Effekta RMH 700, RMH 1000, RMH 1500 Instruction Manual

UPS
Uninterruptible Power Supply
RMH 700/1000/1500
Instruction Manual
Item number: R30 / 00700MH-000
R30 / 01000MH-000 R30 / 01500MH-000
Juli 2005
UPS RMH700/1000/1500 Instruction Manual
RMH Series
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Contents
1 Presentation 4 2 Warranty conditions 5
2.1 Limitation of liability 6
3 Safety 7
3.1 General safety instructions 7
3.2 Transportation and storage 7
3.3 Setup 7
3.4 Connection 8
3.5 Operation 8
3.6 Handling batteries 9
3.7 Maintenance, servicing and faults 9
4 Introduction 11 5 System description 12 6 RMH700/1000/1500 – description of equipment 14
6.1 Display and operator control elements on the front panel 14
6.1.1 UPS operator control elements 14
6.1.2 UPS display elements 15
6.2 Equipment elements on the rear panel 15
6.3 UPS audible alarm signals 15
7 Storage and unpacking 15
7.1 Storing the UPS 15
7.2 Unpacking the equipment 15
8 Installing and connecting the UPS 15
8.1 Connecting the UPS 15
8.2 UPS communications connection 15
8.3 Connection sequence 15
9 Running and operating the equipment 15
9.1 Operating the UPS equipment 15
9.1.1 Operating modes and signals 15
9.2 Instructions for using the UPS 15
9.2.1 Switching on and starting the UPS 15
9.2.2 Powering down and switching off the UPS 15
9.2.3 Activating the test operation 15
9.2.4 Communication 15
10 Starting up the UPS equipment 15
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11 Troubleshooting 15 12 Software 15 13 Maintenance and servicing 15
13.1 Measuring the bridging time (support time) 15
13.2 Replacing the batteries 15
13.3 Service log 15
13.4 Service hotline: 15
13.5 Maintenance and service contracts 15
14 Technical Data 15
14.1 Equipment specifications 15
14.2 Accessories 15
14.3 List of wearing parts 15
15 Requirements for the declaration of conformity 15
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1 Presentation
In this instruction manual, the abbreviation UPS stands for Uninterruptible Power Supply. The following icons are used in this instruction manual:
Denotes information which, if disregarded, poses a risk to health, functionality or safety.
Warning about the handling of batteries.
Warning about dangerous electrical voltage.
Denotes additional information and tips.
Recycling symbol.
Denotes components which are governed by the electronic scrap ordinance.
Denotes components or parts which are subject to mandatory special waste disposal. Never throw these components into the regular refuse.
Copyright © 2004 All rights reserved. This instruction manual is protected by copyright law. The copyright owner is EFFEKTA Regeltechnik GmbH.
Trademarks: All trademarks used are the property of their respective owners. EFFEKTA
®
is a registered trademark of EFFEKTA Regeltechnik GmbH.
We reserve the right to make technical and visual changes, and we are not liable for typographical errors.
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2 Warranty conditions
The delivery receipt is considered to be the initial proof of purchase and should be stored carefully. It is required for all warranty claims. If the product is transferred to another user, then the latter is entitled to claim under the warranty for the remainder of the warranty period. The purchase receipt, together with this declaration, should be transferred to the possession of the new owner.
We guarantee that this equipment is in a functional state and corresponds in technical terms to the descriptions in the enclosed documentation.
The warranty period for special equipment corresponds to the minimum period prescribed by legislation.
This warranty is not valid for the following cases:
o Defects due to: damage during transportation, accidents, natural
disasters, misuse, vandalism, inappropriate use, maintenance errors or incorrect repairs by third parties.
o Modifications, unauthorized tampering, incorrect operation, another
device or accessory, incorrect installation, or any modification not approved by us.
o Disregard for the instructions in the supplied documentation. o Incompatibility of the product as a result of technical innovations or
regulations which may come into effect after the purchase.
o Incompatibility or malfunction caused by product components not
installed by us.
o Signs associated with the normal ageing process of the product
(wearing parts).
o Defects caused by external appliances.
The warranty period for parts replaced and/or repaired within the scope of this warranty expires with the original warranty for the product.
Equipment sent in without accessories will be replaced without accessories. Equipment returned will only be accepted if it is returned in the original packaging.
Incidental transportation costs are generally excluded from the scope of services provided under the warranty.
