EFCO E-Shade User Manual

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Series 5600
Center tongue sunshade clip
Installation manua
Part NO. YWSS
February 2013
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
TABLE OF CONTENTS
SECTION PAGE
I GENERAL NOTES …………………..…………………………… 3-4 II PARTS IDENTIFICATION…………………………….…………. 5 III SUNSHADE CLIP ATTACHMENT….…………………………... 6-11 IV SUNSHADE CLIP SEALING………………..……………………12 V VERTICAL SNAP COVER INSTALLATION…………………...13-15 VI COMPLETED SUNSHADE MOMENT CLIP ATTACHMENT...16 VII SUNSHADE “LADDER” ASSEMBLY…...………………………17-18 VIII SUNSHADE “LADDER” ATTACHMENT.………………………19-23 IX SUNSHADE LEVELING & ALIGNMENT….……………………24 X SNAP-ON BULLNOSE COVER [CONTINUOUS]………………25-26
XI SUNSHADE CLIP ATTACHMENT @ S.S.G. MULLION…....…27-30
XII SUNSHADE CLIP ATTACHMENT @ CORNER MULLION…..31-34 XII SUNSHADE CLIP ATTACHMENT UTILIZING BUTT………...35-41
JOINTED 2½” OUTRIGGER CLIP
NOTE: THESE INSTALLATION INSTRUCTIONS ARE A SUPPLEMENT TO THE APPROVED SHOP DRAWINGS AND ARE TO BE USED IN CONJUNCTION WITH THOSE DRAWINGS.
Minimizing Condensation
Note: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative. Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exterior temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best possible installation methods. Please contact your EFCO representative for information on EFCO's Thermal Analysis Services. Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:
1. Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed to the exterior
2. System exposure to cold air cavities
3. Interior relative humidity levels not maintained at recommended levels, see EFCO’s “Understanding Condensation” brochure
4. Inadequate separation between system and surrounding condition at perimeter
5. Product combinations during the shop drawing stage that result in bridging thermal
breaks of one or all products involved
EFCO CORPORATION PART #YWSS Page 2 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION I: GENERAL NOTES
I HANDLING / STORING / PROTECTING ALUMINUM- The following precautions are
recommended to assure early acceptance of your products and workmanship. A. HANDLE CAREFULLY- Store with adequate separation between components
so the material will not rub together. Store material off the ground. Protect materials against weather elements and other construction trades.
B. KEEP MATERIAL AWAY FROM WATER, MUD, AND SPRAY - Prevent
cement, plaster, and other materials from coming into contact with and damaging the finish. Do not allow moisture to be trapped between the finished surface and the wrapping material.
C. PROTECT MATERIALS AFTER ERECTION- Wrap or erect screens of plastic
sheeting over material. Cement, plaster, terrazzo, and other alkaline materials are very harmful to the finish and need to be removed with soap and water before hardening. Under no circumstances should these materials be allowed to dry or permanent staining will occur.
II GENERAL GUIDELINES- The following practices are recommended for all
installations: A. REVIEW APPROVED SHOP DRAWINGS – Become thoroughly familiar with the
project. Shop drawings govern when conflicting information exists in these installation instructions.
B. INSTALL ALL FRAMING MATERIAL PLUMB, LEVEL, AND TRUE – Proper
alignment and relationships to benchmarks and column centerlines, as established by the architectural drawings and the general contractor, must be maintained.
C. THE SEQUENCE OF ERECTION SHOULD BE COORDINATED WITH THE PROJECT
SUPERINTENDENT TO PREVENT DELAYS AND MINIMIZE THE RISK OF MATERIAL DAMAGE. NOTE: IF PRESET ANCHORS ARE REQUIRED,
COORDINATE AND SUPERVISE ANCHOR PLACEMENT WITH THE GENERAL CONTRACTOR.
D. Verify that all job site conditions and accompanying substrates receiving the
installation are in accordance with the contract documents. If deviations occur, notification must be given IN WRITING to the general contractor and differences resolved before proceeding further with the installation in the questionable area.
EFCO CORPORATION PART #YWSS Page 3 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION I: GENERAL NOTES CONTINUED
E. Prevent all aluminum from coming in direct contact with masonry or dissimilar
materials by means of an appropriate primer
F. Follow the EFCO framing installation and glazing instructions. G. Verify contents of all material shipments received upon arrival. Verify quantity
and correct finishes. NOTIFY EFCO IMMEDIATELY OF ANY DISCREPANCIES OR DAMAGE, THAT MAY HAVE OCCURRED.
