EIM TEC2 Electronic Valve Actuators Engineering and Controls Manual Manuals & Guides

TEC2 Electronic Valve Actuators

Engineering and Controls Manual (Model 500 Discontinued)

TEC2 ENGINEERING & CONTROLS MANUALTEC2 ENGINEERING & CONTROLS MANUAL

CONTENTS

Introduction ........................................................... 2

Control Features .................................................... 3

Local Control ................................................... 3

Setup Options ................................................. 4

Remote Control ............................................... 4

Two-Wire .................................................. 5

Three-Wire ............................................... 5

Four-Wire ................................................. 5

Two-Speed Timer Options ........................ 5

Local Emergency STOP ............................. 6

Emergency Shutdown ............................... 6

Inhibits/Interlocks ..................................... 6

Analog Position Controllers.................... 7-8

Remote Display Module (RDM) .............. 8-9

Indication & Monitoring ...................................... 10

Local Indication ........................................ 10-11

Remote Indication ......................................... 12

Monitor Relay ................................................ 13

Analog Feedback – Position & Torque ............ 13

Diagnostics & Historical Data ........................ 14

Protection Features ........................................ 15-16

Electrical Specication .................................... 16-19

Enclosure Certications .................................. 20-21

Sectional View & Features .............................. 22-23

Network Controls ................................................ 24

Modbus RTU ............................................. 24-25

F

OUNDATION™ Fieldbus .................................. 26

Probus ......................................................... 26

Ethernet TCP-IP.............................................. 27

HART.............................................................. 27

Mechanical Integrity ....................................... 28-29

Performance Data ............................................... 30

Outline Dimensions ........................................ 31-40

Circuit Coding & Diagrams ............................. 41-42

Remote Control Circuits ...................................... 43

Two-, Three-, & Four-Wire Circuits ................. 43

ESD & Inhibit/Interlock Circuits ...................... 44

Indication & Control Circuits ..................... 45-47

Digital Networks Controls ............................. 48

INTRODUCTION

EIM has blended digital valve control technology
with mechanical components proven for decades.
TEC2’s power transmission gear train has a half­century track record of dependability with its bronze
worm gear, heat-treated steel rolled worm, and steel
motor gears.

Even though it employs microprocessor­based control, TEC2 still utilizes mechanical
displacement torque sensing. Rather than relying on
software algorithms related to such things as motor
speed or pressure-sensitive rubber pads, this direct­sensing approach uses a mechanical transducer
technology that has proved reliable for over 50 years.

RELIABILITY INSIDE AND OUT

TEC2 has been built on the solid foundation
of Series 2000 (with its heritage of ruggedness,
reliability and success in diverse applications
worldwide) and will provide long-term service
with minimal maintenance, thus ensuring low
“cost-of-ownership.”

It also ensures wide interchangeability of parts—
a hallmark of EIM designs; in fact, 60% of parts
are interchangeable across EIM’s quarter-turn &
multi-turn range. This interchangeability allows

greater exibility in the eld, easier maintenance,

and reduced spare-part stocking for hundreds of
components (including motors, motor gearing,
clutch assemblies, torque spring assemblies, and
electrical control modules).

Logical design of TEC2 quarter-turn and multi-turn
actuators, plus addition of a few optional modules,

simplies initial engineering and procurement.

Other advantages of the TEC2:

• Quarter-turn & multi-turn designs follow the
same basic construction

• Wiring diagrams are common for all
valve types

• Wide range of torques and speeds to suit
most applications

• Wide range of positioning/process
control options

• Motors, gears, and torque springs are easily
replaced in the eld if speed changes
are required

• Low maintenance after many years of trouble­free service

TEC2 Options & Accessories ................................ 50

2

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TEC2 ENGINEERING & CONTROLS MANUAL

CONTROL FEATURES

LOCAL CONTROL

TEC2’s Local Display Module (LDM), with its unique IconoText screen, consists of the following

features:

• Graphics Display: Displays mode of operation, valve status, position, torque, and alarm symbols

• Message Center: Displays actuator setup selections, data entry feedback, and alarm messages

• Control Knob: Performs normal Open/Stop/Close functions in Local Control mode, and YES/NO
functions in Monitor/Setup mode

• Selector Knob: Performs normal selector-switch Local/Stop/Remote function and NEXT/BACK display
function in Monitor/Setup mode. (The Selector Knob may be padlocked in any of its three positions.)

• Three LEDs: Red/Open, Green/Close, Yellow/Stop (default)

• IrDA Transmitter & Receiver: Duplicates same functions as Control and Selector Knobs using EIM’s optional
hand-held “Clicker” remote controller or PC

Figure 1: Local Display Module (LDM)

Valve Torque

LEDs

IrDA Transmitter & Receiver

Graphics Display

Message Center
(2 lines, 16 characters each)

Selector Knob

Control Knob

3

TEC2 ENGINEERING & CONTROLS MANUAL

SETUP OPTIONS

TEC2 provides freedom to choose from any of three Tri-Set conguration setup methods:

• Control knobs on either the Local
Display Module (LDM) or on the
optional Remote Display Module
(RDM), which can be mounted up to
1200 meters (4000 ft) away from the
actuator

• PC via RS-485 link to the actuator
utilizing DCMlink™ Windows®­based software*or via the IrDA port

• EIM’s optional keychain “Clicker”
device. The “Clicker,” an IrDA
controller, has four buttons that
correspond to the Yes, No, Back

and Next functions of the local

control knobs. The entire actuator

conguration process can be

completed using this compact tool.
(Clicker not available in Japan or
England)

Figure 2: Tri-Set Conguration

REMOTE CONTROL

Remote control capability permits the actuator to be controlled via a variety of discrete inputs:

• Two-wire control with either:

- contact closed or digital signal high to OPEN valve

- contact open or digital signal low to OPEN valve

• Three-wire control to OPEN and CLOSE valve, but with no intermediate STOP if Momentary Contact
mode is selected (seal-ins activated)

• Four-wire control (default setting) to OPEN and CLOSE valve, and STOP in mid-travel

• Two-speed timer & anti-water hammer

• Network Control (Modulating, Block Mode)

• ESD and inhibit/interlock signals

• Analog position controllers

• Up to two optional RDMs (Remote Display Module) are available. See page 8 for details.

Control can be achieved by either a Maintained Contact or Momentary Contact signal. Refer to pages

43-48 for remote wiring connections. The signal may be powered externally with a control voltage in the

range 18-150VDC or 20-250VAC, or internally from 24VDC power supply derived from on-board control
transformer.

Current draw for each control input: 12mA @ 24VDC, or 12mA @ 250VAC
Minimum ON voltage: 12V

Maximum OFF voltage: 6V

Minimum signal duration: 50mS

All remote control inputs are opto-isolated – built-in surge immunity is 25kV as standard.

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TEC2 ENGINEERING & CONTROLS MANUAL

Two-Wire Control with Maintained Contact to Open or Close

Two-wire control mode uses only one contact to control the actuator, with that contact often being

controlled by a relay. Actuator can be congured to OPEN valve either when contact is closed (digital signal

high) or when the contact is open (digital signal low). Momentary Contact mode (seal-ins activated) is not
possible for two-wire control: the actuator will reverse direction as soon as remote input changes state.

Three-Wire Control with Maintained Contact (Push-to-Run) or Momentary Contact

Three-wire control mode uses two contacts to OPEN or CLOSE the valve. Actuator can be congured,

during setup, for either Maintained Contact (push-to-run) or Momentary Contact (seal-ins activated)

control mode. When Momentary Contact mode is selected, valve cannot be stopped in mid-travel except

when an inhibit/interlock, ESD, or emergency STOP signal is present at terminals.

Four-Wire Control with Momentary Contact and Mid-travel Reversal

Four-wire control mode uses three contacts to OPEN, CLOSE or STOP valve in mid-travel—Momentary

Contact mode (seal-ins activated) being selected automatically. Default conguration for STOP input is

“active on open contact,” although this can be reversed to “active on close contact” during setup.

Two-Speed Timer (Optional)*

The two-speed timer option uses microprocessor technology to control the operating time of the valve in
either opening or closing direction, or in both directions. Actual speed of the actuator is not controlled, but
instead, the motor is pulsed so that the rate of opening or closing is reduced. Motor pulse ON time and OFF
(dwell) time, and valve position at which pulsing starts and stops, are selectable and individually adjustable
for either direction of travel.

Pulse ON time: Selectable 1–10 seconds, in 0.5 second increments

Pulse OFF time: Selectable 1-100 seconds, in 1 second increments

Start and Stop positions: Selectable 1-99% OPEN, in 1% increments

Anti-Water Hammer (Optional)*

The anti-water hammer feature provides additional protection against the valve being operated too

quickly in the closing direction, as it approaches fully closed position, in order to slow rate of ow in the

pipeline. Pulse time start position can be adjusted to any position between CLOSE and 30% OPEN position
but pulsing will only stop when fully closed position is reached. If this feature is enabled in Setup, it will

override any settings congured for the two-speed timer once start position has been reached while

moving in the CLOSE direction.

Pulse ON time: Selectable 1–10 seconds, in 0.5 second increments

Pulse OFF time: Selectable 1-100 seconds, in 1 second increments

Start position: Selectable 1-30% OPEN, in 1% increments

* NOTE:

Requires solid state motor control module.

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TEC2 ENGINEERING & CONTROLS MANUAL

Local Emergency Stop*

A hard-wired emergency stop function bypasses all electronics and ensures that the actuator “stays put”

regardless of any other signal present at actuator terminations. Two dedicated terminals are provided and

emergency stop is initiated when an open-circuit exists between them—a jumper is provided as standard,
ex-factory, and the user should replace this with a N.C. contact if this feature is required.

* NOTE:

Local emergency stop will not trigger alarm back at the host system

Emergency Shutdown (ESD)

A remote ESD signal will override any local or remote-control signal (except hard-wired emergency stop

feature) and command the actuator to operate the valve to a pre-selected position to either close or open
the valve or to make it “stay put” in its present position.

ESD action can be congured to override the following conditions:

Motor thermal overload* [Default setting – OFF]
Selector in Local position [Default setting – OFF]
Selector in Stop position [Default setting – OFF]
Active inhibits [Default setting – OFF]
Torque switch trip [Default setting – OFF]

* WARNING:

Overriding the motor thermal protection will invalidate hazardous area certication.

Inhibits/Interlocks

Actuator can be prevented from operating in either OPEN or CLOSE direction, or both, until an external

contact has been made. This is useful when interlocking with other process equipment (e.g. pumps, other
valves, sensors, PLC, DCS, etc.), and it will inhibit operation in both remote and local operating modes.
Default setting is ON for both directions.

Inhibit signal can be overridden by a remote ESD signal if it has been pre-selected during Setup.

Inhibit/interlock inputs are isolated from control inputs by having a separate common terminal, thereby
segregating the safety system from the operational control system and also allowing different voltage
levels to be used.

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TEC2 ENGINEERING & CONTROLS MANUAL

Analog Position Controllers (Optional)

Futronic options includes two analog inputs and two analog outputs that can be congured for position,

torque, setpoint or user setting.

A) Futronic II Position Controller

The Futronic II position controller, with electromechanical reversing contactor, is capable of handling
position and process control via a 4-20mA input signal, and includes a 4-20mA feedback signal of position
derived from a non-contacting position sensor. Units are available for either three-phase or single-phase
power supplies. Suitable for operating at a rate of up to 1200 starts/hour (three-phase motors) or up to 100
starts/hour (single-phase motors).

