EGS Appleton Powertite 200 Series Instruction Sheet
Powertite® 200 AmP Pin & Sleeve recePtAcleS,
cAble connectorS And PlugS: nemA 4X.
600 volt Ac, 250 volt dc. wire receSS diAmeter: .687”. wire Size rAnge: 250mcm - 4/0 And 3/0 - #4.
Applications
• Designed to supply power to portable or xed
electrical equipment such as motor generator
units, welders, pumps, compressors and similar
apparatus.
• Ideal for use on shipping docks, ports, and
other “ship to shore” applications.
• Suitable for use in locations where a NEMA 4X
enclosure is required.
• Rough usage construction
• Available in two grounding styles:
Style 1 (3W, 3P and 4W, 4P) shell grounding only.
Style 2 (2W, 3P and 3W, 4P) Shell and extra pole
grounding.
Compliances
• UL Standards 1682.
• CSA Specications C22.2 No 42.
330087
Instruction Sheet for Powertite
Plug, Connector and Receptacle
AJA Mounting Box
with Spring Cover
Receptacle
Body Only*
Connector
AJA Mounting Box
with Clamp Door
Receptacle
®
* Plug is NEMA 4X when clamp is fully tightened.
reverSe Service, PolArizAtion, Pin And Sleeve deSign.
Applications
• Designed to supply power to portable or
xed electrical equipment such as motor
generators units, welders, pumps, compressors
and similar apparatus.
• Ideal for use on shipping docks, ports,
and other “ship to shore” applications.
• Suitable for use in locations where a
weatherproof enclosure is required.
• Rough usage construction
• Available in two grounding styles:
Style 1 (3W, 3P and 4W, 4P) shell grounding only.
Style 2 (2W, 3P and 3W, 4P) Shell and extra pole
grounding.
Compliances
• UL Standards 1682.
• CSA Specications C22.2 No 42.
Plug Only*
Powertite® technicAl dAtA:
Style 1 (Only)
Ground Wire
Bushing
Crown
Ground Male
Terminal Assembly
Assembly
Rear Terminal
Block
Ground
Screw
(Style 1)
Split Type
Contacts
Ground Bar
Retaining
Ring
Complete
Connector*
Front Terminal
Block
Male Terminal
Plug Retaining
Ring
Plug HousingHousing Cap
Note: When ordering Reverse Service add - RS after catalog number.
EGS Electrical Group • www.appletonelec.com • 800-621-1506 Rev. F 09/18/09 Page 1
330087 Rev. G 10/16
Cable
Powertite® 200 AmP Pin & Sleeve PlugS: nemA 4X.
600 volt Ac, 250 volt dc. wire receSS diAmeter: .687”. wire Size rAnge: 250mcm - 4/0 And 3/0 - #4.
Style 1 (only)
Ground Wire
Cable Clamps (5)
Steel Ring (7)
Grommet (6)
Flat Heat Screw (1)
Assembly
Terminal Block Assy (9)
Cap (4) Set Screw (2) Housing (8)
1. Disassemble as shown by removing screw (1),
loosen setscrew (2) and unscrew cap (4), remove
retaining ring (3) and terminal block (9).
2. Strip the proper cable as shown: (also applies to
connector and receptacle).
3. Prepare cable clamp (5) and select the proper
grommet (6) as shown:
Reversible cable clamp (just loosen screws and ip
over) permits wide cable range.
4. Slide cap (4) with clamps (5), steel ring (7), proper
grommet (6) and housing (8) over the cable.
5. Insert Wires into the proper terminals and tighten
set screws securely.
6. Slide terminal block assembly (9) into the
housing (8) aligning the hole in the ground
bar with the hole in the housing. Replace the
at head screw (1) and tighten securely.
WARNING: A wire schematic must
be followed so the same color wire is
always put into the same numbered
contact openings in all plugs, connectors
and receptacles in the system. This will
insure the correct polarity for the system
and eliminates possibilities for equipment damage and/or personal injuries.
7. Place the grommet (6) and steel ring
(7) in the back of the housing and tighten
the cap (4) until grommet (6) is tightened
around the cable and tighten the setscrew
(2). Tighten the clamps (5) screw securely.
Retaining
Ring (3)
Clamp
Position
Clamp No.
