Ekofires eko 3021, eko 3031 Installation And User Instructions Manual
installation and user instructions
All instructions must be handed to user for safekeeping
Revision A - 06/09
Country(s) of destination - GB/IE
eko 3021
eko 3031
fan-flue fuel effect gas fire
INSTALLATION INSTRUCTIONS
Preliminary Notes Before Installation
This appliance is an Inset Live Fuel Effect appliance which provides radiant warmth utilising the
latest type burner technology.
The fire is designed to suit various types of fireplaces and installation methods as detailed in
this manual.
The appliance must be installed by a competent
[1]
person in accordance with Gas Safety
(Installation and Use) Regulations 1998. Read all these instructions before commencing installation.
This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space.
The appliance is designed for installation on to a non-combustible hearth of at least 300mm
depth.
This appliance is factory set for operation on the gas type, and at the pressure stated on the
appliance data plate.
This appliance is available with a number of fuel effect options. These instructions cover all fuel
effect options. See the relevant sections of these instructions for further details.
Eko 3031Eko 3021
[1] GB - Gas SafeTMregistered operatives (Northern Ireland only- CORGI registered operatives) are the only class of person considered as competent by the HSE under the
Gas Safety (Installation and Use) Regulations 1998.
© 2009 Focal Point Fires plc.© 2009 Focal Point Fires plc.
Please note : Except where otherwise stated, all rights, including copyright in the text, images and layout of this booklet is owned by Focal Point Fires plc. You
are not permitted to copy or adapt any of the content without the prior written permission of Focal Point Fires plc.
IMPORTANT NOTES
This fire is an Inset Live Fuel Effect Gas Fire providing radiant warmth. It is designed to operate
on Natural Gas only.
It is the LAW that all gas appliances and fittings are installed by a registered competent
[1]
person
and in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British
Standards for Installation, Codes of Practice and in accordance with the Manufacturers’
Instructions. The installation shall also be carried out in accordance with the following regulations:
The Building Regulations issued by the Department of the Environment, the Building Standards
(Scotland) (Consolidation) Regulations issued by the Scottish Development Department.
BS 5871 part 2
BS 5440 part 1
BS 6891
BS 6461 parts 1 and 2
BS 3456 part 201
BS-EN 60335
Failure to comply with these regulations could lead to prosecution and deem the warranty
invalid.
Consult all instructions before installation and use of this appliance.
This appliance is free from any asbestos material. Refractories and coal bed are constructed from ceramic fibre.
1
Section
1.0
2.0
3.0
4.0
5.0
6.0
7.0
7.1
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
Contents
Important Notes
Appliance Data
Installation Requirements
Terminal Location
Site Requirements
Ventilation
Unpacking the Appliance
Component Checklist
Preparing for Installation
Outer Wall Aperture
Gas Supply Routing
Installation Method 1
Installation Method 2
Installation Method 3
Flue Preparation
Firebox and Tray
Page No.
1
2
2
3
4
5
5
5
5
6
6
7
8
9
11
11
Section
8.8
9.0
9.1
9.2
9.3
10.0
11.0
11.1
11.2
11.3
11.4
12.0
13.0
13.1
13.2
13.3
13.4
14.0
Contents
Fitting Fan Terminal
Fuel Bed Layout (Eko 3021 coal)
Fuel Bed Layout (Eko 3031 coal)
Fuel Bed Layout (Eko 3031 pebble)
Fitting the frame and front
Testing & Commissioning
Operating the Appliance
Spark Failure
Setting Pressure
Spillage Monitoring System
Testing for Spillage
Briefing the Customer
Servicing
Cleaning the Ceramics
Dismantling the Burner Tray
Checking the Fan Assembly
Control Box Removal
Troubleshooting Guide
Page No.
11
13
14
15
16
17
17
17
17
18
18
18
18
19
19
19
20
20
Note - For Republic of Ireland, reference
should be made to the relevant standards
governing installation, particularly in regard
to flue sizing and ventilation. See IS813, ICP3,
IS327 and any other rules in force.
1.0
© 2009 Focal Point Fires plc.
[1] GB - Gas SafeTMregistered operatives (Northern Ireland only- CORGI registered operatives) are the only class of person considered as competent by the HSE under the Gas Safety (Installation and Use)
Regulations 1998.
INSTALLATION REQUIREMENTS
Compatible wall thicknesses for the Installation Methods detailed in this Guide are as follows;
Note: These dimensions are between the surface of the marble/backpanel and the surface of the outside wall.
Internal
This appliance MUST NOT be installed into a room containing a bath or shower, or where steam
may be present. The firebox must be installed onto a suitable non-combustible insulating surface
at least 12mm thick, covering the entire base are of the box. This appliance is suitable for use
with a “lightweight” surround and back panel of 150ºC minimum rating. A suitable gas supply and
an electrical 3 Amp fixed fused spur are both required near the intended appliance site.
