Effecta Komplett III 25kW, Komplett III 35kW, Komplett III 20kW Quick Start Manual

Rev. HA. 015-02-18
COMISSIONING GUIDE
QUICK START GUIDE
EFFECTA KOMPLETT III
20-25-35 kW
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This guide will not replace the service and/or user manual of the product. The guide is only designed to be a help on first start up of the product as well as a guide through the commis­sioning process.
All parts and menus of this document is described in depth in the product manual.
Introdction
Symbols in the document
Note!
The icon is shown when a important notice of the products needs to be understood.
High voltage
When the icon is shown extra caution needs to be taken since live parts of the boiler is pos­sible to contact without them being isolated. Personal injury or even death may occur! All installations must be done by a trained professional and comply with current building redula­tions.
Hot surfaces
The icon is shown when there is risk for personal scaldings or burns.
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P. 2 Introduction
P. 2 Symbol description
P. 3 Table of content
P. 4 Check list before powering up the unit
P. 5 Controller
P. 6 Controller setup - fan
P. 7 Controller setup - feeder
P. 8 Calibration of feed rate - Auger model
P. 9 Calibration of feed rate - Auger model
P. 10 Calibration of feed rate - Integrated fuel store model
P. 11 Calibration of feed rate - Integrated fuel store model
P. 12 Calibration of feed rate - Vacuum fed model
P. 13 Calibration of feed rate - Vacuum fed model
P. 14 Calibration of feed rate - Vacuum fed model
P. 15 Calibration of feed rate - Vacuum fed model
P. 16 Controller setup - effect output
P. 17 Controller setup - date / time
P. 17 Controller setup - function test
P. 18 Back end protection
P. 19 Heating circuits
P. 20 Heating circuits
P. 21 Heating circuits
P. 22 Documentation
Table of content
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Water content
Before powering up the system with electrical mains please ensure that all the boiler is filled with water. All pumps controlled by the boiler needs to be in water filled heating circuits where there is no blockages from circulation.
Doors
All doors and cleaning accesses needs to be closed and sealed before powering up.
Flue / chimney
The boiler must be connected to a approved flue system to evacuate smoke gasses before powe­ring up the boiler.
Fuel feeding
Depending on what fuel feed option the boiler is equipped with the fuel feed system needs to be completed before power up as well as the storage filled with pellets.
When above is confirmed please allow electrical mains to the boiler.
Check list before electrical power feed
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Language
Choose desired language by pressing any of the flags on the screen.
If change of language is desired please open OTH­ER SETTINGS where language change can be done again.
Home screen
On the home screen there is a image of the boiler with temperature readings of the flue, flow of first heating circuit and boiler temperature.
A CO2 vaule is displayed (only in operation phase) if the a lambda probe is used.
A flame icon indicates the flame value visual inside the boiler in percent.
If the electrical heater is used and applicable to the system a current consumption will be displayed.
At the bottom part a operating mode will normally be displayed for instance; Ignition, pre operation, opera­tion phase etc.
Main menu
When pressing the touch display three icons will ap­pear. In this quick start guide you will be asked to enter the different menus in order to do different set­tings.
Control display
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Controller setup
Press anywhere on the display and then press the OPE­RATION icon.
Operation settings menu:
Use the + and - buttons together with OK and the Return key to navigate the menu system.
- Confirm that burner is set to OFF.
Fan menu:
Enter the FAN menu, a passcode is required which is
2233. The fan values are set up during operation with a flue analyzer according to the installation manual. We can however recommend the following values to get the boiler operating enough to be able to measure with a flue analyzer:
The ”Fan burner low” parameter is set to ON if you which to have the low power output mode activated. We recom­mend to have it activated on a Komplett III Light which di­rect feeds any heating circuit without a accumulator tank.
Please leave the menu by pressing the Return key repea­tedly until the home screen appears.
Program setup - fan
Burner Fan Feeder settings Temperature set Information Service Installation
Off
VER: 3.0
Operation settings
20kW 25kW 35kW
Fan burner 55% 65% 55%
Flue boiler 65% 75% 90%
Fan burner Flue boiler Fan burner low Fan alarm Fan alarm
Fan
65% 75%
Off
Tacho
5s
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Program setup - feeder settings
Calibration of feed dose
The most critical part of the commissioning is to calibrate the feed doses of pellets correctly. It is therefore of outmost importance that it is done precisely and according to this manual. If the feed doses isn´t setup according to our recommendations the boiler will deliver a faulty output which can damage the system and it will most likely also result in unstable operation of the product.
Auger fed model
The calibration pro­cess is described on page 8-9.
Suction model
The calibration pro­cess is described on page 12-15.
Integrated fuel store model
The calibration process is described on page 10-11.
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