Edwards Signaling 5530M-485 User Manual

Installation Instructions for Catalog Series 5530M-485

Adaptatone

Dimensions

5530M 5530MHV

A 8 7/8" 11 1/2"

(225 mm) (292 mm)

B 8 1/4" 9 3/4"

(210 mm) (248 mm)

C 13" 14 1 /4"

(330 mm) (362 mm)

Figure 1. Dimensions

Description and OperationDescription and Operation

Description and Operation

Description and OperationDescription and Operation

Edwards Adaptatone is a heavy-duty , tone-selectable, stand
alone, indoor/outdoor audible signaling device intended
for industrial applications where high audible output and
microcomputer reliability are required. The Adaptatone
Millennium series are UL and cUL Listed as Audible Signal
Appliances for use in the following hazardous locations.

Catalog Hazardous Temp.
Number Locations Code

5530M-485Y6 Class I, Div. 2, Groups A, B, C, D T4 (135C)
5530MHV-485Y6 Class II, Div. 2, Groups F, G T5 (100C)

5530MV-485Y6 Class III, Div. 1 and 2

The Adaptatone operates from local power and sounds a
high decibel signal determined by the setting of minia­ture programming switches inside the unit. The
Adaptatone may be programmed for any of the 27 tones
listed in Figure 7.

Speaker direction and the output level are easily adjust­able.

®

Millennium Signal

Electrical SpecificationsElectrical Specifications

Electrical Specifications

Electrical SpecificationsElectrical Specifications

Catalog Current (A)
Number Voltage Standby Tone On

Standard Volume

5530M-485Y6 125V DC 0.10 0.21

5530MHV-485Y6 125V DC 0.10 0.39

5530MV-485Y6 125V DC 0.10 0.20

InstallationInstallation

Installation

InstallationInstallation

250V DC 0.02 0.10
120V AC 50/60 Hz 0.10 0.32
240V AC 50/60 Hz 0.10 0.20

250V DC 0.02 0.19
120V AC 50/60 Hz 0.10 0.56
240V AC 50/60 Hz 0.10 0.34

250V DC 0.02 0.10
120V AC 50/60 Hz 0.10 0.31
240V AC 50/60 Hz 0.10 0.20

The Adaptatone may be mounted to any flat surface or
may be used as a freestanding unit mounted to a rigid
pipe. The Adaptatone must be installed in accordance
with the latest edition of the National Electrical Code or
other regulations applicable to the country and locality
of installation and by a trained and qualified electrician.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

During installation, care must be taken so that components
on the printed circuit board are not damaged.

Mechanical SpecificationsMechanical Specifications

Mechanical Specifications

Mechanical SpecificationsMechanical Specifications

Weight ...................................................9 Pounds (4.1 kg)

Hazardous Locations, UL Standard UL1604

Ambient T emp. ................... +41F to +104F (+5C to +40C)

Non-Hazardous Locations

Variable Ambient Temp. .....-40F to +151F (-40C to +66C)

1. Mount Adaptatone as shown in Figure 2.
a. Flat Surface Mounting. Secure unit to

mounting surface using the (4) mounting holes in
the mounting plate on the rear of the box. Use
the #10 x 3" (76 mm) wood screws (furnished loose)
or other hardware (not supplied) suitable for the
mounting surface.

b. Rigid Pipe Mounting. Loosen the (4) cover screws

from the signal box and lift off signal box cover.

CHESHIRE, CT 203-699-3300 FAX [phone] (CUST. SERV.) 203-699-3078 (TECH SERV.)

P/N 3100345 ISSUE 2 © 2002

NOTE: Cover screws are captive. Do not remove from

cover.

Remove the center knockout in lower wall of box
and mount box to a 1/2" (12.7 mm) conduit pipe
using suitable connector .

2. Install wires through a knockout hole in the bottom
of the box from a raceway that is, with its connections
to the 1/2" (12.7 mm) conduit knockout hole, approved
for the same degree of protection and enclosure type
needed by the application. Use the provided plastic
tie-wrap, on the barrier to the electronics, to separate
incoming power leads from signal and tone initiating
leads, per NEC (Figure 5).

WARNINGWARNING

WARNING

WARNINGWARNING

T o prevent fire and shock, wire the Adaptatone only as
described in this installation instruction.