• Accuracy: ± 1%

• Control bandwidth: 0.1% to 5%, adjustable in 0.1% increments (default: 2%)

• Speed bandwidth: 0.5% to 9%, adjustable in 0.1% increments (default: 5%)

• Delay time: 0 to 60 seconds, adjustable in 0.25 second increments (default: 1.0 second)

• Input impedance: 250 ohms

• Input polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)

• Output polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)

• Loss of signal: Selectable to Fail open, Fail close, Fail to preset position, or Stay Put in last
position (default)

* NOTE:

Not available on Model 500. (Model 500 Discontinued)

B) Futronic IV Solid-State Process Controller

The Futronic IV process controller includes a solid state reversing starter, and is capable of handling
process control via a 4-20mA input signal, and includes a 4-20mA feedback of position derived from a
non-contacting position sensor. Units are available for either three-phase or single-phase power supplies.
Suitable for operating at a rate of up to 1200 starts/hour (three-phase motors) or up to 100 starts/hour
(single-phase motors).

• Accuracy: ± 0.5%

• Control bandwidth: 0.1% to 5%, adjustable in 0.1% increments (default: 2%)

• Speed bandwidth: 0.5% to 9%, adjustable in 0.1% increments (default: 5%)

• Delay time: 0 to 60 seconds, adjustable in .25 second increments (default: 1.0 second)

• Input impedance: 250 ohms

• Input polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)

• Output polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)

• Loss of signal: Selectable to Fail open, Fail close, Fail to preset position, or Stay Put in last
position (default)

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TEC2 ENGINEERING & CONTROLS MANUAL

C) Three-Wire Analog Position Controller – Futronic II or IV

This feature, if selected during Setup, provides a means for backup control in case of loss of analog input
signal. It allows a valve to be controlled as normal from a 4-20mA input signal, but with the possibility
of this input signal being overridden by discrete digital inputs in the OPEN or the CLOSE direction, or in
both. Discrete inputs may be used to operate the valve on loss of analog signal. As soon as digital signal is
removed, actuator returns automatically to its normal analog mode.

Patented Remote Display Module (RDM) (Optional) (Patent 7,430,453)

The RDM is an exclusive control and display module, available only from Emerson, that puts TEC2’s non-

intrusive controls within easy reach, no matter where the actuator is installed. It has display capabilities

identical to those of the Local Display Module (LDM), and it can perform the same control, conguration,

and diagnostic tasks. If the RDM is to receive power from the actuator, connect cable type Belden 8723 or
equivalent, the cable distance is limited to 1,200 feet (366 meters). Two RDMs can be networked by using
two cables (Belden 8719) with a single actuator at a distance up to 4000 ft (1200 meters) from actuator,

and each can perform the same control, conguration, and diagnostics tasks as the local controls on the

actuator. Applications include typical situations in which a valve is in an inaccessible location (e.g., down
in a pit or high up in the plant, or outside the wall on a tank storage facility) where access to valve might be

dangerous in the event of a re or leakage of fumes.

The RDM communicates with the actuator via an RS-485 communication link and a single twisted-pair cable.

Table 1: Typical Cabling Requirements

RDM Interface Function Cable Type (Belden Or Equivalent)

AC-RDM AC Supply – 85/300V, 50/60Hz

RS-485 Data Connection

DC-RDM DC Supply – 24V from Actuator Belden 8719 Belden 8723

RS-485 Data Connection

* NOTE:

If two RDMs are connected to the unit, only one can be powered by the actuator, the second RDM must be
powered externally.

8

Figure 3: Remote Display Module (RDM)

TEC2 ENGINEERING & CONTROLS MANUAL

Priority Of Control Between LDM and RDM:

The RDM module is in continuous communication with the central processor in the actuator. Remote
control from the control room is only possible if all selector switches are in REMOTE mode. As soon as any
selector switch is placed in LOCAL mode, then local control can be achieved at that position. If any of the
selector switches are placed in STOP mode, neither local nor remote control will be possible. Any one of the
selector switches may be padlocked in STOP mode to prevent control from other locations (i.e., lock-out,
tag-out).

Power Requirements:

A single RDM can be powered via internal 24VDC supply from actuator.

One or both RDMs can be powered from an independent 115/220VAC power source.

Current draw per RDM:

285 mA @ 24VDC
65 mA @ 115VAC
35 mA at 220VAC

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TEC2 ENGINEERING & CONTROLS MANUAL

INDICATION & MONITORING

LOCAL INDICATION

The IconoText screen displays alarm symbols, mode of operation, valve status, valve position, and torque

output throughout the valve travel. Its message center comprises two lines of text, 16 characters per line,

and displays actuator setup selections, data entry feedback, actuator status, diagnostic data and alarm

messages. Text messages are in English language, as standard. In addition to English, Spanish, Portuguese,

Russian, French, Mandarin, Italian, German, Czech, Indonesian, Polish, Turkish, Vietnamese are also
supported.

The following alarms are available to be displayed, if active:

Valve Drift (handwheel) Open Inhibit Lost Analog Signal Moving Wrong Direction
Open Torque XX% Power Fail Close Inhibit Actuator Fail
Close Torque XX% Phase Monitor Local ESD Setup Error
Valve Stalled Motor Overload Remote ESD Set Limits Before Operating
CCM Link Failure LDM Link Failure RDM1 Link Failure RDM2 Link Failure
APD Link Failure Analog Input Out Of Range Analog Input Lost

LEDs (red, green, and yellow) on Local Display Module (LDM) indicate the following status and alarm

functions:

Table 2: Alarms

Valve Activity

Fully Close Off On Off

Opening Flashing Off Off

Stopped Off Off On

Fully Open On Off Off

Closing Off Flashing Off

Alarm Off Off Flashing

Default functions for CLOSE (green) and OPEN (red) are as shown. Alternate functions for CLOSE (red)

and OPEN (green) can be programmed in the eld or prior to shipment (if specied at time of order).

Adjacent to the LEDs is the IrDA transmitter/receiver that permits the Clicker device or PC to

communicate with the actuator, without the need for interconnecting cables or opening the enclosure.

Red Green Yellow

Display Function (LEDs)

10

Figure 4: LCD Display

TEC2 ENGINEERING & CONTROLS MANUAL

LED Indicators

Operation
Module

Display
Diagnostic

Valve

Torque

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TEC2 ENGINEERING & CONTROLS MANUAL

REMOTE INDICATION

Standard Relay Contacts

TEC2 is supplied, as standard, with four latching volt-free contacts that provide remote feedback of actuator

status. Each contact can be independently congured for normally open, normally close or ashing (1 second

interval) mode.

Contact rating: 5A @ 30VDC, or 5A @ 250VAC resistive, or 2A @ 250VAC inductive
Relay output function can be congured from a wide range of options (see Table 5). Default settings are:

Table 3: Relay Output Functions (Default Settings)

Relay Default Function Default Setting

RO #1 Valve Full Open (LSO) Normally Open Contact

RO #2 Valve Full Close (LSC) Normally Open Contact

RO #3 Intermediate Valve Position (LSA) Normally Open Contact

RO #4 Intermediate Valve Position (LSB) Normally Open Contact

NOTE:

RO #3 and RO #4 can be congured as LSO and LSC. Default LSA and LSB can be set anywhere between 0 – 100%

Auxiliary Relay Module (ARM)

Optional ARM module provides four additional latching volt-free contacts for status or alarm indication. These

contacts are independently congurable for normally open, normally close or ashing (1 second interval) mode as

well as a wide range of optional functions (see Table 5). The default settings are:

NOTE:

ARM not available with Network Controls

Table 4: Auxiliary Relay Module (ARM) (Default Settings)

Relay Default Function Default Setting

RO #9 Lost Power Normally Open Contact

RO #10 Motor Overload Normally Open Contact

RO #11 Lost Phase Normally Open Contact

RO #12 Over Torque Normally Open Contact

All relay output contacts—RO #1 to 4 and RO #9 to 12—can be congured to signal any one of the

functions listed in the table below.

Table 5: Relay Output Function Options

LSO – Open Limit LSC – Close Limit Opening Closing

Moving – Open or Close Selector in “Local” Selector in “Stop” Selector in “Remote”

LSA – Mid-travel Position “A” LSB – Mid-travel Position “B” Open Inhibit Signal Present Close Inhibit Signal Present

Local ESD Signal Present Valve Operated Manually Over Torque – Open or Close Host Control

Motor Overload Open Torque Limit Close Torque Limit Lost Power

Valve Stall Actuator Fail Lost Phase Valve Drift

ESD Active Lost Analog Signal Channel 1 Low Battery Open Inhibit

Close Inhibit Actuator Fail Alarm Lost Analog Signal Channel 2

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TEC2 ENGINEERING & CONTROLS MANUAL

MONITOR RELAY

Monitor relay (RO #5) indicates whether actuator is “available” for remote control and is energized when
conditions are normal. Relay will de-energize should any of the following events/faults occur in actuator:

• Selector switch in “Local” position

• Selector switch in “Stop” position

• Torque switch tripped in mid-travel

• Loss of internal control power

• Actuator Fail Alarm

• Motor overload trip

• Loss of one or more phases of the incoming power supply

• Valve stall

Monitor relay has one normally open and one normally close contact. It resets automatically as soon as
the event/fault is corrected.

Contact rating: 5A @ 30VDC, or 5A @ 250VAC resistive, or 2A @ 250VAC inductive

ANALOG FEEDBACK

Analog Valve Position Feedback (VPF)

A non-contacting 4-20mA analog output signal is available for continuous remote position feedback of

valve position. Output can be powered from actuator’s internal 24VDC supply, or externally from a remote

24VDC power source.

Repeatability: ±1%

Linearity: ±2% of total valve travel

External impedance: 250 ohms nominal (1000 ohms maximum)

Analog Valve Torque Feedback (VTF)

A non-contacting 4-20mA analog output signal that is proportional to actuator output torque (15% to
100%) is available for continuous remote torque feedback as the valve is being operated in both directions

of travel. VTF output can be powered from the actuator’s internal 24VDC supply or externally from a remote

24VDC power source.

Repeatability: ±1%

Linearity: ±2% of maximum output torque

External impedance: 250 ohms nominal (1000 ohms maximum)

NOTE:

VTF output can be used in conjunction with a suitable software program such as DCMLink to provide “torque

proling” for the valve and, subsequently, be used for predictive maintenance purposes, since an increase in

torque required to operate valve may indicate that valve is wearing, corroding, etc.

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TEC2 ENGINEERING & CONTROLS MANUAL

DIAGNOSTICS & HISTORICAL DATA

Diagnostic and historical data about the actuator can be viewed at any time, without entering a password, by
accessing display diagnostics through the message center on the LDM (Local Display Module). The following data is
available for viewing or downloading to a PC:

Event Log

- This log provides time stamped data that captures internal events within the actuator such as alarms,
commands, actuator modes, temperature changes and motor control. It is capable of recording up to 5000
separate events.

Alarm Log

- See list in Table 2, Page 10. Display lists last nine alarms that have occurred. List progresses from most
recent to oldest alarms received.

Torque Prole

- Torque data is recorded throughout valve travel of the last stroke in both open and close directions,

expressed as a percentage of maximum output torque of the spring installed in the actuator.

Torque Archive

- Torque archive is data stored at a time initiated by user while in “Valve Control Setup” mode. It would
typically be at the time that the actuator was initially installed on valve or after valve had been re­conditioned, or a similar notable event.

Operation Log

- This log provides data that might assist with troubleshooting. It contains the operation details accumulated
since it was last reset. Data displayed:

- Motor Starts (number of times the motor has been started)

- Number of Strokes (number of full strokes from limit to limit)

- Motor Run Time (total motor operational time)

- This log can be reset to zero by entering the “Change Settings” mode.

Operation Archive

- This log provides same data as Operation Log but accumulated data is from initial commissioning of
actuator and, therefore, gives a full history for actuator.

- This log cannot be reset by user. It is intended to be reset only by qualied EIM personnel after a major

overhaul of actuator.

