FRANKL & KIRCHNEREFKA OF AMERICA INC.EFKA ELECTRONIC MOTORS
GMBH & CO KGSINGAPORE PTE. LTD.
3
EFKA AB320A5200
CONTENTSPage
1 Table of Adapter Cords5
2 Putting into Service6
3 Setting and Putting into Service with the Aid of the Fast Installation Routine (SIR)7
4 Operating Elements and Socket Connectors8
4.1Position of Operating Elements and Displays8
4.2Position of the Socket Connectors9
4.3Connection Diagram10
4.4Connection of a Sewing Light with Transformer13
4.5Adapter Cords14
5 Timing Diagrams29
6 List of Parameters56
6.1Preset Values Depending on Mode56
6.2Operator Level58
6.3Technician Level60
6.4Supplier Level65
7 Error Displays78
8 Slide-in Strips for the V810/V820 Control Panels79
1 Table of Adapter Cords
Before switching functional sequences, detach cables from the inputs and outputs! Please ensure that the
machine installed provides the functional sequence to be set! Then proceed with the setting using parameter
Setting the functional sequence using parameter 29 0
Mode DesignationAdapterOutputs
5
ATTENTION!
290!
EFKA AB320A5200
Power transistors !!!!FLVRM1M2M3M4M5M6
0Lockstitch; e. g.FunctionsFLVRFA1FA2FWFA1+2 MLMST
Bag sewing machine Union SpecialFunctionsFLIMPBRMLMST
Yamato (VC series)1112818FLSTVFAFW
Yamato (VG series)1113178FLSTVFAFWML
Kansai (RX 9803)1113130FLFAFWML
Pegasus (W500/UT, W600/UT/MS1112821FLSTVFAFAFW
with or without st itch condensing)
Brother (FD3-B257)1112822FLSTVFAFAFW
Union Special (34700)1112844FLSTVFAFAFWNK
Global (CB2803-56)1112866FLFA
Rimoldi (F27)1113096FLFWFAOFAUML
Before putting the control into service, the following must be ensured, checked and/or adjusted:
" The correct installation of the drive, position transmitter and accompanying devices, if necessary
"
The correct selection of the trimming operation by means of parameter 290
" If necessary, the correct adjustment of the direction of motor rotation by means of parameter 161
" The correct selection of the functions of keys (inputs) by means of parameters 240...249
" The setting of the transmission ratio between motor shaft and machine shaft by means of parameter 272
" The setting of the type of position sensor by means of parameter 270
"
If necessary, the setting of the number of angular degrees after the sensor position by means of parameter 271
" If necessary, the setting of the positions by means of parameter 171
(possible with all settings of parameter 270)
" The correct positioning speed by means of parameter 110
"
The correct maximum speed compatible with the sewing machine by means of parameter 111
" The setting of the remaining relevant parameters
"
Start sewing in order to save the set values
See instruction manual for details!
7
EFKA AB320A5200
3 Setting and Putting into Service with the Aid of the Fast Installation
Routine (SIR)
The Fast Installation Routine (SIR) passes through all parameters necessary for programming the functional sequence and
the positions.
Code 3112
E
F-200
Input parameter 500
Parameter for functional sequence “thread trimming operations”
Parameter for direction of motor rotation
Parameter for transmission ratio
Important! The transmission ratio should be
determined and indicated as prec is ely as possible.
Parameter for type of position sensor
Parameter for position 1
F-500
E
>>
F-290
E
F-161
E
F-272
E
F-270
E
F-451
E
Parameter for position 2
F-453
Yes
E
No
P
End SIR
The values can be varied by pressing the +/- keys. When the parameter is displayed on the V810 control panel, press
the E key once more for the value to be displayed.
Exit the routine any time by pressing the P key once, and select a new parameter. Exit programming by pressing the P key
twice, and the drive is ready for a new sewing operation.
See instruction manual for details!
