To correctly use the brush cutter and prevent
accidents, do not start work without having
fi rst carefully read this manual. You will fi nd
explanations concerning the operation of the
various parts plus instructions for necessary
checks and relative maintenance.
Note: Illustrations and specifi cations
in this manual may vary according to
Country requirements and are subject to
change without notice by the
manufacturer.
THE OPERATOR’S MANUAL
Your operator’s manual is for your protection.
READ IT. Keep it in a safe place for reference.
Know what you are doing before you begin
assembly of the unit. Proper preparation and
upkeep go hand-in-hand with satisfactory
performance of the brush cutter and safety.
Contact your dealer or the distributor for your
area if you do not understand any of the
instructions in this manual.
In addition to the operating instructions, this
manual contain paragraphs that require your
special attention.
Such paragraphs are marked with the
symbols described below:
Warning: where there is a risk of an accident
or personal injury or serious damage to
property.
Caution: where there is a risk of damaging
the machine or its individual components.
WARNING - To ensure safe and
correct operation of the brush
cutter, this operator’s manual
should always be kept with or
near the machine. Do not lend or
rent your brush cutter without the
operator’s instruction manual.
WARNING: Allow only persons
who understand this manual to
operate your brush cutter.
1÷3 - Tools supplied
4 - Harness
5 - Bevel gear
6 - Curved guard
7 - Nylon line head
8 - Fuel tank cap
9 - Purge Bulb
10 - Carburettor adjustment screws
11 - Mu er guard
12 - Spark plug
Understanding Safety Symbols
- This symbol indicates Warning,
and Caution.
- Your manual contains special
messages to bring attention
to potential safety concerns,
machine damage as well as
helpful operating and servicing
information. PLEASE READ
ALL THE INFORMATION
CAREFULLY TO AVOID INJURY
AND MACHINE DAMAGE.
- Wear eye, hearing and head
protection when operating this
equipment.
- Wear non-slip, heavy-duty
protective gloves when handling
the brush cutter and blades.
- Wear safety strong shoes or
boots having skid-proof sole and
anti-piercing insert.
The engine is NOT equipped with a
Spark Arrester System complying with
the requirements of SAE Recommended
en
Practice J335 and California Codes 4442
and 4443. All national forest land and
land managed by the states of California,
Maine, Washington, Idaho, Minnesota,
New Jersey and Oregon require internal
combustion engines to be equipped with
a spark arrester screen by law. Other
states and federal agencies are enacting
similar regulations.
Operating this engine in a state or locale
where such regulations apply, could result in
a violation of the law.
Note: When using a brush cutter for
logging purposes, refer to Code of Federal
Regulations, Parts 1910 and 1928.
WARNING: The ignition system
of your unit produces an
electromagnetic fi eld of a very low
intensity. This fi eld may interfere
with some pacemakers. To reduce
the risk of serious or fatal injury,
persons with pacemaker should
consult their physician and the
pacemaker manufacturer before
operating this tool.
damage in otherwise healthy
people. If symptoms occur such as
numbness, pain, loss of strength,
change in skin colour or texture,
or loss of feeling in the fi ngers,
hands, or wrists, discontinue the
use of this tool and seek medical
attention.
WARNING: The engine exhaust
from this product contains
chemicals known to the State of
California to cause cancer, birth
defects or other reproductive
harm.
Operate your brush cutter outdoors
only in a well ventilated area.
WARNING: Under no
circumstances may the design of
the machine be modifi ed. Always
use genuine accessories. Nonauthorized modifi cations and/or
accessories can result in serious
personal injury or the death
of the operator or others. Your
warranty may not cover damage
or liability caused by the use of
non-authorized accessories or
replacement parts.
WARNING: Muffl er surfaces
are very hot during and after
operation of the brush cutter,
keep all body parts away from the
muffl er. Serious burns may occur
if contact is made with the muffl er.
WARNING: Exposure to vibrations
through prolonged use of gasoline
powered hand tools could cause
blood vessel or nerve damage
in the fi ngers, hands, and wrists
of people prone to circulation
disorders or abnormal swellings.
Prolonged use in cold weather
has been linked to blood vessel
6
WARNING: A brush cutter or
trimmer can be dangerous if used
incorrectly or carelessly, and can
cause serious or fatal injury to the
operator or others. It is extremely
important that you read and
understand the contents of this
operator’s manual.
SAFETY RULES
Basic Safety Precautions
• Read this manual carefully until you
completely understand and can follow all
safety rules, precautions, and operating
instructions before attempting to use the
unit.
• Restrict the use of your brush cutter to
adult users who understand and can follow
safety rules, precautions, and operating
instructions found in this manual. Minors
should never be allowed to use a brush
cutter.
• Do not handle or operate a brush cutter
when you are fatigued, ill, or upset, or if you
have taken alcohol, drugs, or medication.
You must be in good physical condition
and mentally alert. Brush cutter work is
strenuous. If you have any condition that
might be aggravated by strenuous work,
check with your doctor before operating a
brush cutter. Be more cautious before rest
periods and towards the end of your shift.
• Keep children, bystanders, and animals a
minimum of 50 feet (15 meters) away from
the work area. Do not allow other people
or animals to be near the brush cutter when
starting or operating the brush cutter.
• Major cases of brush cutter accidents
happen when the blade or thrown objects
hits the operator. While working with the
brush cutter, always use safety protective
approved clothing. The use of protective
clothing does not eliminate injury risks,
but reduces the injury effects in case of
accident. Consult your trusted supplier
to choose equipment in compliance
with legislation. The clothing must be
proper and not an obstacle. Wear adherent
protective clothing. Protective jacketsand dungarees leggings are ideal. Do not
wear clothes, scarves, ties or bracelets that
may get stuck into twigs. Tie up and protect
long hair (example with foulards, cap,
helmets, etc.). Safety boots having skid-
proof sole and anti-piercing insert. Wear
protective goggles or face screens. Use
protections against noises: for example,
noise reduction ear guards or earplugs.
The use of protections for the ear requires
much more attention and caution, because
the perception of audible warning signals
(screaming, alarms, etc.) is limited. Always
remove your hearing protection as soon as
the engine stops. Wear gloves that permit the maximum absorption of vibrations.