External
Please refer to the diagram on the following page for more details of the most suitable site for
the fan terminal. The terminal must be located so that the outlet is not obstructed in any way
allowing poor disposal of combustion products. A safety cage should be fitted in place over the
terminal to ensure compliance with Byelaws. Terminals located in passageways between two properties, public footpaths or which might discharge over the same may be subject to local byelaws
on items such as minimum distances for projection. In these circumstances it is the installers
responsibility to check that the location of the terminal does not infringe any byelaws. If in any
doubt about flue terminal location, especially with regards to garages and car ports then further
advice should be sought from CORGI or the manufacurer.
2
APPLIANCE DATA
Eko 3021 models Eko 3031 models
Gas Group G20 Natural Gas CAT I2H G20 Natural Gas CAT I2H
Inlet Pressure 20 mbar 20 mbar
Max Energy Input (gross) 6.2 kW 6.8 kW
Min Energy Input (gross) 3.5 kW 3.5 kW
Pilot Energy Input (gross) 166 W 166 W
Setting Pressure 15.2 mbar (+/- 0.75mbar) 15.8 mbar (+/- 0.75mbar)
Main Injector Burner Stereo size 78 Stereo size 81
Gas Inlet Connection 8mm compression 8mm compression
Ignition Piezo spark Piezo spark
Gas Valve BM733/NGC6802 BM733/NGC6802
Spark Gap 3.5 to 4.5mm 3.5 to 4.5mm
Electrical Supply 230V~50Hz (ac) 230V~50Hz (ac)
Current Rating 0.3A running, 0.4A on start up 0.3A running, 0.4A on start up
Fuse Rating 3 Amp 3 Amp
Approximate Weight Fire Unit 20Kg, Fan Unit 12Kg Fire Unit 20Kg, Fan Unit 12Kg
Flue Specification Twin walled circular section flue tube provided
with appliance. No additional or alternative flue
may be used. Outer flue tube diameter 120mm
See Data Badge affixed to appliance for current data.
This appliance is for use only with the gas type, and at the pressure stated on the appli-
ance Data Badge, and is for decorative purposes.
2.0
3.0
* These dimensions allow for 25mm Rockwool insulation
jacket, other forms of insulation may require adjustment.
Surface mounted firebox/surface mounted fan terminal. 75mm 570mm 60mm 560mm
Surface mounted firebox/recessed fan terminal.* 160mm 660mm 150mm 650mm
Recessed firebox/surface mounted fan terminal. 220mm 720mm 265mm 765mm
Recessed firebox/recessed fan terminal. 310mm 810mm 355mm 855mm
Eko 3021 Eko 3021 Eko 3031 Eko 3031
Min Max Min Max
© 2009 Focal Point Fires plc.
INSTALLATION REQUIREMENTS (continued)
Avoid locating the terminal in close proximity to combustible materials, such as plastic drainpipes
and fences. If these are impossible to avoid, then a suitable metal deflector must be used if the
flue gasses begin to heat the object. For minimum standard dimensions of clearance see below.
Covered areas such as under car ports should be avoided but if no alternative is available the following notes should be adhered to; The covered area should have at least two open sides (i.e. a
roof and ONE supporting wall). If more than one side is filled, then advice must be sought on the
location’s suitability. Any openings into dwellings such as doors, windows and air vents under the
covered area must be at least 1200mm away from the terminal position. If the roof is constructed from plastic material, great care must be taken with the installation as there is no simple
method of protecting this type of roof from heat build up.
TERMINAL LOCATION
Minimum location distances
A - 300mm above ground level/roof or balcony level.
B - 200mm below balconies or car ports.
C - 1500mm vertically between terminals.
D - 300mm horizontally between terminals on same wall.
E - 75mm below gutters, soil pipes or drain pipes.
F - 200mm below eaves.
G - 300mm from internal or external corners
H - 150mm from vertical drain pipes.
J - 300mm directly below an openable window or other
opening e.g. air vent .
K - 1200mm from an opening into the building under a car port.
L - 600mm from a surface facing the terminal.
M - 1200mm from another terminal facing the terminal.
Care should also be taken with the terminal location relative to nearby plants, grass, or trees as
the gases expelled may be hot enough to damage them. At least 1000mm clearance is recommended.
Note: Dimensions relate specifically to the exhaust outlet at the base of fan terminal box.
3
3.0
E
H
D
C
G
G
A
J
B
K
L/M
*a suitable metal
deflector may be
required where
plastic pipes are
involved.
Metal deflector plate
with min. 5mm air gap.
4.0
F
© 2009 Focal Point Fires plc.
