EGL LYDA203E-6 Owner's Manual

WARNING: READ THIS MANUAL CAREFULLY!

EGL MOTOR

OWNER’S MANUAL-LYDA203E-6

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INTRODUCTION

Thank you for your purchase LINGYING ATV LYDA203E-6 series.

This manual will provide you with a good basic understanding of the features and operation of this ATV.

This manual includes important safety information. It provides information about special techniques and skills necessary
to ride your ATV. It also includes basic maintenance and inspection procedures.

Please be close reading this manual, it will maximize the performance and lifetime of ATV.

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IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WINNINGS AND COUTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.

The safety alert symbol means attention!

Failure to follow warning instructions could result in severe injury or death to the machine operator, a bystander or

others who inspection or repairing the machine.

CAUTION: A caution shows special precautions that must be taken to avoid damage to the machine.

NOTE: A note provides key information to make procedures easier or much clearer.

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CONTENTS

Important manual information…………………………2
Safety information………………………………………..4
Specification ………………………………………………7
Description ………………………………………………..8
Identification number records………………………….9
Control function………………………………………….10
Main switch……………………………………………….10
Left switch…………………………………………………11
Light switch……………………………………………….12
Choke………………………………………………………12
Throttle lever………………………………………………12
Clutch lever………………………………………………..14
Brake lever…………………………………………………14
Brake pedal………………………………………………..15
Front and rear brakes…………………………………….20
Brake fluid level……………………………………………20
Brake fluid leakage………………………………………..20
Fuel…………………………………………………………..21
Engine oil……………………………………………………22
Coolant reservoir…………………………………………..23

Operation…………………………………………………….25
Starting a cold engine……………………………………..25
To start out and accelerate……………………………….27
To decelerate………………………………………………..27
Engine break-in…………………………………………….28
Periodic maintenance and adjustment……………….28
Air filter element cleaning……………………………….30
Carburetor adjustment……………………………………31
Main technical specifications of the engine…………32
Operation and maintenance………………………………32
Troubleshooting of the engine…………………………33
Troubleshooting of cooling system……………………36

Electric fan wiring diagram………………………………37
Inspection of brake system………………………………37
Brake pads inspection………………………………………38
Clutch lever free play adjustment………………………39
Lubricating the drive chain…………………………………40
Brake pedal lubrication……………………………………40
Lubrication for a-arm………………………………………41
Rear axle system lubrication……………………………….41
Rear arm pivot lubrication…………………………………..41
Cleaning and storage……………………………………….42

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SAFETY INFORMATION

ATV is not a toy, it can be hazardous to operate. An ATV handles difficultly from other vehicles. The accident such as collision and rollover will

happen, even while turning and riding back, on hill or over obstac les, If you fail to proper precautions.

Severe injury or death can result if you don’t follow below instructions:

1. Careful reading and complete understood this manual.

2. Never operates an ATV without proper training

3. Always obey the age recommendation. A child under 16 years old should never operate an ATV which engine size more than 90cc.

Never allow a child under age 16 to operate the ATV without adult supervision, and never allow continue to use ATV if the child doesn’t has the

ability to handle it safely.

4. Always avoid riding ATV on any sidewalks, steep slope, public street, dirt and loose surface.

5. Never operate ATV without wearing a proper helmet, and you should also wear the eye protection, gloves, boots, protective clothing as well.

6. Never consume alcohol or drugs before or during you operating this ATV

7. Never attempt wheelies, jumps, or other stunts

8. Never operate at excessive speed for your skills or the conditions, always go at the speed which is proper for the terrain, visibility, operating

conditions as your experience.

9. Always inspect your ATV each time you use it, to make sure it is satisfied with the safety condition. always adhere with the inspection and

maintenance procedures and schedule which described in this manual.

10. Always keeps the both hands and feet on the proper position while operating this ATV

11. Always drive s lowly and great careful when operate the ATV on unfamiliar terrain, always be alert to changing the terrain condition when you

operating the ATV.

12. Never operate on excessively rough, slippery or loose terrain until you familiarized and can control ATV on such terrain.

13. Never operate the ATV on hills too steep beyond your skills, practices the smaller hills before you try to larger ones.

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14. Always follow the proper procedures for climb h ills as described in this manual, check the terrain carefully before you start up any hill, shift

your weight forward, never accelerate suddenly or sudden change the gears.

15. Always follow the proper procedures for go down hills and for braking on hills as described in this manual, also check the terrain carefully

before you start down hills, shift your weight backward, never go down a hill at high speed, avoid go down a hill at an angle that would cause

the vehicle to incline sharply to one side, go straight down the hill where possible.

