E+E EE75 Operating Manual

EE75 Series
Air / Gas Velocity
Transmitter
BA_EE75_e_12// technical data subject to change // 192310
Manual
Hardware and Software
E+E Elektronik® Ges.m.b.H. doesn't accept warranty and liability claims neither upon this publication nor in case of improper treatment of the described products.
The document may contain technical inaccuracies and typographical errors. The content will be revised on a regular basis. These changes will be implemented in later versions. The described products can be improved and changed at any time without prior notice.
© Copyright E+E Elektronik
Ges.m.b.H.
All rights reserved.
USA FCC notice:
This equipment has been tested and found to comply with the limits for a Class B digital device, pur­suant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the installation manual, may cause harmful interference to radio communications. However, there is no guarantee that interfe­rence will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct theinterference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is con­nected.
- Consult the dealer or an experienced radio/TV technician for help.
Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this device.
CANADIAN ICES-003 notification:
This Device B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
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HARDWARE
CONFIGURATION SOFTWARE
TABLE OF CONTENTS
1. GENERAL 3
1.1 Symbol assertion 3
1.2 Safety instructions 3
1.3 Environmental information 3
2. PRODUCT DESCRIPTION 3
3. INSTALLATION 4
3.1 Installing the housing 4
3.2 Mounting Model A (wall mounting) 4
3.3 Mounting Model B (duct mounting) 4
3.3.1 Mounting with brackets 4
3.3.2 Mounting with a flange 4
3.4 Mounting Model C (remote probe) 5
3.4.1 Installing the housing 5
3.4.2 Installing the probe 5
3.5 Mounting Model E (remote probe, pressure-tight to 10 bar / 145psi) 5
3.5.1 Installing the housing 5
3.5.2 Installing the probe 5
4. ELECTRICAL CONNECTIONS 7
4.1 Connection diagram 7
4.2 Connection diagram with plug connections (optional) 7
4.3 Assignment USB - interface cable 7
5. OPERATING COMPONENTS 8
5.1 Circuit board 8
5.2 Jumpers for setting the output signal 8
5.3 Jumpers for setting the velocity response time 8
5.4 Display module with buttons (optional) 9
6. VELOCITY/TEMPERATURE CALIBRATION 10
6.1 Selecting the appropriate calibration method (1-point or 2-point calibration) 10
6.1.1 General information on 1-point v/T calibration 10
6.1.2 General information on 2-point v/T calibration 11
6.2 Velocity calibration 11
6.2.1 Calibration procedure using configuration software 11
6.2.2 Calibration procedure using buttons on the display module (optional) 11
6.3 Temperature calibration 11
6.3.1 Calibration procedure using configuration software 11
6.3.2 Calibration procedure using buttons on the display module (optional) 11
6.4 Resetting to factory calibration 12
6.4.1 Resetting v/T to factory calibration 12
6.4.2 Resetting v to factory calibration 12
6.4.3 Resetting T to factory calibration 12
7. SELF-HELP / MAINTENANCE 13
8. REPLACEMENT PARTS / ACCESSORIES 13
9. TECHNICAL DATA 13
1. GENERAL INFORMATION 14
2. INSTALLATION 14
2.1 Installing the USB-interface 14
3. MENU ITEMS 16
3.1 File 16
3.2 Help 16
4. EE75 CONFIGURATOR 16
4.1 Start 16
4.2 Analog 17
4.3 Display 17
4.4 Response Time 17
4.5 Cross Section 18
4.6 Probe Cable 18
4.7 Switching Off 19
4.8 Media Correction 19
4.9 Calibration 19
4.9.1 Information on 1-point v/T calibration 20
4.9.2 Information on 2-point v/T calibration 20
4.9.3 v calibration procedure using the configuration software 20
4.9.4 T calibration procedure using the configuration software 20
4.9.5 Activating factory calibration 20
4.10 Measuring Values 21
4.11 Information 21
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1. GENERAL
This manual forms part of the scope of supply and serves to ensure proper handling and opti­mum functioning of the instrument. Consequently, it is essential to read the manual before commissioning. The manual is also to be brought to the attention of any person involved in transport, setup, operation, maintenance or repair.
This manual must not be used for competition purposes without the written consent of E+E Elektronik® and must not be forwarded to third parties. Copies for personal use are permitted.
All information, technical data and illustrations contained in this manual are based on the infor­mation available at the time of publication.
1.1 Symbol assertion
This symbol indicates a safety instruction.
Safety instructions must always be followed. Failure to do so can result in injuries or damage, for which E+E Elektronik® accepts no liability.
This symbol indicates a note.
These notes should be observed to achieve optimum functioning of the equipment.
1.2 Safety instructions
Excessive mechanical stress and improper use must be avoided.
As the sensor element is sensitive to electrostatic discharge (ESD), appropriate
protective measures should be taken when touching it.
Installation, electrical connection, maintenance and commissioning must only be
carried out by qualified personnel.
1.3 Environmental information
E+E Elektronik® products are developed with due consideration to all major environmental issu­es. Bearing this in mind, care should also be taken to avoid polluting the environment when disposing of equipment. When disposing of the transmitter, the individual components must be sorted according to type. Electronic components must be kept together and disposed of in the proper manner for electro­nic scrap.
Hardware
2. PRODUCT DESCRIPTION
The EE75 series velocity transmitters were developed to obtain accurate measuring results over a wide range of velocities and temperatures. They have a robust metal housing to protect them against possible damage in rough industrial environments and come in four different models, providing a comprehensive range of mounting options:
Model A for wall mounting
Model B for duct mounting
Model C with remote probe
Model E with remote probe, pressure-tight to 10 bar (145psi)
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all dimensions in mm
3. INSTALLATION
Before starting the installation please make sure that the upper and lower modules of the housings are not mixed up! Only with identical serial numbers the function of the transmitter can be guaranteed within the specifications (see chapter 9. “Technical Data”).
