EIM TEC2 Electronic Valve Actuators Engineering and Controls Manual Manuals & Guides

TEC2 Electronic Valve Actuators
Engineering and Controls Manual (Model 500 Discontinued)
TEC2 ENGINEERING & CONTROLS MANUALTEC2 ENGINEERING & CONTROLS MANUAL
CONTENTS
Introduction ........................................................... 2
Control Features .................................................... 3
Local Control ................................................... 3
Setup Options ................................................. 4
Remote Control ............................................... 4
Two-Wire .................................................. 5
Three-Wire ............................................... 5
Four-Wire ................................................. 5
Two-Speed Timer Options ........................ 5
Local Emergency STOP ............................. 6
Emergency Shutdown ............................... 6
Inhibits/Interlocks ..................................... 6
Analog Position Controllers.................... 7-8
Remote Display Module (RDM) .............. 8-9
Indication & Monitoring ...................................... 10
Local Indication ........................................ 10-11
Remote Indication ......................................... 12
Monitor Relay ................................................ 13
Analog Feedback – Position & Torque ............ 13
Diagnostics & Historical Data ........................ 14
Protection Features ........................................ 15-16
Electrical Specication .................................... 16-19
Enclosure Certications .................................. 20-21
Sectional View & Features .............................. 22-23
Network Controls ................................................ 24
Modbus RTU ............................................. 24-25
F
OUNDATION™ Fieldbus .................................. 26
Probus ......................................................... 26
Ethernet TCP-IP.............................................. 27
HART.............................................................. 27
Mechanical Integrity ....................................... 28-29
Performance Data ............................................... 30
Outline Dimensions ........................................ 31-40
Circuit Coding & Diagrams ............................. 41-42
Remote Control Circuits ...................................... 43
Two-, Three-, & Four-Wire Circuits ................. 43
ESD & Inhibit/Interlock Circuits ...................... 44
Indication & Control Circuits ..................... 45-47
Digital Networks Controls ............................. 48
INTRODUCTION
EIM has blended digital valve control technology with mechanical components proven for decades. TEC2’s power transmission gear train has a half­century track record of dependability with its bronze worm gear, heat-treated steel rolled worm, and steel motor gears.
Even though it employs microprocessor­based control, TEC2 still utilizes mechanical displacement torque sensing. Rather than relying on software algorithms related to such things as motor speed or pressure-sensitive rubber pads, this direct­sensing approach uses a mechanical transducer technology that has proved reliable for over 50 years.
RELIABILITY INSIDE AND OUT
TEC2 has been built on the solid foundation of Series 2000 (with its heritage of ruggedness, reliability and success in diverse applications worldwide) and will provide long-term service with minimal maintenance, thus ensuring low “cost-of-ownership.”
It also ensures wide interchangeability of parts— a hallmark of EIM designs; in fact, 60% of parts are interchangeable across EIM’s quarter-turn & multi-turn range. This interchangeability allows
greater exibility in the eld, easier maintenance,
and reduced spare-part stocking for hundreds of components (including motors, motor gearing, clutch assemblies, torque spring assemblies, and electrical control modules).
Logical design of TEC2 quarter-turn and multi-turn actuators, plus addition of a few optional modules,
simplies initial engineering and procurement.
Other advantages of the TEC2:
• Quarter-turn & multi-turn designs follow the same basic construction
• Wiring diagrams are common for all valve types
• Wide range of torques and speeds to suit most applications
• Wide range of positioning/process control options
• Motors, gears, and torque springs are easily replaced in the eld if speed changes are required
• Low maintenance after many years of trouble­free service
TEC2 Options & Accessories ................................ 50
2
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TEC2 ENGINEERING & CONTROLS MANUAL
CONTROL FEATURES
LOCAL CONTROL
TEC2’s Local Display Module (LDM), with its unique IconoText screen, consists of the following
features:
Graphics Display: Displays mode of operation, valve status, position, torque, and alarm symbols
Message Center: Displays actuator setup selections, data entry feedback, and alarm messages
Control Knob: Performs normal Open/Stop/Close functions in Local Control mode, and YES/NO functions in Monitor/Setup mode
Selector Knob: Performs normal selector-switch Local/Stop/Remote function and NEXT/BACK display function in Monitor/Setup mode. (The Selector Knob may be padlocked in any of its three positions.)
Three LEDs: Red/Open, Green/Close, Yellow/Stop (default)
IrDA Transmitter & Receiver: Duplicates same functions as Control and Selector Knobs using EIM’s optional hand-held “Clicker” remote controller or PC
Figure 1: Local Display Module (LDM)
Valve Torque
LEDs
IrDA Transmitter & Receiver
Graphics Display
Message Center (2 lines, 16 characters each)
Selector Knob
Control Knob
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TEC2 ENGINEERING & CONTROLS MANUAL
SETUP OPTIONS
TEC2 provides freedom to choose from any of three Tri-Set conguration setup methods:
• Control knobs on either the Local Display Module (LDM) or on the optional Remote Display Module (RDM), which can be mounted up to 1200 meters (4000 ft) away from the actuator
• PC via RS-485 link to the actuator utilizing DCMlink™ Windows®­based software*or via the IrDA port
• EIM’s optional keychain “Clicker” device. The “Clicker,” an IrDA controller, has four buttons that correspond to the Yes, No, Back
and Next functions of the local
control knobs. The entire actuator
conguration process can be
completed using this compact tool. (Clicker not available in Japan or England)
Figure 2: Tri-Set Conguration
REMOTE CONTROL
Remote control capability permits the actuator to be controlled via a variety of discrete inputs:
• Two-wire control with either:
- contact closed or digital signal high to OPEN valve
- contact open or digital signal low to OPEN valve
• Three-wire control to OPEN and CLOSE valve, but with no intermediate STOP if Momentary Contact mode is selected (seal-ins activated)
• Four-wire control (default setting) to OPEN and CLOSE valve, and STOP in mid-travel
• Two-speed timer & anti-water hammer
• Network Control (Modulating, Block Mode)
• ESD and inhibit/interlock signals
• Analog position controllers
• Up to two optional RDMs (Remote Display Module) are available. See page 8 for details.
Control can be achieved by either a Maintained Contact or Momentary Contact signal. Refer to pages
43-48 for remote wiring connections. The signal may be powered externally with a control voltage in the
range 18-150VDC or 20-250VAC, or internally from 24VDC power supply derived from on-board control transformer.
Current draw for each control input: 12mA @ 24VDC, or 12mA @ 250VAC Minimum ON voltage: 12V
Maximum OFF voltage: 6V
Minimum signal duration: 50mS
All remote control inputs are opto-isolated – built-in surge immunity is 25kV as standard.
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TEC2 ENGINEERING & CONTROLS MANUAL
Two-Wire Control with Maintained Contact to Open or Close
Two-wire control mode uses only one contact to control the actuator, with that contact often being
controlled by a relay. Actuator can be congured to OPEN valve either when contact is closed (digital signal
high) or when the contact is open (digital signal low). Momentary Contact mode (seal-ins activated) is not possible for two-wire control: the actuator will reverse direction as soon as remote input changes state.
Three-Wire Control with Maintained Contact (Push-to-Run) or Momentary Contact
Three-wire control mode uses two contacts to OPEN or CLOSE the valve. Actuator can be congured,
during setup, for either Maintained Contact (push-to-run) or Momentary Contact (seal-ins activated)
control mode. When Momentary Contact mode is selected, valve cannot be stopped in mid-travel except
when an inhibit/interlock, ESD, or emergency STOP signal is present at terminals.
Four-Wire Control with Momentary Contact and Mid-travel Reversal
Four-wire control mode uses three contacts to OPEN, CLOSE or STOP valve in mid-travel—Momentary
Contact mode (seal-ins activated) being selected automatically. Default conguration for STOP input is
“active on open contact,” although this can be reversed to “active on close contact” during setup.
Two-Speed Timer (Optional)*
The two-speed timer option uses microprocessor technology to control the operating time of the valve in either opening or closing direction, or in both directions. Actual speed of the actuator is not controlled, but instead, the motor is pulsed so that the rate of opening or closing is reduced. Motor pulse ON time and OFF (dwell) time, and valve position at which pulsing starts and stops, are selectable and individually adjustable for either direction of travel.
Pulse ON time: Selectable 1–10 seconds, in 0.5 second increments
Pulse OFF time: Selectable 1-100 seconds, in 1 second increments
Start and Stop positions: Selectable 1-99% OPEN, in 1% increments
Anti-Water Hammer (Optional)*
The anti-water hammer feature provides additional protection against the valve being operated too
quickly in the closing direction, as it approaches fully closed position, in order to slow rate of ow in the
pipeline. Pulse time start position can be adjusted to any position between CLOSE and 30% OPEN position but pulsing will only stop when fully closed position is reached. If this feature is enabled in Setup, it will
override any settings congured for the two-speed timer once start position has been reached while
moving in the CLOSE direction.
Pulse ON time: Selectable 1–10 seconds, in 0.5 second increments
Pulse OFF time: Selectable 1-100 seconds, in 1 second increments
Start position: Selectable 1-30% OPEN, in 1% increments
* NOTE:
Requires solid state motor control module.
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TEC2 ENGINEERING & CONTROLS MANUAL
Local Emergency Stop*
A hard-wired emergency stop function bypasses all electronics and ensures that the actuator “stays put”
regardless of any other signal present at actuator terminations. Two dedicated terminals are provided and
emergency stop is initiated when an open-circuit exists between them—a jumper is provided as standard, ex-factory, and the user should replace this with a N.C. contact if this feature is required.
* NOTE:
Local emergency stop will not trigger alarm back at the host system
Emergency Shutdown (ESD)
A remote ESD signal will override any local or remote-control signal (except hard-wired emergency stop
feature) and command the actuator to operate the valve to a pre-selected position to either close or open the valve or to make it “stay put” in its present position.
ESD action can be congured to override the following conditions:
Motor thermal overload* [Default setting – OFF] Selector in Local position [Default setting – OFF] Selector in Stop position [Default setting – OFF] Active inhibits [Default setting – OFF] Torque switch trip [Default setting – OFF]
* WARNING:
Overriding the motor thermal protection will invalidate hazardous area certication.
Inhibits/Interlocks
Actuator can be prevented from operating in either OPEN or CLOSE direction, or both, until an external
contact has been made. This is useful when interlocking with other process equipment (e.g. pumps, other valves, sensors, PLC, DCS, etc.), and it will inhibit operation in both remote and local operating modes. Default setting is ON for both directions.
Inhibit signal can be overridden by a remote ESD signal if it has been pre-selected during Setup.
Inhibit/interlock inputs are isolated from control inputs by having a separate common terminal, thereby segregating the safety system from the operational control system and also allowing different voltage levels to be used.
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TEC2 ENGINEERING & CONTROLS MANUAL
Analog Position Controllers (Optional)
Futronic options includes two analog inputs and two analog outputs that can be congured for position,
torque, setpoint or user setting.
A) Futronic II Position Controller
The Futronic II position controller, with electromechanical reversing contactor, is capable of handling position and process control via a 4-20mA input signal, and includes a 4-20mA feedback signal of position derived from a non-contacting position sensor. Units are available for either three-phase or single-phase power supplies. Suitable for operating at a rate of up to 1200 starts/hour (three-phase motors) or up to 100 starts/hour (single-phase motors).