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EFFEKTA GmbH does not give any express or implied warranties in relation to this equipment and its quality, performance, merchantability or suitability for a specific purpose. In some countries, the exclusion of implied warranties is not permitted by law. In this case, the validity of all express and implied warranties is restricted to the warranty period. When this period expires, all warranties cease to be valid. In some countries, a limitation of the validity period of implied warranties is not permitted by law, in which case the above restriction is not effective.
2.1 Limitation of liability
Compensation claims are excluded, unless they are based on the deliberate
acts or gross negligence of EFFEKTA GmbH or its employees. The liability according to the Product Liability Act remains unaffected. Under no circumstances will we be liable for:
o Claims for losses or damage made by third parties against you. o Loss or damage of your records or data or the cost of their recovery. o Financial consequential damage (including loss of earnings or savings)
or incidental damage, even in the event that we had been informed of the possibility of such damage.
Under no circumstances whatsoever will EFFEKTA GmbH be held responsible for any coincidental, indirect, special, consequential or other damage of any kind (including, without limitation, damage relating to loss of profit, discontinuation of business, loss of business information or any other loss) arising from use of the equipment or in any connection with the equipment, whether based on a contract, compensation, negligence, strict liability, or other claims, even if EFFEKTA GmbH has been informed in advance about the possibility of such damage. This exclusion also applies for any liability arising from claims of third parties made against the initial purchaser.
In some countries, the exclusion or limitation of coincidental or consequential damage is not legally permitted, in which case the above declaration is not effective.
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3 Safety
3.1 General safety instructions
Read and observe the user manual and safety instructions in this chapter before taking any further action (transportation, storage, connection, startup, etc.).
Since the UPS equipment uses mains voltage and incorporates an appropriate energy accumulator (high-capacity batteries) either on the inside or outside of the device, the instructions in this chapter are very important for all users and personnel. For this reason, safety information on batteries and battery packs is also provided here. When using external battery packs, you must also follow the safety instructions in the accompanying manual.
Work on the UPS equipment may only be performed by authorized technical personnel.
3.2 Transportation and storage
The UPS may only be transported to its destination in the original packaging. The same applies for removals or returns.
The equipment may not be transported or stored upside down. Position the equipment securely during transportation taking the centre of
gravity into account. Due to their weight, UPS equipment with built-in batteries may drop suddenly if their position shifts slightly.
During storage, secure positioning of the equipment must also be ensured.
3.3 Setup
The UPS is intended for use in ventilated rooms. During setup or installation, the installation location prescribed by the
manufacturer must be observed. If the UPS is exposed to extreme and rapid temperature changes, there is a
risk of condensation. Before taking any further steps, the equipment should be allowed to acclimatise for at least 2 hours.
Never set up or operate the equipment in a damp environment. Keep fluids away from the equipment.
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The UPS must not be set up near heat sources. Ensure that the vents of the equipment are not blocked and that the air
circulation is not impeded.
3.4 Connection
Only connect the UPS to an earthed shock-proof socket or, where a terminal clamp is used, connect the protective earth conductor without fail. Under no circumstances should the equipment be operated without a protective earth conductor.
The house installation socket must be easily accessible and located in the vicinity of the UPS. In the case of a fixed connection, ensure that the shortest possible cable lengths are used.
If a generator is used to operate the equipment, the correct poling must be observed when connecting the UPS.
To connect the UPS to the house installation socket, only a VDE-tested and CE-labelled mains cable may be used. In the case of a fixed connection, a suitable cable must be used.
To connect the consumer to the UPS, only use VDE-tested and CE-labelled electrical cables. In the case of a fixed connection to the consumer, a suitable cable must be used.
The fuse protection for the consumer must always be installed directly in front of it, and never centrally in front of the UPS.
Do not operate any household appliances and power tools, e.g. fan heaters, vacuum cleaners, drills, hairdryers, toasters, etc., via the UPS.
Do not connect any consumers to the UPS which could overload the equipment (e.g. laser printers).
The sum of the earth fault currents of all consumers connected to the UPS must not exceed 3.5 mA.
Keep the connecting cables as short as possible and always lay these correctly. Avoid the dangers associated with laying connecting cables where they may be tripped over, crushed or torn open, etc.
3.5 Operation
The mains power cable must never be disconnected during the operation of the UPS, otherwise the protective earthing of the UPS as well as the connected consumers will be lost.
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The UPS equipment contains an energy accumulator (batteries). This means that the output of the UPS can be live even if it is not connected on the line side.
To completely switch off the UPS, first press and hold the "ON/OFF" button for more than 3 seconds, wait until the UPS switches off and only then disconnect the equipment from the mains (remove input fuse or disconnect mains supply cable from the equipment).
Make sure that no fluids or foreign bodies enter the UPS.