3. Wire as follows referring to Figures 5 and 6.
a. Connect green and yellow-striped earth-ground

wires to earth-ground.

b. Connect the RS485 wires to terminals +TX/RX and

-TX/RX on the RS485 COMM board (Figure 6).

c. If using the optional MR201/C relay, connect the

relay to +RELA Y and -RELA Y on the RS485 COMM
board (Figure 6).

d. Connect incoming power to wire leads using a

butt splice or other method listed, certified, or
otherwise approved by local authorities. Leads
are black and white.

Speaker

Large star nut to
adjust speaker
direction

Signal Box

(4) Cover
screws

(4) Collar

(4) #10 x 3" (76 m m)
screws or other hardware
suitable for t he mounting surf ace

gaskets

Raceway and connections
(not supplied) to
1/2" (12.7 mm ) knockout
hole

Figure 2. Adaptatone Mounting

WARNINGSWARNINGS

WARNINGS

WARNINGSWARNINGS

HIGH VOLT AGE is present when product is energized. High
volume may cause harm to personnel in close proximity .

5. Adjust volume level, if desired, by turning
potentiometer located on the main board (Figure 11).

WARNINGWARNING

WARNING

WARNINGWARNING

T o ensure integrity of the enclosure: Ensure the cover
gasket, part number P-007549-0069, is adhered into
groove at cover perimeter before replacing the signal box
cover.

Ensure that the (4) collar gaskets, part number P-041930­0362, are in place on each cover screw before securing the
signal box cover .

When securing cover , start screws by hand, making sure
they are threaded into tapped holes in housing bosses
before securing with a screwdriver . Torque signal box cover
screws to a minimum of 20 in-lbs. This ensures the
required tight fit.

6. Tightly secure the signal box cover using (4) retained
cover screws.

7. Torque signal box cover screws to a minimum of 20
in-lbs.

WARNINGWARNING

WARNING

WARNINGWARNING

To ensure integrity of the Adaptatone assembly when
adjusting the speaker direction, make sure threads in the
enclosure remain fully engaged and do not turn speaker
more than 360 degrees from the original factory installed
position.

8. To adjust speaker direction, loosen large star nut
(Figure 2) and turn speaker to the approximate desired
position.

WARNINGWARNING

WARNING

WARNINGWARNING

T o ensure integrity of the Adaptatone assembly, prior to
completion of installation, make sure threads in the
enclosure are fully engaged and ensure that the star nut is
wrench tight.

9. Regardless of speaker direction adjustment, it is
important that the star nut be tightened wrench tight
to ensure the speaker position is maintained securely .

e. Optional. Connect external 24V DC battery (not

supplied) in series with separate diode assembly
part 2600010 (supplied) to TB1 terminals 3 and 4
on the main board as shown in Figures 3 and 4
and marked on the diode assembly .

NOTE: Terminal Block TB1 can be unplugged from the

main board to complete wiring as shown in
Figure 3.

P/N 3100345 ISSUE 2

10. Verify operability.

11. For tone selection and operation, refer to Figure 7
and the "Protocol" section of these installation
instructions.

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Maintenance and Maintenance and

Maintenance and

Maintenance and Maintenance and

Ensure that power is disconnected before cleaning inside of
unit.

TT

estest

T

est

TT

estest

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

The Adaptatone should be tested annually or as required
by the authority having jurisdiction to ensure continuous
service.

Examine the unit semi-annually for accumulation of dirt.
Clean if necessary .

ProtocolProtocol

Protocol

ProtocolProtocol

1.0 Setting Unit Address and Network Baud Rate

1.1 Locate the 8-position dip switch, S1, on the top edge of the RS485 COMM board (Figure 6).

1.2 Unit address range is 00-1F hex. (00-31 decimal). Refer to Table 2.2 for unit address configuration. Set S1
positions 1-5 for the desired unit address configuration.

