eka EKF 464 TC, EKF 511 TC Original Operating And Instruction Manual

ORIGINAL OPERATING AND INSTRUCTION MANUAL
MODELS EKF 464 TC – EKF 511 TC
rev. 5
Via Marco Polo, n.11 - 35010 Borgoricco (Padova) Italy
Tel. +39.049.9300344 – +39.049.5791479 Fax +39.049.5794387
www.tecnoeka.com E-mail: info@tecnoeka.com
TECNOEKA Srl ___________________________________________________________ operating and instruction manual
page 2 _____________________________________________________________________________________________
EU DECLARATION OF CONFORMITY
Annex II A, of Directive 2006/42/EC
Manufacturer's name
TECNOEKA Srl
Manufacturer's address
Via Marco Polo, 11 - 35010 Borgoricco (PD)
Name of the person in charge of the technical file
Lorenzo Minotto
Address of the person in charge of the technical file
Via Marco Polo, 11 - 35010 Borgoricco (PD)
Product type
Electronic oven
Purpose of the product
Cooking food
Model
EKF 464 TC… – EKF 511 TC…
TECNOEKA Srl declares that the above mentioned products comply with all provisions pertaining to the following directives:
Machinery directive 2006/42/EC; Electromagnetic compatibility directive 2014/30/EU
TECNOEKA Srl declares that the above mentioned products comply with the following harmonised directives:
EN 60335-1 ; EN 60335-2-42 EN 55014-1 ; EN 55014-2 ; EN 61000-3-2 ; EN 61000-3-3 ; EN 62233
TECNOEKA Srl declares that the above mentioned products also comply with the following directives: General product safety directive 2001/95/EC; Directive restricting the use of hazardous substances in electrical and electronic equipment 2011/65/EU; Directive on waste of electrical and electronic equipment 2012/19/EU.
TECNOEKA Srl declares that the above mentioned products comply with (EC) Regulation 1907/2006
Borgoricco, 06/07/2016.
_________________________________
Board Representative Signature (Lora Cristina)
X:\Sgq\PRODOTTI\1 - FORNI\FORNO ELETTRICO\LEka\MANUALI D'USO - Forno Elettrico 40 60 90 - LEka\Lingua
Inglese\NUOVA GAMMA EF\Instruction manual EKF 464 TC - EKF 511 TC - GB - rev. 5.doc
Electronic convection oven rev. 5 _________________________________________MODELS EKF 464 TC – EKF 511 TC
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Contents
1
Technical service
2
General information
3
Instructions for the installer
4
Instructions for the user
5
Settings menu
6
Accessories menu
7
Oven-user communication
8
Cleaning
9
Maintenance
10
Possible faults
11
Possible alarms
12
Electrical diagrams
13
Technical support
14
Information to users
15
Recipe book
16
The warranty
17
Availability and supply of spare parts
TECNOEKA Srl ___________________________________________________________ operating and instruction manual
page 4 _____________________________________________________________________________________________
1. Technical service
For periodic maintenance checks and repairs, contact your nearest Support Centre and only use original spare parts. Failure to comply with this provision shall forfeit the warranty right.
2. General information
It is essential for this instruction manual to be stored together with the appliance for future referencing; in the event of misplacing it, a copy must be obtained directly from the manufacturer. This information has been prepared for your safety and that of others; therefore we kindly ask you to read it carefully before installing and using the appliance.
If upon reception of the goods the packaging should not be intact or should it be damaged, affix the following wording: “GOODS SUBJECT TO CHECK”, with the specification of the damage and countersigned by the driver; file a written complaint with the seller within 4 calendar days (not business days) from the date of delivery, after which no complaints shall be accepted.
The appliance is intended for professional use in institutional and professional kitchens and must only be used by skilled personnel who have been trained on its proper use. For safety reasons the appliance must be supervised during operation.
The appliance is not intended to be used by children and/or persons with impaired physical, sensory or mental abilities, or who lack experience or knowledge, unless they are supervised by a person responsible for their safety, or who has been instructed on using the appliance.
It is hazardous to modify or attempt to modify the features of this appliance.
The appliance must never be cleaned with direct water or steam jets, since any ingress of water might affect its safety. Before maintenance or cleaning disconnect the appliance from the power supply mains and let it cool. In the event of failure or poor operation, switch off the appliance, close the water supply cock, disconnect the power supply and contact an authorised Service Centre.
Any modification to the electrical system that might be required to be able to install the appliance must be carried out by competent personnel only. All installation and commissioning operations must be exclusively be performed by technically skilled installers, according to the manufacturer's instructions and in compliance with national standards in force.