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TEC2 ENGINEERING & CONTROLS MANUAL

Real Time Clock

- The real-time clock keeps track of the current time. The Real Time Clock can be set with the display or

through the Network (DCMlink™) and keeps the DAY, MONTH, YEAR, HOUR, MINUTE, Seconds. The
RTC runs off the main AC power, but has an alternate source for running on batteries. If no batteries are
installed upon power loss time would be lost. If batteries are installed, RTC will keep accurate time when
power is lost.

Partial Stroke Test

- The Partial Stroke Test provides an operation validation that partially strokes the actuator. The Partial Stroke

Test start position can be congured to 100% (default) or 0%. The PST travel range can be congured from
30% (default) to 10% in 1% increments. The mid-test pause can be congured from 1 to 100 seconds with 5

seconds being the default. The PST will report pass fail information on output relays 3 and 4 and will also be
captured in the event log.

Hardware

- This display reports status of modules and can identify which module is at fault if a problem exists with the

actuator.

- Hardware status report can indicate whether module is:

- Normal

- Not Congured

- Lost Link

- Failed

- Hardware displays provide data on:

- Electrical compartment temp. (°C)

- APD (Absolute Position Detector)

- Central Control Module

- Local Display Module

- Remote Display Module #1

- Remote Display Module #2

- Analog Module

- Network Module

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TEC2 ENGINEERING & CONTROLS MANUAL

PROTECTION FEATURES

MOTOR PROTECTION

Inherent thermal overload sensors are embedded in motor stator winding to protect the actuator motor

from overheating. Sensors open if temperature exceeds 130°C for T4 or 115°C for T4A, and de-energize

reversing contactor (or solid-state starter) to remove power to motor. Motor protection can be overridden

by an ESD signal, if so congured during Setup. Local and remote indication of Motor Overload is provided.

Additional motor protection (optional) can be provided by use of overload relay with bimetallic current

sensor to match motor current. (Refer to page 19 for additional information.)

AUTOMATIC PHASE DETECTION & CORRECTION

Phase monitor ensures that the actuator motor rotates in correct direction regardless of how three
phases have been connected to actuator terminals—thereby reducing risk of damage to valve during start­up due to incorrect phasing. It continuously checks incoming supply and shuts down reversing contactor if
one or more of the phases is lost; it will also prevent actuator from starting if one phase is missing. Local and
remote indication of a lost phase (single-phasing) is available.

TORQUE PROTECTION

TEC2 retains the established and reliable technology of measuring actual torque load by the sliding worm
method that has served for over 50 years in all applications and climates. Movement of the worm against a
calibrated set of precision disc-springs rotates a gear; the rotation is converted to an electronic
signal by Hall-effect sensors. This direct-sensing method provides accurate and reliable torque monitoring
over the life of the actuator in all environments. Since no fragile transducers are used in the motor, and no

complex algorithms involving motor speed are used to estimate torque being developed, there is no need

for specially constructed or specially wound motors. This permits EIM motors to be replaced or rebuilt by
local motor repair facilities and avoids the need for costly new motors to be purchased.

Torque sensors for open and close direction can be adjusted independently in the range 15 – 100% of
rated torque range of spring stack installed in actuator.

Output torque or speed of operation can be easily modied in the eld by changing gear ratios, spring

stacks, or motor sizes. No complicated reprogramming of torque processors is necessary, thereby providing

the highest degree of exibility for the customer.

IGNORE TORQUE

In certain applications, such as torque-seating, the amount of torque needed to open the valve from the

Close position is greater than the congured “OPEN TORQUE” value. In such situations this option allows
actuator to ignore torque from the known position to a congurable position, 0 to 10% in 1% increments.

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TEC2 ENGINEERING & CONTROLS MANUAL

LOG-JAM PROTECTION

If torque demanded by the valve in mid-travel, in either direction, exceeds value congured by the valve

supplier, the TEC2 will automatically de-energize the actuator motor and deduce that there may be an
obstruction in the valve. It will then automatically reverse direction of travel for 1.0 second and retry to
overcome the obstruction three times. This will provide an opportunity for the obstruction to be cleared

by ow of pipeline medium but, if unsuccessful, further electrical operation will be inhibited until the
problem is cleared. This may simply require torque conguration to be increased in Valve Control Setup due

to changes in process parameters or wear/corrosion in the valve that have affected torque requirement.
This feature can be switched off in Valve Control Setup, if not required. Local and remote indication of
overtorque is available.

MOTOR REVERSAL PROTECTION

It is possible to reverse direction of travel, in both local and remote modes, without rst issuing a Stop

command. An automatic time delay of 0.5 seconds occurs on reversal of signal to protect actuator motor
and reversing contactor against damage due to high surge currents and inertia.

ELECTRICAL SPECIFICATION

POWER SUPPLY OPTIONS*

TEC2 actuators are available for three-phase (three-wire) and single-phase power sources:

Three-phase 50Hz

220, 380, 415, and 460 volts

Three-phase 60Hz

208, 230, 380, 440, 460, 575, and 690 volts

Single-phase 50Hz

115 and 230 volts

Single-phase 60Hz

115 and 230 volts

DC

24 VDC (Model 500 only)

The nominal operating voltage must be specied at time of order. Published actuator performance data

is for power supply variations of ± 10% voltage and ± 5Hz frequency. If power supply variations are outside
of these limits, please consult Emerson to ensure that actuator performance meets your requirements.

NOTE:

Some options are not available on Model 500. Please check factory for details. (Model 500 Discontinued)

17

TEC2 ENGINEERING & CONTROLS MANUAL

MOTOR

Design of electric actuators so that they are suitable for operation of valves, dampers and similar

applications start with selecting the correct motor. Valve designs possess a specic set of load

characteristics that vary from manufacturer to manufacturer, so it is important to have a motor design

that can exceed these loads in all environments. It is also important that actuator motors are designed and

constructed in accordance with international standards and practices, so that they are capable of being
serviced by local motor repair facilities throughout the world.

Heavy-duty valve actuators manufactured by EIM are typically used in areas where three-phase AC power
supplies are readily accessible. For these applications, EIM utilizes Class F insulated, 15-minute duty rated,
4-pole motors with inherent thermal overload protection via thermostats embedded in the stator winding
(limited to Class “B” temperature rise). These motors are designed specially for a higher pull-up (starting)
torque, providing a torque curve that closely mimics load requirements of a typical valve. Motors for special
services (such as large sluice gates/penstocks that require high running loads, or modulating duties that
require frequent operation) are also available.

Motors rated for standard 15-minute duty are suitable for up to 100 starts/hour. Motors for positional
control and modulating duty are available for operating at rates up to 1200 starts/hour, in association with
our Futronic position controllers.

An optional space heater for the electric motor is available for specic applications.

INTERNAL POWER SUPPLY

TEC2 provides a regulated 12VDC and 24VDC power supply for powering discrete and analog inputs and
outputs, if needed by the user.

Maximum capacity: 500mA peak, 300mA continuous.

FUSES

Fuses complying with N.E.C. requirements, are located in the Separate Terminal Chamber (STC) instead
of in the electric control compartment, thereby maintaining sealed integrity of the actuator should a fuse

need replacement due to external cabling faults. (Having these user-replaceable fuses in the STC avoids the

need to access the electronics control compartment, which could void the warranty.)

Secondary fuses (three) are solid-state, auto-reset type. Simply clearing the fault will allow fuses to reset.

SPACE HEATER

TEC2 is tted with a 12W space heater inside controls compartment to protect against condensation

due to temperature cycling that might occur, especially overnight in some environments. The heater has a
solid-state thermostatic control which removes power from heater if compartment’s internal temperature

exceeds 45°C (113°F).

ABSOLUTE POSITION DETECTOR (APD) (Patented)

The APD is a non-contacting position encoder with a minimum life of 50 million actuator drive shaft
revolutions. It is geared mechanically to the worm drive of the actuator and remains in step with valve
position regardless of operation from motor or handwheel. It controls open and close valve positions and
provides local and remote position feedback. It does not require battery back-up of any kind to maintain
calibration during loss of power to actuator. Calibration of the APD is achieved without removing control
cover. (See Setup Options, page 4, for conguration methods.)

18

TEC2 ENGINEERING & CONTROLS MANUAL

TORQUE CONTROL

Torque control is used to stop travel of valve, or other device, if output torque of the actuator reaches a
preset amount. Torque sensing is achieved by measuring actuator output via a non-contacting transmitter.
The torque switches are independently adjustable in the range from 15% to 100% of rated actuator torque
spring stack. Adjustment of the output torque can be achieved without removing the control cover.

DISPLAY BACK-UP MODULE (DBM)

A display back-up module, containing up to two 9V Lithium batteries (Ultralife U9VL must be used),
can be installed to provide power to the LCD display in the event of loss of main power source to actuator.
This option also enables manual operation to be detected during power outages, and enables any change
of status to be signaled back to the control room by resetting latching-type relays. (DBM will not support
functioning of optional RDM during this time.)

With DBM installed, the actuator can also be calibrated on the valve without applying main power supply,

and changes to conguration can be made in Setup mode.

In order to extend battery life, the DBM is supplied, ex-factory, with battery disabled. It can be enabled

through the menu system or DCMlink™ software. A low power mode is available by default upon loss of

power in order to extend battery life.

NOTE:

Batteries are not required to maintain any data or valve
position during a power outage, because all conguration

settings are saved in non-volatile memory, and because

position detector is an “absolute” encoder which cannot lose

calibration under any circumstances. TEC2 does not use any

“incremental” encoders, since these are unreliable in a power

outage.

CIRCUIT BREAKER/DISCONNECT
SWITCH MODULE (CBM)

EIM offers circuit breaker/disconnect switch for TEC2 to
interrupt circuit between actuator and incoming power

supply—thereby ensuring safety during eld maintenance

and repair. Breaker is mounted in a separate electrical
compartment, called the CBM (Circuit Breaker Module),
that can be close-coupled to actuator or mounted to a
wall, panel, pipe, etc.

MOTOR CURRENT OVERLOAD RELAY
(MCR)

Figure 5: Circuit Breaker/ Disconnect
Switch Module (CBM)

An auto-reset overload relay can be provided inside
control compartment (in addition to inherent thermal overload protection supplied as a standard in all EIM
actuators by way of thermostats embedded in the motor stator windings). The motor overload relay is a
time/current device that senses current in all three windings of the three-phase motor, and trips within 10

seconds if current remains six times the current setting. It automatically compensates for varying ambient

temperature to ensure consistent trip performance.

19

TEC2 ENGINEERING & CONTROLS MANUAL

SEPARATE TERMINAL CHAMBER (STC) – CABLE TERMINATIONS

TEC2’s STC (Separate Terminal Chamber) is isolated from the controls compartment and incorporates a

watertight seal to ensure that no dampness or dust is allowed into electronics when terminal cover is removed for

cabling. A separate terminal chamber is one of the dening features of TEC2 actuators, and the design of TEC2’s

STC offers several very distinct advantages:

• Cover is threaded instead of bolted, for easy access

• Terminal block has highly visible labeling for every connection to help avoid eld-wiring errors. A separate

termination card inside the cover is not necessary

• Terminal screws are already installed for fast and easy cable terminations. Terminal block connectors are wire­binding screw connectors with rising captive plates. Connections can be made in three ways:

- Bare wires

- Wire ferrules

- Crimp-on insulated or non-

insulated ring or spade/fork­tongue connectors

• User-replaceable primary transformer
fuses are located in the STC, thus
avoiding the need to open controls
compartment to gain access to them.
Secondary fuses are solid-state, self­resetting type

• Four conduit entries, as standard,
provide convenient wiring paths.
Model 500 has 3 conduit entries.

All conduit entries are tted with

metal NPT plugs, ex-factory, but it is the

responsibility of the user to ensure that

correct adapters and glands are tted

in order to comply with the hazardous

area certication requirements of their

national authority.

