eInstruction RPN Installation Manual

8

7 6

NOTES:

1. REFER TO PROCESS INSTRUCTION (LISTED ON BOM) FOR DETAILED ASSY AND TEST INFORMATION.

2. SOLDER BATTERY LEADS, CHARGING CONTACTS (ITEM 35), AND

F

COIL WIRES TO PCB PER SHT 2.

3. INSTALL TIP SWITCH (ITEM 20) IN INNER HOUSING (ITEM 33). NOTE THAT THE DIELECTRIC COVERS
THE SILVER TRACES FORWAD OF THE SCREW HOLE IN THIS VIEW.

4. INSTALL RETAINING CLIP (ITEM 37).

5. ATTACH PCB TO INNER HOUSING WITH SCREW AND WASHER
TORQUE TO 1.5 LB-IN .5 LB-IN

6. INSTALL ACTUATOR TIP (ITEM 39) IN TIP HOLDER (ITEM 34), AND INSTALL IN INNER HOUSING

7. PRESS COIL INTO INNER HOUSING

E

8. ROUTE AND TAPE COIL WIRES AS SHOWN USING .002 THK TAPE

9. INSTALL SPACER (ITEM 40)

10. INSERT SUB ASSEMBY INTO PEN HOUSING (ITEM 30) UNTIL THE LATCH ON THE INNER HOUSING
ENGAGES. THE BATTERY NEG WIRE MUST RESIDE IN THE GROOVE IN THE HOUSING.

11. INSTALL THE END CAP (ITEM 31) BY SNAPING IT INTO PLACE

12. INSTALL SPRING PIN (ITEM 103) IN HOLE IN PEN HOUSING. FLUSH TO .010
SUB-FLUSH

13. INSTALL THE SIDE BUTTON (ITEM 32) BY SNAPPING IT INTO PLACE

D

14. INSTALL THE TIP (ITEM 36)

15. APPLY FCC LABEL (ITEM 21) AS SHOWN TO BOTTOM OF PEN

39

5 4 3 2

38

10

40

101

5

102

33

REV. DESCRIPTION

A

ECO 4698

B

ECO 4739

C

ECO 4748

2 REQD

35

REVISIONS

1

DATE

3-31-05

6-28-05

7-15-05

APPROVED

EJS

EJS

EJS

F

E

D

C

B

A

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
GTCOCALCOMP. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF GTCOCALCOMP
IS PROHIBITED

34

11

37

20

3

31

C

30

32

B

21

36

8

7

6

45

103

UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DECIMALS ANGLES

.XX ± .01

0.5

.XXX ± .005

MATERIAL

FINISH

DO NOT SCALE DRAWING

DAG

...

DATE

GTCO CalComp

7125 Riverwood Drive, Columbia MD 21046

10/13/04

SIZE

DWG. NO.

C

.

SCALE NONE

ASSEMBLY,

RECHARGEABLE PEN

11-00670

mp3 pen 3.71

MODEL FILE:

123

SHEET 2

A

REV.

C

OF

1

APPROVALS

DRAWN

CHECKED

-

-

ISSUED

8

7 6

5 4 3 2

REV. DESCRIPTION

. .

REVISIONS

1

. .

APPROVED

DATE

F

+.06

.030

BETWEEN BATT AND PCB

- .00

E

REMOVE WIRE INSULTATION

D

C

AND BEND POS LEAD
AS SHOWN

BEND NEG (BLACK) LEAD
AS SHOWN

F

E

D

C

B

A

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
GTCOCALCOMP. ANY REPRODUCTION
IN PART OR AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF GTCOCALCOMP
IS PROHIBITED

APPLY TAPE HERE

B

ROUTE COIL WIRES AS SHOWN

UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:

DECIMALS ANGLES

.XX ± .01
.XXX ± .005

MATERIAL

FINISH

8

7

6

45

DO NOT SCALE DRAWING

APPROVALS

DRAWN

0.5

CHECKED

-

-

ISSUED

DATE

DAG 11/19/04

...

.

GTCO CalComp

7125 Riverwood Drive, Columbia MD 21046

ASSEMBLY,

RECHARGEABLE PEN

SIZE

DWG. NO.

C

SCALE NONE

11-00670

MODEL FILE: mp3 pen 3.71

123

SHEET 2 OF 2

A

REV.

C