3.6 Handling batteries
Warning – danger of electric shocks and burns. Batteries can cause electric shocks and are capable of producing high short­circuit currents which can also inflict burns.
Unauthorized persons must be kept away from batteries. Do not place batteries against heat sources and do not throw them into a fire.
They might explode! Do not open or destroy batteries. The electrolyte released is extremely
dangerous to people and the environment (danger of chemical burning to skin and eyes, toxic).
Defective batteries must be disposed of in an environmentally-friendly manner. Never throw batteries into the household refuse. The local waste disposal regulations must be observed.
3.7 Maintenance, servicing and faults
Warning – danger of electric shocks. The UPS remains connected to the battery circuit even after it has been disconnected from the mains power supply, and has a dangerous voltage potential. Therefore always disconnect the battery circuit before carrying out servicing or maintenance work and make sure that the equipment has been disconnected from the supply.
Work on batteries may only be performed and monitored by personnel with appropriate technical knowledge about the required precautions.
Unauthorized persons must be kept away from batteries. When working on the UPS, the following precautions must be taken:
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o Remove wristwatches, rings and other metallic objects o Only use electrically-insulated tools
The UPS must not be dismantled.
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4 Introduction
This manual is intended to provide basic information on single-phase online UPS equipment including their functional principle, application of the various functions and troubleshooting. In addition, this manual contains information on transportation and storage as well as handling and installation of the UPS equipment. The planning guidelines in this handbook relate only to the specific requirements for UPS equipment. During installation, the national and local regulations for electrical installations must be followed without fail. This equipment description contents may change as a result of technological developments. We have endeavoured to make these contents as accurate and clear as possible. However, we would be grateful for information on any errors which are noted. We accept no liability for errors in this description and their consequences.
The UPS equipment (Uninterruptible Power Supply) is to protect sensitive electrical devices such as computers, workstations, electronic points of sale, mission-critical instruments, telecommunications equipment, process controls, etc. from faults which may arise as a result of poor power supply quality or even power failures. Sensitive devices such as these require comprehensive protection against electrical faults. These may be external faults (e.g. bad weather, operating faults) or faults caused by neighbouring devices (e.g. motors, air conditioning units, processing machines, welding equipment, etc.). The power supply faults can be summarised as follows:
o Fast and slow voltage spikes and fluctuations; o Mains power failure; o Fast and slow frequency spikes and fluctuations; o Mains heterodyning or transient voltages
The UPS equipment prepares the mains voltage and ensures that the voltage values at the output to the consumer load remain constant. Faults in the mains voltage are thus prevented from reaching mission-critical devices and cannot cause any damage to software and hardware, data loss or operating faults.
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5 System description
The UPS operates continuously according to the double converter principle. It ensures the preparation of the line current and delivers an uninterrupted and fault-free single-phase voltage to mission-critical consumer loads In addition to supplying consumer loads, the equipment also keeps its internal batteries in a fully charged state. In the event of a power failure or power fault, the UPS continues to deliver a clean uninterrupted voltage supply to the UPS output. During support operation, energy is drawn from the batteries.
Fig. 1: Block diagram RMH series 700/1000/1500
The block circuit diagram shows the individual modules of the equipment and provides a general impression of how they interact.
When the mains power failure exceeds the bridging time of the UPS, it shuts down to prevent deep discharging of the batteries. When the mains power supply is restored, the UPS restarts automatically, supplies the consumer loads and controls the charging of the battery pack.
Notable performance features of the RMH series online UPS include:
o Absolutely no interruption or signal modification in event of primary
mains power supply failure.
o Perfect sine voltage at the UPS output. Greatly enhanced quality of
output voltage when compared to the mains voltage of the house network.
o Processor-controlled bypass operation; o Input-side “power factor” correction (>0.95);
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o Higher efficiency of inverter >90% DC / AC; o High-performance communications interface (RS232 interface);
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6 RMH700/1000/1500 – description of equipment
In this chapter, you will be introduced to the various elements of the equipment and will be provided with instructions on its operation as well as all information on equipment connections.
6.1 Display and operator control elements on the front panel
Fig. 2: Front view RMH700/1000/ 1500
All of the operator control and display elements required for normal operation are positioned on the front of the equipment.
6.1.1 UPS operator control elements
Fig. 3: Display and operator control panel for RMH700/1000/1500
UPS "ON/OFF" switch:
(3-way function) by pressing the button (hold down for approx. 2 seconds) when the UPS is switched off, it is switched on. (LEDs flash) If the UPS has already been started and the button is pressed again (one­touch operation), the UPS switches to “test” operation. (Line LED goes out). by pressing the button (hold down for approx. 2 seconds) when the UPS is switched on, the UPS is switched off (LEDs go out).