Figure 6: Separate Terminal Chamber
(STC) with Spade Lug Data

.375 max

(9.5mm)

max

.285"

min

.260"

Power Wiring

AMP 52936-2 (Blue)
Wire Size 16-14

AMP 52942 (Yellow)
Wire Size 12-10

(7.23)(6.60)

.248" max

(6.25)

max

min

Control Wiring

AMP 52929 (Red)
Wire Size 22-16

AMP 52935 (Blue)
Wire Size 16-14

.140"

.185"

(3.55)(4.70)

Control

Wiring

Power

Wiring

AMP 52929 52935

Wire Size 22-16 16-14

Wire Insulation

Max. Diameter

Color Red Blue

AMP 52936-2 52942

Wire Size 16-14 12-10

Wire Insulation

Max. Diameter

Color Blue Yellow

.125 .170

.182 .250

NOTE:

Shown with wiring cover
removed

NOTE:

Conduit entry sizes - Two

1” NPT, one 1.5” NPT
bottom entry; one 1”

NPT top entry. Adapt­ers and reducers to suit
Metric, PG and NPT can
be supplied

20

TEC2 ENGINEERING & CONTROLS MANUAL

CORROSION PROTECTION

Standard corrosion protection for TEC2 actuators is a TGIC polyester powder coating, which is suitable

for the majority of applications, including marine and chemical environments. This thermosetting powder

coating system meets Military Specication MIL-C-24712 and is approved by Underwriters Laboratory under

listing UL 1332.

Each external component is shotblasted to remove oxidation, light surface oils, and to provide a light

prole for increased adhesion, then pre-heated with SOLUCOAT 5039 (2.5 to 3%) at 65°C (150°F) for two

minutes—this crystalline conversion coating (iron/phosphate) increases paint adhesion and prevents under-

paint corrosion. Each component is then rinsed to remove any chemical residue and emulsied grease/oil,

before being heated again and sealed with SOLUCOAT 5038 at 65°C (150°F) to provide the corrosion resis­tance required. Each part is then hot-air dried at 200°C (400°F) and immediately powder coated.

Film thickness: 65 – 90 µm (2.5 – 3.5 mils)
Salt spray test: 1000 hours
Color: Haze Gray (similar to RAL 7042 or BS4800–18B21)

All external and internal fasteners and brackets are 316 stainless steel. Printed circuit card interconnects

have gold-plated connectors. All these features provide the actuator with superior corrosion protection.

OPTIONAL COATING SYSTEMS

For applications where there is a severely corrosive atmosphere, EIM offers alternative coating systems

that have proved highly successful in marine and chemical applications where actuators are installed inside

ship hulls or on deck, in water intake tunnels and water treatment plant clariers, in areas subject to salt­spray, etc. Please refer to EIM for specic applications.

Figure 7: TEC2 Actuator

21

TEC2 ENGINEERING & CONTROLS MANUAL

ENCLOSURE CERTIFICATIONS

WEATHERPROOF/WATERTIGHT PROTECTION

All actuators are supplied with a watertight and dust-proof enclosure rated NEMA 4, 4X, 6, and 6P, and

certied for temporary submergence to IP68 for 15 meters (50 ft. head) for 7 days.

AMBIENT TEMPERATURE RANGE

Standard: - 20°C to + 60°C ( - 4°F to + 140°F )
Optional: - 50°C to + 70°C ( - 58°F to + 158°F )
Storage Temperature: - 60°C to + 80°C ( - 76°F to + 176°F )

EXPLOSIONPROOF PROTECTION

Where actuators are required to be installed in hazardous areas, the TEC2 is certied to the following

explosion proof standards:

European (ATEX – 94/9/EC) Certication;

Cenelec Norm EN50014 and EN 50018

SIRA 03ATEX1510X

II 2 GD

Ex d IIB T4 Gb
Ex d IIB + H2 T135°C Db IP68
Ex tb IIIC T135°C Db IP68

Ta -20°C to +60°C

Remote Display Module

II 2 GD

Ex d IIB +H2 T6 Gb
Ex tb IIIC T85°C Db 1P68

Ta -20°C to +60°C

USA (Factory Mutual) Certication; NEC

Article 500

Class I, II and III, Groups C, D, E, F, G, Division 1, T4
Class I, II and III, Groups C, D, E, F, G, Division 1, 120°C (T4)
Class I, Group B, Division 1, T4 (Not available for CBM –
Circuit Breaker Module)

Australia Certication

IECEx SIR 12.0035X

Ex d IIB T4 Gb
Ex d IIB + H2 T135ºC Db IP68
Ex tb IIIC T135ºC Db IP68
Ta -20ºC to +60ºC

Remote Display Module

II 2 GD

Ex d IIB +H2 T6 Gb
Ex tb IIIC T85ºC Db 1P68

InMetro

• CEPEL 08.1640X

• EX d IIB T4 Gb

CU-TR

Canada (Canadian Standard Association)

Certication

Class I, II and III, Groups C, D, E, F, G, Division 1, T4

Class I, II and III, Groups C, D, E, F, G, Division 1, 120°C (T4)
Class I, Group B, Division 1, T4 (Not available for CBM –
Circuit Breaker Module)

22

TEC2 ENGINEERING & CONTROLS MANUAL

AMERICAN WATER WORKS ASSOCIATION

• ANSI/AWWA C542-09 Standard

SHOCK & VIBRATION

VIBRATION

• MIL-STD-167-1 (SHIPS), Mechanical Vibrations of Shipboard Equipment

• (Type I – Environmental and Type II – Internally Excited)

SHOCK

• MIL-S-901D (Navy), “Military Specication, Shock Tests”

• H.I. (High Impact); Shipboard Machinery

EMITTED NOISE

• Noise Level Data

– Maximum noise level at 21ft is less than 85 Db for 1 minute

REGULATORY STANDARDS

EMI / EMC

Conform to the requirements of the European Economic Community EMC Directive 2004/108/EC

(Electromagnetic Compatibility Directive)

• EMC Emissions - EN 61000-6-4:2007 with A1:2011

• EMC Immunity -EN 61000-6-2:2005

SURGE RESISTANCE

• IEC 61000-4 5: 2005

23

TEC2 ENGINEERING & CONTROLS MANUAL

TEC2 SECTIONAL VIEW & FEATURES

Figure 8: Cutaway view of the TEC2

Superior Corrosion

1

Protection

Polyester powder-coating, inside and
out, for superior corrosion protection
in all environments. 316 stainless
steel cover screws for added corrosion
protection and ease of maintenance
over life of unit. Marine-grade, low
copper content, aluminum provides

compartment and covers with extra

corrosion protection.

Separately Sealed

2

Terminal Chamber

Separate Terminal Chamber (STC),
dual sealed, allows installation
wiring to be performed without

exposing electronic control

components. STC contains primary
fuses for easy replacement. (See page
42 for optional position.)

2

7

1

9

Anti-Condensation

3

Space Heater & Thermostat

Space heater prevents internal
condensation due to temperature
cycling. Solid-state thermo-statically
controlled to turn heater off at 105°F,
40°C (internally mounted).

LCD Message Screen

4

Large LCD panel uses icons and text

to display status of valve and provide
diagnostic data. Message center
guides operator through calibration,
setup, and diagnostics using easily

understood text. Language is user­congurable.

Non-Penetrating

5

Control Knobs

Local control knobs are non­penetrating and operate vibration
resistant Hall-effect switches to enable
actuator calibration and diagnostics
without opening covers. Local/Stop/
Remote selector switch can be
padlocked in any position.

3

24

TEC2 ENGINEERING & CONTROLS MANUAL

Local Display Module

6

(LDM)

LDM can be rotated in 90-degree
steps or moved to adjacent location
for optimum viewing position. (See

page 47 for optional position.)

7

Double-Reduction
Motor Gears
Provide Flexibility

First stage spur gearing provides

exibility of motor and speed

selection. Enables worm gearing
to operate at lower speeds for

8

minimum wear and long life.

8

Low Declutch Forces

Declutch lever requires low force to
operate. Can be padlocked in Hand
or Motor mode.

9

Hand/Auto Clutch EIM ExclusIvE

Clutch operates on low torque side

12

11

10

13

of worm gear drive. Automatic
motor priority.

10

Main Housing EIM ExclusIvE

Ductile iron gear-housing is robust
and corrosion-resistant.

11

Bearing Supported
Drive Shaft

Drive shaft is supported by
heavy-duty tapered roller bearings—
top and bottom—to provide long life
and low wear of gearing and seals.

12

6

4

Self-Locking Gearing

Permanent self-locking gearing,
even during declutching and manual
override. Valve stem cannot be back­driven under high process pressures
or heavy weight of gate.

13

Low Manual

5

5

Override Forces

Low manual override forces with
mechanical advantage of gearing on
input to worm drive. 80-lb (350N)
rimpull standard—lower forces
available by changing gearing.

Display Back-up Module

Optional battery back-up allows LCD
to remain powered during electrical
outages. Battery not required
to maintain any data or position
calibration (internally mounted).

25

TEC2 ENGINEERING & CONTROLS MANUAL

Figure 9: STC (Separate Terminal Chamber),
LDM (Local Display Module), and CBM
(Circuit Breaker Module) alternate
mounting locations

NETWORK CONTROLS

Digital control networks can interface with several different network protocols through the use of a
Communication Adaptor Module (CAM), and currently, Modbus, F
TCP/IP,
alarms.

and HART protocols are supported. All networks offer real-time data acquisition, diagnostics and

MODBUS RTU

EIM’s standard protocol, in use since 1985, is Modbus RTU. All standard Modbus function codes are fully

supported, including “Report by Exception” commands that enable the status of up to 100 actuators to be

updated in less than two seconds. Up to 254 actuators can be installed in a single network, and the overall

length of network cabling can be extremely long without degrading network performance or response
time. Length of cable between each actuator, or between controller and rst actuator in network, can be up

to 1500 meters (5000 feet) and there is no need to use separate repeaters. Total network distance can be
up to 320 km (200 miles).

Fully redundant networks comprising a serial loop topology are a standard feature, and no single cable
fault, open-circuit, short-circuit, or ground fault will cause a loss of communication to any actuator. Hot­standby, redundant network masters are a standard option.

OUNDATION™ eldbus, Probus, Ethernet

26

TEC2 ENGINEERING & CONTROLS MANUAL

MODBUS RTU

Serial E>Net Redundant
Loop Topology

• Two data paths to each
device from network master

• Open-circuit and short­circuit protected

• Redundant cabling included

• Long cable distances can be
installed

• Maximum distance between

valves can be up to 1500
meters (5000 ft)

• Total network distance can
be up to 320 km (200 miles)

• Maximum number of valves

in network can be 254

• Redundant “hot-standby”
network master option
available

Figure 10:

Modbus/Serial E>Net

RS-232, RS-485, or RS-422 Modbus

Redundant Loop

Topology

Primary Network

Master

RS-485. Modbus, Twisted Shielded-Pair Cable, 9600 Baud

A B A B A B

A B A B

Multi-drop Bus Topology

• Only one data path to each
device from network master

• No short-circuit or ground
fault protection in network

• Open-circuit protection only

to the rst cable fault

• No redundancy included

• Maximum network cable

length is only 1200 meters
(4000 ft)

• Maximum number of valves

in network is 32

• Repeaters required to extend

the network

Figure 11:
Modbus/Multi-drop
Topology

A B A B A B

RS-232, RS-485, or RS-422 Modbus

Primary Network

Master

RS-485. Modbus, Twisted
Shielded-Pair Cable, 9600 Baud

A B A B

27

TEC2 ENGINEERING & CONTROLS MANUAL

FOUNDATION™ eldbus

TEC2 actuators supporting

OUNDATION™ eldbus H1

F

protocol are fully certied by the

Fieldbus Foundation and provide

direct connection to the eldbus

with guaranteed interoperability

with other certied devices. Each

network can comprise up to 32
devices, with power for devices
being provided via network
cabling (assuming intrinsically
safe devices are not connected
to the same network). Networks

may extend up to 1900 meters

(6000 ft) long, and repeaters may

be used to extend the distance

or to incorporate more than 32
devices.