-1- 304350
-2- 304350
-3- 304045
Plug and
Connector Cable
Dia. Range
.875 to 1.906
1.875 to 2.500
Terminal Recess Conductor Size Type Conductor
Grounding Bar
(Style 2 only)
Ground Screw
Cable Dia.
Grommet
I.D.
.875 to 1.062 1-1/32
1.062 to 1.281 1-9/32
1.281 to 1.561 1-19/32
1.562 to 1.906 1-29/32
1.875 to 2.187 2-3/16
2.187 to 2.500 2-1/2
250 MCM General wires
0.687 Dia.
* 0.687 Dia. with Stainless
Pressure Plate Included
(see page 5)
4/0
3/0 to 1/0
Flexible & extra
exible cable
Flexible & extra
exible cable
* Option: Cat. No. PTK200WA3 and PTK200WA4 (see page 5)
0.687 Dia. with Copper
Pressure Plate
#1 to #4
Flexible & extra
exible cable
Reference Guide Of Horsepower Ratings
For Use With Single Motor Application
For disconnect use only - not for current rupture
Phase
Motor
Wire/Pole
120 VAC 240 VAC 480 VAC 600 VAC
Motor Horsepower
1-Phase 2W, 3P 60 120 160
3-Phase 3W, 3P; 3W, 4P or 4W, 4P 60 120 160
For emergency interrupting - maximum horsepower
1-Phase 2W, 3P 15 30 40 40
3-Phase 3W, 3P; 3W, 4P or 4W, 4P 20 40 50 50
EGS Electrical Group • www.appletonelec.com • 800-621-1506Page 2 330087 Rev. G 10/16
Powertite® 200 AmP Pin & Sleeve recePtAcleS: nemA 4X.
600 volt Ac, 250 volt dc. wire receSS diAmeter: .687”. wire Size rAnge: 250mcm - 4/0 And 3/0 - #4.
Terminal Block
Assy (2)
Rear Polarizing
Ring (1)
Ground
Screw
Ground Male
Terminal Assembly
(Style 2 only)
Housing (3)
AJA
Mounting Box
1. Remove the rear polarizing ring (1). Slide out the terminal block (2).
2. Follow paragraphs No. 2 and No. 5 for the plugs.
3. After wiring, slide terminal block assembly (2) in the back of housing (3). Replace the polarizing ring (1).
4. Tighten the angle adapter mounting bolts (4) to 50 to 70 in.-lbs. torque.
5. Tighten the receptacle mounting bolts (5) to 120 to 150 in.-lbs. torque.
Powertite® 200 AmP Pin & Sleeve connector: nemA 4X.
250 volt dc, 600 volt Ac. wire receSS diAmeter: .687”. wire Size rAnge: 250mcm - 4/0 And 3/0 - #4.
Cable
Clamps (5)
Set Screw (2)
Steel
Ring (7)
Set Screw (1)
Polarizing Plate (8)
Terminal Block
Assy (10)
Housing (11)
Receptacle
Only*
Clamp Cap (4)
Connector
Body Only
Grommet (6)
Housing Cap (9)
Complete
Connector
EGS Electrical Group • www.appletonelec.com • 800-621-1506
Style 1 (only)
Ground Wire
Assembly
Ground Screw
Style 2
Flat Head
Screw (12)
Ground Male
Terminal Assembly
1. Disassemble, as shown by loosening setscrews (1) and (2),
unscrew clamp cap (4) and housing cap (9), remove polarizing
plate (8), at head screw (12) and terminal block assembly (10).
2. Follow instructions shown on paragraphs No. 2 and No. 3 for the
plugs.
3. Slide clamp cap (4), steel ring (7), proper grommet (6), housing
cap (9) and polarizing plate (8) over the cable.
4. Follow instructions shown on paragraph No. 5 for the plugs.
5. Slide terminal block assembly (10) into the housing (11) aligning
the hole in the ground bar with hole in the housing, Put in at head
screw (12), tighten securely and put in polarizing plate (8).
6. Tighten housing cap (9) on the housing (11) and tighten
setscrew (1) securely.
7. Place the grommet (6) and steel ring (7) on the back of housing
cap (9), tighten the clamp cap (4) until the grommet (6) is tightened
around the cable and tighten the setscrew (2) and cable clamps (5)
securely.
330087 Rev. G 10/16 Page 3
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