eisenblatter PIPE-MAX, ROLEI PEF 500 Manual Instruction

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Manual Instruction

Detail Drawing

Spare Parts‘ List

PIPE-MAX

You have made a good choice buying our PIPE-MAX machine! Your new pipe grinding and
polishing machine can be used for many different surface problems due to a big number of grinding
and polishing belts. Its ergonomic form allows an especially easy handing. The new „Quick-Lock“­cable s ystem “ provides a quick change of the cable.

Very decorative surfaces can be obtained due to the infinitely adjustable speed control at the
handle. A built-in tachogenerator provides stable, powerful speeds.
The technical and mechanical functions have especially been adjusted to each other.

A) Use - handling

Put the machine with little pressure on the pipe to be grinded and work with lateral m ovements.
Please take care that the PIPE-MAX is not inclined too much (belt could slip from the drive roller in
case of an extreme inclined position).
The soft front guide roller can also be used for punctual longitudinal surface grinding.

B) Technical data

Power input: approx. 1.600 watts
Speed range: 950 – 3,600 rpm
Belt speed: 4 – 15 m/s ec.

C) Speed steps

A = approx. 950 rpm
B = approx. 1,300 rpm
C = approx. 1,870 rpm
D = approx. 2,120 rpm
E = approx. 2,400 rpm
F = approx. 2,900 rpm
G = approx. 3,600 rpm

D) Technical features

■ Handgrip with 5 adjustable positions (also for left-handed use)

■ Additional screw able front handle for „overhead working“ etc.

■ Quicklock-cable for a quick and eas y change

■ Easy change of the carbon brushes through a lateral plastic service cover

■ Gas pressure dampers with dust protection cover

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PIPE-MAX

Ideal speed steps C- D

E) Belt change
Grinding- and polishing belts are put over the front elastic grinding roller
(ins ide the stainless-s teel belt guiding -U-profile)

■ The front roller is elastically pushed back by putting the belt over the back guide roller,
then releas e the front roller-ready!!
Note: Follow the running direction of the S-belts (arrows on the back of the belts!)
Fleece- and polishing belts can be used in any direction!

F) Replaceable parts (wear parts)

■ Front elastic grinding roller

■ Stainless-s teel belt guiding (U-profile)

■ Rubber rings (O-rings ) on the guide roller

■ Lateral s tainless-steel flanges at the guide roller

G) Maintenance

■ Carbon brushes:
You are allowed to use only the original spare carbon brushes delivered by us.
The use of other carbon brushes excludes our obligation for warranty.

■ Remove plug from s ocket, loosen screws (pos. 149) and remove service covers
(pos . 101). Pinch off the connecting wires , take off carbon brushes, clean carbon holder
with com pressed air. Insert new carbon brushes (make sure that they do not clam p
in the carbon holder), res et pressure spring, reset service covers and fasten with the screws.
The brus h fire can be observed through the air intake slots.
In cas e of a s trong sparkling fire immediately switch off the machine. To avoid bigger
dam ages, it is advise able to return the m achine to us .

■ Cleaning:
Deposits of metal dust inside the machine can be avoided by blowing out with
compressed air at the air slots.

■ Gear:
Within the warranty period, the screws at the gear head must not be loosened, as otherwise
our obligation for warranty expires.
The gear grease has to be changed after approx. 1,500 operation hours . Loosen screws
(pos. 210) so that the bearing s hield (pos. 213) can be removed. The used gear grease can
now be properly removed and exchanged by approx. 16 g of a new one.

■ Warranty period:

We grant a 12 months ‘ warranty (from date of invoice) on all technical and mechanical parts,

provided there is no personal negligence.

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PIPE-MAX

PIPE-MAX

Typ 1.600 - 220 V + 110 V

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5

220 volts version:

110 volts version:

Pos. Art.-No. Description Pos. Art.-No. Description

003 52003-3 Screw 210 52210 Screw

004 52004-3 QUICK-LOCK cable 4,0m 211 52211 Spacer

100 52100-3 plastic case 213 52213 Bearing shield

101 52101-3 Service case cover 214 52214- 3 Spacer ring

105 52105-3 Magnetic field 215 52215- 3 Crown wheel

106 52106 Armat ure with pinion 217 52217 Sealing ring

107 52107 Fan 230 52230 Wash er

108 52108 Ball bearing 231 52231- 3 Nut

110 52110 Sealing ring 232 55001 Alumini um cast part

113 52113 Magnetic ring 233 55002 Screw M 6

116 52116-3 Flange 234 55003 Guide wheel

117 52117 Spac er rings 235 55004 Rubber O-ring

120 52120-3 Carbon brush holder 236 55005 VA-guide was her (inside)

127 52127-3 Electronic unit 237 55006 Count ersunk head screw M4

128 52128 Cable 238 55007 Swi vel arm for elastic roller

129 52129 Bearing cover 239 55012 Gas pressure damp er

131 52131 Carbon brush 240 55013 Self-loc king nut M6

133 52133-3 Ergo-g rip 241 55015 Elastic roller incl. ball bearing

135 52135-3 Switch 242 52212v Spindle

147 52003-3 Screw 243 55017 Nut

149 52149-3 Screw 244 55018 Cylinder head screw

160 52160-3 Cable connection 245 55019 Wash er

200 52200-3 Gear box 246 55020 Belt guide piece

201 52201 Sleeve 247 55021 Screw

204 52204 Ball bearing 248 55022 Headless pin

205 52205 Washer 249 55023 VA-guide was her (outside)