Figure 12:

FOUNDATION™ eldbus Topology

Network System Control

Power Supply
32V Nominal

Terminator

Spur

Spur

Terminator

9V MinimumTrunk Cable

Junction Box

PROFIBUS DP - Redcom

Fitting TEC2 actuators with a
CAM-220 module allows valve
actuator to be integrated into a

Probus DP network. Probus DP

protocol allows actuators to be
integrated with transducers and
other control equipment on the
same network. Up to 126 nodes
may be connected to one bus
network, but network length is
limited to 1200 meters (4000 ft),
although repeaters may be used

to extend the distance.

SCADA

A A A

A A

Probus Topology

Figure 13:

28

HART

The TEC2 actuators are
capable of offering HART7
communication protocol over
the widely used 4-20mA analog
channels. The HART CAM

interface board certied by the

Fieldcom group (previously HART
Communication Foundation
or HCF) is capable of offering
Point-to-Point, Multi-drop and
WirelessHART communication

topologies. Networks may extend

up to 3000 meters with Point­to-Point topology; and from 250
meters to 2000 meters when
1 to 10 devices are connected
using Multi-drop topology. The
WirelessHART supports up to 100
devices when connected to one

Emerson Gateway, extending the

number of devices when multiple
Emerson Gateways are installed.

TEC2 ENGINEERING & CONTROLS MANUAL

29

TEC2 ENGINEERING & CONTROLS MANUAL

MECHANICAL INTEGRITY

MATERIALS OF CONSTRUCTION

EIM actuators are designed and built for years of dependable, trouble-free service in all operating

environments.

Main gear housing: High strength ductile iron, providing maximum strength and ductility

Control housing: Marine-grade low copper aluminum
Motor: Aluminum alloy end housings, steel casing and tie rods
Spur/Helical gearing: High-strength alloy steel
Worm: High-strength alloy steel (rolled, heat-treated and ground)
Worm gear: Alloy bronze
Shafts – splined: Steel
Bearings – thrust: Tapered roller

External fasteners: Stainless steel 316

DRIVE MECHANISM

Figure 14: Drive Mechanism

Clutch

Geared

Limit Drive

Assembly

Geared

Limit Drive

Pinion

Clutch

Shaft

Bearing

Worm Shaft

Assembly

Torque

Limit Drive

Assembly

Bearing

Cartridge

Tapered Roller

(Thrust Bearings)

Worm Gear Drive

Sleeve (Bronze)

Torque Spring

Assembly

Worm

Shaft

Bearings

30

TEC2 ENGINEERING & CONTROLS MANUAL

Figure 15: Motor

Figure 16: Hand/
Motor Declutching
Mechanism

MOTOR GEARING

Gearing

• Double-reduction spur gearing on motor permits lower worm gear
speeds, resulting in low wear and long life

• Gearing provides exibility in range of output speeds and easy
changes in the eld

• All gearing is properly bearing-supported

HAND/MOTOR DECLUTCHING MECHANISM

• Clutch Tripper: auto-declutch when motor starts

• Handwheel gearing selected for 350N (80 lbs) maximum rim-pull

or less, as required

• Splined shaft for reliability and ease of declutching

• Clutch ensures that handwheel cannot be rotated by motor

Figure 17:
Hand/Auto
Declutch
Lever

Figure 18:

Manual

Override

HAND/AUTO DECLUTCH LEVER

• Low effort to change into manual mode

• Can be returned to motor mode without starting motor

• No “cheater bar” needed, even for tightly seated valves

• Padlockable in either manual or motor mode

MANUAL OVERRIDE

• “Fold-up” spinner handle provides a compact prole

• Gearing on input side of worm gear reduces rim-pull effort

• Maximum rim-pull restricted to 350N (80 lbs) or less

• Open/Close directional arrows

31

TEC2 ENGINEERING & CONTROLS MANUAL

PERFORMANCE DATA

Model

Series

Max. Stem Size Maximum Thrust Maximum Torque Output Speed (rpm) Mounting Base

(inch) (mm) (lbf) (kN) (ft-lb) (Nm) 60 Hz 50 Hz MSS ISO

Multi-Turn (Thrust & Torque)

500 (Discontinued) 1.57 40 9,000 40 125 170 12-192 10-160 FA 10 F 10

1000 1.38 35 10,000 44 130 176 8-144 7-120 FA 10 F 10

2000 2.25 57 30,000 133 410 555 8-144 7-120 FA 10 F 10

3000 3.00 76 45,000 200 900 1,220 8-144 7-120 FA 14 F 14

4000 3.50 89 75,000 334 1,400 1,900 8-144 7-120 FA 16 F 16

5000 3.50 89 95,000 423 1,900 2,575 8-96 7-80 FA 25 F 25

6000-1 3.50 89 116,000 516 5,810 4,100 8-48 7-40 FA 30 F 30

6000-2 5.00 127 160,000 712 5,810 7,865 8-48 7-40 FA 30 F 30

6000-3 4.00 102 196,000 872 5,810 7,865 8-48 7-40 FA 36 F 35

7000-1 6.00 152 250,000 1,112 8,075 10,980 8-24 7-20 FA 36 F 35

7000-2 6.00 152 335,000 1,490 8,075 10,980 8-24 7-20 FA 40 F 40

8000-1 6.00 152 350,000 1,557 14,690 20,340 8-24 7-20 FA 40 F 40

8000-2 7.00 178 500,000 2,224 14,690 20,340 8-24 7-20 FA 48 F 48

Multi-Turn (Torque Only)

D 1.25 32 - - 300 407 8-192 7-160 FA 10 F 10

U 2.00 51 - - 600 813 8-280 7-233 FA 14 F 14

S 2.00 51 - - 1,900 2576 8-192 7-160 FA 16 F 16

X Contact Factory - - 2,800 3796 8-144 7-120 FA 30 F 30

Model

Series

Max. Stem Size Maximum Thrust Maximum Torque Operating Time (sec) Mounting Base

(inch) (mm) (lbf) (kN) (ft-lb) (Nm) 60 Hz 50 Hz MSS ISO

Part-Turn (90° Rotation)

P 1.13 29 - - 400 542 18-108 15-90 FA 10 F 10

Q 2.00 51 - - 1,000 1356 6-144 5-120 FA 12 F 12

R 3.25 83 - - 2,500 3390 18-432 15-360 FA 16 F 16

M/MG02 3.25 83 - - 2,500 3390 12-432 10-360 FA 16 F 16

M/MG03A 4.00 102 - - 5,000 6779 12-432 10-360 FA 30 F 30

M/MG03B 5.00 127 - - 7,500 10169 12-576 10-480 FA 30 F 30

M/MG05 6.00 152 - - 15,000 20337 18-720 15-600 FA 40 F 40

W/MG05 7.00 178 - - 30,000 40675 18-1080 15-900 FA 40 F 40

W/MG07 8.00 203 - - 70,000 94,907 54-1080 45-900 FA 48 F 48

NOTE:

Emerson offers up to 449,910 ft-lb (610,000 Nm)

32

TEC2 ENGINEERING & CONTROLS MANUAL

TEC2000 ENGINEERING & CONTROL MANUAL

13.3

OUTLINE DIMENSIONS

DIRECT-MOUNTED STYLE - 1000, 2000, 3000, 4000, 5000, P, Q & R

FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.

OUTLINE DIMENSIONS

DIRECT-MOUNTED STYLE - 1000, 2000, 3000, 4000, 5000, P, Q & R

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

(338)

1" NPT

5.6

STC

K

9.2

4.6

(117)

8" Handwheel Swing

2

HAND

P

Retractable
Handle - 90

2.6

(66)

7.5

(190)

M

N

D

C

B

H NAD MOTOR

E

A

Multi-Turn Actuators Part-Turn Actuators

Model Size

A Bottom of Nut 0.75 19 0.65 17 0.95 24 0.60 15 0.60 15 - - - - - -

1000 2000 3000 4000 5000 P Q R

in mm in mm in mm in mm in mm in mm in mm in mm

B Top of Nut 2.38 60 2.90 74 4.50 114 4.20 107 4.20 107 2.70 69 3.00 76 3.60 91

C 5.30 135 7.80 198 8.60 218 15.10 384 15.10 384 5.00 127 5.20 132 6.90 175

D 1.43 36 2.80 71 3.15 80 - - - - -

E 3.80 97 4.70 119 5.20 132 10.90 277 10.90 277 3.80 97 4.30 109 4.50 114

F 4.80 122 5.70 145 6.20 157 11.90 302 11.90 302 4.80 122 5.30 135 5.50 140

G 3.25 83 3.25 83 4.25 108 4.25 108 4.25 108 3.25 83 3.25 83 4.25 108

H 3.60 91 3.60 91 4.30 109 5.80 147 6.90 175 4.50 114 4.50 114 5.00 127

J 14.80 376 14.80 376 15.80 401 19.20 488 19.20 488 14.80 376 14.80 376 15.80 401

K 9.20 234 9.20 234 10.20 260 11.10 282 11.10 282 9.20 234 9.20 234 10.20 260

L 6.70 170 6.70 170 6.70 170 10.00 254 10.00 254 5.70 145 5.70 145 5.70 145

M 22.00 559 22.00 559 22.00 559 30.00 762 30.00 762 19.20 488 19.20 488 19.20 488

N 1.50 38 1.50 38 2.50 64 2.50 64 2.50 64 2.70 69 2.70 69 3.70 94

P NPT 2” 3” -4” 4” 4” - - -

Mounting Base

MSS Std FA10 FA14 FA16 FA25 FA30 FA10 FA12 FA16

ISO Std F10 F14 F16 F25 F30 F10 F12 F16

(142)

1" NPT

O

U

R

V

R

E

I

V

R

O

L

C

E

G

C

N

I

R

I

V

O

M

E

R

E

R

O

F

E

B

T

I

U

C

U

I

T

A

V

A

N

T

D

'

E

N

L

E

V

E

R

L

E

C

R

C

I

O

U

C

V

E

N

R

C

E

L

P

E

O

K

1.5" NPT

2.52.5

1" NPT

L

H

G

F

3.6

5.7

(91)

(145)

J

POTS

Open

LocalClose

Remote

(NO)

(BACK)

(YES)

(NEXT)

• 1000, 2000 & 3000 units are referenced with 56 frame motors

• 4000 & 5000 units are referenced with 215 frame motors

• P, Q & R units are referenced with 33 frame motors

33

19.2

OUTLINE DIMENSIONS

DIRECT-MOUNTED STYLE / RISING STEM - 6000 & 7000

FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.