• Accuracy: ± 1%
• Control bandwidth: 0.1% to 5%, adjustable in 0.1% increments (default: 2%)
• Speed bandwidth: 0.5% to 9%, adjustable in 0.1% increments (default: 5%)
• Delay time: 0 to 60 seconds, adjustable in 0.25 second increments (default: 1.0 second)
• Input impedance: 250 ohms
• Input polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Output polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Loss of signal: Selectable to Fail open, Fail close, Fail to preset position, or Stay Put in last position (default)
* NOTE:
Not available on Model 500. (Model 500 Discontinued)
B) Futronic IV Solid-State Process Controller
The Futronic IV process controller includes a solid state reversing starter, and is capable of handling process control via a 4-20mA input signal, and includes a 4-20mA feedback of position derived from a non-contacting position sensor. Units are available for either three-phase or single-phase power supplies. Suitable for operating at a rate of up to 1200 starts/hour (three-phase motors) or up to 100 starts/hour (single-phase motors).
• Accuracy: ± 0.5%
• Control bandwidth: 0.1% to 5%, adjustable in 0.1% increments (default: 2%)
• Speed bandwidth: 0.5% to 9%, adjustable in 0.1% increments (default: 5%)
• Delay time: 0 to 60 seconds, adjustable in .25 second increments (default: 1.0 second)
• Input impedance: 250 ohms
• Input polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Output polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Loss of signal: Selectable to Fail open, Fail close, Fail to preset position, or Stay Put in last position (default)
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TEC2 ENGINEERING & CONTROLS MANUAL
C) Three-Wire Analog Position Controller – Futronic II or IV
This feature, if selected during Setup, provides a means for backup control in case of loss of analog input signal. It allows a valve to be controlled as normal from a 4-20mA input signal, but with the possibility of this input signal being overridden by discrete digital inputs in the OPEN or the CLOSE direction, or in both. Discrete inputs may be used to operate the valve on loss of analog signal. As soon as digital signal is removed, actuator returns automatically to its normal analog mode.
Patented Remote Display Module (RDM) (Optional) (Patent 7,430,453)
The RDM is an exclusive control and display module, available only from Emerson, that puts TEC2’s non-
intrusive controls within easy reach, no matter where the actuator is installed. It has display capabilities
identical to those of the Local Display Module (LDM), and it can perform the same control, conguration,
and diagnostic tasks. If the RDM is to receive power from the actuator, connect cable type Belden 8723 or equivalent, the cable distance is limited to 1,200 feet (366 meters). Two RDMs can be networked by using two cables (Belden 8719) with a single actuator at a distance up to 4000 ft (1200 meters) from actuator,
and each can perform the same control, conguration, and diagnostics tasks as the local controls on the
actuator. Applications include typical situations in which a valve is in an inaccessible location (e.g., down in a pit or high up in the plant, or outside the wall on a tank storage facility) where access to valve might be
dangerous in the event of a re or leakage of fumes.
The RDM communicates with the actuator via an RS-485 communication link and a single twisted-pair cable.
Table 1: Typical Cabling Requirements
RDM Interface Function Cable Type (Belden Or Equivalent)
AC-RDM AC Supply – 85/300V, 50/60Hz
RS-485 Data Connection
DC-RDM DC Supply – 24V from Actuator Belden 8719 Belden 8723
RS-485 Data Connection
* NOTE:
If two RDMs are connected to the unit, only one can be powered by the actuator, the second RDM must be powered externally.
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Figure 3: Remote Display Module (RDM)
TEC2 ENGINEERING & CONTROLS MANUAL
Priority Of Control Between LDM and RDM:
The RDM module is in continuous communication with the central processor in the actuator. Remote control from the control room is only possible if all selector switches are in REMOTE mode. As soon as any selector switch is placed in LOCAL mode, then local control can be achieved at that position. If any of the selector switches are placed in STOP mode, neither local nor remote control will be possible. Any one of the selector switches may be padlocked in STOP mode to prevent control from other locations (i.e., lock-out, tag-out).
Power Requirements:
A single RDM can be powered via internal 24VDC supply from actuator.
One or both RDMs can be powered from an independent 115/220VAC power source.
Current draw per RDM:
285 mA @ 24VDC 65 mA @ 115VAC 35 mA at 220VAC
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TEC2 ENGINEERING & CONTROLS MANUAL
INDICATION & MONITORING
LOCAL INDICATION
The IconoText screen displays alarm symbols, mode of operation, valve status, valve position, and torque
output throughout the valve travel. Its message center comprises two lines of text, 16 characters per line,
and displays actuator setup selections, data entry feedback, actuator status, diagnostic data and alarm
messages. Text messages are in English language, as standard. In addition to English, Spanish, Portuguese,
Russian, French, Mandarin, Italian, German, Czech, Indonesian, Polish, Turkish, Vietnamese are also supported.
The following alarms are available to be displayed, if active:
Valve Drift (handwheel) Open Inhibit Lost Analog Signal Moving Wrong Direction Open Torque XX% Power Fail Close Inhibit Actuator Fail Close Torque XX% Phase Monitor Local ESD Setup Error Valve Stalled Motor Overload Remote ESD Set Limits Before Operating CCM Link Failure LDM Link Failure RDM1 Link Failure RDM2 Link Failure APD Link Failure Analog Input Out Of Range Analog Input Lost
LEDs (red, green, and yellow) on Local Display Module (LDM) indicate the following status and alarm
functions:
Table 2: Alarms
Valve Activity
Fully Close Off On Off
Opening Flashing Off Off
Stopped Off Off On
Fully Open On Off Off
Closing Off Flashing Off
Alarm Off Off Flashing
Default functions for CLOSE (green) and OPEN (red) are as shown. Alternate functions for CLOSE (red)
and OPEN (green) can be programmed in the eld or prior to shipment (if specied at time of order).
Adjacent to the LEDs is the IrDA transmitter/receiver that permits the Clicker device or PC to
communicate with the actuator, without the need for interconnecting cables or opening the enclosure.
Red Green Yellow
Display Function (LEDs)
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Figure 4: LCD Display
TEC2 ENGINEERING & CONTROLS MANUAL
LED Indicators
Operation Module
Display Diagnostic
Valve
Torque
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TEC2 ENGINEERING & CONTROLS MANUAL
REMOTE INDICATION
Standard Relay Contacts
TEC2 is supplied, as standard, with four latching volt-free contacts that provide remote feedback of actuator
status. Each contact can be independently congured for normally open, normally close or ashing (1 second
interval) mode.
Contact rating: 5A @ 30VDC, or 5A @ 250VAC resistive, or 2A @ 250VAC inductive Relay output function can be congured from a wide range of options (see Table 5). Default settings are:
Table 3: Relay Output Functions (Default Settings)
Relay Default Function Default Setting
RO #1 Valve Full Open (LSO) Normally Open Contact
RO #2 Valve Full Close (LSC) Normally Open Contact
RO #3 Intermediate Valve Position (LSA) Normally Open Contact
RO #4 Intermediate Valve Position (LSB) Normally Open Contact
NOTE:
RO #3 and RO #4 can be congured as LSO and LSC. Default LSA and LSB can be set anywhere between 0 – 100%
Auxiliary Relay Module (ARM)
Optional ARM module provides four additional latching volt-free contacts for status or alarm indication. These
contacts are independently congurable for normally open, normally close or ashing (1 second interval) mode as
well as a wide range of optional functions (see Table 5). The default settings are:
NOTE:
ARM not available with Network Controls
Table 4: Auxiliary Relay Module (ARM) (Default Settings)
Relay Default Function Default Setting
RO #9 Lost Power Normally Open Contact
RO #10 Motor Overload Normally Open Contact
RO #11 Lost Phase Normally Open Contact
RO #12 Over Torque Normally Open Contact
All relay output contacts—RO #1 to 4 and RO #9 to 12—can be congured to signal any one of the
functions listed in the table below.
Table 5: Relay Output Function Options
LSO – Open Limit LSC – Close Limit Opening Closing
Moving – Open or Close Selector in “Local” Selector in “Stop” Selector in “Remote”
LSA – Mid-travel Position “A” LSB – Mid-travel Position “B” Open Inhibit Signal Present Close Inhibit Signal Present
Local ESD Signal Present Valve Operated Manually Over Torque – Open or Close Host Control
Motor Overload Open Torque Limit Close Torque Limit Lost Power
Valve Stall Actuator Fail Lost Phase Valve Drift
ESD Active Lost Analog Signal Channel 1 Low Battery Open Inhibit
Close Inhibit Actuator Fail Alarm Lost Analog Signal Channel 2
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TEC2 ENGINEERING & CONTROLS MANUAL
MONITOR RELAY
Monitor relay (RO #5) indicates whether actuator is “available” for remote control and is energized when conditions are normal. Relay will de-energize should any of the following events/faults occur in actuator:
• Selector switch in “Local” position
• Selector switch in “Stop” position
• Torque switch tripped in mid-travel
• Loss of internal control power
• Actuator Fail Alarm
• Motor overload trip
• Loss of one or more phases of the incoming power supply
• Valve stall
Monitor relay has one normally open and one normally close contact. It resets automatically as soon as the event/fault is corrected.
Contact rating: 5A @ 30VDC, or 5A @ 250VAC resistive, or 2A @ 250VAC inductive
ANALOG FEEDBACK
Analog Valve Position Feedback (VPF)
A non-contacting 4-20mA analog output signal is available for continuous remote position feedback of
valve position. Output can be powered from actuator’s internal 24VDC supply, or externally from a remote
24VDC power source.
Repeatability: ±1%
Linearity: ±2% of total valve travel
External impedance: 250 ohms nominal (1000 ohms maximum)
Analog Valve Torque Feedback (VTF)
A non-contacting 4-20mA analog output signal that is proportional to actuator output torque (15% to 100%) is available for continuous remote torque feedback as the valve is being operated in both directions
of travel. VTF output can be powered from the actuator’s internal 24VDC supply or externally from a remote
24VDC power source.
Repeatability: ±1%
Linearity: ±2% of maximum output torque
External impedance: 250 ohms nominal (1000 ohms maximum)
NOTE:
VTF output can be used in conjunction with a suitable software program such as DCMLink to provide “torque
proling” for the valve and, subsequently, be used for predictive maintenance purposes, since an increase in
torque required to operate valve may indicate that valve is wearing, corroding, etc.
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TEC2 ENGINEERING & CONTROLS MANUAL
DIAGNOSTICS & HISTORICAL DATA
Diagnostic and historical data about the actuator can be viewed at any time, without entering a password, by accessing display diagnostics through the message center on the LDM (Local Display Module). The following data is available for viewing or downloading to a PC:
Event Log
- This log provides time stamped data that captures internal events within the actuator such as alarms, commands, actuator modes, temperature changes and motor control. It is capable of recording up to 5000 separate events.
Alarm Log
- See list in Table 2, Page 10. Display lists last nine alarms that have occurred. List progresses from most recent to oldest alarms received.
Torque Prole
- Torque data is recorded throughout valve travel of the last stroke in both open and close directions,
expressed as a percentage of maximum output torque of the spring installed in the actuator.
Torque Archive
- Torque archive is data stored at a time initiated by user while in “Valve Control Setup” mode. It would typically be at the time that the actuator was initially installed on valve or after valve had been re­conditioned, or a similar notable event.
Operation Log
- This log provides data that might assist with troubleshooting. It contains the operation details accumulated since it was last reset. Data displayed:
- Motor Starts (number of times the motor has been started)
- Number of Strokes (number of full strokes from limit to limit)
- Motor Run Time (total motor operational time)
- This log can be reset to zero by entering the “Change Settings” mode.
Operation Archive
- This log provides same data as Operation Log but accumulated data is from initial commissioning of actuator and, therefore, gives a full history for actuator.
- This log cannot be reset by user. It is intended to be reset only by qualied EIM personnel after a major
overhaul of actuator.
