Edwards Signaling 111 GuardSwitch User Manual

www.ge-security.com/industrial

Warning! To avoid switch failure determine the actual load of the switch circuit and
take steps to protect the switch from voltage spikes, current inrush and line/load
capacitance using the following recommendations.

• Surges from coils, motors, contactors, solenoids and tungsten filaments. Transient
protection, such as back-to-back zener diodes (Transorb) or an RC network, is
recommended for such loads to ensure that maximum ratings of the switch are
not exceeded.

• Line capacitance and load capacitance. An in-line resistor can be added in series
immediately before the load to limit the inrush current. The resistor can only be
added in series with the last wire just before the load. The voltage drop and the
power rating of the resistor must also be calculated as follows:

Voltage drop = I • R

2

Watts = I
( I = maximum continuous current of the load)

To verify switch operation with an ohmmeter:

Set range at 20 mega ohms (switches with triac output, set ohm range at 20 kilo
ohms). For a normally open switch, the meter will read a high impedance with the
actuator away. It will read very high to infinity range (triac switches will read high kilo
ohm to infinity range) with the actuator within sense range. You will see the opposite
reading for a normally closed switch.

• R

GuardSwitch™ Series 100

Non-Contact Interlock/Position Switch

111-6Y-06(J)
111-6Y-12(J)
111-7Y-06(J)
111-7Y-12(J)
111-17Y-06(J)
111-__________

111

111-3Y-06(J)
111-3Y-12(J)
111-4Y-06(J)
111-4Y-12(J)
111-5X-06(J)-G1
111-5Y-06(J)
111-6Y-05(J)

Dimensions

1.04cm

0.28"

0.56"

0.71cm

1.42cm

0.22"

0.56cm

Figure 1

Switch

Actuator

0.41"

2.54"

6.45cm

1.73"

4.39cm

0.16"

0.41cm
dia.

2.11"

5.36cm

sensing face

sensing face

0.16''

0.41cm
dia.

0.13"

0.33cm

0.50"

1.27cm

Installation

Use non-removable screws, bolts, or nuts to mount the switch and actuator. Do not
over-torque mounting hardware.

1. Using the following guidelines, determine a suitable mounting location:

• The switch and actuator must be within the listed sense range. See
Ordering/Electrical Specifications.

• The actuator must be aligned with the switch— labels facing the same
direction. See Figure 1.

Important: When mounting in proximity to ferrous material (steel), the sense
range can be reduced 50% minimum depending on the shape and type of
material. Test the switch in specific applications to determine the actual
sense range.

• When mounting on a ferrous material (steel), a 1/4" nonferrous (plastic or
aluminum) spacer may be used under the actuator and switch to restore most of
the lost gap.

• When mounting on a hinged gate or door, mount the switch and actuator at least
6" away from the hinges to achieve the maximum movement.

• The switch and actuator must move in one of the approved directions.
See Figure 2.

• The actuator can be mounted at a 90° rotation to the switch.

• Do not mount for parallel actuation. An on-off-on signal may result when the
actuator passes by the switch.

continued

2. Mount the switch on the stationary frame of the machine and connect the electrical

General Specifications

wiring. When mounting the switch on an ungrounded machine, connect the ground
lead to one of the mounting screws.

3. Mount the actuator on the movable guard, door, or gate.
The interlock switch and actuator magnet should be mounted in only three

configurations for actuation:

Figure 2

Perpendicular

Actuation

Best Best

Door

Actuation Pivot Actuation

Good

Parallel Actuation

Enclosure ABS Plastic
Temperature Range -40°F to 180°F (-40°C to 80°C)
Environmental Hermetically Sealed Contact Switch

Sealed in Polyurethane

NEMA Rating 1, 2, 3, 4, 4X, 5, 6, 12
Protection Class IP 67
Response Time 1 msec
Life Cycles 100,000 Under Full Load;

22/2 Jacketed (J)/0.24" (0.62cm)
Up to 200,000,000 Under Dry Circuit

Lead Types/O.D. 18/2 or 18/3 Jacketed (J)/O.24" (0.62cm)

18/3 (K)/0.33" (0.84cm)

UL/CSA All Models

Three configurations are appropriate for interlock applications. The parallel
actuation can result in on/off/on signal if the actuator passes by the switch rather
than coming to rest in proximity to it. This is NOT a recommended configuration for

Wire Color Code

interlock applications.