TEC2000 ENGINEERING & CONTROL MANUAL

Local

(BACK)

(NO)

Open

(YES)

Close

POST

Remote

(NEXT)

10.0

(254)

E

B

D C

N

F

G

A

K

H

Stem Nut

Top of

J

(112mm)

(338)

13.3

(488)

19.2

(108)

4.25

STC

4.4

M

30.0

(762)

13.2

12" Handwheel Swing

L

(168)

6.6

10.0

(254)

Model Size 6000-1 6000-2/-3 7000
in. mm in. mm in. mm

A Top of Bushing 4.20 107 5.40 137 9.00 229
B 0.60 15 1.40 35 2.90 74
C 9.50 241 9.50 241 17.90 455
D 15.20 386 15.20 386 23.60 599
E 6.00 153 6.00 153 6.80 173
F 6.30 160 6.30 160 -
G 9.40 239 9.40 239 7.90 201
H 14.80 376 16.50 419 -
J 12.50 318 14.30 363 16.50 419
K 0.85 21 1.56 40 2.03 52
L 19.00 483 19.00 483 36.00 914
M 9.20 234 9.20 234 16.80 427
N NPT 6” 6” 8”

Mounting Base

MSS Std FA30 FA36 FA40
ISO Std F30 F35 F40

TEC2000 ENGINEERING & CONTROL MANUAL

TEC2 ENGINEERING & CONTROLS MANUAL

OUTLINE DIMENSIONS

DIRECT-MOUNTED STYLE / RISING STEM - 6000 & 7000

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

M

(488)

3.6

4.7

LDM

(91)

(119)

13.3

(338)

POST

Open

Local

Close

Remote

(NO)

(BACK)

(YES)

(NEXT)

4.25

(108)

4.4

(112mm)

E

D C

STC

(254)

10.0

F

G

N

Stem Nut

Top of

A

B

30.0

(762)

H

10.0

(254)

13.2

6.6

(168)

12" Handwheel Swing

J

K

L

Ground

Model Size

A Top of Bushing 4.20 107 5.40 137 9.00 229
B 0.60 15 1.40 35 2.90 74
C 9.50 241 9.50 241 17.90 455

2.5"

2.5"

Bottom View of

Conduit Entries

.75"

1" NPT

C

N

E

P

O

E

L

C

R

E

V

U

O

T

I

U

C

R

I

C

E

L

R

E

1" NPT

V

B

E

L

O

F

E

N

E

'

D

R

E

R

E

M

A

V

A

N

T

1.5" NPT

O

V

I

N

G

C

O

V

E

R

O

U

V

R

I

R

L

E

C

I

R

C

U

I

T

1" NPT

Side View

of STC

D 15.20 386 15.20 386 23.60 599
E 6.00 153 6.00 153 6.80 173
F 6.30 160 6.30 160 ­G 9.40 239 9.40 239 7.90 201
H 14.80 376 16.50 419 ­J 12.50 318 14.30 363 16.50 419
K 0.85 21 1.56 40 2.03 52
L 19.00 483 19.00 483 36.00 914
M 9.20 234 9.20 234 16.80 427
N NPT 6” 6” 8”

Mounting Base

MSS Std FA30 FA36 FA40
ISO Std F30 F35 F40

6000 & 7000 units are referenced with 215 frame motors
8000 & 9000 units are custom; dimensions available upon request

6000-1 6000-2/-3 7000

in mm in mm in mm

34

TEC2 ENGINEERING & CONTROLS MANUAL

TEC2000 ENGINEERING & CONTROL MANUAL

STC

T

E

OUTLINE DIMENSIONS

SIDE-MOUNTED STYLE - M/MG02, M/MG03, M/MG05, W/MG05, W/MG07

FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.

Top View

STC

EIM

4.6

(117)

8" Handwheel Swing

G

T

9.2

OUTLINE DIMENSIONS

SIDE-MOUNTED STYLE - M/MG02, M/MG03, M/MG05, W/MG05, W/MG07

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

Top View

5.6

F

1

(142)

1

EIM

O

S

L

E

C

U

S

N

E

P

O

V

G

N

Side-Mounted Style Part-Turn Actuators

Model Size

M/MG02 M/MG03 M/MG05 W/MG05 W/MG07

in mm in mm in mm in mm in mm

A Top of Bushing 3.6 91 5.0 127 7.0 178 7.0 178 9.0 229
B 6.5 165 7.0 178 8.5 216 8.5 216 11.0 279
C 5.7 145 7.2 183 10.6 269 10.6 269 14.0 356
D 10.5 267 11.9 300 16.5 419 18.0 457 26.2 665
E 22.0 559 22.0 559 22.0 559 30.0 762 35.0 889
F 6.7 170 6.7 170 6.7 170 10.0 254 10.0 254
G 4.25 108 7.1 180 10.45 265 10.45 265 14.0 356
H 3.25 83 3.25 83 3.25 83 4.25 108 4.25 108
J 5.9 151 6.0 152 6.9 175 7.9 200 9.8 249
K 7.0 178 7.0 178 6.9 175 8.6 218 8.6 218
L 11.5 292 11.5 292 11.5 292 14.9 378 14.9 378
M 20.1 551 23.0 584 31.0 787 32.5 826 44.2 1123
N 5.5 140 7.7 196 11.9 302 11.9 302 14.0 356
P 6.9 175 9.7 246 13.7 350 13.7 350 19.7 500
R 7.4 188 7.4 188 6.8 173 6.8 173 19.7 500
S 9.5 241 10.9 276 15.5 394 17.0 432 25.2 640
T 13.3 338 13.3 338 13.3 338 13.3 338 18.3 465
U 7.7 196 7.7 196 7.7 196 11.1 282 11.1 282
V 4.2 107 4.2 107 5.1 130 - -

Mounting Base

MSS Std FA16 FA30 FA40 FA40 FA48
ISO Std F16 F30 F40 F40 F48

• M/MG02, M/MG03 & M/MG05 units are referenced with 56 frame motors

• W/MG05 & W/MG07 units are referenced with 215 frame motors

RP

STC

Side View

3.9

M

Retractable
Handle - 90

(99)

Ground

Ground

2.5"

1" NPT

C

R

I

C

E

L

R

I

R

V

U

O

R

E

V

O

C

G

N

I

V

L

Remote

TOP
S

LocalClose

Open

T

I

U

O

M

(NEXT)

(BACK)(YES)

(NO)

2.5"

T

D

N

A

V

A

E

R

E

R

1.5" NPT

'

E

N

L

E

V

E

R

L

E

C

O

U

V

E

N

C

I

R

C

U

I

T

B

E

F

O

1" NPT

1

1" NPT

R

C

L

E

O

P

E

H

9.2

4.6

(117)

.75"

Conduit Entry

K

J

A

B

8" Handwheel Swing

C D

35

TEC2 ENGINEERING & CONTROLS MANUAL

WIRING DIAGRAMS

TEC2 WIRING DIAGRAMS

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

©2014 Emerson Process Management Valve Automation LLC

36

TEC2 ENGINEERING & CONTROLS MANUAL

WIRING DIAGRAMS

TEC2 WIRING DIAGRAMS

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

©2014 Emerson Process Management Valve Automation LLC

37

TEC2 ENGINEERING & CONTROLS MANUAL

WIRING DIAGRAMS (MODEL 500 DISCONTINUED)

MODEL 500 WIRING DIAGRAMS SINGLE-PHASE

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

©2014 Emerson Process Management Valve Automation LLC

38

TEC2 ENGINEERING & CONTROLS MANUAL

WIRING DIAGRAMS (MODEL 500 DISCONTINUED)

MODEL 500 WIRING DIAGRAMS THREE-PHASE

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

©2014 Emerson Process Management Valve Automation LLC

39

TEC2 ENGINEERING & CONTROLS MANUAL

REVISIONS

REV

DATE

ECN

DRAWING NO.

REV.

DATE

1 of 1

SHEET

A2

SCALE:

CHECKED BY

DWG. SIZE

Approved BY:

500-TB00/10V

11/4/2014

Hoang

00

Josh Johnson

Doyle Blume

00

Released

11/4/2014

1:5

Copyright © 2014 Emerson Process Management Valve Actuation LLC

RNING: The installation and servicing

instructions are for use for qualified personnel

. To avoid injury and electric shock, do
not perform any services on EIM Equipment
unless qualified.

Installation shall be accordance with current
edition of National Electrical Code or
Applicable Regional Standard.

LDM Cover may be rotated 90

vv

, 180

v

or 270

v

as required in field

Customer Wire entry to STC Separate Terminal Chamber.

should always enter from below STC if possible

on 1/2" NPT plugs.

on 1/8" NPT plug.

To move actuator to another valve, bronze stem nut
P/N 38244 may be threaded up to 1.57" max

.

g 90719 for details).

REVISIONS

REV

DATE

ECN

00

Released

11/4/2014

REVISIONS

REV

DATE

ECN

00

Released

11/4/2014

OUTLINE DIMENSIONS (MODEL 500 DISCONTINUED)

MODEL 500 DRAWINGS

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

2.6

Motor Removal Distance

1.4
34

29.3
745

19.0
482

3

1/8" NPT

65

O

16 UNC-2B
) B.C

erline

Nameplate

2.312
59

`

.80

LDM Cover may be rotated 90
as required in field

WARNING: The installation and servicing

instructions are for use for qualified personnel
only. To avoid injury and electric shock, do
not perform any services on EIM Equipment
unless qualified.

Installation shall be accordance with current
edition of National Electrical Code or
Applicable Regional Standard.

NOTES:

Customer Wire entry to STC Separate Terminal Chamber.

1

Conduit should always enter from below STC if possible

Lubrication 1/2" NPT plugs.

2

Lubrication 1/8" NPT plug.

3

To move actuator to another valve, bronze stem nut

4)

P/N 38244 may be threaded up to 1.57" max

(Ref Dwg 90719 for details).

.3

8

vv

, 180

.

v

or 270

v

10.3
261

7.8

197

6.0

O

152

2

1/2" NPT

6.3

161

6.0

152

.1

2

3 x 1" NPT

Ground

6.3

O

161

CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Actuation LLC and must
be held in strict confidence and properly safeguarded by the recipient at all times. It may not be copied or reproduced, or provided or revealed to

CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Automation LLC and must be held in strict compliance and properly

any other party except with the prior written authorization of Emerson Process Management Valve

safeguarded by the recipient at ll times. It may not be copied or reproduced, or provided or revealed to any other party except with the prior written authorization of Emerson Process Management

reproduction must include this legend. The recipient may use the same only for the purpose for which Emerson Process Management Valve

Valve Automation LLC and any authorized copy or reproduction must be include this legend. The recipient may use the same only for the purpose for which Emerson Process Management Valve

Actuation LLC has provided it to recipient, and it must be returned to Emerson Process Management Valve Actuation LLC, along with all copies and

Automation LLC has provided it to recipient, and it must be returned to Emerson Process Management Valve Automation LLC, along with all copies and reproductions, upon request. By accepting this

reproductions, upon request. By accepting this drawing, the recipient agrees to the foregoing.

drawing, the recipient agrees to the foregoing.

13.0
330

2.1
53

1.1
29

9.4
240

5.5
140

10.3
261

2.6
65

2" NPT

WA

only

10.1
256

1

6.8
171

4.5

114

2.3
57

4 Places
Tapped 3/8-16 UNC-2B
Ø4.000 (102) B.C

2

on Straddle Centerline

1/2" NPT

2.312

O

59

`

.80

NOTES:

1

Conduit

Lubricati

2

Lubricati

3

4)

Mounting Detail

Actuation LLC

and any authorized copy or

TITLE:

Model 500 Standard
33 Frm Motor w/TB FA10

INTERPRET DIMENSIONS AND TOLERANCE PER

THIRD ANGLE PROJECTION

ASME Y14.5

APPROXIMATE WEIGHT

.0 lbm

(Ref Dw

DRWN BY

Ryan

40

TEC2 ENGINEERING & CONTROLS MANUAL

WARNING: The installation and servicing
instructions are for use for qualified personnel
only. To avoid injury and electric shock, do
not perform any services on EIM Equipment
unless qualified.

Installation shall be accordance with current
edition of National Electrical Code or
Applicable Regional Standard.

LDM Cover may be rotated 90°°, 180° or 270°

as required in field

NOTES:

Customer Wire entry to STC Separate Terminal Chamber.
Conduit should always enter from below STC if possible

Lubrication 1/2" NPT plugs.

Lubrication 1/8" NPT plug.

To move actuator to another valve, bronze stem nut
P/N 35849 may be threaded up to 1.25" max

.

(Ref Dwg 90806 for details).

REVISIONS

REV

DATE

ECN

DRAWING NO.