Warning: The equipment will not be completely started or switched off if the “ON/OFF” button is not pressed for a sufficient amount of time.
Providing the mains power supply remains on via the fuse (positioned at the rear of the UPS), the charging unit also continues to operate even after the UPS has been switched off.
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6.1.2 UPS display elements
Most of the display elements only become active when the UPS is powered up (started).
Line operation: the UPS is operating using mains power. If the mains voltage tolerances have been exceeded or if the mains fails completely, this indicator goes out immediately. The same applies if the fuse is tripped.
The energy required to continue supplying the UPS output during support operation is drawn from the battery pack.
Inverter operation: the UPS inverter is working normally and the UPS output voltage is available.
Bypass operation: the UPS is using the bypass operation. The UPS output is directly connected to the mains input. This function is mainly active during the UPS startup process. Damage to the UPS caused by high starting currents in a consumer load is thus prevented. The startup procedure for the UPS is complete when the bypass function changes over after approx. 20 seconds. Then the bypass indicator light goes out. The bypass function is also activated if a serious equipment fault develops and the UPS cannot continue to operate normally. This ensures that the power supply to the UPS output is uninterrupted.
Fault operation: Operating fault in the UPS. The indicator light goes on if an operating fault exists in the UPS or if a short­circuit develops at the UPS output.
Warning: the indicator bar described below operates within a dual function!
Battery level: Capacity status of the battery pack. As long as the UPS support operation is enabled, the capacity status of the battery pack is displayed here. If the battery pack is fully charged, all indicators on the indicator bar light up during support operation. As the capacity reduces, the indicator bar goes out from right to left. When the minimum level is reached, only the red indicator light remains on.
Load level: UPS load status. During on-line operation of the UPS, the indicator bar shows the load present at
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the UPS output. If no load exists, the indicator bar goes out completely. As the load increases, the bar lights up from right to left in 20, 50 and 100% increments. If the red indicator light also goes on, then the UPS is overloaded.
6.2 Equipment elements on the rear panel
Fig. 4: Rear panel view RMH 700/1000/1500
Danger! Mains voltage exists at all plug connections on the rear panel (exception: RS232 interface) have mains power potential when connected. Even when disconnected, dangerous high voltages can exist at the plug connections due to charged capacities inside the equipment.
a) Fuse at mains power input: The mains input is enabled when the fuse is inserted. The fuse is triggered in the event of high overcurrents or an equipment defect (e.g. internal short­circuit) and the device is immediately disconnected from the connected mains power supply. To simulate a mains power failure, simply remove the fuse or disconnect the plug connection for the mains power supply.
If all UPS connections have been established and the fuse has been inserted, the charging unit automatically becomes active, i.e. charging of the internal battery pack is already underway, without having to start the UPS.
a) Mains power input
IEC 10A power plug for mains voltage.
The protective earth conductor must be connected without fail! Please always observe the input voltage indicated on the identification label or in the technical data of this manual.
c) UPS output
16A socket with earthing contact
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The protective earth conductor must be connected without fail! Please always observe the max. possible power output of the equipment indicated on the identification label or in the technical data of this manual.
d) Communication (9-pin D-Sub jack)
All relevant UPS data are transmitted to an appropriate primary control unit (e.g. PC) via the serial interface. In addition, a defined shutdown signal can be sent to the UPS. For this, corresponding software packages are available (see software chapter). In addition, the interface with the "mains power failure" and "low battery" contact signals (LAN) is assigned so that these signals are available for direct processing.
As a safety precaution, always compare the voltages indicated for the UPS and the battery pack prior to connection. These values must always be the same.
Identification
The identification label contains information about:
# Manufacturer # Equipment model and performance level # Equipment input values # Equipment output values # Item number # Serial number # CE and barcode designation
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6.3 UPS audible alarm signals
Support operation and high battery capacity: The audible warning notification sounds in the following sequence (A) [beep, beep -> long pause (8 s) -> beep, beep -> ..., repeating].
Support operation and low battery capacity: The audible warning notification sounds in the following sequence (B) [beep, beep -> short pause (1 s) -> beep, beep -> ..., repeating].
Operating fault or overload: The audible warning notification sounds with a continuous tone, sequence (C)
[Beeeeeeeeeeeee....p].