KL2438a
EFKA AB320A5200
8
4 Operating Elements and Socket Connectors
4.1 Position of Operating Elements and Displays
S1P key
" Call or exit programming mode
S2E key
"
Start backtack single / double / off
" Enter key for modifications in the programming mode
S3+ key
" End backtack single / double / off
" Increase of the value indicated in the programming mode
S4– key
"
Automatic sewing foot lifting at stop in the seam On/Off
" Automatic sewing foot lifting after thread trimming
On/Off
" Decrease of the value indicated in the programming mode
S5>> key
" Basic position 1 or 2
"
Shift key in the programming mode
0
I
LED1Indicator for single start backtack
LED2Indicator for double start backtack
LED3Indicator for single end backtack
LED4Indicator for double end backtack
LED5Indicator for automatic sewing foot lift at stop
in the seam
LED6Indicator for automatic sewing foot lift after
the thread trimming operation
LED7Indicator for basic position “needle position 1“
LED8Indicator for basic position “needle position 2“
Display3 digits
Display
LED1
LED2
LED3
LED4
LED5
LED6
LED7
LED8
KL2472
AB320A5200
S1
P
E
+
-
S2
S3
S4
S5
4.2 Position of the Socket Connectors
B2Socket for sensors
9
EFKA AB320A5200
B18Socket for light barrier module
B41Socket for motor power supply
B80Socket for actuator
B776Socket for V810/V820 control panel
ST2Socket for solenoid inputs and outputs /
solenoid valves / displays / keys and switches
B41
B2
B18
ST2
B2
M
B18
L S M ...
B41
M
ST2
B80
EB ...
B 776
V8 . .
B80
B776
KL2333
EFKA AB320A5200
4.3 Connection Diagram
Inputs switched to 0V
10
ATTENTION!
When connecting the outputs, ensure that a total power of 96VA constant load will not
When connecting the outputs, ensure that a total power of 96VA constant load will not
be exceeded!
1)
Nominal vol t age 24V, no-load voltage max. 30V momentarily after power on
2)
Transistor output with open collector max. 40V, 10mA
3) Nominal voltage 15V, I
4)
Nominal voltage 5V, I
= 30mA
max
= 20mA
max
*)Front view of the socket (component side) and/or rear view of the plug (soldering side)
EFKA AB320A5200
POS2 OUT- Output for position 2
POS IN- Input for positions
G1/G2 OUT- Output of generator impulses
TXD/RXD- Serial transmission lines
LSM IN- Possibility of connecting a light barrier module to socket B18/8
LSM002- Reflection light barrier module
12
(If parameter 239 = 0, the light barrier function is selected.
Identification of the signal when switched to 0V.)
If parameter 239 is set to 1...43, a key can be operated on the input of socket B18/8.
+5V= Connect lefthand pins 1 and 2 with jumper (factory setting)
+15V= Connect righthand pins 3 and 4 with jumper
B80
B2
B18
J4
ATTENTION!
efore opening the cover, turn power off!
B
J4
13
24
+5V
J4
31
42
+15V
KL2351
1)Nominal voltage +15V, 100mA (repluggable to +5V, 100mA)
2)Transistor output with open collector max. 40V, 10mA
*)Front view of the socket (component side) and/or rear view of the plug (soldering side)
13
4.4 Connection of a Sewing Light with Transformer
ATTENTION!
efore opening the cover, turn power off!
B
EFKA AB320A5200
" Switch off the control and remove mains plug from outlet
"
Unscrew the control unit from the machine table
" Loosen 4 screws (A)
"
Remove the mounting plate
" Loosen 2 screws (B) each at the front and at the rear
" Open the left part of the housing
" Pull the sewing light cable through the cable bushing
"
Area (C): Connect strands with clamp on the printed circuit board
" Insert earth lead into plug-in device on the housin g part
"
Close and screw-connect the housing
" Mount the control unit on the machine table
When the sewing light is connected, it is always current-carrying (230V), even if
the control unit is switched off! Only one sewing light with transformer can be
connected to the control unit!
A
C
B
CAUTION!