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TEC2 ENGINEERING & CONTROLS MANUAL
Real Time Clock
- The real-time clock keeps track of the current time. The Real Time Clock can be set with the display or
through the Network (DCMlink™) and keeps the DAY, MONTH, YEAR, HOUR, MINUTE, Seconds. The RTC runs off the main AC power, but has an alternate source for running on batteries. If no batteries are installed upon power loss time would be lost. If batteries are installed, RTC will keep accurate time when power is lost.
Partial Stroke Test
- The Partial Stroke Test provides an operation validation that partially strokes the actuator. The Partial Stroke
Test start position can be congured to 100% (default) or 0%. The PST travel range can be congured from 30% (default) to 10% in 1% increments. The mid-test pause can be congured from 1 to 100 seconds with 5
seconds being the default. The PST will report pass fail information on output relays 3 and 4 and will also be captured in the event log.
Hardware
- This display reports status of modules and can identify which module is at fault if a problem exists with the
actuator.
- Hardware status report can indicate whether module is:
- Normal
- Not Congured
- Lost Link
- Failed
- Hardware displays provide data on:
- Electrical compartment temp. (°C)
- APD (Absolute Position Detector)
- Central Control Module
- Local Display Module
- Remote Display Module #1
- Remote Display Module #2
- Analog Module
- Network Module
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TEC2 ENGINEERING & CONTROLS MANUAL
PROTECTION FEATURES
MOTOR PROTECTION
Inherent thermal overload sensors are embedded in motor stator winding to protect the actuator motor
from overheating. Sensors open if temperature exceeds 130°C for T4 or 115°C for T4A, and de-energize
reversing contactor (or solid-state starter) to remove power to motor. Motor protection can be overridden
by an ESD signal, if so congured during Setup. Local and remote indication of Motor Overload is provided.
Additional motor protection (optional) can be provided by use of overload relay with bimetallic current
sensor to match motor current. (Refer to page 19 for additional information.)
AUTOMATIC PHASE DETECTION & CORRECTION
Phase monitor ensures that the actuator motor rotates in correct direction regardless of how three phases have been connected to actuator terminals—thereby reducing risk of damage to valve during start­up due to incorrect phasing. It continuously checks incoming supply and shuts down reversing contactor if one or more of the phases is lost; it will also prevent actuator from starting if one phase is missing. Local and remote indication of a lost phase (single-phasing) is available.
TORQUE PROTECTION
TEC2 retains the established and reliable technology of measuring actual torque load by the sliding worm method that has served for over 50 years in all applications and climates. Movement of the worm against a calibrated set of precision disc-springs rotates a gear; the rotation is converted to an electronic signal by Hall-effect sensors. This direct-sensing method provides accurate and reliable torque monitoring over the life of the actuator in all environments. Since no fragile transducers are used in the motor, and no
complex algorithms involving motor speed are used to estimate torque being developed, there is no need
for specially constructed or specially wound motors. This permits EIM motors to be replaced or rebuilt by local motor repair facilities and avoids the need for costly new motors to be purchased.
Torque sensors for open and close direction can be adjusted independently in the range 15 – 100% of rated torque range of spring stack installed in actuator.
Output torque or speed of operation can be easily modied in the eld by changing gear ratios, spring
stacks, or motor sizes. No complicated reprogramming of torque processors is necessary, thereby providing
the highest degree of exibility for the customer.
IGNORE TORQUE
In certain applications, such as torque-seating, the amount of torque needed to open the valve from the
Close position is greater than the congured “OPEN TORQUE” value. In such situations this option allows actuator to ignore torque from the known position to a congurable position, 0 to 10% in 1% increments.
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TEC2 ENGINEERING & CONTROLS MANUAL
LOG-JAM PROTECTION
If torque demanded by the valve in mid-travel, in either direction, exceeds value congured by the valve
supplier, the TEC2 will automatically de-energize the actuator motor and deduce that there may be an obstruction in the valve. It will then automatically reverse direction of travel for 1.0 second and retry to overcome the obstruction three times. This will provide an opportunity for the obstruction to be cleared
by ow of pipeline medium but, if unsuccessful, further electrical operation will be inhibited until the problem is cleared. This may simply require torque conguration to be increased in Valve Control Setup due
to changes in process parameters or wear/corrosion in the valve that have affected torque requirement. This feature can be switched off in Valve Control Setup, if not required. Local and remote indication of overtorque is available.
MOTOR REVERSAL PROTECTION
It is possible to reverse direction of travel, in both local and remote modes, without rst issuing a Stop
command. An automatic time delay of 0.5 seconds occurs on reversal of signal to protect actuator motor and reversing contactor against damage due to high surge currents and inertia.
ELECTRICAL SPECIFICATION
POWER SUPPLY OPTIONS*
TEC2 actuators are available for three-phase (three-wire) and single-phase power sources:
Three-phase 50Hz
220, 380, 415, and 460 volts
Three-phase 60Hz
208, 230, 380, 440, 460, 575, and 690 volts
Single-phase 50Hz
115 and 230 volts
Single-phase 60Hz
115 and 230 volts
DC
24 VDC (Model 500 only)
The nominal operating voltage must be specied at time of order. Published actuator performance data
is for power supply variations of ± 10% voltage and ± 5Hz frequency. If power supply variations are outside of these limits, please consult Emerson to ensure that actuator performance meets your requirements.
NOTE:
Some options are not available on Model 500. Please check factory for details. (Model 500 Discontinued)
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TEC2 ENGINEERING & CONTROLS MANUAL
MOTOR
Design of electric actuators so that they are suitable for operation of valves, dampers and similar
applications start with selecting the correct motor. Valve designs possess a specic set of load
characteristics that vary from manufacturer to manufacturer, so it is important to have a motor design
that can exceed these loads in all environments. It is also important that actuator motors are designed and
constructed in accordance with international standards and practices, so that they are capable of being serviced by local motor repair facilities throughout the world.
Heavy-duty valve actuators manufactured by EIM are typically used in areas where three-phase AC power supplies are readily accessible. For these applications, EIM utilizes Class F insulated, 15-minute duty rated, 4-pole motors with inherent thermal overload protection via thermostats embedded in the stator winding (limited to Class “B” temperature rise). These motors are designed specially for a higher pull-up (starting) torque, providing a torque curve that closely mimics load requirements of a typical valve. Motors for special services (such as large sluice gates/penstocks that require high running loads, or modulating duties that require frequent operation) are also available.
Motors rated for standard 15-minute duty are suitable for up to 100 starts/hour. Motors for positional control and modulating duty are available for operating at rates up to 1200 starts/hour, in association with our Futronic position controllers.
An optional space heater for the electric motor is available for specic applications.
INTERNAL POWER SUPPLY
TEC2 provides a regulated 12VDC and 24VDC power supply for powering discrete and analog inputs and outputs, if needed by the user.
Maximum capacity: 500mA peak, 300mA continuous.
FUSES
Fuses complying with N.E.C. requirements, are located in the Separate Terminal Chamber (STC) instead of in the electric control compartment, thereby maintaining sealed integrity of the actuator should a fuse
need replacement due to external cabling faults. (Having these user-replaceable fuses in the STC avoids the
need to access the electronics control compartment, which could void the warranty.)
Secondary fuses (three) are solid-state, auto-reset type. Simply clearing the fault will allow fuses to reset.
SPACE HEATER
TEC2 is tted with a 12W space heater inside controls compartment to protect against condensation
due to temperature cycling that might occur, especially overnight in some environments. The heater has a solid-state thermostatic control which removes power from heater if compartment’s internal temperature
exceeds 45°C (113°F).
ABSOLUTE POSITION DETECTOR (APD) (Patented)
The APD is a non-contacting position encoder with a minimum life of 50 million actuator drive shaft revolutions. It is geared mechanically to the worm drive of the actuator and remains in step with valve position regardless of operation from motor or handwheel. It controls open and close valve positions and provides local and remote position feedback. It does not require battery back-up of any kind to maintain calibration during loss of power to actuator. Calibration of the APD is achieved without removing control cover. (See Setup Options, page 4, for conguration methods.)
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TEC2 ENGINEERING & CONTROLS MANUAL
TORQUE CONTROL
Torque control is used to stop travel of valve, or other device, if output torque of the actuator reaches a preset amount. Torque sensing is achieved by measuring actuator output via a non-contacting transmitter. The torque switches are independently adjustable in the range from 15% to 100% of rated actuator torque spring stack. Adjustment of the output torque can be achieved without removing the control cover.
DISPLAY BACK-UP MODULE (DBM)
A display back-up module, containing up to two 9V Lithium batteries (Ultralife U9VL must be used), can be installed to provide power to the LCD display in the event of loss of main power source to actuator. This option also enables manual operation to be detected during power outages, and enables any change of status to be signaled back to the control room by resetting latching-type relays. (DBM will not support functioning of optional RDM during this time.)
With DBM installed, the actuator can also be calibrated on the valve without applying main power supply,
and changes to conguration can be made in Setup mode.
In order to extend battery life, the DBM is supplied, ex-factory, with battery disabled. It can be enabled
through the menu system or DCMlink™ software. A low power mode is available by default upon loss of
power in order to extend battery life.
NOTE:
Batteries are not required to maintain any data or valve position during a power outage, because all conguration
settings are saved in non-volatile memory, and because
position detector is an “absolute” encoder which cannot lose
calibration under any circumstances. TEC2 does not use any
“incremental” encoders, since these are unreliable in a power
outage.
CIRCUIT BREAKER/DISCONNECT SWITCH MODULE (CBM)
EIM offers circuit breaker/disconnect switch for TEC2 to interrupt circuit between actuator and incoming power
supply—thereby ensuring safety during eld maintenance
and repair. Breaker is mounted in a separate electrical compartment, called the CBM (Circuit Breaker Module), that can be close-coupled to actuator or mounted to a wall, panel, pipe, etc.
MOTOR CURRENT OVERLOAD RELAY (MCR)
Figure 5: Circuit Breaker/ Disconnect Switch Module (CBM)
An auto-reset overload relay can be provided inside control compartment (in addition to inherent thermal overload protection supplied as a standard in all EIM actuators by way of thermostats embedded in the motor stator windings). The motor overload relay is a time/current device that senses current in all three windings of the three-phase motor, and trips within 10
seconds if current remains six times the current setting. It automatically compensates for varying ambient
temperature to ensure consistent trip performance.
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TEC2 ENGINEERING & CONTROLS MANUAL
SEPARATE TERMINAL CHAMBER (STC) – CABLE TERMINATIONS
TEC2’s STC (Separate Terminal Chamber) is isolated from the controls compartment and incorporates a
watertight seal to ensure that no dampness or dust is allowed into electronics when terminal cover is removed for
cabling. A separate terminal chamber is one of the dening features of TEC2 actuators, and the design of TEC2’s
STC offers several very distinct advantages:
• Cover is threaded instead of bolted, for easy access
• Terminal block has highly visible labeling for every connection to help avoid eld-wiring errors. A separate
termination card inside the cover is not necessary
• Terminal screws are already installed for fast and easy cable terminations. Terminal block connectors are wire­binding screw connectors with rising captive plates. Connections can be made in three ways:
- Bare wires
- Wire ferrules
- Crimp-on insulated or non-
insulated ring or spade/fork­tongue connectors
• User-replaceable primary transformer fuses are located in the STC, thus avoiding the need to open controls compartment to gain access to them. Secondary fuses are solid-state, self­resetting type
• Four conduit entries, as standard, provide convenient wiring paths. Model 500 has 3 conduit entries.
All conduit entries are tted with
metal NPT plugs, ex-factory, but it is the
responsibility of the user to ensure that
correct adapters and glands are tted
in order to comply with the hazardous
area certication requirements of their
national authority.