For periodic maintenance checks and repairs, contact your nearest Support Centre and only use original spare parts. Failure to comply with this provision shall forfeit the warranty right.
Note: The inappropriate or incorrect use and failure to comply with installation rules shall invalidate any liability by the Manufacturers. In this connection, the instructions laid out under “POSITIONING” (paragraph 3.6) must be strictly complied with.
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2.1 Technical data plate (example)
The “technical data” plate is located on the side of the appliance.
2.2 Technical features
Overall dimensions:
Height (with feet)
cm 74,5
width
cm 93,5
depth
cm 93
Weight:
kg 85
Maximum load per tray GN1/1-600x400mm
kg 4 - 2
Maximum load GN1/1-600x400mm
kg 20 - 8
Electrical power:
Convection resistors
kW 7,5
Maximum electrical power:
kW 8
Electrical insulation class:
I
Casing protection degree:
IPX5
Water pressure:
kPa 100 – 200
Power supply voltage:
400V 3N 50/60 Hz
Power supply cable section:
5G 2,5 (5 x 2,5 mm2)
Power supply cable type:
H07RN-F
Power supply cable connection:
Tipo : Y
The noise level of the appliance in operation is less than 70 dB (A).
3. Instructions for the installer
The following instructions are aimed at the skilled installer for them to perform installation, electrical and water connection operations in the most correct manner and according to the safety regulations in force in the place of installation of the appliance. The manufacturer shall not be liable for damage or harm to persons, pets or property arising from installation errors. Nor are they responsible for any appliance breakage caused by faulty installation.
3.1 Storage In the event the appliance has been warehoused at temperatures below 0°C (maximum allowed – 5°C), it must be brought back to a temperature of at least +10°C before operating it.
3.2 Transport of the appliance During transport the appliance must be left in its packaging in order to protect it from any external damage. The weight of the appliance must also be taken into account in order to prevent overturning.
CERTIFICATION
SERIAL NUMBER
EKF 464 TC
5214010500
8 kW
IPX5
400V 3N 50/60 Hz
kPa 100 - 200
TECNOEKA Srl ___________________________________________________________ operating and instruction manual
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3.3 Unpacking the appliance Remove packaging before installation. It consists of a wooden pallet supporting the appliance and a cardboard casing protecting it. Ensure the appliance has not undergone any damage during transport; otherwise immediately alert your dealer and/or carrier.
3.4 Removal of the protecting film
Before using the appliance accurately remove the special film protecting the stainless steel components, avoiding to leave glue residues on the surfaces; if required, immediately remove them using an appropriate solvent of non flammable type.
3.5 Disposal of packaging
The packaging must be disposed of in strict compliance with the regulations in force in the place of installation of the appliance. The various materials (wood-paper-cardboard-nylon-metal staples) the packaging consists of must be suitably separated and delivered to the suitable collection centres. In any case adhere to environmental protection regulations.
3.6 Placement
Check the place of installation ensuring transit areas (any doors and corridors) are sufficiently wide (the dimensions of the appliance without pallet are shown in Fig.1). The appliance must be installed in a well-aerated room with permanent vents. The maximum working height, referred to the highest surface level, must be 1.6 metres from the floor. After installing the appliance apply the suitable adhesive symbol (supplied) at a height of 1.6 metres. To assure accessibility and air circulation around the appliance, leave at least 50cm of space between the left side and the wall (or other appliance), and at least 10 cm between the back and the wall and between the right side and the wall (see Fig.1). It is strictly forbidden to obstruct, even partially, the forced aeration vents on the left side, even for short periods of time. Failure to comply with this explicit prohibition shall void any liability from the appliance's manufacturer and immediately forfeit any warranty rights on the same, since its constructive conformity has been deliberately impaired. For the same reason, do not place any appliances that might produce heat sources and/or spray hot liquids (fryers) near the left side. Should the appliance be installed near walls, shelves, tops and the like, these must be of the non flammable or heat-insensitive type; otherwise, they must be protected by adequate fire retardant coating. In this connection it is indispensable to act in compliance with the fire prevention regulations in force. Cooking produces hot smoke and smells which are expelled from the suitable vent device at the top of the appliance. It is recommended to place the appliance under an extraction hood or to use the suitable TECNOEKA hoods, in order to convey the smoke to the outside.
3.6.1 Table top oven placement
The appliance must be placed in a perfectly horizontal position on a table or similar support; never on the floor. For safety reasons it is recommended to use the support produced by the manufacturer; otherwise the weight of the appliance must be taken into account. The appliance is unsuitable for recessing. Warning
In the event the appliance is positioned on a wheeled table/support, ensure the permissible movement does not damage electrical wires, water pipes, drain pipes or anything else.