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7 Storage and unpacking
7.1 Storing the UPS
If the equipment is not installed immediately, you should observe the following:
o The equipment and accessories must always be left in the original
packaging and stored.
o The recommended ambient storage temperatures are: +5°C...+30°C. o Protect the equipment and its packaging from humidity. o If the anticipated storage period is longer than 4 months, the UPS and
external battery pack (optional) must be operated for a period of approx. 8 hours to prevent deep discharging of the batteries.
7.2 Unpacking the equipment
Remove the shipping cartons and packaging material. Always store the equipment horizontally, never upside down.
Check the shipping note to make sure that the delivery is complete. If the delivery is incomplete or incorrect, inform the supplier immediately.
You should also check the delivery for transit damage. Any claims for transit damage must be made immediately:
o Retain the shipping carton and packaging material for verification
purposes.
o Immediately inform the manufacturer or your supplier. o Immediately inform the shipping company.
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8 Installing and connecting the UPS
All requirements in the technical data regarding environmental and operating conditions must be observed to ensure trouble-free functioning of the UPS.
The following must be observed when setting up / installing the UPS equipment:
o Avoid extremes of temperature and atmospheric humidity. A maximum
service life, also in relation to the accumulators, is achieved at an ambient temperature of 15 – 25°C.
o Always ensure that sufficient space is available behind the UPS to
make the necessary connections and, as the UPS is heavy, use suitable guide rails during installation. The load-bearing capacity of the base must be ensured without fail.
o Observe the specified installation location and only mount the
equipment using the screw-in positions shown (Fig. 5).
Fig. 5: Front view, showing installation position and mounting points
o Make sure that the equipment is ventilated. As this UPS is ventilated in
a crosswise and lengthwise direction, a minimum clearance of at least 50 mm between the UPS and the cabinet in which it is installed must be maintained on the right and left sides as well as at the front and back. Ensure an appropriate flow channel.
o Pay attention to the arrangement of the equipment. When installed in
parent systems (e.g. machine, control cabinet), you must ensure that the UPS operates within the specified temperature range. Sufficient forced ventilation must be used to remove excess heat that builds up in the space where the UPS is installed.
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8.1 Connecting the UPS
The RMH Series models are equipped with plug connections. The connection diagram (Fig. 6) and the following information must be observed:
Fig. 6: Connecting the UPS
RMH700/
1000/1500
S: 10 A
1: 0,75
mm²
Warning
The UPS equipment contains components with high voltage and amperage. Incorrect handling may therefore lead to electrical accidents, sometimes with fatal consequences or material damage.
The protective earth conductor must be connected without fail! If not, the consumer loads will also not be earthed.
If a generator is used to operate the equipment, the correct poling must be observed when connecting the UPS.
Warning The connection diagram shown in Fig. 6 only applies if:
o the loop resistance is complied with up to the last consumer load; o earthing of the consumer loads is safely guaranteed; o or the consumer loads are separately protected against overcurrents and
leakage currents, and are also earthed.
If the UPS equipment is within an EMERGENCY-OFF circuit, it must be noted that if this is activated, the UPS output will not de-energized. The consumer loads will continue to be supplied for the duration of the support time.
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8.2 UPS communications connection
To facilitate data exchange with the UPS, a convenient communications interface is available.
For the connection, only use the cables specified in the “Accessories” chapter.
Fig. 7: Internal wiring of UPS communications interface
Pin: Assignment:
2 LAN Signal: Mains power
failure 4 LAN GND 5 LAN Signal: Battery low 6 RS232 Receive data (Rx) or
shutdown (SD) 7 RS232 GND 9 RS232 Transmit data (Tx)
The communications interface is completely galvanically isolated. The LAN signals have a shared earth which is not connected to the RS232 earth.
The UPS can also be forced to shut down immediately via the RS232 serial interface during support operation. This is triggered via a permanent +12V signal on receive data (Rx) ("shutdown" function).
8.3 Connection sequence
Connect the UPS to the mains making sure that the mains and UPS are safely switched off beforehand.
Connect the consumer load(s) to the UPS. Ensure that all consumers are switched off.
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9 Running and operating the equipment
9.1 Operating the UPS equipment
The operation of this equipment is characterized by various operating modes and signals.
9.1.1 Operating modes and signals
The most important operating modes of the UPS are as follows:
Charging operation:
if the mains power is available and the line-side fuse is switched on, the UPS charging operation is enabled.
-> The batteries are being charged, the UPS has not yet been started.
Display/alarm signal: no display or alarm signal is active in this operating mode as the UPS has not yet been started.