Figure 6: Separate Terminal Chamber (STC) with Spade Lug Data
.375 max
(9.5mm)
max
.285"
min
.260"
Power Wiring
AMP 52936-2 (Blue) Wire Size 16-14
AMP 52942 (Yellow) Wire Size 12-10
(7.23)(6.60)
.248" max
(6.25)
max
min
Control Wiring
AMP 52929 (Red) Wire Size 22-16
AMP 52935 (Blue) Wire Size 16-14
.140"
.185"
(3.55)(4.70)
Control
Wiring
Power
Wiring
AMP 52929 52935
Wire Size 22-16 16-14
Wire Insulation
Max. Diameter
Color Red Blue
AMP 52936-2 52942
Wire Size 16-14 12-10
Wire Insulation
Max. Diameter
Color Blue Yellow
.125 .170
.182 .250
NOTE:
Shown with wiring cover removed
NOTE:
Conduit entry sizes - Two
1” NPT, one 1.5” NPT bottom entry; one 1”
NPT top entry. Adapt­ers and reducers to suit Metric, PG and NPT can be supplied
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TEC2 ENGINEERING & CONTROLS MANUAL
CORROSION PROTECTION
Standard corrosion protection for TEC2 actuators is a TGIC polyester powder coating, which is suitable
for the majority of applications, including marine and chemical environments. This thermosetting powder
coating system meets Military Specication MIL-C-24712 and is approved by Underwriters Laboratory under
listing UL 1332.
Each external component is shotblasted to remove oxidation, light surface oils, and to provide a light
prole for increased adhesion, then pre-heated with SOLUCOAT 5039 (2.5 to 3%) at 65°C (150°F) for two
minutes—this crystalline conversion coating (iron/phosphate) increases paint adhesion and prevents under-
paint corrosion. Each component is then rinsed to remove any chemical residue and emulsied grease/oil,
before being heated again and sealed with SOLUCOAT 5038 at 65°C (150°F) to provide the corrosion resis­tance required. Each part is then hot-air dried at 200°C (400°F) and immediately powder coated.
Film thickness: 65 – 90 µm (2.5 – 3.5 mils) Salt spray test: 1000 hours Color: Haze Gray (similar to RAL 7042 or BS4800–18B21)
All external and internal fasteners and brackets are 316 stainless steel. Printed circuit card interconnects
have gold-plated connectors. All these features provide the actuator with superior corrosion protection.
OPTIONAL COATING SYSTEMS
For applications where there is a severely corrosive atmosphere, EIM offers alternative coating systems
that have proved highly successful in marine and chemical applications where actuators are installed inside
ship hulls or on deck, in water intake tunnels and water treatment plant clariers, in areas subject to salt­spray, etc. Please refer to EIM for specic applications.
Figure 7: TEC2 Actuator
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TEC2 ENGINEERING & CONTROLS MANUAL
ENCLOSURE CERTIFICATIONS
WEATHERPROOF/WATERTIGHT PROTECTION
All actuators are supplied with a watertight and dust-proof enclosure rated NEMA 4, 4X, 6, and 6P, and
certied for temporary submergence to IP68 for 15 meters (50 ft. head) for 7 days.
AMBIENT TEMPERATURE RANGE
Standard: - 20°C to + 60°C ( - 4°F to + 140°F ) Optional: - 50°C to + 70°C ( - 58°F to + 158°F ) Storage Temperature: - 60°C to + 80°C ( - 76°F to + 176°F )
EXPLOSIONPROOF PROTECTION
Where actuators are required to be installed in hazardous areas, the TEC2 is certied to the following
explosion proof standards:
European (ATEX – 94/9/EC) Certication;
Cenelec Norm EN50014 and EN 50018
SIRA 03ATEX1510X
II 2 GD
Ex d IIB T4 Gb Ex d IIB + H2 T135°C Db IP68 Ex tb IIIC T135°C Db IP68
Ta -20°C to +60°C
Remote Display Module
II 2 GD
Ex d IIB +H2 T6 Gb Ex tb IIIC T85°C Db 1P68
Ta -20°C to +60°C
USA (Factory Mutual) Certication; NEC
Article 500
Class I, II and III, Groups C, D, E, F, G, Division 1, T4 Class I, II and III, Groups C, D, E, F, G, Division 1, 120°C (T4) Class I, Group B, Division 1, T4 (Not available for CBM – Circuit Breaker Module)
Australia Certication
IECEx SIR 12.0035X
Ex d IIB T4 Gb Ex d IIB + H2 T135ºC Db IP68 Ex tb IIIC T135ºC Db IP68 Ta -20ºC to +60ºC
Remote Display Module
II 2 GD
Ex d IIB +H2 T6 Gb Ex tb IIIC T85ºC Db 1P68
InMetro
• CEPEL 08.1640X
• EX d IIB T4 Gb
CU-TR
Canada (Canadian Standard Association)
Certication
Class I, II and III, Groups C, D, E, F, G, Division 1, T4
Class I, II and III, Groups C, D, E, F, G, Division 1, 120°C (T4) Class I, Group B, Division 1, T4 (Not available for CBM – Circuit Breaker Module)
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TEC2 ENGINEERING & CONTROLS MANUAL
AMERICAN WATER WORKS ASSOCIATION
• ANSI/AWWA C542-09 Standard
SHOCK & VIBRATION
VIBRATION
• MIL-STD-167-1 (SHIPS), Mechanical Vibrations of Shipboard Equipment
• (Type I – Environmental and Type II – Internally Excited)
SHOCK
• MIL-S-901D (Navy), “Military Specication, Shock Tests”
• H.I. (High Impact); Shipboard Machinery
EMITTED NOISE
• Noise Level Data
– Maximum noise level at 21ft is less than 85 Db for 1 minute
REGULATORY STANDARDS
EMI / EMC
Conform to the requirements of the European Economic Community EMC Directive 2004/108/EC
(Electromagnetic Compatibility Directive)
• EMC Emissions - EN 61000-6-4:2007 with A1:2011
• EMC Immunity -EN 61000-6-2:2005
SURGE RESISTANCE
• IEC 61000-4 5: 2005
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TEC2 ENGINEERING & CONTROLS MANUAL
TEC2 SECTIONAL VIEW & FEATURES
Figure 8: Cutaway view of the TEC2
Superior Corrosion
1
Protection
Polyester powder-coating, inside and out, for superior corrosion protection in all environments. 316 stainless steel cover screws for added corrosion protection and ease of maintenance over life of unit. Marine-grade, low copper content, aluminum provides
compartment and covers with extra
corrosion protection.
Separately Sealed
2
Terminal Chamber
Separate Terminal Chamber (STC), dual sealed, allows installation wiring to be performed without
exposing electronic control
components. STC contains primary fuses for easy replacement. (See page 42 for optional position.)
2
7
1
9
Anti-Condensation
3
Space Heater & Thermostat
Space heater prevents internal condensation due to temperature cycling. Solid-state thermo-statically controlled to turn heater off at 105°F, 40°C (internally mounted).
LCD Message Screen
4
Large LCD panel uses icons and text
to display status of valve and provide diagnostic data. Message center guides operator through calibration, setup, and diagnostics using easily
understood text. Language is user­congurable.
Non-Penetrating
5
Control Knobs
Local control knobs are non­penetrating and operate vibration resistant Hall-effect switches to enable actuator calibration and diagnostics without opening covers. Local/Stop/ Remote selector switch can be padlocked in any position.
3
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TEC2 ENGINEERING & CONTROLS MANUAL
Local Display Module
6
(LDM)
LDM can be rotated in 90-degree steps or moved to adjacent location for optimum viewing position. (See
page 47 for optional position.)
7
Double-Reduction Motor Gears Provide Flexibility
First stage spur gearing provides
exibility of motor and speed
selection. Enables worm gearing to operate at lower speeds for
8
minimum wear and long life.
8
Low Declutch Forces
Declutch lever requires low force to operate. Can be padlocked in Hand or Motor mode.
9
Hand/Auto Clutch EIM ExclusIvE
Clutch operates on low torque side
12
11
10
13
of worm gear drive. Automatic motor priority.
10
Main Housing EIM ExclusIvE
Ductile iron gear-housing is robust and corrosion-resistant.
11
Bearing Supported Drive Shaft
Drive shaft is supported by heavy-duty tapered roller bearings— top and bottom—to provide long life and low wear of gearing and seals.
12
6
4
Self-Locking Gearing
Permanent self-locking gearing, even during declutching and manual override. Valve stem cannot be back­driven under high process pressures or heavy weight of gate.
13
Low Manual
5
5
Override Forces
Low manual override forces with mechanical advantage of gearing on input to worm drive. 80-lb (350N) rimpull standard—lower forces available by changing gearing.
Display Back-up Module
Optional battery back-up allows LCD to remain powered during electrical outages. Battery not required to maintain any data or position calibration (internally mounted).
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TEC2 ENGINEERING & CONTROLS MANUAL
Figure 9: STC (Separate Terminal Chamber), LDM (Local Display Module), and CBM (Circuit Breaker Module) alternate mounting locations
NETWORK CONTROLS
Digital control networks can interface with several different network protocols through the use of a Communication Adaptor Module (CAM), and currently, Modbus, F TCP/IP, alarms.
and HART protocols are supported. All networks offer real-time data acquisition, diagnostics and
MODBUS RTU
EIM’s standard protocol, in use since 1985, is Modbus RTU. All standard Modbus function codes are fully
supported, including “Report by Exception” commands that enable the status of up to 100 actuators to be
updated in less than two seconds. Up to 254 actuators can be installed in a single network, and the overall
length of network cabling can be extremely long without degrading network performance or response time. Length of cable between each actuator, or between controller and rst actuator in network, can be up
to 1500 meters (5000 feet) and there is no need to use separate repeaters. Total network distance can be up to 320 km (200 miles).
Fully redundant networks comprising a serial loop topology are a standard feature, and no single cable fault, open-circuit, short-circuit, or ground fault will cause a loss of communication to any actuator. Hot­standby, redundant network masters are a standard option.
OUNDATION eldbus, Probus, Ethernet
26
TEC2 ENGINEERING & CONTROLS MANUAL
MODBUS RTU
Serial E>Net Redundant Loop Topology
• Two data paths to each device from network master
• Open-circuit and short­circuit protected
• Redundant cabling included
• Long cable distances can be installed
• Maximum distance between
valves can be up to 1500 meters (5000 ft)
• Total network distance can be up to 320 km (200 miles)
• Maximum number of valves
in network can be 254
• Redundant “hot-standby” network master option available
Figure 10:
Modbus/Serial E>Net
RS-232, RS-485, or RS-422 Modbus
Redundant Loop
Topology
Primary Network
Master
RS-485. Modbus, Twisted Shielded-Pair Cable, 9600 Baud
A B A B A B
A B A B
Multi-drop Bus Topology
• Only one data path to each device from network master
• No short-circuit or ground fault protection in network
• Open-circuit protection only
to the rst cable fault
• No redundancy included
• Maximum network cable
length is only 1200 meters (4000 ft)
• Maximum number of valves
in network is 32
• Repeaters required to extend
the network
Figure 11: Modbus/Multi-drop Topology
A B A B A B
RS-232, RS-485, or RS-422 Modbus
Primary Network
Master
RS-485. Modbus, Twisted Shielded-Pair Cable, 9600 Baud
A B A B
27
TEC2 ENGINEERING & CONTROLS MANUAL
FOUNDATIONeldbus
TEC2 actuators supporting
OUNDATION™ eldbus H1
F
protocol are fully certied by the
Fieldbus Foundation and provide
direct connection to the eldbus
with guaranteed interoperability
with other certied devices. Each
network can comprise up to 32 devices, with power for devices being provided via network cabling (assuming intrinsically safe devices are not connected to the same network). Networks
may extend up to 1900 meters
(6000 ft) long, and repeaters may
be used to extend the distance
or to incorporate more than 32 devices.