3.7 Electrical connection Connection to the power mains must be performed according to regulations in force. Before performing the connection ensure that:
- the voltage and frequency of the power supply system match with
the specifications on the "technical data" plate affixed on the side of the appliance;
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- the limiting valve and the system are able to withstand the appliance's load (see "technical
data" plate);
- the power supply system is fitted with effective earthing connection according to the
regulations in force;
- In the permanent connection to the mains, a protective pole switch must be provided
between the appliance and the mains with minimum opening between the contacts of overvoltage category III (4000V), sized for the load and complying with applicable regulations (e.g. automatic magnetic circuit breaker);
- the pole switch used for the connection is easily accessible with installed appliance;
- the yellow/green earthing cable is not interrupted by the switch;
- The appliance must be connected to an equipotential system the effectiveness of which
must be suitably assessed according to applicable regulations. This connection must be performed with the suitable terminal located on the rear and marked with the symbol .
The equipotential conductor must have minimum section 2.5mm².
- when the appliance is operating, the power supply voltage does not deviate from the
nominal voltage value by ±10%;
- ensure the power supply cable does not enter in contact with the appliance's hot parts
after inserting it in the terminal board.
- if the power supply cable is damaged it must be replaced by the manufacturer or their
technical support service, or in any case by a person with similar qualifications, to prevent any risk.
Installation and connection drawings
Fig. 1 (Dimensions are expressed in mm )
1
USB PORT
3
SOCKET FOR CORE PROBE CONNECTION
4
WATER DRAIN PIPE (DN30)
5
WASHING WATER INLET
6
SOFTENED WATER INLET (THREADED SOLENOID VALVE¾”)
8
STEAM VENT
9
POWER SUPPLY CABLE RETAINER
10
WARNING HOT SURFACE
11
DO NOT OBSTRUCT AERATION VENTS
12
WATER INLET MAX.200kPa
13
SOFTENED WATER INLET MAX. 200kPa
TECNOEKA Srl ___________________________________________________________ operating and instruction manual
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3.8 Power supply cable connection
Remove the back and left side of the appliance to access the power supply terminal board. Loosen the cable retainer at the rear (bottom) of the appliance (see Fig.1) and run the cable through it until reaching the terminal board. Prepare conductors for connection with the terminal board so that the earth conductor is the last to be extracted from its terminal in the event the cable should be abnormally pulled. Connect the 3 phase conductors (L1, L2, L3) of the cable to the terminals marked with “1”(brown conductor) “2”(black conductor) and “3”(grey conductor) of the terminal board, the neutral conductor (blue) to the terminal marked with “4” or “5” and
the earth conductor (yellow/green) to the terminal marked with the symbol (see diagram also available by the terminal board):
Tighten the cable retainer on the rear of the appliance; fit the left side and back on again. The cable must be as per specifications in the "Technical features" table (paragraph 2.2). The appliance must be connected to an equipotential system the effectiveness of which must be suitably assessed according to applicable regulations. This connection must be performed between different appliances through the suitable terminal which is marked with the symbol . The equipotential conductor must have minimum section
2.5mm². The equipotential terminal is at the rear of the appliance.
3.9 Connection to the water mains The appliance must be supplied with softened drinking water, with hardness between 0.5°F and 5°F. and maximum temperature 30°C. It is obligatory to use a softener to reduce the formation of limescale inside the cooking chamber. The water pressure must be between 100 and 200 kPa (1.0 -2.0 bar). If the mains pressure exceeds 2.0 bar, install a pressure reducer upstream of the appliance. If the value is lower than 1.0 bar use a pump to raise the pressure. The appliance is equipped with flexible hose (1.5 metres) with threaded ¾” female fittings and relevant gaskets. The old joints must not be used. Connection to the water mains must be performed through the
¾” threaded solenoid valve located at the rear (bottom) of the appliance (see Fig.1), interposing a
mechanical filter and a stopcock (before connecting the filter drain off a certain amount of water to flush the pipe from any dirt).
Warning
Any damage caused by limescale or other chemicals contained in the water are not covered by warranty.
3.10 Water drain A drain pipe comes out of the rear of the appliance (see Fig.1) to drain the cooking chamber. This pipe must be connected to piping with 30 mm inner diameter (DN 30) resistant to steam temperature (90°C-100°C). To avoid choking the pipe should be stiff and there should be no "elbows" along the drain path. The pipe must also maintain constant slope (min. 5%) along its entire length (the length considered is that of the appliance's drain pipe at the drain point and must not exceed 2 metres). The drain piping must be conveyed into an open floor drain (Fig.2); otherwise, there must be at least 30 cm height difference between the drain pipe of the appliance and the drain point in order to assure regular water drainage. Furthermore, the minimum "air gap" must be 25 mm (distance between the drain pipe from the appliance and the cup of the drain duct pipe).
