Effecta LAMBDA 60 User Manual

INSTALLATION
MAINTENANCE
SERVICE
ASSEMBLY
EFFECTA LAMBDA 60
Rev. 012-02-09
Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - +46(0)300 - 22320 - export@effecta.se
Contents 2
Warranty 3
In general 4
To the installer 5
Components 6
Components 7
System components 8
Components placement 9
The first firing 10
Menu 11
Function laddomat 12
Sleeve placement on solar accumulator tank 13
Electrical scheme 14
Cleaning and service 15
Cleaning 16
Hydraulic scheme 17
Measurements 18
Ceramics 19
Door adjustment 20
Rotate door 22
Air dampers and converter 23
Trouble shooting 24
CE approval 25
Contents
Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - +46(0)300 - 22320 - export@effecta.se
Products from Effecta are guaranteed free of defects with regards to materials and workmanship for two years for wear parts such as gaskets, pumps, ceramics and electrical components from the date of installation. The wood boiler’s welded body has a warranty period of five years. This warranty also includes original spare parts. Any defective products are replaced or repaired as per assessment by the retailer concerned, or by Effecta. When replacing a faulty product, Effecta reserves the right to replace it with a new one or a renovated one of the same or equivalent type.
In the case of a complaint, Effecta must be contacted before any servicing begins. Complaints must be made promptly. A complaint must always describe the type of product, date of purchase and serial number.
Otherwise, in the case of a complaint, the HVAC industry’s current regulations apply.
Warranty conditions:
The warranty requires that:
- Installation of the product and the heating system have been done according to the installation instructions and have been performed professionally.
- The location where the product is installed is designed to make it suitable for this end.
The warranty does not cover:
- The heating system’s overall operation, downtime costs or costs for temporary replacement of the product.
- Damage caused by negligence during the installation, usage which is contrary to the installation and user instructions.
- Damage caused by abnormal wear, improper care or improper maintenance.
- Damage that occurs due to placement in an unsuitable location.
- Damage caused by vermin.
- Damage that occurs due to cold.
Facility data:
To be completed when the system is installed / serial number is located on the product label on top of the boiler and on the front of the accumulator tanks.
Date:
Installer:
Serial number:
Electrical installer:
Warranty
Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - +46(0)300 - 22320 - export@effecta.se
In general
Effecta Lambda 60 is a wood fired boiler with a induced-draught fan. The boiler should be connected to one or more accumulators, which are heated via a Laddomat valve. Hot water is taken from the top of the boiler and is fed to the top of the tank. The return water is taken from the bottom of the tank and is fed to the bottom of the boiler.
Hot water preparation
For hot water storage, the accumulator tank must have a built-in hot water coil or equivalent. The temperature of the hot water is adjusted by means of a mixing valve. The amount of hot water that can be tapped depends on the accumulator tank temperature, size and the incoming cold water flow.
Combustion
On the front of the boiler is two air inlets with dampers, which are controlled by two motors. The motors gets signals from the lambda control depending on the amount of oxygen in the flue gases. The system is designed to get as low output of harmful gases as possible. Normally you don´t need to change the settings when you are burning different kinds of wood with different moisture content.
The system
Effecta Lambda should be connected to at least 3000l of accumulation volume. At installation, there should always be a Laddomat valve connected. A wood fired boiler that is connected to one or more accumulator tank will have a lot of advantages:
• The loading compartment can always be fully loaded
• The user will have a long time between the warm-ups
• Long life-span
• The boiler is always used on maximum performance
• Efciency and environmental assets will be on top
Always try to select an accumulator tank size that will allow you to fire no more than once a day. When a new firing commences, the boiler fan starts up in order to provide combustion air and prevent smoke emission. When the boiler reaches a temperature of 78°C, the accumulator tank starts to charge, and the charging equipment ensures that this is done using layering. When the accumulator tank is heated, the fan and the charging pump stop. The warm water in the accumulator tank then heats the house via a shunt valve or automatic shunt. The hot water is controlled with a mixing valve.
Storage of the fuel
To ensure that the Effecta Lambda works in best possible way, the quality of the fuel must be good. It´s important that the wood has the right moisture, it should be somewhere around 15­20%. The logs should be split into 5-15cm big bits, and the length should be 45-50cm. Never use logs longer than 51-52cm, this will make the logs jam in the loading chamber. Try to use the sun and wind when storing the wood. If it´s to much dampness in the logs, the efficiency of the boiler will drop.
Dismantling and disposal
It is many years to come before your Effecta boiler is worn out, but we ask you to follow the rules and regulation currently valid at the time for dismantling and disposal of your boiler.
Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - +46(0)300 - 22320 - export@effecta.se
To the installer
It is time to install the Effecta Lambda wood boiler. Please follow the examples we provide for a safe installation. After installation, be sure to instruct the customer on how the heating system and the boiler work, in order to avoid unnecessary complications in the future.