0
I
P
E
+
-
>>
KL2399
EFKA AB320A5200
14
4.5 Adapter Cords
Adapter cord for AISIN models AD3XX, AD158, 3310 and EK1
Setting the functional sequenceThread trimming mode!Set parameter 290= 0
Setting the functions of the keysInput in1!Set parameter 240= 16
Input in3!Set parameter 242= 1
1
ST2
Nr. 1112815
0V
4
6in3
1
SUB - D- 37
19
20
37
7in1
+24V
16
+24V
17
+24V
18
190V
+24V26
27M3
28M2
VR
3534FL
37
M1
Adapter cord for BROTHER models 737-113 and 737-913
+24V
FL
NHT
0V
FA1+ 2
+24V
ZVR
0V
+24V
VR
FW
+24V
1
1
2
2
3
3
4
4
1
1
2
2
3
3
4
4
1
1
2
2
3
3
4
4
1
1
2
2
3
3
KL2234
Setting the functional sequenceThread trimming mode!Set parameter 290= 0
Setting the functions of the keysInput in1!Set parameter 240= 16
Input in3!Set parameter 242= 1
Nr . 11 12 8 14
0V
+24V
+24V
+24V
+24V26
FA1+ 2
24V
+
FW
24V
ZVR
VR
24V++
0V 12
24V
+
NHT
FL
0V
10
11
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
3
2 1
5
6
9
12
6
5
4
8
11 10
KL2233
4
7
3
2
1
ST2
1
19
SUB - D - 37
20
37
1
4
6in3
7in1
16
17
18
190V
27M3
28M2
34
35VRFL
37M1
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
15
EFKA AB320A5200
Adapter cord for BROTHER model FD3 B257
Setting the functional sequenceThread trimming mode!Set parameter 290= 5
Setting the functions of the keysInput in1!Set parameter 240= 7
Setting the functional sequenceThread trimming mode!Set parameter 290= 5
Setting the functions of the keysInput in1!Set parameter 240= 6
1
ST2
0V
4
7in1
1
SUB - D- 37
19
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
20
37
+ 24V
17
+ 24V
18
27 M3
35 FL
37
FA
24V
+
FL
24V
0V
LSP+12
10
11
1
2
3
4
5
6
7
8
9
6
9
3
12
2 1
5
8
11
10
KL2301
4
7
Nr. 1112866
17
1112816
1113132
EFKA AB320A5200
Adapter cord for JUKI model 5550-6
Setting the functional sequenceThread trimming mode!Set parameter 290= 14
Setting the functions of the keysInput in1!Set parameter 240= 16
ST2
1
SUB - D - 37
19
20
37
Adapter cord for JUKI model 5550-7
1
0V
4
11in2
+ 24V
16
+ 24V
17
+ 24V
18
+ 24V
26
27M3
3435VR
FL
37M1
Nr.
ZVR0V1
+24V
+24V
VR
FW
+24V
10
11FA1+ 2
12
+24VFL2
2
3
4
5
6
7
8
9
1
2
3
1
5
6
9
12
1
2
8
11
10
KL2235b
4
7
Setting the functional sequenceThread trimming mode!Set parameter 290= 14
Setting the functions of the keysInput in1!Set parameter 240= 16
Nr.
ST2
1
19
1
in2
11
17
18
19
26
27
33
34
35
37
+ 24V16
+ 24V
+ 24V
0V
+ 24V
M3
M228
+ 24V
VR
FL
M1
20
SUB - D - 37
37
FA1+ 2
FW
FZ
ZVR5
VR6
+ 24V
+ 24V
+ 24V
0V
+ 24V
FL
+ 24V
10
11
12
13
14
1
2
3
4
7
7
8
9
1
2
6
5
4
3
2
1
1 2
14
13
12
11
10
9
8
KL2363
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
**)Front view (component side) of theMolex Minifit plugs.
EFKA AB320A5200
18
Adapter cord for JUKI model LU1510-7
Setting the functional sequenceThread trimming mode!Set parameter 290= 20
Setting the functions of the keysInput in1!Set parameter 240= 13
(Automatic setting)I nput in3!Set parameter 242= 31
in1 = Input high lift for walking foot with speed limitation n10 (operational mode not stored) for knee switch
in3 = Input speed limitation bit 0 (S1)
in4 = Input speed limitation bit 1 (S2)
in6 = Input intermediate backtack
in7 = Input high lift for walking foot with speed limitation n10 (operational mode not stored) for additional