Electronic convection oven rev. 5 _________________________________________MODELS EKF 464 TC – EKF 511 TC
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In any case, for reasons of compliance with health regulations in force, the piping connected to the drain pipe of the appliance must not be in direct contact with the drain point. It is recommended to connect the appliance's drain to the grey water network through an adequate syphon, in order to stop steam from coming out of the drain. The connection to drain water must be done separately for each appliance; in case of several appliances connected to the same drain pipe, ensure the pipe is suitably sized to assure regular drainage with no hindrances.
FIG. 2 FIG. 3
3.11 Safety thermal devices The appliance is equipped with a manually reset safety thermostat, to protect against excessive and hazardous overheating which might accidentally occur inside it. In the event of tripping the device interrupts power supply to the appliance.
3.12 Electronic circuit protection The electronic circuit housed inside the electrical components compartment is protected by fuse.
3.13 Disposal of the appliance The appliance is constructed with recyclable raw materials and does not contain toxic or hazardous substances for persons and environment. Eventual disposal of the appliance and its packaging must be carried out strictly following the regulations in force in the place of installation. The different materials it is made up of must be separated by type of disposal and delivered to the suitable collection centres. In any case adhere to environmental protection regulations.
TECNOEKA Srl ___________________________________________________________ operating and instruction manual
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4. Instructions for the user
4.1 General information
- Use the appliance at room temperature between +5°C and +25°C. 35°C may be reached
occasionally.
- The temperature of the appliance's external surfaces may exceed 60°C, only touch control
elements. Burn hazard!
- When the appliance is first used it is recommended to operate it unladen for 40/50 minutes at
a temperature of 220/230°C. In this way all unpleasant and wholly normal smells due to heating the thermal insulation enveloping the cooking chamber and the silicone used for its external sealing are dissipated.
- Supervise the oven during operation.
- This appliance must only be used for the use it has been especially designed for, that is
cooking food in the oven; any other use is to be deemed improper.
- The appliance may be used for all types of baking of pastries, baked goods and food: fresh and
frozen; for reconditioning chilled and frozen food, for steam cooking of meats, fish and vegetables.
- No foods containing easily flammable substances must be cooked, such as alcohol-based
foods; self-combustion phenomena might occur leading to fires and explosions in the cooking chamber. Pay attention to handling food containers during and after cooking: they might be very hot. Wear appropriate protective thermal clothing to prevent burns
- In placing the food in the cooking chamber, maintain a space of at least 40 mm between trays
in order not to excessively obstruct air circulation.
- Do not use trays with sides higher than necessary: the sides form barriers that prevent hot air
circulation.
- Preheat the oven every time before cooking to achieve top performance.
- For cooking as consistently as possible, spread the food evenly in every tray taking into account
its size, layer or thickness.
- Avoid adding salt to food in the cooking chamber.
- To check correct progress of the cooking cycle use the chamber's internal lighting: avoid
uselessly opening the door, which causes wastes of energy and longer cooking times.
Warnings To prevent boiling, do not use containers filled with liquids or food that liquefy with heat, in excessive amounts that cannot be easily kept under control. For this reason, only use trays that let you see inside the container. When extracting a tray containing hot liquid pay attention not to spill any liquid: burn hazard!
4.1.1 Residual risks
After baking open the door with caution, to avoid the violent outflow of heat which might cause burns. During oven operation pay attention to hot areas of its outer surfaces (marked on the appliance). Do not use the door handle to move the appliance (possible glass breakage). The supporting bench must be able to withstand the weight of the machine and house it correctly. The appliance is fitted with electrical parts and must never be washed with a water or steam jet. The appliance is electrically connected: disconnect the power supply before performing any type of cleaning. To avoid incorrect connections of the appliance, the relevant electrical/water connections are marked on the appliance by suitable identification plates.
Electronic convection oven rev. 5 _________________________________________MODELS EKF 464 TC – EKF 511 TC
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4.2 Control panel
LCD DISPLAY
INCREASE PARAMETER VALUE
DECREASE PARAMETER VALUE
CONFIRM PARAMETER VALUE
STEP/PARAMETER SELECTION
AIR FLOW SPEED SETTING
"PRE-HEATING" SETTING
GENERAL SETTINGS MENU
PROGRAMMING
ACCESSORIES
RECIPE BOOK
START/STOP
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