SITE REQUIREMENTS
For aesthetic purposes it is essential that the hearth and infill plinth area are flat and level. The
hearth and infill must also be square to the back panel. Failure to comply with this could cause
the appliance to lean away from the fireplace resulting in an unsatisfactory installation.
The electrical earth to the property and all wiring must be carried out in accordance with IEE
Wiring Regulations (including any Local Regulations). If you are unsure about this aspect, then
professional advice should be sought. This appliance is suitable for use with a 230V~50Hz (ac)
single phase (normal domestic) electrical supply. Connection to the mains supply should be made
with the three core cable (green/yellow -earth, blue - neutral, brown - live) to a fixed fused spur
with double pole insulation (minimum 3mm separation of poles) and fused at 3 amp. Take care
not to pull or damage the internal wiring to the the fan unit at any time during installation. Should
the mains cable become damaged at any stage, it should only be replaced with the manufacturers supplied cable (part no. EL006225/0). Failure to use a genuine spare could cause a hazard.
WARNING! THIS APPLIANCE MUST BE EARTHED.
If a concealed gas supply is to be used, the supply pipe must be sleeved through walls and floors.
If the fire is to be inset into the cavity leaf, only factory sleeved pipe should be used. For further
details see relevant section. A separate isolation device must be incorporated into the incoming
gas supply to facilitate servicing. No more than 1.5 metres of 8mm pipe should be used in the
connection of the gas supply to the appliance, as more could result in an unacceptable drop in
pressure.
This appliance must only be installed onto a non-combustible wall or surface. The fire requires a
hearth with a non-combustible surface at least 12mm thick. The top surface of the hearth must
be at least 50mm above floor level, or be surrounded by a raised edge or fixed fender of at least
50mm high. The non-combustible hearth must extend a minimum of 300mm in front of, and
150mm either side of the live part of the appliance. The hearth must therefore be a minimum of
680mm wide.
The appliance must be installed by one of the following methods;
1 - Fitment against an existing inner house wall with a suitably constructed fireplace
and/or false chimney breast to enclose the depth of the fire.
2 - Insertion into a purpose made opening in the inner leaf of a cavity wall or disused fire
place opening with the use of a suitable fireplace surround etc. Note: The appliance must
not bridge the cavity - any overhang being kept to a minimum, and the Installation
instructions must be adhered to. Building Control requirements may vary in some
areas, enquiries should be made accordingly.
3 - Installation into a timber framed dwelling using the clearances to combustible materi-
als shown in the relevant section. Building Control requirements vary in some areas,
enquiries should be made accordingly.
An unprotected combustible shelf may be fitted above the appliance, provided it complies with
the minimum dimensions stated below. Protective materials can be used to deflect heat from
shelves that are too low.
A non-combustible shelf may be fitted to within 10mm of the top edge of the fireframe.
Combustible materials, such as wood, may be fitted to within 100mm (4in) of either side of the
frame of the firebox providing it projects no further forward than 100mm (4in). As with all heating appliances, decorations, soft furnishings and wall coverings (such as blown vinyl, flock and
embossed paper) may discolour or scorch if positioned too close to the fire. If the appliance is fitted to a dry-lined wall, the gap between the plasterboard and blocks must be sealed with noncombustible material and any unplastered board replaced with superlux or other non-combustible
material if in direct contact with the appliance.
4
5.0
Maximum depth of shelf Minimum distance from finished hearth
surface to underside of shelf
100mm (4in) 745mm (29 1/4 in)
150mm (6in) 845mm (33 1/4 in)
203mm (8in) 895mm (35 1/4 in)
© 2009 Focal Point Fires plc.
VENTILATION
No purpose provided ventilation is normally required with this appliance. However, the ventilation
requirements of other gas appliances in the same room or space should be taken into consideration. A spillage test should be carried out as described in the relevant section with the doors and
windows both open and closed, and with any extractor fan running on full. Where fitted, ventilation must comply with the requirements of BS 5440 part 2. Vents directly underneath or within
the immediate vicinity of appliances must not be used as they may adversely affect ODS pilot
operation.
Note: For Republic of Ireland see IS813, ICP3 and IS327 and any other rules in force.
UNPACKING THE APPLIANCE
Stand the carton right way up, cut the strapping bands and remove the top end cap. Read all the
instructions before continuing to unpack or install this appliance.
Remove the box containing the fire front, and the bag containing the ceramics. Remove the cardboard packing pieces, and any bags containing other fittings or parts. When all loose parts have
been removed, the outer sleeve may be lifted off to reveal the appliance.
Check that the components supplied correlate with the checklist given in section 7.1.
Please dispose of the packaging materials at your local recycling centre.