pushbutton at the machine head
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
**)Front view (component side) of theMolex Minifit plugs.
19
EFKA AB320A5200
Adapter cord for KANSAI model RX9803
Setting the functional sequenceThread trimming mode!Set parameter 290= 5
Setting the functions of the keysInput in1!Set parameter 240= 7
ST2
1
19
1
2
4
20
7
16
17
18
SUB - D- 37
37
26
32
35
37
Nr. 1113130
+5V
0V
in1
+24V
+24V
+24V
+24V
M327
M5
FL
M1
+5V
LSP
0V
+24V
FA
+24V
FW
+24V
ML
+24V
FL
1
1
2
2
3
3
1
2
6
3
5
4
4
5
6
1
1
2
2
3
3
4
4
3
2
1
KL2362
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
EFKA AB320A5200
20
Adapter cord for PFAFF models 563, 953, 1050, 1180 without thread monitor
Setting the functional sequenceThread trimming mode!Set parameter 290= 0
Setting the functions of the keysInput in4!Set parameter 243= 12
Input in5!Set parameter 244= 16
ST2
1
SUB - D- 37
19
20
37
Nr. 1112841
1
4
0V
5
in5
8
in4
16
+ 24V
17
+ 24V
18
+ 24V
19
0V
26 + 24V
27
28
M2
32M3M5
34 VR
35 FL
37
M1
+ 24V
0V
FLEX
VR
FL
+ 24V
FA1
+ 24V
+ 24V
FA2
FW
0V
FA1
+ 24V
+ 24V
FA2
FW
ML
VR
+ 24V
ZVR
0V
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
3
3
4
2
3
2
1
6
4
5
2
1
6
4
5
1
2
3
4
VR
1
+ 24V
2
ZVR
3
0V
4
KL2261
*)Rear view (soldering side) of 37-pin plug (ST2) and of the remaining sockets.
1
2
3
4
21
EFKA AB320A5200
Adapter cord for PEGASUS models W500/UT, W600/UT/MS with or without stitch condensing
Setting the functional sequenceThread trimming mode!Set parameter 290= 5
Setting the functions of the keysInput in1!Set parameter 240= 7
Attention!
Nr. 11128 21
1
20
37
2+5V
7in1
+24V
16
+24V
17
+24V
18
190V
+24V
26
27M3
28M2
+24V
33
34VR
35FL
37M1
ST2
1
SUB - D- 37
19
When using this adapter cord on a Pegasus machine, the 9-core cable no. 742373-91 must be
removed from the machine!
FA
+24V
FA
+24V
FW
+24V
+5V
LSP
0V
+24V
FL
STV
+24V
1
2
3
4
5
6
7
8
9
1
2
3
1
2
1
2
2
3
1
5
6
1
2
1
2
1
2
4
8
9
7
KL2240
Adapter cord for PEGASUS backlatch machines
Setting the functional sequenceThread trimming mode!Set parameter 290= 8
Setting the functions of the keysInput in1!Set parameter 240= 6
(Automatic setting)I nput in3!Set parameter 242= 10
Nr . 1113234
ST2
1
19
1
4
0V
20
67in3
in1
190V
SUB - D- 37
28M2
37
37M1
Ped
Ped -1
N- AUTO
0V
LSP
0V
Ped -1
0V
1
1
=
2
3
=
=
4
5
6
1
2
3
4
5
6
1
2
4
5
6
6
5
41
1
2
1
2
3
3
2
KL2458
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
EFKA AB320A5200
22
Adapter cord for PEGASUS model MHG
Setting the functional sequenceThread trimming mode!Set parameter 290= 24
Setting the functions of the keysInput in1!Set parameter 240= 6
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
23
EFKA AB320A5200
Adapter cord for RIMOLDI model F27
Setting the functional sequenceThread trimming mode!Set parameter 290= 5
Nr. 1113096
20
37
1
16 + 24V
1718+ 24V
+ 24V
M3
27
M2
28
M532
35 FL
37
M1
FW
1
ML
2
FAO
FAU
FL
+ 24V
3
4
5
6
2
356
4
KL2346
1
Input in3!Set parameter 242= 16
ST2
1
SUB - D- 37
19
Adapter cord for SINGER models 211, 212 and 591
Setting the functional sequenceThread trimming mode!Set parameter 290= 2
(Singer model 212UTT)
Setting the functions of the keysInput in1!Set parameter 240= 1
ST2
1
19
SUB - D- 37
20
37
1
0V
4
6in3
7in1
+ 24V
16
+ 24V
17
+ 24V
18
190V
26
27M3
28M2
+ 24V
33
3435VR
FL
M436
37
Nr. 11128 24
+ 24V
FW /FSPL
NHT
0V
ZVR
0V
+ 24V
VR
+ 24V
FA2/FA
FL
0V
+ 24V
FL 1
1
2
3
6
4
5
5
4
6
1
1
2
2
3
3
4
4
1
1
2
2
3
3
4
4
3
2
1
KL2243
*)Rear view (soldering side) of 37-pin plug (ST2). Front view (component side) of the remaining plugs/sockets.