• Only allow others to use this brush cutter
who have read this Operator’s Manual or
received adeguate instructions for the safe
and proper use of this brush cutter.
• Check the brush cutter each day to ensure
that each device, whether for safety or
otherwise, is functional.
• Never use a damaged, modifi ed, or
improperly repaired or assembled
brush cutter. Do not remove, damage or
deactivate any of the safety devices. Only
use cutting tools indicated in the table
(page 10). Always replace cutting tools or
safety devices immediately if it becomes
damaged, broken or is otherwise removed.
• Carefully plan your operation in advance.
Do not start cutting until you have a clear
work area, secure footing, and a planned
retreat path.
• All brush cutter service, other than the
operations shown in the present manual,
have to be performed by competent
personnel.
• The brush cutter must only be used for
trimming grass, grass clearing and / or
forestry clearing. It is unadvisable to cut
other types of material.
• It is unadvisable to hitch tools or applications
to the P.t.o. that are not specifi ed by the
manufacturer.
en
7
SAFETY RULES
Fuel Handling
en
WARNING: Gasoline is an
extremely flammable fuel. Use
extreme caution when handling
gasoline or fuel mix. Do not smoke
or bring any fi re or fl ame near the
fuel or the brush cutter.
WARNING: Fuel and fuel fumes
can cause serious injury when
inhaled or allowed to come in
contact with the skin. For this
reason observe caution when
handling fuel and make sure there
is adequate ventilation.
WARNING: Beware of carbon
monoxide poisoning.
WARNING! – Muffl ers fi tted with
catalytic converters get very hot
during use and remain so for
some time after stopping. This
also applies at idle speed. Contact
can result in burns to the skin.
Remember the risk of fi re!
• Tighten fuel cap securely after refuelling.
Unit vibration can cause an improperly
tightened fuel cap to loosen or come off and
spill quantities of fuel.
• Wipe spilled fuel from the unit and allow
remaining fuel to evaporate. Move 10 feet (3 m) away from refuelling site before
starting engine.
• Never attempt to burn off spilled fuel under
any circumstances.
• Do not smoke while handling fuel or while
operating the brush cutter.
• Store fuel in a cool, dry, well ventilated
place.
• Never place the brush cutter in a
combustible area such as dry leaves, straw,
paper, etc.
• Store the unit and fuel in an area where
fuel vapors cannot reach sparks or open
fl ames from water heaters, electric motors
or switches, furnaces, etc.
• Never take the cap off the tank when the
engine is running.
• Never use fuel for cleaning operations.
• Take care not to get fuel on your clothing.
If you have spilt fuel on yourself or your
clothes, change your clothes. Wash any
part of your body that has come in contact
with fuel. Use soap and water.
Operation and Safety
• To reduce the risk of fire and burn
injury, handle fuel with care. It is highly
fl ammable.
• Mix, store and transport fuel in a container
approved for gasoline.
• Mix fuel outdoors where there are no
sparks or fl ames.
• Select bare ground, stop engine, and allow
to cool before refuelling.
• Loosen fuel cap slowly to release pressure
and to keep fuel from escaping around the
cap.
8
WARNING: Always hold the brush
cutter with both hands when the
engine is running. Use a fi rm grip
with thumbs and fi ngers encircling
the brush cutter handles (Fig. 2).
• Keep all parts of your body away from the
cutting attachment when the engine is
running.
• Always carry the brush cutter with the
engine stopped and the muffl er away
from your body. When transporting your
SAFETY RULES
brush cutter, use the appropriate blade
guard (Fig. 3). When transporting in a
vehicle, keep blade covered with the
guard. Properly secure your brush cutter to
prevent turnover, fuel
spillage and damage.
• Do not operate a brush cutter with one hand! Serious injury to the operator,
helpers, bystanders, or any combination of
these persons may result from one-handed
operation. A brush cutter is intended for two-handed use.
• Before you start the engine, make sure the
cutting attachment is not contacting any
object.
• Shut off the engine before setting down
the brush cutter. Do not leave the engine
running unattended.
• Only use the brush cutter in well-ventilated
places, do not operate the brush cutter
in explosive or fl ammable atmospheres or
in closed environments. Beware of carbon
monoxide poisoning.
• Do not operate brush cutter from a ladder
or in a tree. Always cut from a fi rm-footed
and safe position.
WARNING: Take great care when
working on sloping ground.
• Do not cut near electric cables.
• Keep the handles dry, clean, and free of oil
or fuel mixture.
• Never cut with the brush cutter above
shoulder height.
• Never use the brush cutter without blade
guard or the head guard.
• Do not start the engine with the arm not
mounted.
Precautions Against Kickout
WARNING: Avoid kickout which
can result in serious injury.
Kickout is the sideward, or
sudden forward motion of the
machine occurring when the
blade contacts any object such
as a log or stone, or when the
wood closes in and pinches the
saw blade in the cut. Contacting
a foreign object can also result in
loss of brush cutter control.
Reduce the Risk of Kickout
WARNING: Recognize that
kickout can happen. With a basic
understanding of kickout, you can
reduce the element of surprise
which contributes to accidents.
• Never let the moving blade contact any
object.
• Keep the working area free from
obstructions such as other trees, branches,
rocks, fences, stumps, etc. Eliminate or
avoid any obstruction that your blade could
hit while you are cutting.
• Keep your blade sharp. Follow
manufacturer’s blade sharpening and
maintenance instructions.
• Begin and continue cutting at full speed.
If the blade is moving at a slower speed,
there is greater chance of kickout
occurring.
Maintain Control
• Keep a good, fi rm grip on the brush cutter
with both hands when the engine is running
and don’t let go (Fig. 2). A fi rm grip will help
you reduce kickout and maintain control of
the brush cutter.
Keep the fi ngers encircling the handle.
• Stand with your weight evenly balanced on
both feet.
• Do not overreach. You could be drawn or
thrown off balance and lose control of the
brush cutter.
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9
SAFETY RULES
Safety Features
WARNING: As a brush cutter user,
en
do not solely rely on the product’s
safety features. You must follow all
safety precautions, instructions,
and maintenance in this manual
to help avoid serious injury.