COMPONENT CHECKLIST
QUANTITY DESCRIPTION QUANTITY DESCRIPTION
1 Firebox and burner tray assembly 1 Fan assembly
1 Decorative fireframe 1 Twin-walled tubular flue
1 Fire front with separate ashpan cover 1 Rockwool jacket
1 Moulded ceramic fibre combustion matrix 1 Terminal guard cage
1 Front coal piece (Eko 3031 models) 1 Fan box cover
1 Bag of 11 moulded coals (Eko 3021 coal models) 1 Fan box trim
1 Bag of 16 moulded ceramic coals (Eko 3031 coal versions)
1 Bag of 16 ceramic pebbles (Eko 3031 pebble versions)
1 Set of manufacturers instructions
1 Bag of fixings (10 rawl plugs, 10 No8x1.5 screws, 4 No8x0.5 screws), 3 lengths of sealing strip
1 Rear ceramic panel
2 Ceramic side panels (Eko 3031 models)
PREPARING FOR INSTALLATION
Remove the fire tray from the firebox by removing the two securing screws in the front legs of
the tray and rear mounted transit screws, and invert
the tray. Carefully unplug the safety solenoid on the
tray from the control box by squeezing the clip on
the three way connector and easing apart. Place the
tray safely to one side along with the fuel bed components, firefront and decorative frame.
The three radiant panels may now be fitted inside
the firebox. Select the plain or patterned side of the
panels and insert as follows; Lay the firebox on it’s
back. Lay the tapered panel onto the rear face of the
firebox. The side panels should be fitted by inserting their front edges into the pre-fitted retaining
brackets on the front face of the firebox. Gently
align the side panels with the sides of the firebox, over the back panel
already in place. Make sure that the side panels are pushed up firmly
to the roof of the firebox, and back firmly to retain the rear panel. Make
small adjustments to line up the mortar lines if required. Clamp the side
panel using the ‘L’ shaped brackets and screws provided. The screws
should locate into the holes in the sides of the firebox.
5
6.0
8.0
7.0
7.1
1
1
1
1
1
1
©
2009 Focal Point Fires plc.
PREPARING FOR INSTALLATION (continued)
Apply the self adhesive sealing strip to the rear perimeter of the firebox frame so as not to be visible. This will eventually seal the firebox to the fireplace back panel. Place the fire to one side
whilst the site is prepared for flue installation. Mark the vertical centreline of the desired location
of the appliance after first checking for clearances to pipes and cables in the wall, and also the
terminal position outside.
Note: The vertical centreline of the pilot hole
will either be 475 (Eko 3021 models) or 500mm
(Eko 3031 models) from the floor PLUS the
thickness of the hearth you are using. This
dimension is obviously FROM the hearth top
surface if it is already fitted
Mark the position of the 30mm cable hole in relation to the flue centreline. Using a suitably long
masonry bit, drill through both leaves of the cavity wall. Check outside that the clearances from the
hole are adequate for installation to proceed.
Check all dimensions with the diagram in the relevant section. Now drill the 30mm cable hole in
the wall.
OUTER WALL APERTURE
From the outside of the property, open up the
pilot hole in the external leaf of the cavity to the
required size.
If the fan terminal is to mounted directly onto the outside wall, the hole should be opened up to a 125mm
diameter aperture centred around the pilot hole.
If the fan terminal is to be recessed into the outer leaf,
the hole should be opened up to the dimensions given
in the diagram.
Clear all the brick rubble and debris that may have fallen into the cavity. If the cavity wall insulation is
obstructing your view of the inner leaf then clear this
back.
GAS SUPPLY ROUTES
The gas supply may enter the appliance across the hearth or through the ‘knock outs’ provided
in the rear of the firebox. Gas pipes should not be buried or routed through walls without being
protected by conduit or sleeving. An isolation tap must be included in the gas connection pipe to
facilitate servicing.
Note: Any fittings used underneath the
appliance must be rated to 80
o
C and must
not come into contact with the underside
of the burner unit
For INSTALLATION METHOD 1, the gas supply
can be run in the conventional manner taking
due account of rules and regulations.
For INSTALLATION METHOD 2, use only factory sleeved pipe in a continuous unjoined
length in the cavity of the wall and area which
communicate with the cavity. Ensure a good
seal where the pipe enters through the appliance grommet. This is a permitted gas supply
routing.
6
8.1
8.0
Proposed location of appliance
120mm
Eko 3031
models:
500mm plus
thickness of
hearth
Centreline of flue
Cable routing hole
257-267mm
297307mm
118mm
105mm
Pilot
hole
139mm
192mm
Cavity
Outer leaf
Fireplace panel
Firebox
8.2
Eko 3021
models:
475mm plus
thickness of
©
2009 Focal Point Fires plc.
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