Startup operation: if mains power is available, the startup procedure is initiated when the start button is pressed. The UPS then switches over to bypass operation for approx. 20 seconds. Following this, mains power operation is automatically activated. If no mains power was available during the startup procedure, the UPS switches directly to support operation following the startup procedure.
Display/alarm signal: a short progress display characterises the startup process. No audible alarm signal. The bypass operation phase is shown here by way of example. The indicators for inverter, bypass, output load of 100% (for example) and available mains power light up.
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Mains power operation:
if mains power is available and the UPS has completely finished the startup procedure, it automatically assumes mains power operation.
-> The battery pack is also charged as necessary in this operating mode.
Display/alarm signal: during mains power operation, the inverter and line indicators as well as the current value of the output load (here 50%) light up. No audible alarm signal.
Support operation: if the mains power fails, the UPS immediately switches to support operation.
Display/alarm signal: during support operation, the inverter and battery indicators as well as the available battery capacity (example shown here: 75%) light up and the line indicator goes out. Sequence (A) is used as the audible alarm signal.
Overload operation: if the UPS output is overloaded, the UPS switches to bypass operation.
Display/alarm signal: during overload operation, the indicators for the inverter and bypass as well as output load > 100% light up. Sequence (C) is used as the audible alarm signal. In addition, the line indicator in this example shows available mains power.
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Test operation: if the UPS is operating using mains power, the test operation can be initiated by briefly pressing the “ON/OFF” button.
Display/alarm signal: the display, including alarm signal, is the same as in support operation, although mains power is available.
Fault operation: if a fault develops in the equipment, the UPS immediately switches to fault operation.
Display/alarm signal: during fault operation, the fault and bypass indicators light up. Sequence (C) is used as the audible alarm signal. The ‘mains power available’ status and 50% output load are also shown here.
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9.2 Instructions for using the UPS
The operator of this UPS equipment must always comply with the instructions in this manual. The operator may only carry out the following actions whilst also exercising extreme care:
o Use of the operator control elements: switching on, starting up and
switching off the UPS.
o Reading the indicator elements and interpretation of the audible alarm
signals.
o Activation of test operation. o Use of communications interface, whereby for UPS equipment with a
fixed connection, the connection to the PC or other systems must already exist.
Owing to the comprehensive range of protective functions provided by the UPS equipment in relation to the consumer load(s), the UPS operation is fully automatic. Only switching on and startup or switching off is carried out by the operator. In addition, data can be exchanged via the communications interface or SNMP adapter but this is not absolutely necessary for operation of the equipment in general.
9.2.1 Switching on and starting the UPS
To switch on the UPS, connect it to the power supply by plugging in the feeder cable. Make sure that the mains fuse (located at rear of unit) has been inserted. The UPS is started by pressing the “ON/OFF” button. (Keep it pressed down for approx. 2 seconds.) The UPS selects the appropriate operating mode upon completion of the startup procedure.
9.2.2 Powering down and switching off the UPS
The UPS can be switched off by pressing the “ON/OFF” button (and holding it down for approx. 2 seconds) when the UPS is running. However, the UPS remains in charging mode to keep the batteries fully charged and ready for operation. To shut down the UPS equipment completely, the equipment must be disconnected from the mains by pulling out the feeder cable.
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9.2.3 Activating the test operation
Before activating the test operation, you must observe the following points:
o Inform all employees involved about your intended action. o As a safety precaution, back up all the data of your connected consumer
loads.
o Leave all consumer loads switched on so that the load characteristic
remains unchanged.
o Ensure that the UPS is in mains power operating mode.
Briefly press the "ON/OFF“ button (touch only). The UPS then switches to test operation for approximately 10 seconds.
This operating mode is only used to test the function of the UPS. At this stage, the battery capacity indicator only provides an indication of the battery pack charge status. This does not necessarily reflect the total capacity of the battery pack or the overall support time it can provide.
9.2.4 Communication
For the data exchange between the UPS and a parent system, appropriate software packages are required. The range of products can be found in the "Software" chapter.
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10 S tarting up the UPS equipment
To guarantee error-free startup, the following actions must be carried out:
1. Establish the connection between the mains and UPS. Check that a mains fuse has been inserted beforehand.
2. Start the UPS (with the ON/OFF button).
3. Wait until the UPS is in mains power operating mode.
4. Now connect the consumer loads one by one, observing the load indicator.
If all of the steps have been completed successfully, the UPS will be in mains power operating mode and the load indicator will be less than 100%.
5. Now switch the equipment off (with the ON/OFF button).
6. Wait a few seconds ("refresh").
7. Restart the UPS (with the ON/OFF button).
The UPS equipment should be in mains power operating mode again after the specified time of 20 seconds. This test ensures that the system also starts when the total load is connected.