Recommended cutting attachments
Cutting attachmentsGuards
p.n.Descriptionsp.n.Descriptions
163129001
263019020
34095673AR
“Load&Go” head Ø 5.1” with 2
nylon lines, with Ø .095” line
“Tap’n go” head Ø 5.1” with 2
nylon lines, with Ø .095” line
Steel blade with 3 teeth, Ø 10”,
thickness .07”
WARNING: Even with proper
maintenance, the correct
operation of the safety features
under fi eld conditions can not be
certifi ed.
• Position of handlebars, designed with
correct distance with each other. The
spread and position of the hands provided
by this design work together to give balance
and resistance in controlling the machine.
Models
61042035APlastic guardDS 3500 S - T
61042035APlastic guardDS 3500 S - T
61042035APlastic guard *DS 3500 S - T
44095638AR
54095563AR
64095065AR
74095635AR
84095066AR
*protection p.n. 4174283A not needed
Steel blade with 3 teeth, Ø 10”,
thickness .055”
Steel blade with 4 teeth, Ø 10”,
thickness .055”
Steel blade with 8 teeth, Ø 10”,
thickness .055”
Steel blade with 60 teeth,
Ø 10”, thickness .055”
Steel blade with 80 teeth,
Ø 10”, thickness .055”
61042035APlastic guard *DS 3500 S - T
61042035APlastic guard *DS 3500 S - T
61042035APlastic guard *DS 3500 S - T
4174279
4174279
Metal guard for
60/80-tooth blade
Metal guard for
60/80-tooth blade
WARNING: The use of cutting devices not authorized by the manufacturer can
generate safety risks.
10
DS 3500 T
DS 3500 T
SAFETY RULES
Safety equipment checking
WARNING: Never use a machine
with faulty safety equipment. The
machine’s safety equipment must
be checked and maintained as
described in this section. If your
machine fails any of these checks
contact your service agent to get
it repaired.
Throttle lock
The throttle lock is designed to prevent
accidental operation of the throttle control.
This arrangement means that the throttle
control is automatically locked at the idle
setting.
Make sure the throttle control is locked at the
idle setting when the throttle lock is released.
Press the throttle lock and make sure it returns
to its original position when you release it.
Check that the throttle control and throttle
lock move freely and that the return springs
work properly.
Stop switch
Use the stop switch to switch off the engine.
Start the engine and make sure the engine
stops when you move the stop switch to the
stop setting.
Cutting attachment guard
This guard is intended to prevent loose
objects from being thrown towards the
operator. The guard also protects the operator
from accidental contact with the cutting
attachment.
Check that the guard is undamaged and not
cracked. Replace the guard if it has been
exposed to impact or is cracked.
Always use the recommended guard for the
cutting attachment you are using. See chapter
on Technical data.
WARNING: Never use a cutting
attachment without an approved
guard. See the section on
Technical Data. Use of an
incorrect or faulty guard may lead
to serious personal injury.
Precautions to Reduce Vibration Risk
• The brush cutter is provided with antivibration (AV) system; never alter or modify
it.
• Wear gloves and keep your hands warm.
• Keep the blade sharp and the brush cutter,
including the AV system, well maintained.
A dull blade will increase the vibrations
transmitted to your hands.
• When using a string cord attachment
check that the cord is correctly wound; an
unbalanced attachment will highly increase
the vibration level.
• Maintain a fi rm grip at all times, but do
not squeeze the handles with constant,
excessive pressures, take frequent breaks.
All the above mentioned precautions do
not guarantee that you will not sustain
whitefi nger disease or carpal tunnel
syndrome. Therefore, continual and regular
users should monitor closely the condition
of their hands and fi ngers. If any of the
above symptoms appear, seek medical
advice immediately.
Maintenance Precaution
WARNING: Never operate a brush
cutter that is damaged, improperly
adjusted, or is not completely and
securely assembled.
• Be sure that the cutting attachment stops
moving when the throttle control trigger is
released. If the cutting attachment moves
en
11
at idle speed, the carburetor may need
adjusting, see Operation-Carburetor
Adjusting Section. If the cutting attachment
still moves at idle speed after adjustment
en
has been made, contact a Servicing
Dealer for adjustment and discontinue use
until the repair is made.
WARNING: All brush cutter
service, other than items in the
Operator’s Manual maintenance
instructions, must be performed
by competent brush cutter service
personnel. (If improper tools are
used to remove the fl ywheel or
clutch, or if an improper tool is
used to hold the fl ywheel in order
to remove the clutch, structural
damage to the fl ywheel could
occur which could cause the
fl ywheel to burst and serious
injury could result.)
• Never modify your brush cutter in any way.
• Keep the handles dry, clean, and free of oil
or fuel mixture.
SAFETY RULES
WARNING: Use only recommended
accessories and replacement parts.
• Never touch the cutting attachment or
attempt to service the brush cutter while
the engine is running.
• Never use fuel for cleaning operations.
• Keep the brush cutter in a dry place, off
the ground with the blade guard on and the
tanks empty.
• If your brush cutter is no longer usable,
dispose of it properly without damaging the
environment by
handing it in to your local Dealer who will
arrange for its correct disposal.
• Replace immediately any safety device
when damaged or broken.
WARNING: The muffl er and other
parts of the engine (e.g. fi ns of
the cylinder, spark plug) become
hot during operation and remain
hot for a while after stopping the
engine.
To reduce risk of burns do not
touch the muffl er and other parts
while they are hot.
12
ASSEMBLY
WARNING: The muffl er and other
parts of the engine (e.g. fi ns of
the cylinder, spark plug) become
hot during operation and remain
hot for a while after stopping the
engine. To reduce risk of burns do
not touch the muffl er and other
parts while they are hot.
ASSEMBLING THE SAFETY GUARD (Fig.7)
Fit the blade guard (A) to the shaft arm with
screws in a position allowing the operator to
work safely (B).
NOTE: assemble the skirt (C) only when
using the nylon heads. Secure the skirt
(C) to the protection (A) by means of the
screw (D).
WARNING: Never use a
cutting attachment without an
approved guard. See the section
on Recommended cutting
attachments (Page 10). An
incorrect or faulty guard may lead
to serious personal injury.
