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Pellets 222
Owner's Manual
22 pgs5.16 Mb0

Effecta Pellets 222 Owner's Manual

Rev. JG.013-02-04
EFFECTA PELLETS 222
INSTALLATION
MAINTENANCE
SERVICE
ASSEMBLY
2
We at Effecta would like to thank you for putting your trust in us when choosing your new boiler. The ”Effecta 222” has been developed to give you maximum performance, comfort and quality. In order to get the best results from your boiler, we suggest that you follow the recommendations in this installation guide.
Checking your delivery
Check that the boiler has not been damaged during transportation. If the boiler has been damaged, you must report this to the transportation company immediately.
Your safety
If you discover any faults or defects in our products, it is important that you report them as quickly as possible to your installation engineer, so that the fault can be rectified. Make sure that there are no flammable materials close to the boiler, to help prevent risk of fire. You must use your own judgement when operating the pellet boiler. Remember that the hatches and some surfaces can get hot. You must take caution to avoid being burnt.
The user
It is the user´s responsibility to operate the boiler according to our instructions. If you do not operate and maintain your boiler correctly, the environmental impact of the boiler will be greater, it´s efficiency will be reduced and the service life of some components will be shorter. If there is anything that you are not sure about, please contact your installation engineer or Effecta for advice.
Warranty
The warranty takes effect from the date on which the boiler is installed. The supplied installation form must be completed and returned to Effecta. You can find the other guarantee terms on (page 3).
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Scope of delivery
Please check all components delivered. The standard delivery as follows:
- Effecta 222 boiler
- Cleaning handle with brush
- Rake with scraper
- Flue tube with draft stabiliser
- Turbulators, 6pcs.(mounted)
- Drain cock
- Shunt valve with return pex pipe
- Electrical heater 3+3+3 kW (mounted)
- Valve combination
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Introduction
3
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System data:
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Warranty
Installer:
Date:
Electrical installer:
Effecta products are guaranteed to be free of defects in materials and workmanship for two years from the installation date. This applies to wear parts, such as seals, the main body of the boiler and electrical components. This guarantee also covers original spare parts. Any faulty products will be replaced or repaired at the discrimination of the retailer or Effecta. If a faulty product is detected, Effecta is entitled to replace it with a new or reconditioned product of the same or a similar type. Effecta is liable for the costs of any servicing or repairs. Effecta gives a 5 year guarantee on the remaining components. See the attached guarantee document.
If you have a complaint, you must contact Effecta before starting any servicing work. You must submit your complaint without delay. You must always state the type of product, the date of purchase and the serial number.
Otherwise the heating and plumbing industry's current regulations apply in case of complaints.
Guarantee terms:
The guarantee is valid on condition that:
- The boiler and the heating system have been installed in accordance with the installation instructions and in a professional manner.
- The location where the product is installed is suitable for the purpose.
The guarantee does not cover:
- The overall functioning of the heating system, costs incurred as a result of the heating system being out of operation, or the cost of the temporary replacement of products.
- Damage or injury caused by negligence during the installation or by operating the boiler in a way which conflicts with the installation and user instructions.
- Damage caused by abnormal wear, incorrect operation and maintenance.
- Damage caused by the boiler being positioned in an unsuitable location.
- Damage caused by vermin.
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Contents
Introduction 2
Check of the delivery 2
Your safety 2
The user 2
Warranty 2
Scope of delivery 2
Warranty 3
System data 3
Contents 4
In general 5
Dismantling and disposal 5
Pellets 5
Symbols 5
To the installer 6
Boiler room 6
Chimney 6
Set up 6
System components 7
Shunt valve 7
Valve combination 7
Overheating protection 7
Micro switch 7
Seal 7
Cleaning 7
Flue gas temperature 7
Control panel 8
Placement of the components 9
Service and cleaning 10
Automatic cleaning 11
Hot water 12
Valve combination 12
Shunt valve 12
Cleaning 13
Electrical connection 14
Electrical connection 15
Electrical connection 16
Technical data 17
Hydraulic scheme 18
Draft stabiliser 19
Trouble shooting 20
CE-Mark 21
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In general
The Boiler
Effecta 222 is a boiler which is to be fueled with wood pellets. No other kind of fuel is allowed to be used. Not logs or oil.
Disassembly and disposal
It will be many years before your Effecta boiler is worn out, but it is important that you follow the regulations in force at the time concerning disassembly and disposal of your boiler.
The fuel
The boiler should normally burn 6/8 mm pellets which come either in 16 kg sacks or are supplied by bulk truck. If you have built a bulk storage, you should follow the current recommendations to ensure that the quality of the pellets does not deteriorate. Never use pellets which do not meet European pellet standards, as this may result in problems in operating the burner.
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Symbols in the manual
Information
This symbol is shown with info to the installer which can be important to know and understand. Neglecting these informations can affect the performance of the product.