The equipment can now remain ready for operation in this status.
11 Troubleshooting
Troubleshooting work on the UPS equipment may only be performed by authorised technical personnel.
If the UPS does not work properly, attempt to resolve the problem with the aid of the following table:
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Problem Possible cause Remedy:
Mains power is not available to the UPS or is switched off.
Ensure that all connections have been established and confirm this by means of appropriate voltage measurements. Check or replace the fuse for the UPS.
The UPS cannot be started and no alarm signal is given.
The ON/OFF button was not pressed down for sufficient time.
Press the ON/OFF button for approx. 2-3 seconds.
The UPS is in bypass operation, the overload indicator goes on and an audible alarm signal is given (sequence (C)).
The consumer load(s) are overloading the UPS.
Disconnect the consumer load or some of the consumer loads from the UPS until the load indicator shows <= 100%.
The bridging time is less than the rated value.
The batteries are not fully charged, or individual batteries are defective.
Charge the batteries for more than 8 hours and repeat the test. If the problem persists, the batteries must be replaced.
The UPS appears to be OK, but the consumer load is not operating.
The connection between the UPS and the consumer load is defective.
Check the connection and confirm it by measuring the voltage
If the UPS fault profile you are experiencing is not described in the above table, inform our service department and make sure you have the following information to hand:
1. Model number, serial number
2. Date on which the problem occurred
3. Detailed description of the problem
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RMH Series
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12 Software
Settings and operating statuses of the UPS can be determined and processed further using the communications interface together with a suitable software package. The software packages can be obtained from the manufacturer / dealer or via the service hotline provided ("Service" chapter). Here, you can obtain useful information about suitable software packages relating to your application and UPS. For more information, you can also visit our Internet home page:
http://www.effekta.com/
The following basic functions are supported by all software packages:
o Detection and display of the UPS mains power status; o Display of the UPS output status; o Detection and display of the battery pack charge status; o Closing of running applications in the event of a mains power failure; o Shutdown of the operating system; o Creation of log files; o General monitoring of UPS data and statuses (diagnosis function).
For details on individual software packages, such as installation, operation and range of features, consult the software manual.
In the "Accessories" chapter, you will find a suitable tried-and-tested software package.
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RMH Series
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13 Maintenance and servicing
You can expect a long service life and trouble-free operation from your UPS equipment as long as you perform the minimum necessary maintenance. However, the reliability of the UPS is significantly affected by environmental conditions. The temperature and atmospheric humidity of the surroundings in which the equipment is located must be kept within the limits. In addition, the area around the UPS must be kept as clean and free of dust as possible. At the ideal ambient temperature of 22°C, the typical service life of the batteries is approx. 4 years. This service life can be substantially increased (to approx. 8­10 years) by using special batteries.
At regular intervals (every 6-12 months), you should check that the remaining bridging time is sufficient for your intended purposes. If this is not the case, then it is time to replace the batteries.
13.1 Measuring the bridging time (support time)
Before starting this procedure, it is absolutely essential to save all open data. Also inform all employees who will be affected.
There are basically two methods of measuring the support time. Method a) is suitable for measuring the actual support time, whereby the consumer loads will inevitably have zero current at the end of the bridging time. Method b) enables the residual capacity to be determined after a specific support time. In this case, consumer loads will not generally be left with zero current.
To apply one of these methods, force the UPS into support operation by disconnecting it from the mains or taking out the fuse on the rear of the unit.
After performing the measurement, connect the mains again and start the UPS as normal by pressing the ON/OFF button.
Bear in mind that the batteries are discharged after the measurement, i.e. the UPS equipment must operate for several hours (min. 5 hours) in mains power or charging operation before they are approx. 80% operational once again.
If the support time is not measured due to local conditions or directives, we recommend replacing the batteries every two years as a preventive measure to avoid the risk of inadequate support time due to battery deterioration.
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RMH Series
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13.2 Replacing the batteries
Before you proceed, take the safety information provided into consideration. Carry out the work in the specified sequence. Always use safety tool. Before you start work, make sure that the UPS is switched off and is disconnected from the mains power supply.
Work on the battery pack may only be carried out by personnel who have received specific training in the handling of batteries.
It should be observed that high voltages are still present in the appliance even when it is switched off. This includes the voltage in the battery pack and the charging voltages in mains capacitors, for example. Appropriate safety measures are to be taken to prevent electric shock.
Owing to the dangers described above, no further details are provided in this manual on the replacement of batteries.