Set up
The boiler is positioned so that the surface temperature of flammable building material not exceed 80°C. The boiler should be positioned at least 15 cm (1.) from the wall. The distance from the smoke connection to a flammable wall with ignition protective covering must be at least 30 cm (4.). In order to clean the boiler, a minimum clear space of 1 metre (2.) is required in front of the boiler and on the side at the convection section and at any inspection panel in the chimney. A passage with a minimum width of 0.5 (3.) m is required along one of the long sides of the boiler.
The boiler room
The boiler must be installed in a boiler room or boiler house. The ceilings and walls must be fitted with ignition protective covering and the floor must be made of non-combustible material. Minimum ceiling height at the boiler is 2 metres. The boiler room or boiler house must be equipped with a fresh air intake with the minimum dimensions 150 x 150 (5.) mm or with a sufficiently large free sectional area to avoid low pressure in the boiler room. It must be impossible to close the air intake.
Accumulator tank
Be sure that the accumulator tanks are well insulated. For the Effecta Lambda to function as optimally as possible, an accumulator tank volume of 3000-5000 liters is required.
Chimney
The chimney should have a diameter of at least 150 mm. If your chimney is smaller, Effecta should be consulted before installation. The draught in the chimney should be about 15 pa at low temperatures. It is important that the chimney is tested and approved by a certified chimney sweep before a new boiler is installed. If the chimney has a strong draught, a draught stabiliser (see page 24.) may need to be installed for good boiler operation. If you have a tall chimney and an outgoing flue gas temperature below 170°C, there is a risk of condensation in the chimney, which can damage the chimney in the long term. A suitable temperature is 70-80°C one metre down into the chimney. Ask your local chimney sweep for help to measure the temperature. If the chimney is tall and has a large area, a draught that is too strong may mean high levels of flue gas and overignition in the loading compartment. If this is the case, a counterdraught door must be installed.
Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - +46(0)300 - 22320 - export@effecta.se
Laddomat 21-100 or equivalent
A Laddomat valve should always be mounted between boiler and tank. It´s described further on page 12.
Automatic Shunt
The installation of a shunt automatic system on the radiator circuit is always recommended. The automatic system senses the temperature in a suitable location in the house and adjusts the incoming temperature on the radiator circuit accordingly. This measure can reduce your wood consumption by as much as 25 % and will improve your heat comfort level..
Expansion Vessel
The expansion vessel normally is tested for 6 bars. Highest working temperature is 99°C. The vessel has a prepressure of 2,5 bar. The volume should be approx. 10-12% of the total volume of the system. An open vessel should have a volume of 5% of the total.
Safety Valve
The safety valve will release when pressure exceeds 1,5 bars. When it opens, water will drip out of it and the pressure goes down. Remember that the system is designed for a maximum pressure of 1,5 bars, and shall under no circumstances be under higher pressure.
Shunt valve
The shunt valve is to be mounted on the radiator circuit, and it´s designed to mix the accumulator water and the return water from the radiator to get the right temperature indoor. If mounting an automatic shunt valve, read it´s instructions.
Components
Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - +46(0)300 - 22320 - export@effecta.se
Valve Combination
The valve combination is mounted on the domestic water circuit. It is purpose is to mix the hot water with cold before it reaches the water taps. This is to avoid burns, and to keep the taps and seals from being destroyed by to hot water.
Piping
Normally, copper piping is used for installing these systems. Piping between boiler and accumulators should not be less 35mm. If the piping is longer than 6 meters to the first tank it´s recommended to use 42mm.
The Accumulator Tank
Effecta Lambda must always be connected to some sort of accumulator tank, where the energy is stored, and where the domestic water and the hot water to the radiators is taken. The accumulator is described more thorough on page 13.
The Draft Stabiliser
If you have a tall and wide chimney, it is possible that you have to install a draft stabiliser. You might notice that you have an irregular combustion, puffing sounds from the boiler. This happens when the chimney sucks too much air through the boiler. The placement of the draft stabiliser in the chimney should be approx. one meter above the connection to the boiler. This is because you have an overpressure from the fan, and if you place the draft stabiliser too close to the boiler you might have smoke coming out of the stabiliser.
NOTICE!
Remember to insulate all of the
pipes in the boiler room.
Components
1 Wood log boiler Effecta Lambda 60
2 Safety valve
3 ESBE LTC 100 laddomat valve or similar
4 Air outlet
5 Automatic shunt valve
6 Valve combination for hot water
7 Electrical heaters
8 Possible connection from solar collectors
9 Possible connection from solar collectors
10 Return to solar collectors
11 Safety valve combination
12 Expansion vessel (at least 10% of the volume in the system)
13 Cooling coil (optional)
System components
Effecta AB - Västra Rågdalsvägen 21 - 434 96 Kungsbacka +46 (0)300 - 22320 - export@effecta.se
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