Dangerous electricity
This symbol means that extra caution should be taken. Otherwise serious personal injury might occur. When maintaining the product where this symbol is present the power must be disonnected. All electrical wiring must be done by a proffesional.
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Type plate
2012 2012 2013 2014 2015
Tillverknings år. / Manufacturing year
Tillverkare / Manufactory Hersteller / Fabricants
Modell / Model Typ / Modéle
Max drifttemp. / Max temp. (C) Max. Betriebstemp. / Temp d’opération max
Effekt / Heat output Heizleistung /Puissance nominale (kW)
Elinstallation / Electrical supply Strom / Branchement électrique (VAC)
El-patron / Electrical heater (kW) El-Patrone / El-cartouche
Vattenvolym / Water volume Wasserinhalt / Contenance d`eau (litre)
Tillverknings nr / Manufacturing number Herstell Nr / Numéro de fabrication
Effecta Energy Solutions AB
Effecta 222
100
20
230/380~50Hz
2 /6 / 9
205
Effecta AB - Sweden - Kungsbacka - www.effecta.se
Max drifttryck / Max pressure Max Betriebsdruck / Pression maximum (bar)
1,5
Tillverknings månad / Manufacturing month 1 2 3 4 5 6 7 8 9 10 11 12
Godkänd enl. / Approved by Zugelassen nach / Approuvé á
EN-303-5
The type is placed on the top of the boiler. Here you can see production number, month and year.
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To the installer
It is time to install the Effecta 222 pellet boiler. Please follow the examples we provide for a safe installation. After installation, be sure to instruct the customer on how the heating system and the boiler work, in order to avoid unnecessary complications in the future.
Set up
The boiler is positioned so that the surface temperature of flammable building material does not exceed 80°C. The boiler should be positioned at least 15 cm (1) from the wall. The distance from the flue tube on the boiler to a flammable wall with ignition protective covering must be at least 30 cm (4). In order to clean the boiler, a minimum clear space of 1 metre (2) is required in front of the boiler and on the side at the convection section and at any inspection panel in the chimney. A passage with a minimum width of 0.5 (3) m is required along one of the long sides of the boiler. The pellet hopper isn`t allowed to stand closer than 120 cm from the boiler.
The boiler room
The boiler must be installed in a boiler room or boiler house. The ceilings and walls must be fitted with ignition protective covering and the floor must be made of non­combustible material. Minimum ceiling height at the boiler is 2 metres. The boiler room or boiler house must be equipped with a fresh air intake with the minimum dimensions 150 x 150 (5.) mm or with a sufficiently large free sectional area to avoid low pressure in the boiler room. It must be impossible to close the air intake.
Chimney
The chimney should have a diameter of at least 120 mm. If your chimney is smaller, Effecta should be consulted before installation. The draught in the chimney should be about 15 pa at low temperatures. It is important that the chimney is tested and approved by a certified chimney sweep before a new boiler is installed. If the chimney has a strong draught, a draught controller may need to be installed for good boiler operation. If you have a tall chimney and an outgoing flue gas temperature below 170°C, there is a risk of condensation in the chimney, which can damage the chimney in the long term. A suitable temperature is 70-80°C one metre down into the chimney. Ask your local chimney sweep for help to measure the temperature. If the chimney is tall and has a large area, a draught that is too strong may mean high levels of flue gas and over ignition in the ash compartment. If this is the case, a draft stabiliser must be installed.
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System components
The shunt valve
The shunt valve controls the heat supply from the boiler to the radiator circuit. The room temperature can be adjusted on a scale on the thermostat. An automatic system will significantly reduce fuel usage and provide a more comfortable environment.
The valve combination
The mixing valve is used to ensure that the temperature of the hot water in your shower and elsewhere in the house is comfortable. Set the system to the temperature you want by turning the thermostat between +/-.
Overheating protection
The overheating protection is a safety device if the burners thermostat should malfunction. If the boiler has been overheated you must reset the overheating protection manually, by pressing the red button (press hard) on the control panel.
Micro switch
The micro switch stops the auger alt. the whole burner, (depending on installed burner) if the ash door is open. It´s important that this functions works and is checked regurlarly.
The sealings
The seals on the hatches must be checked every year. If the hatches do not seal properly, the efficiency and the combustion process of the boiler will deteriorate.
Control panel
The functions of the control panel should be checked every year to avoid downtime of the boiler or burner.
Cleaning
Cleaning is done from the top of the boiler. Take away the top cover and unscrew the nuts on the lid over the tubes. Remove the turbulators and clean the tubes with the cleaning handle with brush. Then open the ash compartment door and clean the burner and the ash compartment. If your boiler is equipped with automatic cleaning of tubes, read the instructions on pg. 11.
Flue gas temperature
The temperature that leaves the boiler should be in the range of 160-230°C if there is condensation in the chimney the temperature must be higher. To achieve a higher flue gas temperature you can cut the turbulators 5cm.
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