T able 2.2 Unit Address Switch Configuration

Unit Address S1-1 S1-2 S1-3 S1-4 S1-5

Hex Decimal
00 00 OPEN OPEN OPEN OPEN OPEN
01 01 CLOSED OPEN OPEN OPEN OPEN
02 02 OPEN CLOSED OPEN OPEN OPEN
03 03 CLOSED CLOSED OPEN OPEN OPEN
04 04 OPEN OPEN CLOSED OPEN OPEN
05 05 CLOSED OPEN CLOSED OPEN OPEN
06 06 OPEN CLOSED CLOSED OPEN OPEN
07 07 CLOSED CLOSED CLOSED OPEN OPEN
08 08 OPEN OPEN OPEN CLOSED OPEN
09 09 CLOSED OPEN OPEN CLOSED OPEN
0A 10 OPEN CLOSED OPEN CLOSED OPEN
0B 11 CLOSED CLOSED OPEN CLOSED OPEN
0C 12 OPEN OPEN CLOSED CLOSED OPEN
0D 13 CLOSED OPEN CLOSED CLOSED OPEN
0E 14 OPEN CLOSED CLOSED CLOSED OPEN
0F 15 CLOSED CLOSED CLOSED CLOSED OPEN
10 16 OPEN OPEN OPEN OPEN CLOSED
11 17 CLOSED OPEN OPEN OPEN CLOSED
12 18 OPEN CLOSED OPEN OPEN CLOSED
13 19 CLOSED CLOSED OPEN OPEN CLOSED
14 20 OPEN OPEN CLOSED OPEN CLOSED
15 21 CLOSED OPEN CLOSED OPEN CLOSED
16 22 OPEN CLOSED CLOSED OPEN CLOSED
17 23 CLOSED CLOSED CLOSED OPEN CLOSED
18 24 OPEN OPEN OPEN CLOSED CLOSED
19 25 CLOSED OPEN OPEN CLOSED CLOSED
1A 26 OPEN CLOSED OPEN CLOSED CLOSED
1B 27 CLOSED CLOSED OPEN CLOSED CLOSED
1C 28 OPEN OPEN CLOSED CLOSED CLOSED
1D 29 CLOSED OPEN CLOSED CLOSED CLOSED
1E 30 OPEN CLOSED CLOSED CLOSED CLOSED
1F 31 CLOSED CLOSED CLOSED CLOSED CLOSED

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P/N 3100345 ISSUE 2

1.3 RS485 COMM supports 1200, 2400, 9600 and 19200 baud rate using 8 data bits and one stop bit. Parity is not
supported. Refer to T able 1.3 for Baud Rate switch configuration. Set S1 positions 6-7 for the desired Baud
Rate configuration.

T able 1.3 Network Baud Rate setting

Baud Rate S1-6 S1-7

1200 OPEN OPEN
2400 CLOSED OPEN
9600 OPEN CLOSED
19200 CLOSED CLOSED

1.4 Set 100-ohm termination resistor (if required). Network termination is required if the unit is located at the
beginning or end of the network bus. Termination reduces unwanted reflections caused by data signal
propagation due to long wire runs. Refer to T able 1.4 for switch configuration. Set S1 position 8 for network
termination if required.

T able 1.4 T ermination setting

Termination (100 ohms) S1-8

Enabled CLOSED

Disabled OPEN

2.0 Messaging Format

2.1 The RS485 COMM utilizes the Edwards SigNet ASCII protocol for data messaging. Each unit is capable of
consuming and/or producing messages from the master controller. SigNet message format is illustrated
below.

<STX> <UA> <DDDD> <ZONE> <ETX> <CHKSUM>

<STX> The <STX> character has a value of 2 hexadecimal and is required at the start of

<UA> Two byte ASCII representation of the hex Unit. Example - If unit address 0A is

<DDDD> ASCII data field. (4 bytes total). These bytes contain commands, tone/message

<ZONE> Programmable unit Zone issued by the master or controlling computer

<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of

<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for

3.0 Message Command Set

3.1 T one/Message Command - 00-1F
Send Format: <STX><UA><TONE> <TIME> <ZONE> <ETX> <CHKSUM>

<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format

every message (1 byte).

chosen, the two byte <UA> data field would contain ASCII ‘0’ and ‘A’ written in
ASCII format as 0A. Valid data range is ASCII 00 - 1F.

and timed sequence data.

Range ASCII A-D (1 byte). Note – Zone value is not retained after power loss unless
battery backup is installed. Value defaults to Zone A on power up.

every message (1 byte)

Block checksum calculation and verification. If checksum is not desired, must pad
these two bytes with two ASCII zeros 00.

P/N 3100345 ISSUE 2

<TONE> Tone/Message to be played by the unit. Example - If tone 06 is chosen, the two

byte <TONE> data field should contain ASCII ‘0’ and ‘6’ written in ASCII format as

06. Range ASCII 00-1F(2 bytes). See Tone Chart for a list of available tones or
messages.

<TIME> Time sequence for Tone/Message to be played (00-99 seconds). For continous play

of T one/Message, use ‘00’ in this data field. Range ASCII 00-99 (2 bytes)

<ZONE> Units matching this zone field will play Tone/Message indicated in the <TONE>

data field for specified time indicated in <TIME> data field. All other zones remain
in standby mode.

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