Black COM
White N.O.
Red N.C.

File E 122942

Ordering/Electrical Specifications

PART NUMBER CONTACT1LOAD RATING SWITCHING VOLTAGE SWITCHING CURRENT CONTACT SENSE

111-3Y-06(J) N.C. 100VA/84W 120V@0.8A 28V@3.0A33.0A3@34V 3.0A3@28V 1.0 Ohms 0.7"(1.8cm) 1.2"(3.0cm) 6'(1.8m) 18/2
111-3Y-12(J) N.C. 100VA/84W 120V@0.8A 28V@3.0A33.0A3@34V 3.0A3@28V 1.0 Ohms 0.7"(1.8cm) 1.2"(3.0cm) 12'(3.6m) 18/2
111-4Y-06(K) SPDT 100VA/84W 120V@0.8A 28V@3.0A33.0A3@34V 3.0A3@28V 1.0 Ohms 0.7"(1.8cm) 1.2"(3.0cm) 6'(1.8cm) 18/3
111-4Y-12(J)(K) SPDT 100VA/84W 120V@0.8A 28V@3.0A33.0A3@34V 3.0A3@28V 1.0 Ohms 0.7"(1.8cm) 1.2"(3.0cm) 12'(3.6m) 18/3
111-5X-06(J)-G14N.O. 10VA/10W 120V@0.08A 20V@0.5A 0.5A@20V 0.5A@20V NA 0.7"(1.8cm) 1.7"(4.3cm) 6'(1.8m) 22/2
111*-6Y-05(J) N.O. 25VA/25W 120V@0.2A 120V@0.2A 0.7A@35V 1.0A@25V 0.2 Ohms 1.0"(2.5cm) 2.0"(5.1cm) 5'(1.5m) 22/2
111-6Y-06(J)(K) N.O. 25VA/25W 120V@0.2A 120V@0.2A 0.7A@35V 1.0A@25V 0.2 Ohms 1.0"(2.5cm) 2.0"(5.1cm) 6'(1.8m) 22/2
111-6Y-12(J)(K) N.O. 25VA/25W 120V@0.2A 120V@0.2A 0.7A@35V 1.0A@25V 0.2 Ohms 1.0"(2.5cm) 2.0"(5.1cm) 12'(3.6m) 22/2
111-7Y-06(J)(K) N.O. 100VA/84W 120V@0.8A 28V@3.0A33.0A3@34V 3.0A3@28V 1.0 Ohms 0.7"(1.8cm) 1.2"(3.0cm) 6'(1.8m) 18/2
111-17Y-06(J) N.O. 100VA/100W 250V@0.4A 250V@0.4A 3.0A@34V 3.0A@34V 0.5 Ohms 0.7"(1.8cm) 1.2"(3.0cm) 6'(1.8m) 18/2
111-7Y-12(J)(K) N.O. 100VA/84W 120V@0.8A 28V@3.0A33.0A3@34V 3.0A3@28V 1.0 Ohms 0.7"(1.8cm) 1.2"(3.0cm) 12'(3.6m) 18/2
111-Y Actuator Only Included with all switches unless otherwise noted.

Warning— Each electrical rating is an individual maximum and cannot be exceeded!

1

Configuration with actuator away from the switch

2

Proximity of ferrous materials usually reduces sense range — typically by 50%. The shape and type of material cause a wide diversity of effects.
Testing is required to determine actual sense range for specific applications.

3

Rated at 3.0A for 6,000 cycles only. Other ratings are at 100,000 cycles.

4 Special cable exit (not UL)

CONFIG. AC/DC MAXIMUM, AC/DC MAXIMUM, AC/DC RESISTANCE NOMINAL NOMINAL NOMINAL SIZE

2

BREAK RANGE LEAD LENGTH LEAD

LR89176

GE Security

Industrial

©2004 GE Security Industrial. GE Security Industrial reserves the right to change specifications without notice.
I-0400-0304 12517 Rev D

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