WARNING: The defl ector provided
with your brush cutter may not
protect the operator from all
foreign objects (gravel, glass, wire,
etc) thrown by the rotating cutting
attachment. Thrown objects
may also ricochet and strike the
operator.
WARNING: Only use cutting
attachments with the guards we
recommend! See the chapter on
Recommended cutting attachments
(Page 10). Refer to the instructions for
the cutting attachment to check the
correct way to load the cord and the
correct cord diameter. Keep the teeth
of the blade correctly sharpened!
Follow our recommendations. Also
refer to the instructions on the blade
packaging. Maintain the correct blade
setting! Follow our instructions.
WARNING: Always stop the engine
before doing any work on the
cutting attachment. The attachment
continues to rotate even after the
throttle has been released. Ensure
that the cutting attachment has
stopped completely and disconnect
the HT lead from the spark plug
before you start to work on it.
WARNING: Using an incorrect
cutting attachment or an incorrectly
sharpened blade increases the risk
of kickout.
WARNING: Always discard a blade
that is bent, twisted, cracked, broken
or damaged in any other way. Never
attempt to straighten a twisted blade
so that it can be reused. Only use
original blades of the specifi ed type.
en
WARNING: Immediately replace a
broken or damaged guard; never
try to mount the guard in incorrect
position.
ASSEMBLING THE CUTTING ATTACHMENT
WARNING: When fitting the
cutting attachment it is extremely
important that the drive flange
engages correctly in the centre
hole of the cutting attachment. If
the cutting attachment is fitted
incorrectly it can result in serious
and/or fatal personal injury.
WARNING: To reduce the risk of
serious injury, never use wire or
metal-reinforced line or other material
in place of the nylon cutting lines.
Pieces of wire could break off and
be thrown at high speed toward the
operator or bystanders.
FITTING THE NYLON LINE HEAD (Fig. 8)
Put the upper (F) fl ange in place. Put the head
fi xing pin (H) in the appropriate hole (L) and tighten
the head (N) anti-clockwise by hand.
13
FITTING THE DISK (Fig. 9)
Fix the blade (R) onto the upper fl ange (F)
making sure that the rotation direction is
correct.Fix the lower fl ange (E), the cup (D)
and tighten bolt (A) anti-clockwise.Put the pin
en
provided in the appropriate hole (L) to block the
blade and allow the bolt (A) to be tightened to
2.5 kgm (25 Nm).
ASSEMBLY
care to verify the “safety boom” being on the left
side of the brushcutter.
ASSEMBLING THE BIKE HANDLE (Fig. 4)
- To fi x the handle, insert the spring (B) and
washer (C)
- Line up the handlebar at a right angle to the
drive tube.
- Then tighten the clamp with the screw (D)
WARNING: Collar (see arrows C, Fig.9)
must locate in blade’s mounting hole.
WARNING: Arrows on the cutting
attachment guard show the correct
direction of rotation of the cutting
tool.
WARNING: Fit the blade protection
(M) p.n. 4196086 as shown (Fig.3)
before transporting or storing the
brush cutter.
CAUTION: Never use the brush cutter
without the cup (D, Fig.9) to avoid
damages to the thread.
WARNING: Never touch or adjust
the blade while the motor is running.
The blade is very sharp, always wear
protective gloves when performing
maintenance.
WARNING: After use the bevel
gear may be very hot, always wear
protective gloves when performing
maintenance.
ASSEMBLING THE HANDLE (Fig. 2)
Fit the handle onto the shaft arm and secure
it using screws (A). The handle position is
calculated depending on the requirements of the
operator.
ASSEMBLING THE SAFETY BOOM (Fig. 9A)
When using the disc instead of nylon line head,
it is necessary to set up the “safety boom”. Fix
the boom (A) under the attachment (C) of handle
(20B, Fig. 1) by means of the screws (B). Taking
MOUNTING THE CONTROL HANDLES (Fig. 6)
- Loosen the screw (G, Fig.6). The nut (H)
remains in the control handle (L).
- Push the control handle (L) (throttle trigger M
must point toward the gearbox) onto the bike
handle (N) so that the holes (P) line up.
- Insert screw (G) and tighten down fi rmly.
WARNING: Make sure that all
components are connected properly
and all screws tightened.
PREPARING TO WORK
HARNESS (4S, Fig. 1)
Correct adjustment of the harness permits the
brush cutter to be properly balanced and at an
appropriate height from the ground (Fig. 10).
- Put on the single harness.
- Hook the brush cutter to the harness using the
hook (A, Fig. 10).
- Position the hook (19, Fig. 1) to obtain the best
brush cutter balance.
- Position the buckle to obtain the correct
brush cutter height.
CORRECT ADJUSTMENT OF THE HARNESS
DS 3500 T model
1. Put on the double harness (4T, Fig.1).
2. Fasten the waist buckle (A, Fig.12) and
adjust by tightening the top belt strap (B) until
comfortable.
3. Fasten the chest buckle (C).
4. Adjust the shoulders by tightening the two
straps (D, Fig.13) until comfortable. With this
type of harness, the weight of the machine can
be distributed between shoulders and waist
according to the preference of the operator.
5. Adjust the chest strap (E, Fig.12).
6. Hook the brushcutter to the harness with the
snap (A, Fig.10).
7. Adjust the carrying height by shortening or
lengthening the belt straps (H-L, Fig.14).
The correct distance between the belt and
the snap can be measured as in Fig.10.
This adjustment will also help to distribute
14
ASSEMBLY
the weight of the brushcutter so that it stays
comfortably balanced during operation.
WARNING! – When using woodcutting blades (22-60-80 teeth) a
double harness with quick-release
mechanism must be worn.
APPROVED POWER TOOL ATTACHMENTS
The following Emak attachments may be mounted
to the basic power tool:
EH 25 Hedge trimmer (adjustable) (1) (2)
EH 50 Hedge trimmer (adjustable) (1) (2)
EP 100 Pole pruner (2)
EP 120 Pole pruner (2)
(1) Safety boom (A, Fig.9A) must be assembled
under the loop handle.