A separate description is available on request for the relevant specialist personnel.
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RMH Series
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13.3 Service log
Always enter all maintenance and servicing work performed on the UPS equipment into the service log.
Date: Work carried out: Carried out by:
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RMH Series
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13.4 Service hotline:
In the event that, contrary to expectations, problems occur with the UPS or you require safety information, please contact our service hotline on the following phone or fax numbers:
Tel. no.: 0049 / (0) 7542 –9353-0 Fax no.: 0049 / (0) 7542 – 9353-300 If it is not possible for you to get in touch by telephone, we have set up an e-
mail contact address for you:
ups@effekta.com
In addition, you can contact the department or subsidiary you need directly at the following Internet address:
http://www.effekta.com/html/kontakt.html
13.5 Maintenance and service contracts
EFFEKTA Regeltechnik GmbH offers you suitable maintenance and customer services that ensure the highest possible reliability and availability of your UPS equipment. In addition, as part of a maintenance contract, our expert technical personnel can provide you with support in the following areas:
o Regular checking of the equipment, especially the batteries, as well as
timely replacement and disposal of batteries;
o Checking of the UPS installation;
o Disposal of defective or deteriorated components;
o Environmentally-friendly disposal of batteries.
Our entire range of services is presented at: http://www.effekta.com/html/service.html or alternatively, you can contact us directly at the above addresses.
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RMH Series
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14 Technical Data
14.1 Equipment specifications
Model: RMH700 RMH1000 RMH1500
Power: 700 VA /
490 W
1000 VA /
700 W
1500 VA /
1050 W
Mains power input:
Phases 1 phase conductor + neutral conductor
Input range 160 – 275 V AC Bypass range 175 -260 V AC Rated frequency 50 / 60Hz Synchronous range 45 – 65 Hz Power factor > 95 % UPS output: Rated voltage 230V AC (sine) Max. output current 3A 4.3 A 6.5 A Voltage tolerance +/- 3% (static) Frequency tolerance +/- 0.5% (support operation) Overload capacity [110 ... 130 %]: 10 – 25 s, > 130 % 1.5 s Bridging time approx. 10 min under rated conditions Efficiency: DC -> AC > 90 % DC input Input voltage 24V DC
(rated)
36V DC
(rated)
36V DC
(rated)
Interface: LAN / RS232 9-pin D-SUB jack
(galvanically isolated)
Environmental data:
Perm. temp. range 0 ... +40°C
Recommended temp. +15 ...+ 25°C Storage temperature 0 ... +40 °C Rel. atmos. humidity 20 ... 90% (non-condensing) Standards: EN 50091-1, EN 50091-2
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RMH Series
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General: Technology Continuous operation, double converter
with autom. bypass switch Cooling Fan cooling Noise level < 45dB Weight 16.4 kg 19.3 kg 19.7 kg Inspections TÜV / GS / CE Dimensions 19“ (HE x T) 2 HE x
390 mm
2 HE x
390 mm
2 HE x
420 mm
14.2 Accessories
Below is a list of components which have been specifically tested and approved for this UPS by EFFEKTA Regeltechnik GmbH:
Accessory: Function: Item number:
“PowerShut Plus” software package
Network-capable shutdown and diagnosis software
LAN PowerShut
LAN/RS232 connection Interface connection cable M2502
14.3 List of wearing parts
The following components are subject to normal wear and tear and are therefore not included in the warranty for this UPS:
Wearing part: Function: Item number:
XXXX XX XX ** Accumulator (Battery) 12 V 7 Ah
Energy store RMH700/1000 Equipment-
dependent; see accessories or on request
XXXX XX XX ** Accumulator (Battery) 12 V 9.5 Ah
Energy store RMH1500 Equipment-
dependent; see accessories or on request
________ ** For wearing parts designation, see fitted batteries. This can also be obtained
on request.
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RMH Series
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15 Requirements for the declaration of conformity
The CE-labelled UPS equipment complies with the following harmonised standards and EC guidelines:
EC guideline: 73/23/EEC (for devices which operate within a restricted
voltage range) 93/&(EEC as a supplement to guideline 73/23/EEC 89/336/EEC as a guideline on electromagnetic compatibility 92/31/EEC as a supplement to EMC guideline 89/336/EEC
Standards: EN 50091-1
EN 50091-2
An EC declaration of conformity for products with the CE label may be obtained on request from the following address:
EFFEKTA Regeltechnik GmbH Klausenburgerstrasse 9 88069 Tettnang, Germany
Tel. no.: 0049 / (0) 7542 –9353-0
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