Figure 12:
FOUNDATION™ eldbus Topology
Network System Control
Power Supply 32V Nominal
Terminator
Spur
Spur
Terminator
9V MinimumTrunk Cable
Junction Box
PROFIBUS DP - Redcom
Fitting TEC2 actuators with a CAM-220 module allows valve actuator to be integrated into a
Probus DP network. Probus DP
protocol allows actuators to be integrated with transducers and other control equipment on the same network. Up to 126 nodes may be connected to one bus network, but network length is limited to 1200 meters (4000 ft), although repeaters may be used
to extend the distance.
SCADA
A A A
A A
Probus Topology
Figure 13:
28
HART
The TEC2 actuators are capable of offering HART7 communication protocol over the widely used 4-20mA analog channels. The HART CAM
interface board certied by the
Fieldcom group (previously HART Communication Foundation or HCF) is capable of offering Point-to-Point, Multi-drop and WirelessHART communication
topologies. Networks may extend
up to 3000 meters with Point­to-Point topology; and from 250 meters to 2000 meters when 1 to 10 devices are connected using Multi-drop topology. The WirelessHART supports up to 100 devices when connected to one
Emerson Gateway, extending the
number of devices when multiple Emerson Gateways are installed.
TEC2 ENGINEERING & CONTROLS MANUAL
29
TEC2 ENGINEERING & CONTROLS MANUAL
MECHANICAL INTEGRITY
MATERIALS OF CONSTRUCTION
EIM actuators are designed and built for years of dependable, trouble-free service in all operating
environments.
Main gear housing: High strength ductile iron, providing maximum strength and ductility
Control housing: Marine-grade low copper aluminum Motor: Aluminum alloy end housings, steel casing and tie rods Spur/Helical gearing: High-strength alloy steel Worm: High-strength alloy steel (rolled, heat-treated and ground) Worm gear: Alloy bronze Shafts – splined: Steel Bearings – thrust: Tapered roller
External fasteners: Stainless steel 316
DRIVE MECHANISM
Figure 14: Drive Mechanism
Clutch
Geared
Limit Drive
Assembly
Geared
Limit Drive
Pinion
Clutch
Shaft
Bearing
Worm Shaft
Assembly
Torque
Limit Drive
Assembly
Bearing
Cartridge
Tapered Roller
(Thrust Bearings)
Worm Gear Drive
Sleeve (Bronze)
Torque Spring
Assembly
Worm
Shaft
Bearings
30
TEC2 ENGINEERING & CONTROLS MANUAL
Figure 15: Motor
Figure 16: Hand/ Motor Declutching Mechanism
MOTOR GEARING
Gearing
• Double-reduction spur gearing on motor permits lower worm gear speeds, resulting in low wear and long life
• Gearing provides exibility in range of output speeds and easy changes in the eld
• All gearing is properly bearing-supported
HAND/MOTOR DECLUTCHING MECHANISM
• Clutch Tripper: auto-declutch when motor starts
• Handwheel gearing selected for 350N (80 lbs) maximum rim-pull
or less, as required
• Splined shaft for reliability and ease of declutching
• Clutch ensures that handwheel cannot be rotated by motor
Figure 17: Hand/Auto Declutch Lever
Figure 18:
Manual
Override
HAND/AUTO DECLUTCH LEVER
• Low effort to change into manual mode
• Can be returned to motor mode without starting motor
• No “cheater bar” needed, even for tightly seated valves
• Padlockable in either manual or motor mode
MANUAL OVERRIDE
• “Fold-up” spinner handle provides a compact prole
• Gearing on input side of worm gear reduces rim-pull effort
• Maximum rim-pull restricted to 350N (80 lbs) or less
• Open/Close directional arrows
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TEC2 ENGINEERING & CONTROLS MANUAL
PERFORMANCE DATA
Model
Series
Max. Stem Size Maximum Thrust Maximum Torque Output Speed (rpm) Mounting Base
(inch) (mm) (lbf) (kN) (ft-lb) (Nm) 60 Hz 50 Hz MSS ISO
Multi-Turn (Thrust & Torque)
500 (Discontinued) 1.57 40 9,000 40 125 170 12-192 10-160 FA 10 F 10
1000 1.38 35 10,000 44 130 176 8-144 7-120 FA 10 F 10
2000 2.25 57 30,000 133 410 555 8-144 7-120 FA 10 F 10
3000 3.00 76 45,000 200 900 1,220 8-144 7-120 FA 14 F 14
4000 3.50 89 75,000 334 1,400 1,900 8-144 7-120 FA 16 F 16
5000 3.50 89 95,000 423 1,900 2,575 8-96 7-80 FA 25 F 25
6000-1 3.50 89 116,000 516 5,810 4,100 8-48 7-40 FA 30 F 30
6000-2 5.00 127 160,000 712 5,810 7,865 8-48 7-40 FA 30 F 30
6000-3 4.00 102 196,000 872 5,810 7,865 8-48 7-40 FA 36 F 35
7000-1 6.00 152 250,000 1,112 8,075 10,980 8-24 7-20 FA 36 F 35
7000-2 6.00 152 335,000 1,490 8,075 10,980 8-24 7-20 FA 40 F 40
8000-1 6.00 152 350,000 1,557 14,690 20,340 8-24 7-20 FA 40 F 40
8000-2 7.00 178 500,000 2,224 14,690 20,340 8-24 7-20 FA 48 F 48
Multi-Turn (Torque Only)
D 1.25 32 - - 300 407 8-192 7-160 FA 10 F 10
U 2.00 51 - - 600 813 8-280 7-233 FA 14 F 14
S 2.00 51 - - 1,900 2576 8-192 7-160 FA 16 F 16
X Contact Factory - - 2,800 3796 8-144 7-120 FA 30 F 30
Model
Series
Max. Stem Size Maximum Thrust Maximum Torque Operating Time (sec) Mounting Base
(inch) (mm) (lbf) (kN) (ft-lb) (Nm) 60 Hz 50 Hz MSS ISO
Part-Turn (90° Rotation)
P 1.13 29 - - 400 542 18-108 15-90 FA 10 F 10
Q 2.00 51 - - 1,000 1356 6-144 5-120 FA 12 F 12
R 3.25 83 - - 2,500 3390 18-432 15-360 FA 16 F 16
M/MG02 3.25 83 - - 2,500 3390 12-432 10-360 FA 16 F 16
M/MG03A 4.00 102 - - 5,000 6779 12-432 10-360 FA 30 F 30
M/MG03B 5.00 127 - - 7,500 10169 12-576 10-480 FA 30 F 30
M/MG05 6.00 152 - - 15,000 20337 18-720 15-600 FA 40 F 40
W/MG05 7.00 178 - - 30,000 40675 18-1080 15-900 FA 40 F 40
W/MG07 8.00 203 - - 70,000 94,907 54-1080 45-900 FA 48 F 48
NOTE:
Emerson offers up to 449,910 ft-lb (610,000 Nm)
32
TEC2 ENGINEERING & CONTROLS MANUAL
TEC2000 ENGINEERING & CONTROL MANUAL
13.3
OUTLINE DIMENSIONS
DIRECT-MOUNTED STYLE - 1000, 2000, 3000, 4000, 5000, P, Q & R
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.
OUTLINE DIMENSIONS
DIRECT-MOUNTED STYLE - 1000, 2000, 3000, 4000, 5000, P, Q & R
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
(338)
1" NPT
5.6
STC
K
9.2
4.6
(117)
8" Handwheel Swing
2
HAND
P
Retractable Handle - 90
2.6
(66)
7.5
(190)
M
N
D
C
B
H NAD MOTOR
E
A
Multi-Turn Actuators Part-Turn Actuators
Model Size
A Bottom of Nut 0.75 19 0.65 17 0.95 24 0.60 15 0.60 15 - - - - - -
1000 2000 3000 4000 5000 P Q R
in mm in mm in mm in mm in mm in mm in mm in mm
B Top of Nut 2.38 60 2.90 74 4.50 114 4.20 107 4.20 107 2.70 69 3.00 76 3.60 91
C 5.30 135 7.80 198 8.60 218 15.10 384 15.10 384 5.00 127 5.20 132 6.90 175
D 1.43 36 2.80 71 3.15 80 - - - - -
E 3.80 97 4.70 119 5.20 132 10.90 277 10.90 277 3.80 97 4.30 109 4.50 114
F 4.80 122 5.70 145 6.20 157 11.90 302 11.90 302 4.80 122 5.30 135 5.50 140
G 3.25 83 3.25 83 4.25 108 4.25 108 4.25 108 3.25 83 3.25 83 4.25 108
H 3.60 91 3.60 91 4.30 109 5.80 147 6.90 175 4.50 114 4.50 114 5.00 127
J 14.80 376 14.80 376 15.80 401 19.20 488 19.20 488 14.80 376 14.80 376 15.80 401
K 9.20 234 9.20 234 10.20 260 11.10 282 11.10 282 9.20 234 9.20 234 10.20 260
L 6.70 170 6.70 170 6.70 170 10.00 254 10.00 254 5.70 145 5.70 145 5.70 145
M 22.00 559 22.00 559 22.00 559 30.00 762 30.00 762 19.20 488 19.20 488 19.20 488
N 1.50 38 1.50 38 2.50 64 2.50 64 2.50 64 2.70 69 2.70 69 3.70 94
P NPT 2” 3” -4” 4” 4” - - -
Mounting Base
MSS Std FA10 FA14 FA16 FA25 FA30 FA10 FA12 FA16
ISO Std F10 F14 F16 F25 F30 F10 F12 F16
(142)
1" NPT
O
U
R
V
R
E
I
V
R
O
L
C
E
G
C
N
I
R
I
V
O
M
E
R
E
R
O
F
E
B
T
I
U
C
U
I
T
A
V
A
N
T
D
'
E
N
L
E
V
E
R
L
E
C
R
C
I
O
U
C
V
E
N
R
C
E
L
P
E
O
K
1.5" NPT
2.52.5
1" NPT
L
H
G
F
3.6
5.7
(91)
(145)
J
POTS
Open
LocalClose
Remote
(NO)
(BACK)
(YES)
(NEXT)
• 1000, 2000 & 3000 units are referenced with 56 frame motors
• 4000 & 5000 units are referenced with 215 frame motors
• P, Q & R units are referenced with 33 frame motors
33
19.2
OUTLINE DIMENSIONS
DIRECT-MOUNTED STYLE / RISING STEM - 6000 & 7000
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.