(2) Not approved for use with bike handle units
(DS 3500 T).
en
15
OPERATION
Fueling
en
Do Not Smoke!
This product is powered by a 2-cycle engine
and requires pre-mixing gasoline and 2-cycle
oil. Pre-mix unleaded gasoline and 2-cycle
engine oil in a clean container approved for
gasoline.
RECOMMENDED FUEL: THIS ENGINE IS
CERTIFIED TO OPERATE ON UNLEADED
GASOLINE INTENDED FOR AUTOMOTIVE
USE WITH AN OCTANE RATING OF 89 ([R +
M] / 2) OR HIGHER.
Mix 2-Cycle Engine Oil with gasoline according
to the instructions on the package. We strongly
recommend the use of 2% (50:1) Efco
Two Cycle Engine Oil, which is specifi cally
formulated for all Efco air-cooled two-stroke
engines.
The correct oil / fuel proportions shown in the
table below are suitable when using the Efco
Two Cycle Engine Oil or an equivalent highquality engine oil (JASO specifi cation FD or ISO specifi cation L-EGD).
When oil specifi cations are NOT equivalent or
unknown use 4% (25:1) fuel / oil mixing ratio.
CAUTION - For the mixture,
never use a fuel with an ethanol
percentage higher than 10%;
gasohol (mixture of gasoline and
ethanol) up to 10% ethanol or E10
fuel are acceptable.
When using an oxygenated gasoline a good
practice of fuel management is necessary.
Gasoline oxygenated with alcohol readily
takes up water when it is present; the water
may be condensed out of humid air or be a
contaminant in the fuel system, including tank.
The use of oxygenated gasoline may cause
the occurrence of vapor-lock easier.
NOTE - Prepare only the quantity of mixture
required for immediate use; do not leave fuel
in the tank or a container for a long time.
Were commend the use of the additive if the
mixture is to be stored for 30 days.
Alkylate gasoline
CAUTION: DO NOT USE
AUTOMOTIVE OIL OR
2-CYCLE OUTBOARD OIL.
CAUTION:
- Match your fuel purchases to
your consumption; don’t buy
more than you will use in one
or two months;
- Store gasoline in a tightlyclosed validate container in a
cool, dry place.
16
CAUTIONS – Alkylate fuels have
different density than normal fuel.
Therefore engines, set with normal
fuel, need different H jet regulation
to avoid critical issues. For this
operation it’s necessary turned at
a Licensed Service Dealer.
WARNING: Follow safety
instruction for fuel handling.
Always shut off engine before
fuelling. Never add fuel to a
machine with a running or hot
engine. Move at least 10 feet (3 m)
from refuelling site before starting
engine. DO NOT SMOKE!
OPERATION
Preparation for Cutting
WARNING: When using rigid
blades (only S and T models),
avoid cutting close to fences,
sides of buildings, tree trunks,
stones or other such objects that
could cause the brush cutter to
kick out or could cause damage
to the blade. We recommends use
of the nylon line heads for such
jobs. In addition, be alert to an
increased possibility of ricochets
in such situations.
WARNING: The brush cutter is
normally to be used at ground
level with the cutting attachment
parallel to the ground. Use of a
brush cutter above ground level
or with the cutting attachment
perpendicular to the ground may
increase the risk of injury, since
the cutting attachment is more
fully exposed and the brush cutter
may be more diffi cult to control.
Never use your brush cutter as a
hedge trimmer.
en
1. Clean surface around fuel cap to prevent
contamination.
2. Loosen fuel cap slowly.
3. Carefully pour fuel mixture into the tank.
Avoid spillage.
4. Prior to replacing the fuel cap, clean and
inspect the gasket.
5. Immediately replace fuel cap and hand
tighten. Wipe up any fuel spillage.
WARNING: Check for fuel leaks,
if any are found, correct before
use. Contact a Servicing Dealer if
necessary.
WARNING: If the blade loosens
after being properly tightened,
stop work immediately. The
retaining nut may be worn or
damaged and should be replaced.
Never use unauthorized parts
to secure the blade. If the blade
continues to loosen, see your
dealer. Never use a brush cutter
with a loose blade.
Basic Cutting Procedure
1. Wear non-slip gloves for maximum grip and
protection.
17
WARNING: Hold the brush cutter
firmly with both hands (Fig. 2).
en
Always keep your body to the
left of tube. Never use a crosshanded grip. Left-handers should
follow these instructions too.
Keep a proper cutting stance.
2. Maintain a proper grip (Fig. 2) on the brush
cutter whenever the engine is running. The
fi ngers should encircle the handlebar and
the thumb is wrapped under the handlebar.
Fitting the harness
Correct balance
1 Forestry clearing
The machine is balanced by moving the
support ring on the machine forwards or
backwards. The machine is correctly balanced
when it freely hangs horizontally from the
support hook. In this way the risk of hitting
stones is reduced if you need to release the
handlebar.
2 Grass clearing
Let the blade balance at a comfortable cutting
height, i.e. close to the ground.
Work Area Precautions
WARNING: Cut only grass or
weed. Do not cut metal, plastics,
masonry, or non-wood building
materials.
• Never allow children to operate your brush
cutter. Only allow others to use this brush
cutter who have read this Operator’s
Manual or received adequate instructions
for the safe and proper use of this brush
cutter.
OPERATION
• Keep everyone - helpers, bystanders,
children, and animals at a safe distance
from the cutting area. During operations,
keep a minimum distance of 50 feet (15 m)
between workers.
• Always cut with both feet on solid ground to
prevent being pulled off balance.
• Make sure you can move and stand safely.
Check the area around you for possible
obstacles (roots, rocks, branches, ditches,
etc.) in case you have to move suddenly.
Take great care when working on sloping
ground.
• Do not cut above chest height, as a brush
cutter held higher is difficult to control
against kickout forces.
• Do not work near electrical wires. Leave this
operation for professionals.
• Cut only when visibility and light are
adequate for you to see clearly.
• Do not cut from a ladder, this is
extremely dangerous.
• Stop the brush cutter if the blade strikes a
foreign object. Inspect the brush cutter and
repair parts as necessary.
• Keep the blade out of dirt and sand. Even a
small amount of dirt will quickly dull a blade
and increase the possibility of kickout.