H. Throughout these instructions the term “SEALANT” will appear. For the
purposes of these instructions, sealant is to be defined as the following: SEALANT - A weather resistant, gunnable liquid filler which when dry provides a
resilient, flexible (± 50% movement capability) air and water seal between similar and dissimilar materials. All sealant must meet FEDERAL SPECIFICATION TT-S-001543A, TT-S-
00230C, AND ASTM C 920, CLASS 25. BUTYL SEALANT- A nonskinning, nonhardening material (NAAMM Reference
Standard 5C-1) NOTE: All sealant must be compatible with all surfaces on which adhesion is
required, including other sealant surfaces. All frame surfaces should be clean, dry, dust, and frost free. If a primer is required, it must be applied to clean surfaces. All perimeter substrates shall be clean and properly treated to receive sealant.
This system is designed and has been tested to utilize butyl or silicone sealants at all internal joineries, i.e., joint plugs, gasket intersections, etc.
Regardless of the sealant used, the customer should contact the sealant manufacturer to determine compatibility and adhesion. Follow sealant manufacturer's proper application procedures and quality assurance programs for weather sealing.
Maintain caulk joints as shown in the approved shop drawings. Unless specified otherwise, most sealant manufacturers recommend a 3/8” minimum perimeter caulk joint. A ¾” minimum joint is recommended at the head condition to accommodate thermal expansion and contraction. A ¾” minimum joint is required at the jamb conditions to accommodate installation.
Anchoring surfaces of perimeter construction must be level and plumb within the adjustable limits of the head, jamb, and sill framing.
EFCO CORPORATION PART #YWSS Page 4 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION II: PARTS IDENTIFICATION
-
-
-
UPPER PRESSURE PLATE W/ NOTCH
LOWER PRESSURE PLATE W/ NOTCH
PRESSURE PLATE SCREW
OUT-RIGGER ARM ATTACHMENT
SUNSHADE CLIP ATTACHMENT SCREW
UPPER COVER W/ NOTCH
LOWER COVER W/ NOTCH
EFCO CORPORATION PART #YWSS Page 5 of 41
SUNSHADE LADDER ASSEMBLY
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION III: SUNSHADE CLIP ATTACHMENT
ERECT CURTAIN WALL IN ACCORDANCE WITH THE S-5600 GENERAL INSTALLATION INSTRUCTIONS & SHOP DRAWINGS FOR THE PROJECT, WITH THE EXCEPTION OF THE VERTICAL PRESSURE PLATES AT SUNSHADE LOCATIONS.
EFCO CORPORATION PART #YWSS Page 6 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION III: SUNSHADE CLIP ATTACHMENT
LOCATE & PLACE BOTTOM PRESSURE PLATE W/ TYPICAL GASKETS INSTALLED (NOTCHEEND UP) FOR SUNSHADE CLIP.
EFCO CORPORATION PART #YWSS Page 7 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION III: SUNSHADE CLIP ATTACHMENT
FOLLOW WITH THE TYPICAL PRESSURE PLATE ATTACHMENT SCREWS
EFCO CORPORATION PART #YWSS Page 8 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION III: SUNSHADE CLIP ATTACHMENT
LOCATE & PLACE TOP PRESSURE PLATE W/ TYPICAL GASKETS INSTALLED (NOTCH
SEAL BETWEEN PRESSURE PLATES
SUNSHADE CLIP SLOT NOTE: THE SUNSHADE ATTACHMENT DOES NOT NECESSARILY OCCUR AT THE HORIZONTAL MULLION LOCATIONS.
ANY & ALL HORIZONTAL TO VERTICAL PRESSURE PLATE JUNCTIONS ARE TO BE SEALED IN ACCORDANCE WITH THE S-5600
EFCO CORPORATION PART #YWSS Page 9 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION III: SUNSHADE CLIP ATTACHMENT
LOCATE & INSERT SUNSHADE CLIP INTO THE PRESSURE PLATE SLOT, AND FASTEN TO THE VERTICAL MULLION WITH THE APPROPRIATE QUANTITY & TYPE OF FASTENERS AS RECOMMENDED. [BASED ON STRUCTURAL REVIEW & PER THE SHOP DRAWINGS]
EFCO CORPORATION PART #YWSS Page 10 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION III: SUNSHADE CLIP ATTACHMENT
TORQUE CLIP ATTACHMENT SCREWS TO 80 in-pounds. STARTING AT THE #1 LOCATION & WORKING OUT IN SEQUENCE
NOTED].
[AS
#3
#1
#2
#4
EFCO CORPORATION PART #YWSS Page 11 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION IV: SUNSHADE CLIP SEALING
ONCE ALL SCREWS ARE TORQUED; APPLY SEALANT & TOOL INTO VOIDS BETWEEN THE PRESSURE PLATE AND AROUND ENTIRE MOMENT CLIP.
CONTINUOUS SEALANT TOOLED INTO ALL VOIDS
EFCO CORPORATION PART #YWSS Page 12 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012
SECTION V: VERTICAL SNAP COVER INSTALLATION
LOCATE AND APPLY VERTICAL SNAP-ON BOTTOM COVER.
EFCO CORPORATION PART #YWSS Page 13 of 41
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