TEC2000 ENGINEERING & CONTROL MANUAL
Local
(BACK)
(NO)
Open
(YES)
Close
POST
Remote
(NEXT)
10.0
(254)
E
B
D C
N
F
G
A
K
H
Stem Nut
Top of
J
(112mm)
(338)
13.3
(488)
19.2
(108)
4.25
STC
4.4
M
30.0
(762)
13.2
12" Handwheel Swing
L
(168)
6.6
10.0
(254)
Model Size 6000-1 6000-2/-3 7000 in. mm in. mm in. mm
A Top of Bushing 4.20 107 5.40 137 9.00 229 B 0.60 15 1.40 35 2.90 74 C 9.50 241 9.50 241 17.90 455 D 15.20 386 15.20 386 23.60 599 E 6.00 153 6.00 153 6.80 173 F 6.30 160 6.30 160 - G 9.40 239 9.40 239 7.90 201 H 14.80 376 16.50 419 - J 12.50 318 14.30 363 16.50 419 K 0.85 21 1.56 40 2.03 52 L 19.00 483 19.00 483 36.00 914 M 9.20 234 9.20 234 16.80 427 N NPT 6” 6” 8”
Mounting Base
MSS Std FA30 FA36 FA40 ISO Std F30 F35 F40
TEC2000 ENGINEERING & CONTROL MANUAL
TEC2 ENGINEERING & CONTROLS MANUAL
OUTLINE DIMENSIONS
DIRECT-MOUNTED STYLE / RISING STEM - 6000 & 7000
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
M
(488)
3.6
4.7
LDM
(91)
(119)
13.3
(338)
POST
Open
Local
Close
Remote
(NO)
(BACK)
(YES)
(NEXT)
4.25
(108)
4.4
(112mm)
E
D C
STC
(254)
10.0
F
G
N
Stem Nut
Top of
A
B
30.0
(762)
H
10.0
(254)
13.2
6.6
(168)
12" Handwheel Swing
J
K
L
Ground
Model Size
A Top of Bushing 4.20 107 5.40 137 9.00 229 B 0.60 15 1.40 35 2.90 74 C 9.50 241 9.50 241 17.90 455
2.5"
2.5"
Bottom View of
Conduit Entries
.75"
1" NPT
C
N
E
P
O
E
L
C
R
E
V
U
O
T
I
U
C
R
I
C
E
L
R
E
1" NPT
V
B
E
L
O
F
E
N
E
'
D
R
E
R
E
M
A
V
A
N
T
1.5" NPT
O
V
I
N
G
C
O
V
E
R
O
U
V
R
I
R
L
E
C
I
R
C
U
I
T
1" NPT
Side View
of STC
D 15.20 386 15.20 386 23.60 599 E 6.00 153 6.00 153 6.80 173 F 6.30 160 6.30 160 ­G 9.40 239 9.40 239 7.90 201 H 14.80 376 16.50 419 ­J 12.50 318 14.30 363 16.50 419 K 0.85 21 1.56 40 2.03 52 L 19.00 483 19.00 483 36.00 914 M 9.20 234 9.20 234 16.80 427 N NPT 6” 6” 8”
Mounting Base
MSS Std FA30 FA36 FA40 ISO Std F30 F35 F40
6000 & 7000 units are referenced with 215 frame motors 8000 & 9000 units are custom; dimensions available upon request
6000-1 6000-2/-3 7000
in mm in mm in mm
34
TEC2 ENGINEERING & CONTROLS MANUAL
TEC2000 ENGINEERING & CONTROL MANUAL
STC
T
E
OUTLINE DIMENSIONS
SIDE-MOUNTED STYLE - M/MG02, M/MG03, M/MG05, W/MG05, W/MG07
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.
Top View
STC
EIM
4.6
(117)
8" Handwheel Swing
G
T
9.2
OUTLINE DIMENSIONS
SIDE-MOUNTED STYLE - M/MG02, M/MG03, M/MG05, W/MG05, W/MG07
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
Top View
5.6
F
1
(142)
1
EIM
O
S
L
E
C
U
S
N
E
P
O
V
G
N
Side-Mounted Style Part-Turn Actuators
Model Size
M/MG02 M/MG03 M/MG05 W/MG05 W/MG07
in mm in mm in mm in mm in mm
A Top of Bushing 3.6 91 5.0 127 7.0 178 7.0 178 9.0 229 B 6.5 165 7.0 178 8.5 216 8.5 216 11.0 279 C 5.7 145 7.2 183 10.6 269 10.6 269 14.0 356 D 10.5 267 11.9 300 16.5 419 18.0 457 26.2 665 E 22.0 559 22.0 559 22.0 559 30.0 762 35.0 889 F 6.7 170 6.7 170 6.7 170 10.0 254 10.0 254 G 4.25 108 7.1 180 10.45 265 10.45 265 14.0 356 H 3.25 83 3.25 83 3.25 83 4.25 108 4.25 108 J 5.9 151 6.0 152 6.9 175 7.9 200 9.8 249 K 7.0 178 7.0 178 6.9 175 8.6 218 8.6 218 L 11.5 292 11.5 292 11.5 292 14.9 378 14.9 378 M 20.1 551 23.0 584 31.0 787 32.5 826 44.2 1123 N 5.5 140 7.7 196 11.9 302 11.9 302 14.0 356 P 6.9 175 9.7 246 13.7 350 13.7 350 19.7 500 R 7.4 188 7.4 188 6.8 173 6.8 173 19.7 500 S 9.5 241 10.9 276 15.5 394 17.0 432 25.2 640 T 13.3 338 13.3 338 13.3 338 13.3 338 18.3 465 U 7.7 196 7.7 196 7.7 196 11.1 282 11.1 282 V 4.2 107 4.2 107 5.1 130 - -
Mounting Base
MSS Std FA16 FA30 FA40 FA40 FA48 ISO Std F16 F30 F40 F40 F48
• M/MG02, M/MG03 & M/MG05 units are referenced with 56 frame motors
• W/MG05 & W/MG07 units are referenced with 215 frame motors
RP
STC
Side View
3.9
M
Retractable Handle - 90
(99)
Ground
Ground
2.5"
1" NPT
C
R
I
C
E
L
R
I
R
V
U
O
R
E
V
O
C
G
N
I
V
L
Remote
TOP S
LocalClose
Open
T
I
U
O
M
(NEXT)
(BACK)(YES)
(NO)
2.5"
T
D
N
A
V
A
E
R
E
R
1.5" NPT
'
E
N
L
E
V
E
R
L
E
C
O
U
V
E
N
C
I
R
C
U
I
T
B
E
F
O
1" NPT
1
1" NPT
R
C
L
E
O
P
E
H
9.2
4.6
(117)
.75"
Conduit Entry
K
J
A
B
8" Handwheel Swing
C D
35
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS
TEC2 WIRING DIAGRAMS
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
©2014 Emerson Process Management Valve Automation LLC
36
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS
TEC2 WIRING DIAGRAMS
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
©2014 Emerson Process Management Valve Automation LLC
37
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS (MODEL 500 DISCONTINUED)
MODEL 500 WIRING DIAGRAMS SINGLE-PHASE
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
©2014 Emerson Process Management Valve Automation LLC
38
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS (MODEL 500 DISCONTINUED)
MODEL 500 WIRING DIAGRAMS THREE-PHASE
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
©2014 Emerson Process Management Valve Automation LLC
39
TEC2 ENGINEERING & CONTROLS MANUAL
REVISIONS
REV
DATE
ECN
DRAWING NO.
REV.
DATE
1 of 1
SHEET
A2
SCALE:
CHECKED BY
DWG. SIZE
Approved BY:
500-TB00/10V
11/4/2014
Hoang
00
Josh Johnson
Doyle Blume
00
Released
11/4/2014
1:5
Copyright © 2014 Emerson Process Management Valve Actuation LLC
RNING: The installation and servicing
instructions are for use for qualified personnel
. To avoid injury and electric shock, do not perform any services on EIM Equipment unless qualified.
Installation shall be accordance with current edition of National Electrical Code or Applicable Regional Standard.
LDM Cover may be rotated 90
vv
, 180
v
or 270
v
as required in field
Customer Wire entry to STC Separate Terminal Chamber.
should always enter from below STC if possible
on 1/2" NPT plugs.
on 1/8" NPT plug.
To move actuator to another valve, bronze stem nut P/N 38244 may be threaded up to 1.57" max
.
g 90719 for details).
REVISIONS
REV
DATE
ECN
00
Released
11/4/2014
REVISIONS
REV
DATE
ECN
00
Released
11/4/2014
OUTLINE DIMENSIONS (MODEL 500 DISCONTINUED)
MODEL 500 DRAWINGS
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
2.6
Motor Removal Distance
1.4 34
29.3 745
19.0 482
3
1/8" NPT
65
O
16 UNC-2B ) B.C
erline
Nameplate
2.312 59
`
.80
LDM Cover may be rotated 90 as required in field
WARNING: The installation and servicing
instructions are for use for qualified personnel only. To avoid injury and electric shock, do not perform any services on EIM Equipment unless qualified.
Installation shall be accordance with current edition of National Electrical Code or Applicable Regional Standard.
NOTES:
Customer Wire entry to STC Separate Terminal Chamber.
1
Conduit should always enter from below STC if possible
Lubrication 1/2" NPT plugs.
2
Lubrication 1/8" NPT plug.
3
To move actuator to another valve, bronze stem nut
4)
P/N 38244 may be threaded up to 1.57" max
(Ref Dwg 90719 for details).
.3
8
vv
, 180
.
v
or 270
v
10.3 261
7.8
197
6.0
O
152
2
1/2" NPT
6.3
161
6.0
152
.1
2
3 x 1" NPT
Ground
6.3
O
161
CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Actuation LLC and must be held in strict confidence and properly safeguarded by the recipient at all times. It may not be copied or reproduced, or provided or revealed to
CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Automation LLC and must be held in strict compliance and properly
any other party except with the prior written authorization of Emerson Process Management Valve
safeguarded by the recipient at ll times. It may not be copied or reproduced, or provided or revealed to any other party except with the prior written authorization of Emerson Process Management
reproduction must include this legend. The recipient may use the same only for the purpose for which Emerson Process Management Valve
Valve Automation LLC and any authorized copy or reproduction must be include this legend. The recipient may use the same only for the purpose for which Emerson Process Management Valve
Actuation LLC has provided it to recipient, and it must be returned to Emerson Process Management Valve Actuation LLC, along with all copies and
Automation LLC has provided it to recipient, and it must be returned to Emerson Process Management Valve Automation LLC, along with all copies and reproductions, upon request. By accepting this
reproductions, upon request. By accepting this drawing, the recipient agrees to the foregoing.
drawing, the recipient agrees to the foregoing.
13.0 330
2.1 53
1.1 29
9.4 240
5.5 140
10.3 261
2.6 65
2" NPT
WA
only
10.1 256
1
6.8 171
4.5
114
2.3 57
4 Places Tapped 3/8-16 UNC-2B Ø4.000 (102) B.C
2
on Straddle Centerline
1/2" NPT
2.312
O
59
`
.80
NOTES:
1
Conduit
Lubricati
2
Lubricati
3
4)
Mounting Detail
Actuation LLC
and any authorized copy or
TITLE:
Model 500 Standard 33 Frm Motor w/TB FA10
INTERPRET DIMENSIONS AND TOLERANCE PER
THIRD ANGLE PROJECTION
ASME Y14.5
APPROXIMATE WEIGHT
.0 lbm
(Ref Dw
DRWN BY
Ryan
40
TEC2 ENGINEERING & CONTROLS MANUAL
WARNING: The installation and servicing instructions are for use for qualified personnel only. To avoid injury and electric shock, do not perform any services on EIM Equipment unless qualified.
Installation shall be accordance with current edition of National Electrical Code or Applicable Regional Standard.
LDM Cover may be rotated 90°°, 180° or 270°
as required in field
NOTES:
Customer Wire entry to STC Separate Terminal Chamber. Conduit should always enter from below STC if possible
Lubrication 1/2" NPT plugs.
Lubrication 1/8" NPT plug.
To move actuator to another valve, bronze stem nut P/N 35849 may be threaded up to 1.25" max
.
(Ref Dwg 90806 for details).
REVISIONS
REV
DATE
ECN
DRAWING NO.