• Stop the engine before setting the brush
cutter down.
• Be particularly cautious and alert while
wearing hearing protection because such
equipment may restrict your ability to hear
sounds indicating danger (calls, signals,
warnings, etc).
• Be extremely cautious when working on
slopes or uneven ground.
18
OPERATION
WARNING: Never use rigid
blades when cutting in stony
areas. Thrown objects or damaged
blades may result in serious or
fatal injury to the operator or
bystanders. Watch out for thrown
objects. Always wear approved
eye protection. Never lean over the
cutting attachment guard. Stones,
rubbish, etc. can be thrown up
into the eyes causing blindness or
serious injury. Keep unauthorised
persons at a distance. Children,
animals, onlookers and helpers
should be kept outside the safety
zone of 50 ft (15 m). Stop the
machine immediately if anyone
approaches. Never swing the
machine around without first
checking behind you to make sure
no-one is within the safety zone.
WARNING: Never cut when
visibility is poor or in very high
or low temperatures or in freezing
weather.
Starting The Engine
WARNING: When the engine is
started with the choke in either the
choke or start throttle positions
the cutting attachment will start
to rotate immediately.
• Place the brush cutter on level ground and
ensure that no objects or obstructions are
in immediate vicinity which could come in
contact with the cutting attachment. Hold
the body of the machine on the ground
using your left hand (CAUTION! Not with
your foot!), see Fig. 15A.
Start-up procedure
1) Slowly push the purge bulb 6 times (9,
Fig.1).
2) Pull the choke lever (15, Fig.1) in the
CLOSE position (A, Fig.15)
3) Pull the throttle lever (18, Fig.1) and stop it
at half-throttle by pressing the button (22),
then release the lever (18).
4) Place the brush cutter on the ground in
a stable position. Check that the blade
is free. Holding the brush cutter down
(Fig.15A), pull the starter rope until the
fi rst kick over of the engine is heard (no
more than 3 pulls). A new unit may require
additional pulls.
5) Push the choke lever (15, Fig.1) in OPEN
position (B, Fig.15).
6) Pull the starter cord to start the engine.
Once the machine is started, warm up the
machine for about few seconds, without
touch the throttle lever. The machine could
need more seconds to warm up with cold
weather or at high altitudes. Finally, put the
choke lever (18, Fig.1) for deactivate the
automatic half-throttle.
CAUTION:
- Never wrap the starter cord
around your hand.
- When pulling the starter rope,
do not use the full extent of the
rope as this can cause the rope
to break.
- Do not let starter rope snap
back. Hold the starter handle
(14, Fig.1) and let the rope
rewind slowly.
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19
WARNING: Do not cut material
with the choke lever at the CLOSE
en
position. Do not operate your
brush cutter with the starting
throttle lock engaged. Cutting with
the starting throttle lock engaged
does not permit the operator
proper control of the brush cutter.
NOTE - STARTING WARM ENGINE:
Follow above starting instructions, but do
not use the CLOSE position for start up
again.
WARNING: Weather conditions and
altitude may affect carburetion. Do
not allow bystanders close to the
brush cutter while adjusting the
carburetor.
Keep the engine at full throttle the entire time
you are cutting.
NOTE: It is normal for smoke to be
emitted from a new engine during and
after fi rst use.
Breaking-in the Engine
The engine reaches the maximum power after
5-8 hours of activity.
During this period of breaking-in do not make
the machine function idly at full throttle, to
avoid excessive functioning stress.
CAUTION! – During the breakingin period do not vary the
carburetion to obtain a presumed
power increment; the engine can
be damaged.
OPERATION
Difficult Starting (or starting a flooded
engine)
The engine may be fl ooded with too much
fuel if it has not started after 10 pulls. Flooded
engines can be cleared of excess fuel by
following the warm engine starting procedure
listed above. Ensure the ON/STOP switch is in
the ON position. Starting could require pulling
the starter rope handle many times depending
on how badly the unit is fl ooded. If engine fails
to start refer to the TROUBLESHOOTING
TABLE (page 31).
Engine is Flooded
• Engage a suitable tool in the spark plug
boot.
• Pry off the spark plug boot.
• Unscrew and dry off the spark plug.
• Open the throttle wide.
• Pull the starter rope several times to clear
the combustion chamber.
• Refi t the spark plug and connect the spark
plug boot, press it down fi rmly.
• Set the choke lever to OPEN position –
even if engine is cold.
• Now start the engine.
Stopping The Engine
Set the throttle lever to idle position (18, Fig.1)
and wait a few seconds to let the engine cool
off.
Turn off the engine, pushing the ON/OFF
switch (17).
Pre-operation checking
WARNING: THE CUTTING
ATTACHMENT SHOULD NEVER
TURN AT IDLE. Turn the idle speed
screw “T” counter-clockwise to
reduce the idle RPM, or contact a
Servicing Dealer for adjustment
20
OPERATION
and discontinue use until the
repair is made.
Serious personal injury may
result from the cutting attachment
turning at idle.
A damaged clutch may cause a cutting
attachment to rotate at idle speed and
increase the risk of personal injury from loss
of control and from contact with the cutting
tool.
Working Techniques
General working instructions
WARNING: This section describes
the basic safety precautions for
working with brush cutter and
trimmers. If you encounter a
situation where you are uncertain
how to proceed you should ask
an expert. Contact your dealer or
your service workshop. Avoid all
usage which you consider to be
beyond your capability. You must
understand the difference between
forestry clearing, grass clearing
and grass trimming before use.
Basic safety rules
1. Look around you:
• To ensure that people, animals or other
things cannot affect your control of the
machine.
• To ensure that people, animals, etc., do
not come into contact with the cutting
attachment or loose objects that are
thrown out by the cutting attachment.
WARNING: Do not use the
machine unless you are able to
call for help in the event of an
accident.
2. Do not use the machine in bad weather,
such as dense fog, heavy rain, strong wind,
intense cold, etc. Working in bad weather is
tiring and often brings added risks, such as
icy ground, unpredictable felling direction,
etc.