16. Always follow the proper procedures for stall or roll backward when climbing a hill, to avoid stall, use the proper gear and maintain a stable

speed when climbing a hill. If you stall or backwards, follow the special procedure for braking described in this manual, dismount on the uphill

side or to a side if straight uphill. Turn on the ATV and remount.

17. Always check the obstacles before operate in a new area, never attempt to operate over large obstacles.

18.

Always be careful when skidding or sliding, learn to safely control skidding or sliding by practicing at low speed an on level smooth terrain.

19. Never modify the ATV though improper installatio n or use of accessories.

20. Always keep the safe distance with other vehicles.

POTENTIAL HAZARD

Improper handling of gasoline

WHAT CAN HAPPEN

Gasoline can catch fire and you will be burned.

HOW TO AVOID THE HAZARD

Always turn off the engine while refueling, don’t refuel immediately after the engine has been running long time and it is still very hot. Don’t spill

gasoline on the engine or muffler when refueling. Never refuel while smoking or nearby other stuffs which can be flammable.

When transporting the ATV with other vehicle, ensure it is kept upright and that the fuel cock is in the “off” position. Otherwise, fuel might leak out

of the carburetor or tank.

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WHAT CAN HAPPEN

Gasoline is poisonous and can cause injuries.

HOW TO AVOID THE HAZARD

If you should swallow some gasoline or inhale a lot of vapor, or get some gasoline on your eyes, see doctor immediately, if gasoline spills on your

skin, wash with soap and water.

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Specification

Model LYDA203E-6

Overall length 1700mm Max power 11.5Kw /6500±500 r / min

Overall width 1270mm Max speed ≥80km/h

Overall height 1020mm Max torque 17.5N.m /5500±500r / m

Seat height 740mm Engine oil type SF15W / 40 GB11121-1995

Wheel base 1160mm Engine oil capacity 1.1L

Ground clearance 160mm Fuel capacity 6.3L

Minimum turning radius Spark plug type D8TC

Net weight 195KG Lubrication Press/splash

Engine type 4-stroke,single cylinder, water cooled Front brake type disc

Displacement 250cc Rear brake type disc

Compression ratio

10.0

：：：：

1

magneto Permanent magnetic

Ignition type CDI

Start system Electric

DESCRIPTION

NOTE:

The ATV you have purchased may slightly difference with these drafts or pictures of this manual.

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Identification number records

Record the identification numbers information in below space will provide assistance when you order parts or for reference in case stolen.

Vehicle identification number:

Engine number:

Vehicle identification number is stamped on the frame.

Engine number is stamped on the bottom of engine left side.

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Control function

Show a potential hazard that could result in severe injury or death.

Main switch

Functions of the each switch positions are as below:

ON:

The engine can be started only at this positio n

OFF:

All electric circuits are turned off, the key can be removed in this position

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Left switch

1. Engine stop switch

2. Start switch

3. Turning light switch

4. Horn button

5. Light switch

6. Choke

Engine switch stop

Make sure the engine switch stop at the RUN position before starting the engine, the engine stop switch control the ignition and can be used to stop

engine at all times, especially in the emergency, the engine will not start while this switch is on the “OFF” position.

Start switch

The engine will be starting when this switch is pushed backward

Turning light switch

The left indicator will be working when push this switch to left side, conversely, right indicator working.

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Light switch

Set the switch to “LO” position to turn on the low beam and the taillight.

Set the switch to “HI” position to turn on the high beam and the taillight

Set the switch to “OFF” position to turn off all lights.

Choke

The choke is used to help starting a cold engine.

Throttle lever

Once the engine is running , regulate the throttle lever will accelerate the engine, control the speed of engine machine by mutative the throttle

position, since the throttle is loaded with spring, the machine speed will down and return to the idle if hand removed from throttle.

1. Throttle

Before starting the engine, check the throttle to be sure it is work smoothly, also make sure it can be back to the idle once the lever released.

POTENTIAL HAZARD

Malfunction of throttle

WHAT CAN HAPPEN

The throttle could be hard to operate, will be difficult to accelerate or decelerate when you need to. It could cause a heavy accident.

HOW TO AVOID THIS HAZARD

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Check the throttle lever before you start the engine, if it doesn’t work s moothly, check for the reason, correct the problem before riding the ATV.

Consult the professional expert or get assistance from dealer if you can’t figure out and solve the problem yourself.

Speed limiter

The speed limiter keeps the throttle from fully opening when the throttle lever pushed to maximum. Turning the adjustable screw limits to adjust the

engine power and increase or decrease the speed of ATV.

A: distance of ajustable screw no more than 1.2cm

Potential hazard

Improper operate the speed limiter and throttle

WHAT CAN HAPPEN

The throttle cable could be damaged, improper operate throttle could result in lose control, have an accide nt or injury.

HOW TO AVOID THE HAZARD

Always adjusts the speed limiter within safety distance.