3.1 Installing the housing
145 (5.7”) 115 (4.5”)
40 (1.6”)
129 (5.1”)
cross-section of bore:
2 (0.1”)
90°
4.5
(0.2”)
60 (2.4”)
1. On delivery, the two mounting brackets (on the left and right of the housing base plate) are attached to the lower part of the housing with two screws each, facing inwards. For installation, the brackets can be swung out and screwed down (see drawing).
2. The dimensions of the mounting holes are as shown in the adjacent drawing.
3. The bottom part of the housing is fitted using 4 screws (not included). Max. screw diameter 4.5 mm
(0.18”), for example 4.2 x 38mm (0.17 x 1.5”)
- DIN 7983H screws.
4. Connecting the transmitter (see Section 4 - Electrical Connections)
5. Lift the upper part of the housing into position and screw it into place using the four Allen screws included (Allen key provided).
3.2 Mounting Model A (wall mounting)
selected probe length
8
(0.3”)
selected probe length
8
(0.3”)
12 (0.5”)
bore diameter: 5.1 (0.2”)
12 (0.5”)
2 (0.1”)
sealing rubber
See Section 3.1 - Installation of the housing
3.3 Mounting Model B (duct mounting)
There are two types of duct mounting:
3.3.1 Mounting with brackets
See Section 3.1 - Installation of the housing
OR:
3.3.2 Mounting with a flange
The stainless steel mounting flange allows for the transmitter to be mounted on the outside wall of the duct in which the measurement takes place and adjusted to any insertion depth.
80
(3.1”)
Hardware
4
selected probe length
3.4 Mounting Model C (remote probe)
8
(0.3”)
12
(0.5”)
selected probe length
8
(0.3”)
12
(0.5”)
3.4.1 Installing the housing
See Section 3.1 - Installing the housing
3.4.2 Installing the probe
See Section 3.3.2 - Mounting with a flange
3.5 Mounting Model E (remote probe, pressure-tight to 10 bar
/ 145psi)
3.5.1 Installing the housing
See Section 3.1 - Installing the housing
3.5.2 Installing the probe
General safety instructions for installation using pressure­tight movable screw connections
As the sensing probe can be exposed to very high pressures in the measuring environment, there is a risk of sudden, unintentional expul­sion of the probe during or after improper installation. Special care should therefore be taken when working on or in the vicinity of the sensing probe. Do not, under any circumstances, bend directly over the probe.
When installing the sensor probe, be careful not to damage the surface of the sensing probe.
This could damage the seals (resulting in leakage and pressure loss) or cause problems when removing the probe (may get stuck).
Before installing the sensing probe, make sure it is free from any impu­rities such as grease or dirt.
clamping ring
1/2” ISO or NPT
bore > 9.2mm (0.4”)
shut-off valve
Hardware
lock nut
sealing ring
shut-off valve
Installing the probe
There should be a shut-off valve on both sides of the probe insert when installing the probe. This makes it easy to remove the transmitter for maintenance and calibration.
1. Install the probe with the shut-off valves closed.
2. Insert the sensor probe into the process.
3. To ensure the probe is installed securely, the lock nut must be tightened to a specified torque of 10 Nm. If no torque spanner is available, tighten the lock nut by hand as far as possible and then turn it a further ~ 90° with an appropriate open-ended spanner.
An inadequate torque results in a low tension force (fixing force) on the clamping sleeve. This brings with it a risk of injury due to sudden expulsion of the sensing probe. An excessive torque can lead to permanent deformation of the clamping sleeve and sensing probe, making removal and re-installation more difficult or even impossible.
Removing the probe
1. If the sensor probe is installed in a pressure chamber, make sure that the pressure in the chamber and the ambient pressure are
in equilibrium before removing the probe.
2. Hold the sensing probe/housing firmly. (Attention: Do not bend the connection cable)
3. Slowly loosen the lock nut using a spanner (spanner width 24).
4. The entire probe can now be removed.
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General installation instructions:
Scaling the insertion depth on the probe
The insertion depth can be read off directly on the probe. The depth is measured from the centre of the velocity measuring slot (= middle of
x
scale
the sensor). The scaling on the probe has an offset of 30mm (1.2”). This allows for the insertion depth "X" (= distance between middle of sensor and mounting plate) to be read off directly above the screwed cable gland (see sketch).
Flow direction
Flow direction: The arrow on the sensor probe should be pointing exactly in the direction of flow!
indicates the orientation of the tip of the arrow.
indicates the orientation of the tail of the arrow.
Model A (wall mounting):
indicates the orientation of the tip of the arrow.
Models B (duct mounting):
Models C and E (remote probe): To be able to read off the orientation of the remote sensor head beyond the measuring line, a mark has been punched at the end of the sensing probe. This corresponds with:
flow
corresponds to the tip of the arrow
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Hardware
4. ELECTRICAL CONNECTIONS
4.1 Connection diagram
brown
black
red
orange
shield
green
white
red
black
shielding
measuring probe
analogue outputs
supply
USB-interface
Coupling for supply and analogue outputs
(front view)
Plug for USB interface
(front view)
4.2 Connection diagram with plug connections (optional)
Description: Connection assignment:
VCC 5 GND 4 GND 3 OUT2 2
Euro-Standard
OUT1 1
Description: Connection assignment:
D+ 3 D- 1 V-bus 2 GND 4
Euro-Standard
Cable connection to the plugs should be as indicated by the numbers above.
4.3 Assignment USB - interface cable
colour of wire: signal: terminal no.: green D+ 11 white D- 12 red Vbus 13 black shielding
USB-GND 14
Hardware
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