3. Make sure you can move and stand
safely. Check the area around you for
possible obstacles (roots, rocks, branches,
ditches, etc.) in case you have to move
suddenly. Take great care when working on
sloping ground.
4. Switch off the engine before moving to
another area.
5. Never put the machine down with the
engine running.
• Always use the correct equipment.
• Make sure the equipment is well adjusted.
• Follow the safety precautions.
• Organise your work carefully.
• Always use full throttle when starting to
cut with the blade.
• Always use sharp blades.
• Avoid stones.
WARNING: Neither the operator of
the machine nor anyone else may
attempt to remove the cut material
while the engine is running or the
cutting equipment is rotating, as
this can result in serious injury.
Stop the engine and cutting
equipment before you remove
material that has wound around
the blade shaft as otherwise there
is a risk of injury. The bevel gear
can get hot during use and may
remain so for a while afterwards.
You could get burnt if you touch it.
en
21
OPERATION
WARNING: Watch out for thrown
objects. Always wear approved
eye protection. Never lean over the
en
cutting attachment guard. Stones,
rubbish, etc. can be thrown up
into the eyes causing blindness or
serious injury. Keep unauthorised
persons at a distance. Children,
animals, onlookers and helpers
should be kept outside the safety
zone of 50 ft (15 m). Stop the
machine immediately if anyone
approaches. Never swing the
machine around without first
checking behind you to make sure
no-one is within the safety zone.
WARNING: Sometimes branches
or grass get caught between the
guard and cutting attachment.
Always stop the engine before
cleaning.
Check before starting
• Check the blade to ensure that no cracks
have formed at the bottom of the teeth or
by the centre hole. Discard a blade if cracks
are found.
• Check that the support fl ange is not cracked
due to fatigue or due to being tightened
too much. Discard the support fl ange if it is
cracked.
• Ensure the locking nut has not lost its
captive force. The tightening torque of the
locking screw should be 18 ftlb (25 Nm).
• Check that the blade guard is not damaged
or cracked. Replace the blade guard if it is
cracked.
WARNING: Never use the machine
without a guard or with a defective
guard.
WARNING: The complete clutch
cover and shaft must be fitted
before the machine is started,
otherwise the clutch can come
loose and cause personal injury.
Ensure the cutting attachment
cannot come into contact with any
object. Make sure no unauthorised
persons are in the working area,
otherwise there is a risk of
serious personal injury. The safety
distance is 50 ft (15 metres).
Working methods
WARNING: Avoid cutting with the
area of the blade between the 12
o’clock and 3 o’clock positions.
Because of the speed of rotation
of the blade kickout can occur if
you attempt to cut thick stems
with this area of the blade.
Forestry clearing
• Before you start clearing, check the clearing
area, the type of terrain, the slope of the
ground, whether there are stones, hollows
etc.
• Start at whichever end of the area is easiest,
and clear an open space from which to work.
• Work systematically to and fro across the
area, clearing a width of around 13-16 ft
(4-5 m) on each pass. This exploits the full
reach of the machine in both directions and
gives the operator a convenient and varied
working area to work in.
• Clear a strip around 250 ft (75 m) long. Move
your fuel can as work progresses.
• On sloping ground you should work along
the slope. It is much easier to work along a
slope than it is to work up and down it.
• You should plan the strip so that you avoid
going over ditches or other obstacles on the
22
OPERATION
ground. You should also orient the strip to take
advantage of wind conditions, so that cleared
stems fall in the cleared area of the stand.
Grass clearing using a grass blade
• Grass blades and grass cutters must not be
used on woody stems.
• A grass blade is used for all types of tall or
coarse grass.
• The grass is cut down with a sideways,
swinging movement, where the movement
from right-to-left is the clearing stroke and
the movement from left-to-right is the return
stroke. Let the left-hand side of the blade
(between 8 and 12 o’clock) do the cutting.
• If the blade is angled to the left when
clearing grass, the grass will collect in a
line, which makes it easier to collect, e.g. by
raking.
• Try to work rhythmically. Stand fi rmly with
your feet apart. Move forward after the
return stroke and stand fi rmly again.
• Let the support cup rest lightly against the
ground. It is used to protect the blade from
hitting the ground.
• Reduce the risk of material wrapping
around the blade by following these
instructions:
1. Always work at full throttle.
2. Avoid the previously cut material during
the return stroke.
• Stop the engine, unclip the harness and
place the machine on the ground before
you start to collect the cut material.
Grass trimming with a trimmer head
CAUTION: Do not work with
mowing line longer than the
intended diameter. With a properly
mounted guard, the built-in cutter
will automatically adjust the line
to its proper length. Overly long
lines can overload the engine,
resulting in damage to the clutch
mechanism and nearby parts.
Trimming
• Hold the trimmer head just above the
ground at an angle. It is the end of the cord
that does the work. Let the cord work at its
own pace. Never press the cord into the
area to be cut.
• The cord can easily remove grass and
weeds up against walls, fences, trees
and borders, however it can also damage
sensitive bark on trees and bushes, and
damage fence posts.
• Reduce the risk of damaging plants by
shortening the cord to 4 - 4.7 in (10-12 cm)
and reducing the engine speed.
Clearing
• The clearing technique removes all
unwanted vegetation. Keep the trimmer
head just above the ground and tilt it. Let
the end of the cord strike the ground around
trees, posts, statues and the like.
CAUTION: This technique
increases the wear on the cord.
• The cord wears quicker and must be fed
forward more often when working against
stones, brick, concrete, metal fences, etc.,
than when coming into contact with trees
and wooden fences.
• When trimming and clearing you should
use less than full throttle so that the cord
lasts longer and to reduce the wear on the
trimmer head.
Cutting
• The trimmer is ideal for cutting grass that
is diffi cult to reach using a normal lawn
mower. Keep the cord parallel to the ground
when cutting. Avoid pressing the trimmer
head against the ground as this can ruin the
lawn and damage the tool.
• Do not allow the trimmer head to constantly
come into contact with the ground during
normal cutting. Constant contact of this type
en
23
can cause damage and wear to the trimmer
head.
Sweeping
en
• The fan effect of the rotating cord can be
used for quick and easy clearing up. Hold
the cord parallel to and above the area to
be swept and move the tool to and fro.