206 52206 Locking ring 250 55024 Counter sun k screw

207 52207 Locking pin 701 52700 Handle wit h foam M8x50

208 52208 Compressi ng spring 706 52710 Adjustable angled handle piece

209 52209 Push button

Pos. Art.-No. Description Pos. Art.-No. Description

004 520 04-2 Cable( 4 m ) 110 V 127 52127-2 Electronic unit 110 V

105 521 05-2 Magnetic field 110 V 131 52131-1 Carbon brush 110 V

106 521 06-2 Armat ure 110 V 160 52160-2 Cable connection 110 V

Date of issue: 09. M arch 2011 Modifications reserved!!

PIPE-MAX

Typ 1.600 - 220 V + 110 V

Gerd Eisenbl ätter GmbH Jeschkenstr. 10 DE-82538 G eretsrie d

CE 94 Attachment to PIPE-MAX

- Manual instruction

ENGLISH NEDERLANDS

EC DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product is in conformity
with the following standards or standardi­zation documents: EN 60745, EN 5501 4-1, EN 55014-2,
EN 61000-3-2, EN 61000-3-3 according t o the provisions of the reg­ulations 2006/42/EG, 2004/108/EG.

EC-KONFORMITEITSVERKLARING
Wij verklaren op eigen verantwoording, dat dit produkt voldoet aan de
volgende normen of normatieve dokumenten: EN 6 0745, EN 55014-1,
EN 55014-2, EN 61000-3-2, EN 61000-3-3 volgens de bepalingen van
de richtlijnen 2006/42/EG, 2004/108/EG.

DEUTSCH DANSK

CE-KONFORMITÄTSERKLÄRUNG

Wir erklären in alleiniger Verantwortung, d ass dieses Produkt mit den
folgenden Normen oder normativen Dokumenten ü bereinstimmt: EN
60745, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 gemäß
den Bestimmungen der Richtlinien 2006/42/EG, 2004/108/EG.

CE-KONFORMITETSERKLÆRING
Vi erklæerer under almindeligt ansvar, at dette produkt er i ove­rensstemmelse med følgende normer eller normative dokumenter: EN
60745, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 i hen­hold til bestemmelserne i direktiverne 2006/42/EG , 2004/108/EG.

FRANÇAIS NORGE

DÈCLARATION "CE" DE CONFORMITÉ

Nous déclarons sous notre propre responsa bilité que ce produit est en
conformité avec les normes ou documents normalisés: EN 60745, EN
55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3- 3 conformément aux
termes des réglementations 2006/42/E G, 2004/108/EG.

CE-ERKLÆRING AV KONFORMITET
Vi overtar ans varet for at dette produktet er i overenstem­melse med f ølgende standar der eller s tandard-dokumenter: EN 60745,
EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 i samsvar med
bestemmelsene i direktivene 2006/42/EG , 2004/108/EG.

ITALIANO SVENSKA

DICHIARAZIONE DI CONFORMITÀ CE

Ass umendone la piena responsabilità, dichiariamo che il prodotto è con­forme alle seguenti normative ed ai relativi documenti: EN 60745, EN
55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3- 3 in base alle prescrizi­oni delle direttive 2006/42/EG, 2004/108/EG.

CE-KONFORMITETSFÖRKLARINGEN
Vi intygar och ansvarar för att denna produkt överensstämmer med
följande norm och dokument: EN 60745, EN 55014-1, EN 55014-2, EN
61000-3-2, EN 61000-3-3 enligt bestämmelserna i riktlinjerna 2006/42/
EG, 2004/108/EG.

ESPAÑOL SUOMI

DECLARACION DE CONFORMIDAD CE

Declaramos bajo neustra s ola responsabilidad que este producto está en
conformidad con las normas o docu-mentos normalizados siguientes : EN
60745, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 de acuer­do con las regulaciones 2006/ 42/EG, 2004/108/EG.

TODISTUS CE-STANDARDINMUKAISUUDESTA
Todistamme täten ja vastaamme yksin siitä, että tämä tuote en allalue­teltujen s tandardien ja standardoimisasiakirjojen vaatimusten mukai­nen: EN 6 0745, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3
seuraavien ohjeiden määräysten mukaisesti: 2006/42/EG,
2004/108/EG.

PORTUGUES GREEK

DECLARAÇÃ0 DE CONFORMIDADE CE

Declaramos sob nossa exclusiva responsabilidade que este producto
cumpre as seguintes normas ou documentos normativos : EN 60745, EN
55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3- 3 de acordo com as
disposições das directivas 2006/42/EG, 2004/108/EG.

∆΄HΛΩ∑Н ∑ΥМΒΑΤΙΚ΄ОΤΗΤОΣ
∆ηλώvoυµ ε υттεuθύvως óтı тo проїóv αuтó εіvαı καтασκεuασµέvo
ơúµφωvα µ ε тоuς εξής καvovισµοúς ή καтαơкεuασтıκές σuσтάσεıς: EN
60745, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3
σúµφωνα µε тıς
δıαтάξεıς тων Οδηуıών: 2006/42/EG, 2004/108/EG.

Gerd Eisenblätter GmbH