INTERPRET DIMENSIONS AND TOLERANCE PER

01

- 9/19/2014

Actuation LLC and any authorized copy or

LDM Cover may be rotated 90°°, 180° or 270°

REVISIONS

REV

DATE

ECN

01

- 9/19/ 2014

REVISIONS

REV

DATE

ECN

01

- 9/19/ 2014

OUTLINE DIMENSIONS (MODEL 500 DISCONTINUED)

MODEL 500 DRAWINGS

FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal

2.6

Motor Removal Distance

1.4

[ 34 ]

29.3

[ 745 ]

19.0

[ 482 ]

[ 65 ]

2.746

O

[ 70 ]

8 Places

Tapped M10

`.748

Ø4.016 B.C on Centerline

2.7

O

[ 70 ]

3

1/8" NPT

Nameplate

as required in field

WARNING: The installation and servicing
instructions are for use for qualified personnel
only. To avoid injury and electric shock, do
not perform any services on EIM Equipment
unless qualified.

Installation shall be accordance with current
edition of National Electrical Code or
Applicable Regional Standard.

NOTES:

Customer Wire entry to STC Separate Terminal Chamber.

1

Conduit should always enter from below STC if possible

Lubrication 1/2" NPT plugs.

2

Lubrication 1/8" NPT plug.

3

4)

To move actuator to another valve, bronze stem nut
P/N 35849 may be threaded up to 1.25" max

(Ref Dwg 90806 for details).

.2

[6]

.

7.8

[ 197 ]

6.0

O

[ 152 ]

2

1/2" NPT

5.5

[ 140 ]

[ 240 ]

1.1

[ 29 ]

9.4

2.1

[ 53 ]

[ 261 ]

10.3

13.0

[ 330 ]

2.6

[ 65 ]

2" NPT

6.3

[ 160 ]

4.0

[ 101 ]

3 x 1" NPT

6.8

[ 171 ]

1

4.5

[ 114 ]

2.3

[ 57 ]

Ground

6.3

O

[ 161 ]

CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Automation LLC and must be held in strict compliance and properly
safeguarded by the recipient at ll times. It may not be copied or reproduced, or provided or revealed to any other party except with the prior written authorization of Emerson Process Management
Valve Automation LLC and any authorized copy or reproduction must be include this legend. The recipient may use the same only for the purpose for which Emerson Process Management Valve
Automation LLC has provided it to recipient, and it must be returned to Emerson Process Management Valve Automation LLC, along with all copies and reproductions, upon request. By accepting this
drawing, the recipient agrees to the foregoing.

This drawing, including the information it bears, is the property of Emerson Process Management Valve Actuation LLC and must

pient at all times. It may not be copied or reproduced, or provided or revealed to

8.0

[ 202 ]

2

1/2" NPT

.125

[3]

8 Places
Tapped M10
Ø4.016 B.C on Centerline

Mounting Detail

2.746

O

[ 70 ]

`.748

2.7

O

[ 70 ]

TITLE:

MODEL 500
TORQUE ONLY ISO F10

1

2

3

4)

41

TEC2 ENGINEERING & CONTROLS MANUAL

TEC2000 ENGINEERING & CONTROL MANUAL

Tapped Thru

D4 Holes

D4 Holes

Tapped Thru

Actuator Pilot Spigot

D2

H

(Straddle Centerline)

D1 (min)

D3 Bolt Circle

OUTLINE DIMENSIONS

FLANGE ATTACHMENT

Mounting

Base

D1

Flange O.D.

D2

Pilot Dia.

D3

Bolt Circle

No . Taps Tap Size Thru Holes Pilot Depth

D4 H

MSS (inches)

FA10 4.92 2.312 4.00 4 3/8-16 - 0.12
FA12 5.91 - 4.95 4 1/2-13 - 0.12
FA14 7.25 3.750 5.50 4 5/8-11 - 0.16
FA16 8.63 5.000 6.50 4 3/4-10 - 0.19
FA25 11.38 6.000 10.00 8 - 21/32 0.19
FA30 13.63 7.000 11.75 8 - 25/32 0.19
FA36-Mod 18.70 8.500 14.00 8 - 1.36 0.19

FA40-Mod 18.70 9.000 16.00 8 - 1.36 0.32

ISO (millimeters)

F10 125 70 102 4 M10 - 3
F12 150 85 125 4 M12 - 3
F14 175 100 140 4 M16 - 4

F16 210 130 165 4 M20 - 5
F25 300 200 254 8 M16 17 5
F30 350 230 298 8 M20 20 5
F35 415 260 356 8 M30 35 5
F40-Mod 475 300 406 8 M36 35 8
F48 560 370 483 12 M36 - 8

• Table for reference only; refer to EIM outline drawing for actual dimensions

42

TEC2 ENGINEERING & CONTROLS MANUAL

CIRCUIT DIAGRAM CODING

Create a customized wiring diagram that meets your specications by using the chart shown here.

T E C - X X X X - X X X X

0 = No Options
1 = Single-Phase
3 = Three-Phase

1 = DBM (Display Backup Module)

2 = CBM (Circuit Breaker Module)

3 = DBM and CBM

1 = Electro-Mechanical

Reversing Contactor

2 = SSR (Solid State Reverser)

0 = No Options
1 = (1) RDM 24VDC
2 = (1) RDM 115VAC
3 = (1) RDM 24VDC and (1) RDM 115VAC
4 = (2) RDM 115VAC

0 = No Options
1 = MOR (Motor Overload Relay)
2 = Motor Heater
3 = Overload Relay and Motor Heater

0 = No Options

1 = ARM (Auxiliary Relay Module)

2 = 115VAC Output, 40VAC
3 = ARM and 115VAC Output

01 = Open / Close
02 = Modulating
03 = VPF (Valve Position Feedback)
04 = VTF (Valve Torque Feedback)
05 = VPF + VTF - Open/Close
06 = Network Controls - Modbus
07 = Network Controls - FOUNDATION™ eldbus

08 = Network Controls - Probus

09 = Network Controls - DeviceNet
10 = Network Controls - HART

NOTES:

1. Futronic II includes electro-mechanical reversing contactor.

2. Futronic IV includes solid state starter.

3. All Futronics (Modulating) Controls include VPF (Value Position Feedback) and VTF (Value Torque Feedback) as standard. VPF & VTF are customer selectable.

4. ARM (Auxiliary Relay Module) is not available with Network options.

5. For Open/Close function with SSR (Solid State Reverser), use Futronic IV.

6. TOR (Thermal Overload Relay) option, mounted internally in actuator, auto-reset.

7. CBM (Circuit Breaker Module) option, close-coupled to STC (Separate Terminal Chamber), or separate mounted.

43

TEC2 ENGINEERING & CONTROLS MANUAL

BASIC CIRCUIT DIAGRAM (Shown in CLOSE position, power off.)

MOTOR

Thermal

Protector

Local Display Module

Two-Wire Control

Maintain Contact to Open

Open

1

4

10

0V

+24VDC

9

Internal Power Supply

Open

1

+

~

4

External Power Supply

18-150VDC or 20-250VAC

-

Common 0V

MOTOR
Control
Module

24VDC

Power

Supply

Central Control Module

MCM ACM ARM DBM RDM CBM STC CCM

01 00 00 00 00 00 01 01

Output Switch Contact Development

Valve Position

Close Mid Open

Contact Function

LSO Open Limit
LSC Close Limit
LSA Open Limit
LSB Close Limit

Three-Wire Control

Maintained Contact

Open

1

Close

2

4

0V

10

+24VDC

9

Open

1

2

4

Close

Common 0V

Four-Wire Control

Momentary Contact

Open

1

2

3

4

10

9

1

2

3

4

Close

Stop

0V

+24VDC

Open

Close

Stop

Common 0V

Inhibit/Interlock and

Open Inhibit

5

6

7

8

10

+24VDC

9

Open Inhibit

5

6

7

+

~

­8

Common 0V

ESD

Close Inhibit

ESD

0V

Close Inhibit

ESD

L1

3 - Phase

L2

Power

L3

Supply

GND

F2

1

F1

Digital Inputs

RO#1

RO#2

RO#3

RO#4

Monitor

Contact Outputs

Relay

RO#5

+

~

-

Separate
Terminal
Chamber

Open

2

Close

3

Stop

4

Common 0V

5

Open Inhibit

6

Close Inhibit

7

ESD

8

Common 0V

9

+24 VDC

10

0 VDC

11

LSO

12

Common

13

LSC

14

LSA

15

Common

16

LSB

17

N.O. Contact

18

Common

19

N.C. Contact

20

Emergency Stop

21

RS485 (+)
Emergency Stop

22

RS485 (-)

23

Shield

24

DCMlink™ +

36

38

DCMlink™ -

NOTES:

1. All digital inputs have an input voltage range of 18-150VDC or 20-250VAC.

2. All digital relay outputs are rated for 5A @ 30VDC or 5A @ 250VAC Resistive,
2A Inductive load.

3. Jumpers shown connected between terminals are permissible but not

required.

4. Emergency stop requires jumper or normally closed contact (actuator stops
when contact open).

5. Remote display communication port is RS-485.

6. If bare wires (without terminals) are connected, remove a maximum of .25
inch insulation.

44

7. User replaceable primary fuses (F1 and F2) are located in the terminal
chamber enclosure. All transformer secondary fuses are automatic resetting.

8. Contact Outputs and Output Switch Contact Development Chart shown

for default conguration only. User may redene all Outputs (See TEC200O

Installation & Operation Manual E2K-405-0902).

9. Circuits are arranged for positive switching.

10. Internal power supply (24VDC) is isolated and regulated. Maximum capacity:
12W peak, 8W continuous.

11. Monitor relay indicates actuator available for remote control—shown de­energized (not available).

REMOTE CONTROL CIRCUITS

TEC2 ENGINEERING & CONTROLS MANUAL

Two-wire Control with
Maintained Contact to Open
or Close

Two-wire control modes uses
only one contact to control
valve. Circuit shown is closed,
valves open, and when
contact is open, valves closes.
Seal-in is not active for two­wire control. Contact open

and close conguration can

be reversed in setup.

Three-wire Control with
Maintained (push-to-run) or
Momentary Contact

(Maintained or Momentary mode is

congured during setup)

Three-wire control mode uses
two contacts to open or close

valve. May be congured for

Maintained (push-to-run)
control or Momentary (seal­ins activated) control. When
seal-ins is activated, valve
control cannot be stopped in
mid-travel (unless inhibit, ESD,
or emergency STOP signal is
active).

Internal Power Supply External Power Supply

Open

Open

Close

Stop

Common 0V

24VDC

Power Supply

1

Valve closes

2

when contact
is open

3
4
9
10

Internal
Power
Supply

+24VDC
0VDC

Open

Close

Stop

Common 0V

1
2
3
4

Internal Power Supply External Power Supply

Open

Open

Close

Stop

Common 0V

24VDC

Power Supply

1
2
3
4
9
10

Close

Internal
Power
Supply

+24VDC
0VDC

Open

Close

Stop

Common 0V

1
2
3
4

Open

Valve closes
when contact
is open

Open

Close

(+)

~

(-)

(+)

~

(-)

External
Power
Supply
18-150VDC
or
20-250VAC

External
Power
Supply
18-150VDC
or
20-250VAC

Four-wire Control with
Momentary Contact and
Mid-Travel Reversal

Four-wire control mode uses
three Momentary (seal-ins
activated) contacts to open,
close, or stop valve in mid-

travel. Default conguration

for stop input is “active on
open contact” but this can be
changed in setup.