• When cutting and sweeping you should use
full throttle to obtain the best results.
WARNING: Never cut when
visibility is poor or in very high
or low temperatures or in freezing
weather.
WARNING: If the cutting tool or
deflector becomes clogged or
stuck, always turn off the engine
and make sure the cutting tool has
stopped before cleaning. Grass,
weeds, etc. should be cleaned
off the cutting tool at regular
intervals.
Forestry clearing using a saw blade
• The risk of kickout increases with increasing
stem size. You should therefore avoid
cutting with the area of the blade between
12 o’clock and 3 o’clock (Fig.16).
• To fell to the left, the bottom of the tree
should be pushed to the right. Tilt the blade
and bring it diagonally down to the right,
exerting fi rm pressure. At the same time
push the stem using the blade guard. Cut
with the area of the blade between 3 o’clock
and 5 o’clock. Apply full throttle before
advancing the blade.
• To fell to the right, the bottom of the tree
should be pushed to the left. Tilt the blade
and bring it diagonally up to the right.
Cut with the area of the blade between 3
o’clock and 5 o’clock so that the direction
of rotation of the blade pushes the bottom
OPERATION
of the tree to the left.
• To fell a tree forwards, the bottom of the
tree should be pulled backwards. Pull
the blade backwards with a quick, firm
movement.
• If the stems are tightly packed, adapt your
walking pace to suit.
• If the blade jams in a stem, never jerk the
machine free. If you do this the blade, bevel
gear, shaft or handlebar may be damaged.
Release the handles, grip the shaft with both
hands and gently pull the machine free.
Using the circular saw blade
WARNING: Circular saw blades
are suitable for thinning brush
and cutting small trees up to a
diameter of 5 cm. Do not attempt
to cut trees with larger diameters,
since the blade may catch or jerk
the clearing saw forward. This
may cause damage to the blade or
loss of control of the clearing saw
which may result in serious injury.
WARNING: A saw blade can only
be used in connection with the
proper guard (see table pag.38) a
twin handle and double harness
with release mechanism.
Brush cutting with a saw blade
• Thin stems and brush are mown down.
Work with a sawing movement, swinging
sideways.
• Try to cut several stems in a single sawing
movement.
• With groups of hardwood stems, fi rst clear
around the group. Start by cutting the stems
high up around the outside of the group to
avoid jamming. Then cut the stems to the
required height. Now try to reach in with
the blade and cut from the centre of the
group. If it is still diffi cult to gain access, cut
the stems high up and let them fall. This will
reduce the risk of jamming.
24
MAINTENANCE
Maintenance Chart
Please note that the following maintenance intervals apply for normal
operating conditions only. If your daily work requires longer than
normal or harsh cutting conditions are present, then the suggested
intervals should be shortened accordingly.
Cutting AttachmentsInspect (Damage, Sharpness, and
Bevel GearInspect (Damage, Wear and
Clutch DrumInspect (Damage, Wear and
Cutting Attachments GuardInspect (Damage, and Wear)
All Accessible Screws and Nuts (Not
Adjusting Screws)
Air FilterClean
Cylinder FinsClean
Starter System VentsClean after finishing daily work
Starter RopeInspect (Damage, and Wear)
CarburetorCheck Idle (Cutting Attachments
Spark PlugCheck Electrode Gap
Vibration MountsInspect (Damage, and Wear)
Cutting Attachments nuts and
screws
Check Operation
Clean
Clean, Replace Filter Element
Wear)
Check Tension
Sharpen
Grease Level)
Grease Level)
Replace
Replace
Inspect
Retighten
Replace
Replace
must not
rotate at idle)
Replace
Replace by Dealer
Check that the locking nut of the
cutting equipment is tighten
correctly
Monthly
Before Each Use
x
x
x
x
x
x
x
xx
x
x
x
x
xx
x
x
x
x
x
x
x
As Required
If Damaged or Faulty
xx
xx
xx
xx
xx
x
xx
xx
1 year or 100 hrs.
6 mouths or 50 hrs.
x
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25
Cutting Attachment Maintenance
en
WARNING: It is absolutely
essential to comply with the
angles and dimensions specifi ed
below. If the blade is incorrectly
sharpened there is a risk of
increased kickout of the brush
cutter and increase risk of thrown
object, with resulting risk of injury.
Failure to replace or repair
damaged cutting attachment can
cause serious injury.
The blades are very sharp, always
wear protective gloves when
performing maintenance to the
blades.
General rules
• Only use cutting attachments with
the guards we recommend! See
Recommended cutting attachments
(Page 10).
• Keep the teeth of the blade correctly
sharpened! Follow our instructions and
use the recommended file gauge. An
incorrectly sharpened or damaged blade
increases the risk of accidents. (Fig. 11-17)
• Check the cutting attachment for damage
or cracks. A damaged cutting attachment
should always be replaced.
• Resharpen frequently, take away as little
material as possible – two or three strokes
of the fi le are usually enough.
MAINTENANCE
WARNING: Never repair damaged
cutting attachments by welding,
straightening or modifying the
shape. This may cause parts of the
cutting tool to come off and result
in serious or fatal injuries.
Sharpening grass cutters and grass blades
• See the cutting attachment packaging for
correct sharpening instructions. Sharpen
blades and cutters using a single-cut fl at
fi le.
• Sharpen all edges equally to maintain the
balance of the blade. (Fig. 11-17)
WARNING: Always discard a blade
that is bent, twisted, cracked,
broken or damaged in any other
way. Never attempt to straighten
a twisted blade so that it can be
reused. Only use original blades
of the specifi ed type.
Trimmer head
CAUTION: Always ensure the
trimmer cord is wound tightly and
evenly around the drum, otherwise
the machine will generate harmful
vibration.
To avoid out-of-balance:
• Resharpen the cutters uniformly – do not
alter the contour of the parent blade in any
way.
• After resharpening about 5 times, have
blade checked by your dealer.
26
• Only use the recommended trimmer heads
and trimmer cords. These have been tested
by the manufacturer to suit a particular
engine size. This is especially important
when a fully automatic trimmer head is
used. Only use the recommended cutting
attachment. See Recommended cutting
attachments (Page 10).
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