INTERPRET DIMENSIONS AND TOLERANCE PER
01
- 9/19/2014
Actuation LLC and any authorized copy or
LDM Cover may be rotated 90°°, 180° or 270°
REVISIONS
REV
DATE
ECN
01
- 9/19/ 2014
REVISIONS
REV
DATE
ECN
01
- 9/19/ 2014
OUTLINE DIMENSIONS (MODEL 500 DISCONTINUED)
MODEL 500 DRAWINGS
FOR REFERENCE ONLY; use certied dimensions furnished with EIM job submittal
2.6
Motor Removal Distance
1.4
[ 34 ]
29.3
[ 745 ]
19.0
[ 482 ]
[ 65 ]
2.746
O
[ 70 ]
8 Places
Tapped M10
`.748
Ø4.016 B.C on Centerline
2.7
O
[ 70 ]
3
1/8" NPT
Nameplate
as required in field
WARNING: The installation and servicing instructions are for use for qualified personnel only. To avoid injury and electric shock, do not perform any services on EIM Equipment unless qualified.
Installation shall be accordance with current edition of National Electrical Code or Applicable Regional Standard.
NOTES:
Customer Wire entry to STC Separate Terminal Chamber.
1
Conduit should always enter from below STC if possible
Lubrication 1/2" NPT plugs.
2
Lubrication 1/8" NPT plug.
3
4)
To move actuator to another valve, bronze stem nut P/N 35849 may be threaded up to 1.25" max
(Ref Dwg 90806 for details).
.2
[6]
.
7.8
[ 197 ]
6.0
O
[ 152 ]
2
1/2" NPT
5.5
[ 140 ]
[ 240 ]
1.1
[ 29 ]
9.4
2.1
[ 53 ]
[ 261 ]
10.3
13.0
[ 330 ]
2.6
[ 65 ]
2" NPT
6.3
[ 160 ]
4.0
[ 101 ]
3 x 1" NPT
6.8
[ 171 ]
1
4.5
[ 114 ]
2.3
[ 57 ]
Ground
6.3
O
[ 161 ]
CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Automation LLC and must be held in strict compliance and properly safeguarded by the recipient at ll times. It may not be copied or reproduced, or provided or revealed to any other party except with the prior written authorization of Emerson Process Management Valve Automation LLC and any authorized copy or reproduction must be include this legend. The recipient may use the same only for the purpose for which Emerson Process Management Valve Automation LLC has provided it to recipient, and it must be returned to Emerson Process Management Valve Automation LLC, along with all copies and reproductions, upon request. By accepting this drawing, the recipient agrees to the foregoing.
This drawing, including the information it bears, is the property of Emerson Process Management Valve Actuation LLC and must
pient at all times. It may not be copied or reproduced, or provided or revealed to
8.0
[ 202 ]
2
1/2" NPT
.125
[3]
8 Places Tapped M10 Ø4.016 B.C on Centerline
Mounting Detail
2.746
O
[ 70 ]
`.748
2.7
O
[ 70 ]
TITLE:
MODEL 500 TORQUE ONLY ISO F10
1
2
3
4)
41
TEC2 ENGINEERING & CONTROLS MANUAL
TEC2000 ENGINEERING & CONTROL MANUAL
Tapped Thru
D4 Holes
D4 Holes
Tapped Thru
Actuator Pilot Spigot
D2
H
(Straddle Centerline)
D1 (min)
D3 Bolt Circle
OUTLINE DIMENSIONS
FLANGE ATTACHMENT
Mounting
Base
D1
Flange O.D.
D2
Pilot Dia.
D3
Bolt Circle
No . Taps Tap Size Thru Holes Pilot Depth
D4 H
MSS (inches)
FA10 4.92 2.312 4.00 4 3/8-16 - 0.12 FA12 5.91 - 4.95 4 1/2-13 - 0.12 FA14 7.25 3.750 5.50 4 5/8-11 - 0.16 FA16 8.63 5.000 6.50 4 3/4-10 - 0.19 FA25 11.38 6.000 10.00 8 - 21/32 0.19 FA30 13.63 7.000 11.75 8 - 25/32 0.19 FA36-Mod 18.70 8.500 14.00 8 - 1.36 0.19
FA40-Mod 18.70 9.000 16.00 8 - 1.36 0.32
ISO (millimeters)
F10 125 70 102 4 M10 - 3 F12 150 85 125 4 M12 - 3 F14 175 100 140 4 M16 - 4
F16 210 130 165 4 M20 - 5 F25 300 200 254 8 M16 17 5 F30 350 230 298 8 M20 20 5 F35 415 260 356 8 M30 35 5 F40-Mod 475 300 406 8 M36 35 8 F48 560 370 483 12 M36 - 8
• Table for reference only; refer to EIM outline drawing for actual dimensions
42
TEC2 ENGINEERING & CONTROLS MANUAL
CIRCUIT DIAGRAM CODING
Create a customized wiring diagram that meets your specications by using the chart shown here.
T E C - X X X X - X X X X
0 = No Options 1 = Single-Phase 3 = Three-Phase
1 = DBM (Display Backup Module)
2 = CBM (Circuit Breaker Module)
3 = DBM and CBM
1 = Electro-Mechanical
Reversing Contactor
2 = SSR (Solid State Reverser)
0 = No Options 1 = (1) RDM 24VDC 2 = (1) RDM 115VAC 3 = (1) RDM 24VDC and (1) RDM 115VAC 4 = (2) RDM 115VAC
0 = No Options 1 = MOR (Motor Overload Relay) 2 = Motor Heater 3 = Overload Relay and Motor Heater
0 = No Options
1 = ARM (Auxiliary Relay Module)
2 = 115VAC Output, 40VAC 3 = ARM and 115VAC Output
01 = Open / Close 02 = Modulating 03 = VPF (Valve Position Feedback) 04 = VTF (Valve Torque Feedback) 05 = VPF + VTF - Open/Close 06 = Network Controls - Modbus 07 = Network Controls - FOUNDATION™ eldbus
08 = Network Controls - Probus
09 = Network Controls - DeviceNet 10 = Network Controls - HART
NOTES:
1. Futronic II includes electro-mechanical reversing contactor.
2. Futronic IV includes solid state starter.
3. All Futronics (Modulating) Controls include VPF (Value Position Feedback) and VTF (Value Torque Feedback) as standard. VPF & VTF are customer selectable.
4. ARM (Auxiliary Relay Module) is not available with Network options.
5. For Open/Close function with SSR (Solid State Reverser), use Futronic IV.
6. TOR (Thermal Overload Relay) option, mounted internally in actuator, auto-reset.
7. CBM (Circuit Breaker Module) option, close-coupled to STC (Separate Terminal Chamber), or separate mounted.
43
TEC2 ENGINEERING & CONTROLS MANUAL
BASIC CIRCUIT DIAGRAM (Shown in CLOSE position, power off.)
MOTOR
Thermal
Protector
Local Display Module
Two-Wire Control
Maintain Contact to Open
Open
1
4
10
0V
+24VDC
9
Internal Power Supply
Open
1
+
~
4
External Power Supply
18-150VDC or 20-250VAC
-
Common 0V
MOTOR Control Module
24VDC
Power
Supply
Central Control Module
MCM ACM ARM DBM RDM CBM STC CCM
01 00 00 00 00 00 01 01
Output Switch Contact Development
Valve Position
Close Mid Open
Contact Function
LSO Open Limit LSC Close Limit LSA Open Limit LSB Close Limit
Three-Wire Control
Maintained Contact
Open
1
Close
2
4
0V
10
+24VDC
9
Open
1
2
4
Close
Common 0V
Four-Wire Control
Momentary Contact
Open
1
2
3
4
10
9
1
2
3
4
Close
Stop
0V
+24VDC
Open
Close
Stop
Common 0V
Inhibit/Interlock and
Open Inhibit
5
6
7
8
10
+24VDC
9
Open Inhibit
5
6
7
+
~
­8
Common 0V
ESD
Close Inhibit
ESD
0V
Close Inhibit
ESD
L1
3 - Phase
L2
Power
L3
Supply
GND
F2
1
F1
Digital Inputs
RO#1
RO#2
RO#3
RO#4
Monitor
Contact Outputs
Relay
RO#5
+
~
-
Separate Terminal Chamber
Open
2
Close
3
Stop
4
Common 0V
5
Open Inhibit
6
Close Inhibit
7
ESD
8
Common 0V
9
+24 VDC
10
0 VDC
11
LSO
12
Common
13
LSC
14
LSA
15
Common
16
LSB
17
N.O. Contact
18
Common
19
N.C. Contact
20
Emergency Stop
21
RS485 (+) Emergency Stop
22
RS485 (-)
23
Shield
24
DCMlink™ +
36
38
DCMlink™ -
NOTES:
1. All digital inputs have an input voltage range of 18-150VDC or 20-250VAC.
2. All digital relay outputs are rated for 5A @ 30VDC or 5A @ 250VAC Resistive, 2A Inductive load.
3. Jumpers shown connected between terminals are permissible but not
required.
4. Emergency stop requires jumper or normally closed contact (actuator stops when contact open).
5. Remote display communication port is RS-485.
6. If bare wires (without terminals) are connected, remove a maximum of .25 inch insulation.
44
7. User replaceable primary fuses (F1 and F2) are located in the terminal chamber enclosure. All transformer secondary fuses are automatic resetting.
8. Contact Outputs and Output Switch Contact Development Chart shown
for default conguration only. User may redene all Outputs (See TEC200O
Installation & Operation Manual E2K-405-0902).
9. Circuits are arranged for positive switching.
10. Internal power supply (24VDC) is isolated and regulated. Maximum capacity: 12W peak, 8W continuous.
11. Monitor relay indicates actuator available for remote control—shown de­energized (not available).
REMOTE CONTROL CIRCUITS
TEC2 ENGINEERING & CONTROLS MANUAL
Two-wire Control with Maintained Contact to Open or Close
Two-wire control modes uses only one contact to control valve. Circuit shown is closed, valves open, and when contact is open, valves closes. Seal-in is not active for two­wire control. Contact open
and close conguration can
be reversed in setup.
Three-wire Control with Maintained (push-to-run) or Momentary Contact
(Maintained or Momentary mode is
congured during setup)
Three-wire control mode uses two contacts to open or close
valve. May be congured for
Maintained (push-to-run) control or Momentary (seal­ins activated) control. When seal-ins is activated, valve control cannot be stopped in mid-travel (unless inhibit, ESD, or emergency STOP signal is active).
Internal Power Supply External Power Supply
Open
Open
Close
Stop
Common 0V
24VDC
Power Supply
1
Valve closes
2
when contact is open
3 4 9 10
Internal Power Supply
+24VDC 0VDC
Open
Close
Stop
Common 0V
1 2 3 4
Internal Power Supply External Power Supply
Open
Open
Close
Stop
Common 0V
24VDC
Power Supply
1 2 3 4 9 10
Close
Internal Power Supply
+24VDC 0VDC
Open
Close
Stop
Common 0V
1 2 3 4
Open
Valve closes when contact is open
Open
Close
(+)
~
(-)
(+)
~
(-)
External Power Supply 18-150VDC or 20-250VAC
External Power Supply 18-150VDC or 20-250VAC
Four-wire Control with Momentary Contact and Mid-Travel Reversal
Four-wire control mode uses three Momentary (seal-ins activated) contacts to open, close, or stop valve in mid-
travel. Default conguration
for stop input is “active on open contact” but this can be changed in setup.