Internal Power Supply External Power Supply

Open

Open

Close

Stop

Common 0V

24VDC

Power Supply

1
2
3
4
9
10

Close

Stop

Internal
Power
Supply

+24VDC
0VDC

Open

Close

Stop

Common 0V

1
2
3
4

Open

Close

Stop

(+)

~

(-)

External
Power
Supply
18-150VDC
or
20-250VAC

45

TEC2 ENGINEERING & CONTROLS MANUAL

EMERGENCY SHUTDOWN ESD & INHIBIT/INTERLOCK CONTROL CIRCUITS

Emergency Shutdown (ESD) Internal Power Supply External Power Supply

Open Inhibit

Close Inhibit

ESD

Common 0V

24VDC

Power Supply

5
6
7
8
9
10

ESD

Internal
Power
Supply

+24VDC
0VDC

Open Inhibit

Close Inhibit

ESD

Common 0V

5
6
7
8

Inhibit/Interlock Internal Power Supply External Power Supply

Open

Open Inhibit

Close Inhibit

ESD

Common 0V

24VDC

Power Supply

5
6
7
8
9
10

Inhibit
Close

Inhibit

Internal
Power
Supply

+24VDC
0VDC

Open Inhibit

Close Inhibit

ESD

Common 0V

5
6
7
8

ESD

0V Common

Open Inhibit

Close Inhibit

0V Common

(+)

~

(-)

(+)

~

(-)

External
Power
Supply
18-150VDC
or
20-250VAC

External
Power
Supply
18-150VDC
or
20-250VAC

Local Emergency STOP ­Hardwired

46

Local Emergency STOP contact bypasses
all electronics and overrides all local and
remote signals to ensure actuator stops

and “stays-put” in that position.

Local Emergency STOP requires jumper or
normally closed contact (actuator stops
when contact opens).

20

22

TEC2 ENGINEERING & CONTROLS MANUAL

OPTIONAL INDICATION AND CONTROL CIRCUITS

Auxiliary Relay Module
(ARM)

R0#9

R0#10
R0#11

Contact Outputs

R0#12

39

Lost Power

40

Common

41

Motor Overload

42

Lost Phase

43

Common

44

Over Torque

All auxiliary relay output contacts
(RO#9 – 12) are latching-type
rated for 5A @ 30VDC or 5A @
250VAC Resistive, 2A Inductive
load.

Shown in default conguration
and “not true” state (contacts
are set to “ash” by default).

Alternative alarm and status

settings can be congured

during setup. Normally open,

normally close, and ashing

mode are selectable.

Analog Input Internal Power Supply External Power Supply

(Loop Power)

+

9
10
25
26
27
28

­+

­+

-

24 VDC

+

-

AIN#1

AIN#2

+

­25

26
27
28

+

­+

-

+

-

+

-

AIN#1

AIN#2

+

24 VDC

-

29

Earth

29

Earth

Analog Output Internal Power Supply External Power Supply

(Loop Power)

31

+

32

­33
34
29

Earth

+ -

24 VDC

+ -

24 VDC

31
32

33
34

Earth

+

-

+

-

24 VDC

+ -

9 10

24 VDC

+ -

9 10

­+

­+

AO#1

AO#2

­+

­+

AO#1

AO#2

47

TEC2 ENGINEERING & CONTROLS MANUAL

OPTIONAL INDICATION & CONTROL MODULES

Three Wire Analog Position
Control Option

When 3-wire toggle switch
is made at terminal 3, then
actuator is controlled by
the discrete Open and Close
commands at terminal 1 and

2. When 3-wire toggle switch
is open, then the actuator is
controlled by 4-20mA analog
input.

Internal Power Supply External Power Supply

Open

Close

3-Wire

Common 0V

24VDC

Power Supply

1
2
3
4
9
10
25
26
32

Open

Close

Tog gle

4-20mA Position Set Point

(+)

(-)

24VDC

(+)
(-)

Earth Ground

(+)

(-)

AIN#1

Open

Close

Power

Supply

Internal

3-Wire

Common 0V

1
2
3
4

25

26

Open

Close

(+)

(-)

32

(+)

Power Supply

~

(-)

(+)

(-)

or 20-250VAC

External
24VDC Input

Tog gle

4-20mA Position Set Point

(+)

(-)

AIN#1

Earth Ground

External

18-150VDC

48

TEC2 ENGINEERING & CONTROLS MANUAL

OPTIONAL INDICATION & CONTROL MODULES

One RDM with 24VDC Power
Source from Actuator

Maximum Distance from Actuator:

• 1200 meters (4000 ft)

24VDC power

• Belden 9841 (or equivalent) for
RS-485 communications

• 366 meters (1200 ft)

• Belden 8723 (or equivalent)
for 24VDC power and RS-485
communications

One RDM with 115/230VAC
External Power Source

Maximum Distance from Actuator:

• 1200 meters (4000 ft)

• - Local supply for power,
115/230VAC

• - Belden 9841 (or equivalent) for
RS- 485 communications

Actuator RDM

RS-485 (+)

RS-485 (-)

Shield

24VDC

Power Supply

21
23
24
9
10

+24VDC

0VDC

Actuator RDM

RS-485 (+)

RS-485 (-)

Shield

21
23
24

Local/Remote Control from Remote Display Module (RDM)

RS-485 (+)

RS-485 (-)

3
5
4

24VDC (+)

0V Common

RS-485 (+)

RS-485 (-)

Shield

Neutral

115/230VAC

50/60 HZ

9
10

Remote Display Module

(24VDC)

3
5
4
2
1

Remote Display Module

(115/230VAC)

Two RDMs (one 24VDC and one
115/230VAC Power Source)

Refer to cable recommendations above
optimal performance.

Actuator RDM

RS-485 (+)

RS-485 (-)

Shield

21
23
24

Actuator RDM

RS-485 (+)

RS-485 (-)

Shield

24VDC

Power Supply

21
23
24
9
10

+24VDC

0VDC

RS-485 (+)

RS-485 (-)

Shield

Neutral

115/230VAC

50/60 HZ

RS-485 (+)

RS-485 (-)

Shield

24VDC (+)

0V Common

3
5
4
2
1

Remote Display Module #1

(115/230VAC)

3
5
4
9
10

Remote Display Module #2

(24VDC)

49

TEC2 ENGINEERING & CONTROLS MANUAL

DIGITAL NETWORK CONTROLS

Modbus CAM201 Single Multi-drop Bus Redundant Multi-drop Bus

(-)

Shield

COM 1

COM 2

(+)

Shield

Shield

(+)

(+)

39

40

(-)

41

42

43

(-)

44

COM 1

COM 2

(+)

Shield

Shield

(+)

39

40

(-)

41

42

43

(-)

44

(+)

(-)

(+)

Shield

(-)

Shield

(+)

Shield

(-)

Shield

(+)

(-)

COM 1

COM 2

(+)

Shield

Shield

(+)

39

40

(-)

41

42

43

(-)

Shield

(-)

(+)

44

COM 1

COM 2

Modbus CAM205 Redundant Serial E>Net Ring Topology Multi-drop Topology

(-)

Shield

(+)

39

40

41

42

43

44

39

40

41

42

43

(-)

Shield

(+)

44

COM 1

COM 2

COM 1

COM 2

(+)

Shield

(-)

Shield

(+)

(-)

(+)

Shield

(-)

Shield

(+)

(-)

COM 1

COM 2

COM 1

COM 2

(+)

Shield

(-)

Shield

(+)

(-)

(+)

Shield

(-)

Shield

(+)

(-)

39

40

41

42

43

44

39

40

41

42

43

44

39

40

41

42

43

44

(+)

(+)

(+)

(-)

Shield

(-)

Shield

(-)

Shield

(-)

(+)

Shield

F

OUNDATION™ eldbus

CAM218

50

Fieldbus (+)

Shield

Fieldbus (-)

Fieldbus (+)

Shield

Fieldbus (-)

(-)

Shield

(+)

43

42

44

43

42

44

Modbus (+)

Shield

Modbus (-)

39

40

41

(+)

(-)

Shield

Modbus

Port A for

DIGITAL NETWORK CONTROLS

TEC2 ENGINEERING & CONTROLS MANUAL

FOUNDATION™ eldbus
CAM228

Probus CAM220

HART CAM206

Redundant Serial E>Net Ring Topology Multi-drop Topology

(-)

Shield

Fieldbus (+)

Shield

Fieldbus (-)

Fieldbus (+)

Shield

Fieldbus (-)

(+)

Shield

(-)

(+)

Shield

(-)

HART (+)

Shield

HART (-)

(+)

43

42

44

43

42

44

(-)

Shield

(+)

43

42

44

43

42

44

(-)

Shield

(+)

43

24

44

Modbus (+)

Shield

Modbus (-)

(-)

Shield

(+)

39

40

Modbus

41

Port A for

HART CAM216

HART (+)

Shield

HART (-)

(-)

Shield

(+)

43

24

44

Modbus (+)

Modbus (-)

39

40

(+)

(-)

Modbus

Port A for

51

TEC2 ENGINEERING & CONTROLS MANUAL

TEC2 OPTIONS AND ACCESSORIES

Figure 19: STC (Separate Terminal Chamber) and
LDM (Local Display Module) alternate mounting
locations

Figure 20: Close Coupled CBM (Circuit
Breaker Module)

Figure 21: 6000 & 7000
Series Actuators

52

World Area Conguration Centers (WACC) offer sales support, service,

inventory and commissioning to our global customers.

Choose the WACC or sales ofce nearest you:

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T [phone]

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P. R. China
T [phone]

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T [phone]

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29017 Fiorenzuola d’Arda (PC)
Italy
T [phone]

For complete list of sales and manufacturing sites, please visit

www.emerson.com/actuationtechnologieslocations or contact us

at [e-mail]

FM*

CSA*

ATEx*

IECEx*

GOST* GOST

InMetro*

Class I, II, III Division 1 Groups B,C,D,E,F,G
T4 @ Ta 60°C, Type 4X, 6P (50 ft for 7 days)
T4 @ Ta 60°C, Type 4X, 6P (50 ft for 7 days)

Class I, Groups B C & D, Class II Groups E,F,G,. Class III
T4 or T4A, Type 6P
Class I, Groups D; T3C

RDM
Class I, Groups B, C, D; Class II, Groups E,F,G; Class III; T6: Type 6P/4X

CBM
Class I, Groups C and D; Class II, Groups E,F,G; Class III; T6; Type 6p/4X

SIRA 03ATEX1510X

II 2 GD

Ex d IIB T4 Gb
Ex d IIB + H

T135°C Db IP68

2

Ex tb IIIC T135°C Db IP68

Ta -20°C to +60°C

The M8 fasteners used to secure each cover to the electronics enclosure and
the RDM cover to the RDM enclosure are of property class (or ‘grade’) 8.8. The
fasteners used to secure the motor enclosure to the electronics enclosure, the

electronics enclosure to the gear box and the end caps to the motor frame are of

property class (or ‘grade’) 5. Replacement fasteners shall meet these minimum
values.

RDM

II 2 GD

Ex d IIB +H

T6 Gb

2

Ex tb IIIC T85°C Db 1P68

Ta -20°C to +60°C

IECEx SIR 12.0035X
Ex d IIB T4 Gb
Ex d IIB + H2 T135°C Db IP68
Ex tb IIIC T135°C Db IP68

Ta -20°C to +60°C

RDM

II 2 GD

Ex d IIB +H2 T6 Gb
Ex tb IIIC T85°C Db 1P68

№РОСС US.ГБ08.B00188 dtd 28.01.2013

CEPEL 08.1640X

Ex d IIB T4 Gb

IP68; Ta 60°C

-20°C ≤ Tamb ≤ +60°C

The M8 fasteners used to secure each cover to the electronics enclosure and
the RDM cover to the RDM enclosure are of property class (or ‘grade’) 8.8. The
fasteners used to secure the motor enclosure to the electronics enclosure, the

electronics enclosure to the gear box and the end caps to the motor frame are of

property class (or ‘grade’) 5. Replacement fasteners shall meet these minimum
values.

VCIOM-16469-EN ©2021 Emerson. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co.

TM

EIM

is a mark of one of the Emerson family of companies.

All other marks are property of their respective owners.

The contents of this publication are presented for informational purposes only,
and while every effort has been made to ensure their accuracy, they are not to

be construed as warranties or guarantees, express or implied, regarding the

products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We

reserve the right to modify or improve the designs or specications of such

products at any time without notice.

E2K-205-0515-US