EFKA AB320A5200
24
Adapter cord for UNION SPECIAL models CS100 and FS100
Setting the functional sequenceThread trimming mode!Set parameter 290= 4
Setting the functions of the keysInput in1!Set parameter 240= 6
Input in3!Set parameter 242= 6
Nr. 1112905
+ 24V
POS1
LSP
0V
+ 24V
ML
FL
+ 24V
FA- V
FW
0V
+ 15V
LSP
FA- R
1
2
3
4
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
ST2
1
SUB - D- 37
19
20
37
1
4
0V
6
in3
7
in1
15
+ 15V
16
+ 24V
19
0V
20
POS1
26
+ 24V
27
M3
28
M2
32
M5
33
+ 24V
34
VR
35 FL
37 M1
in1 = Input machine run blockage for thread trimming control proximity switch
in3 = Input machine run blockage for thread monitor
2
3
6
1
2
KL2306
1
4
5
4
3
9
8
10
1
7
6
5
2
4
3
Adapter cord for UNION SPECIAL model 63900AMZ
Setting the functional sequenceThread trimming mode!Set parameter 290= 10
Nr. 1112823
ST2
1
19
SUB - D - 37
20
37
1
+ 24V
16
+ 24V
17
190V
27M3
28M2
32M5
34VR
35FL
37
ML
+ 24V
FL
FA- V
FW
FA- R
0V
10
1
2
3
4
5
6
7
8
9
1
9
8
10
1
2
2
7
6
5
4
3
1
2
3
4
3
4
KL2242
*)Rear view (soldering side) of 37-pin plug (ST2) and of the remaining sockets.
25
EFKA AB320A5200
Adapter cord for UNION SPECIAL model 34700 with stitch lock
Setting the functional sequenceThread trimming mode!Set parameter 290= 5
Setting the functions of the keysInput in8!Set parameter 247= 7
Input in9!Set parameter 248= 6
ST2
1
SUB - D- 37
19
Nr. 11128 44
1
4
10
20
13
15
16
17
18
19
20
37
26
27
28
32
33
34
0V
in8
in9
+ 15V
+ 24V
+ 24V
+ 24V
0V
POS1
+ 24V
M3
M2
M5
+ 24V
VR
FL35
M137
+ 24V
FA
FW
0V
+ 15V
LSP
NKFA8
+ 24V
STV
+ 24V
POS1
STOP
0V
10
1
2
3
4
5
6
7
9
1
2
3
1
2
3
4
9
8
10
1
2
1
2
3
2
3
7
6
5
4
3
1
4
+ 24V
ML
FL
KL2260
*)Rear view (soldering side) of 37-pin plug (ST2) and of the remaining sockets.
1
2
3
4
5
6
5
6
1
4
2
3
EFKA AB320A5200
26
Adapter cord for UNION SPECIAL models 34000 and 36200
Setting the functional sequenceThread trimming mode!Set parameter 290= 4
Setting the functions of the keysInput in1!Set parameter 240= 6
in1 = Input machine run blockage for thread trimming control proximity switch
in3 = Input machine run blockage for thread monitor
in4 = Input unlocking the chain corresponds to function flatseamer (FLAT-S)
*)Rear view (soldering side) of 37-pin plug (ST2) and of the remaining sockets.
9
8
10
1
2
7
6
5
4
3
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