Internal Power Supply External Power Supply
Open
Open
Close
Stop
Common 0V
24VDC
Power Supply
1 2 3 4 9 10
Close
Stop
Internal Power Supply
+24VDC 0VDC
Open
Close
Stop
Common 0V
1 2 3 4
Open
Close
Stop
(+)
~
(-)
External Power Supply 18-150VDC or 20-250VAC
45
TEC2 ENGINEERING & CONTROLS MANUAL
EMERGENCY SHUTDOWN ESD & INHIBIT/INTERLOCK CONTROL CIRCUITS
Emergency Shutdown (ESD) Internal Power Supply External Power Supply
Open Inhibit
Close Inhibit
ESD
Common 0V
24VDC
Power Supply
5 6 7 8 9 10
ESD
Internal Power Supply
+24VDC 0VDC
Open Inhibit
Close Inhibit
ESD
Common 0V
5 6 7 8
Inhibit/Interlock Internal Power Supply External Power Supply
Open
Open Inhibit
Close Inhibit
ESD
Common 0V
24VDC
Power Supply
5 6 7 8 9 10
Inhibit Close
Inhibit
Internal Power Supply
+24VDC 0VDC
Open Inhibit
Close Inhibit
ESD
Common 0V
5 6 7 8
ESD
0V Common
Open Inhibit
Close Inhibit
0V Common
(+)
~
(-)
(+)
~
(-)
External Power Supply 18-150VDC or 20-250VAC
External Power Supply 18-150VDC or 20-250VAC
Local Emergency STOP ­Hardwired
46
Local Emergency STOP contact bypasses all electronics and overrides all local and remote signals to ensure actuator stops
and “stays-put” in that position.
Local Emergency STOP requires jumper or normally closed contact (actuator stops when contact opens).
20
22
TEC2 ENGINEERING & CONTROLS MANUAL
OPTIONAL INDICATION AND CONTROL CIRCUITS
Auxiliary Relay Module (ARM)
R0#9
R0#10 R0#11
Contact Outputs
R0#12
39
Lost Power
40
Common
41
Motor Overload
42
Lost Phase
43
Common
44
Over Torque
All auxiliary relay output contacts (RO#9 – 12) are latching-type rated for 5A @ 30VDC or 5A @ 250VAC Resistive, 2A Inductive load.
Shown in default conguration and “not true” state (contacts are set to “ash” by default).
Alternative alarm and status
settings can be congured
during setup. Normally open,
normally close, and ashing
mode are selectable.
Analog Input Internal Power Supply External Power Supply
(Loop Power)
+
9 10 25 26 27 28
­+
­+
-
24 VDC
+
-
AIN#1
AIN#2
+
­25
26 27 28
+
­+
-
+
-
+
-
AIN#1
AIN#2
+
24 VDC
-
29
Earth
29
Earth
Analog Output Internal Power Supply External Power Supply
(Loop Power)
31
+
32
­33 34 29
Earth
+ -
24 VDC
+ -
24 VDC
31 32
33 34
Earth
+
-
+
-
24 VDC
+ -
9 10
24 VDC
+ -
9 10
­+
­+
AO#1
AO#2
­+
­+
AO#1
AO#2
47
TEC2 ENGINEERING & CONTROLS MANUAL
OPTIONAL INDICATION & CONTROL MODULES
Three Wire Analog Position Control Option
When 3-wire toggle switch is made at terminal 3, then actuator is controlled by the discrete Open and Close commands at terminal 1 and
2. When 3-wire toggle switch is open, then the actuator is controlled by 4-20mA analog input.
Internal Power Supply External Power Supply
Open
Close
3-Wire
Common 0V
24VDC
Power Supply
1 2 3 4 9 10 25 26 32
Open
Close
Tog gle
4-20mA Position Set Point
(+)
(-)
24VDC
(+) (-)
Earth Ground
(+)
(-)
AIN#1
Open
Close
Power
Supply
Internal
3-Wire
Common 0V
1 2 3 4
25
26
Open
Close
(+)
(-)
32
(+)
Power Supply
~
(-)
(+)
(-)
or 20-250VAC
External 24VDC Input
Tog gle
4-20mA Position Set Point
(+)
(-)
AIN#1
Earth Ground
External
18-150VDC
48
TEC2 ENGINEERING & CONTROLS MANUAL
OPTIONAL INDICATION & CONTROL MODULES
One RDM with 24VDC Power Source from Actuator
Maximum Distance from Actuator:
• 1200 meters (4000 ft)
24VDC power
Belden 9841 (or equivalent) for RS-485 communications
• 366 meters (1200 ft)
Belden 8723 (or equivalent) for 24VDC power and RS-485 communications
One RDM with 115/230VAC External Power Source
Maximum Distance from Actuator:
• 1200 meters (4000 ft)
• - Local supply for power, 115/230VAC
- Belden 9841 (or equivalent) for RS- 485 communications
Actuator RDM
RS-485 (+)
RS-485 (-)
Shield
24VDC
Power Supply
21 23 24 9 10
+24VDC
0VDC
Actuator RDM
RS-485 (+)
RS-485 (-)
Shield
21 23 24
Local/Remote Control from Remote Display Module (RDM)
RS-485 (+)
RS-485 (-)
3 5 4
24VDC (+)
0V Common
RS-485 (+)
RS-485 (-)
Shield
Neutral
115/230VAC
50/60 HZ
9 10
Remote Display Module
(24VDC)
3 5 4 2 1
Remote Display Module
(115/230VAC)
Two RDMs (one 24VDC and one 115/230VAC Power Source)
Refer to cable recommendations above optimal performance.
Actuator RDM
RS-485 (+)
RS-485 (-)
Shield
21 23 24
Actuator RDM
RS-485 (+)
RS-485 (-)
Shield
24VDC
Power Supply
21 23 24 9 10
+24VDC
0VDC
RS-485 (+)
RS-485 (-)
Shield
Neutral
115/230VAC
50/60 HZ
RS-485 (+)
RS-485 (-)
Shield
24VDC (+)
0V Common
3 5 4 2 1
Remote Display Module #1
(115/230VAC)
3 5 4 9 10
Remote Display Module #2
(24VDC)
49
TEC2 ENGINEERING & CONTROLS MANUAL
DIGITAL NETWORK CONTROLS
Modbus CAM201 Single Multi-drop Bus Redundant Multi-drop Bus
(-)
Shield
COM 1
COM 2
(+)
Shield
Shield
(+)
(+)
39
40
(-)
41
42
43
(-)
44
COM 1
COM 2
(+)
Shield
Shield
(+)
39
40
(-)
41
42
43
(-)
44
(+)
(-)
(+)
Shield
(-)
Shield
(+)
Shield
(-)
Shield
(+)
(-)
COM 1
COM 2
(+)
Shield
Shield
(+)
39
40
(-)
41
42
43
(-)
Shield
(-)
(+)
44
COM 1
COM 2
Modbus CAM205 Redundant Serial E>Net Ring Topology Multi-drop Topology
(-)
Shield
(+)
39
40
41
42
43
44
39
40
41
42
43
(-)
Shield
(+)
44
COM 1
COM 2
COM 1
COM 2
(+)
Shield
(-)
Shield
(+)
(-)
(+)
Shield
(-)
Shield
(+)
(-)
COM 1
COM 2
COM 1
COM 2
(+)
Shield
(-)
Shield
(+)
(-)
(+)
Shield
(-)
Shield
(+)
(-)
39
40
41
42
43
44
39
40
41
42
43
44
39
40
41
42
43
44
(+)
(+)
(+)
(-)
Shield
(-)
Shield
(-)
Shield
(-)
(+)
Shield
F
OUNDATION™ eldbus
CAM218
50
Fieldbus (+)
Shield
Fieldbus (-)
Fieldbus (+)
Shield
Fieldbus (-)
(-)
Shield
(+)
43
42
44
43
42
44
Modbus (+)
Shield
Modbus (-)
39
40
41
(+)
(-)
Shield
Modbus
Port A for
DIGITAL NETWORK CONTROLS
TEC2 ENGINEERING & CONTROLS MANUAL
FOUNDATION™ eldbus CAM228
Probus CAM220
HART CAM206
Redundant Serial E>Net Ring Topology Multi-drop Topology
(-)
Shield
Fieldbus (+)
Shield
Fieldbus (-)
Fieldbus (+)
Shield
Fieldbus (-)
(+)
Shield
(-)
(+)
Shield
(-)
HART (+)
Shield
HART (-)
(+)
43
42
44
43
42
44
(-)
Shield
(+)
43
42
44
43
42
44
(-)
Shield
(+)
43
24
44
Modbus (+)
Shield
Modbus (-)
(-)
Shield
(+)
39
40
Modbus
41
Port A for
HART CAM216
HART (+)
Shield
HART (-)
(-)
Shield
(+)
43
24
44
Modbus (+)
Modbus (-)
39
40
(+)
(-)
Modbus
Port A for
51
TEC2 ENGINEERING & CONTROLS MANUAL
TEC2 OPTIONS AND ACCESSORIES
Figure 19: STC (Separate Terminal Chamber) and LDM (Local Display Module) alternate mounting locations
Figure 20: Close Coupled CBM (Circuit Breaker Module)
Figure 21: 6000 & 7000 Series Actuators
52
World Area Conguration Centers (WACC) offer sales support, service,
inventory and commissioning to our global customers.
Choose the WACC or sales ofce nearest you:
North & South America
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For complete list of sales and manufacturing sites, please visit
www.emerson.com/actuationtechnologieslocations or contact us
at info.actuationtechnologies@emerson.com
FM*
CSA*
ATEx*
IECEx*
GOST* GOST
InMetro*
Class I, II, III Division 1 Groups B,C,D,E,F,G T4 @ Ta 60°C, Type 4X, 6P (50 ft for 7 days) T4 @ Ta 60°C, Type 4X, 6P (50 ft for 7 days)
Class I, Groups B C & D, Class II Groups E,F,G,. Class III T4 or T4A, Type 6P Class I, Groups D; T3C
RDM Class I, Groups B, C, D; Class II, Groups E,F,G; Class III; T6: Type 6P/4X
CBM Class I, Groups C and D; Class II, Groups E,F,G; Class III; T6; Type 6p/4X
SIRA 03ATEX1510X
II 2 GD
Ex d IIB T4 Gb Ex d IIB + H
T135°C Db IP68
2
Ex tb IIIC T135°C Db IP68
Ta -20°C to +60°C
The M8 fasteners used to secure each cover to the electronics enclosure and the RDM cover to the RDM enclosure are of property class (or ‘grade’) 8.8. The fasteners used to secure the motor enclosure to the electronics enclosure, the
electronics enclosure to the gear box and the end caps to the motor frame are of
property class (or ‘grade’) 5. Replacement fasteners shall meet these minimum values.
RDM
II 2 GD
Ex d IIB +H
T6 Gb
2
Ex tb IIIC T85°C Db 1P68
Ta -20°C to +60°C
IECEx SIR 12.0035X Ex d IIB T4 Gb Ex d IIB + H2 T135°C Db IP68 Ex tb IIIC T135°C Db IP68
Ta -20°C to +60°C
RDM
II 2 GD
Ex d IIB +H2 T6 Gb Ex tb IIIC T85°C Db 1P68
№РОСС US.ГБ08.B00188 dtd 28.01.2013
CEPEL 08.1640X
Ex d IIB T4 Gb
IP68; Ta 60°C
-20°C ≤ Tamb ≤ +60°C
The M8 fasteners used to secure each cover to the electronics enclosure and the RDM cover to the RDM enclosure are of property class (or ‘grade’) 8.8. The fasteners used to secure the motor enclosure to the electronics enclosure, the
electronics enclosure to the gear box and the end caps to the motor frame are of
property class (or ‘grade’) 5. Replacement fasteners shall meet these minimum values.
VCIOM-16469-EN ©2021 Emerson. All rights reserved.
The Emerson logo is a trademark and service mark of Emerson Electric Co.
TM
EIM
is a mark of one of the Emerson family of companies.
All other marks are property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to
be construed as warranties or guarantees, express or implied, regarding the
products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We
reserve the right to modify or improve the designs or specications of such
products at any time without notice.
E2K-205-0515-US
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