 64 Fax +33 01 60 13 64 65
Viale Roma, 41 28100 Novara
Tel. +39 0732 633 590 Fax +39 0732 633 599
Eniseyskaya str. 1, bld 1, Office Center ”LIRA“ #415 129344 Moscow
Tel. +7 495 213 0300 #5700 Fax +7 495 213 0302
17A2, V-Capital Bldg No. 333 Xian Xia Road 200336 Shanghai
Tel. +86 21 6039 8691 Fax +86 21 6039 8620
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