Edwards Signaling 105XBRi User Manual

Installation Instructions for Rebel ChameleonTM

105XBRi Series LED Multi-Status Indicator in

NEMA 4X Enclosures

Description

The 105XBRi Series Chameleon Multi-Status LED Indicator
is a UL and cUL listed, multi-color LED signaling appliance
which, when assembled in accordance with these installa­tion instructions, constitute a UL Listed Type 4X enclosure
and are UL Listed for Marine Use. They are designed for
use in industrial applications or in applications where a Type
4X enclosure is required. When assembled in accordance
with these instructions, the 105XBRi series visual signals
are UL Listed for use in Division 2 Hazardous Locations as
described in Table 1.

The lights are available in 24V DC and 120V 50/60 Hz. They
are available in either Red/Blue/Amber or Red/Green/Amber.

Edwards Signaling's NEW 105XBRi Multi-status Indicator
is more "chameleon-like" than ever. With our new adaptive
design - one device does it all. With a quick change to the
new 105 Chameleon's dip switch settings, these exible
multi-status indicators instantly adapt for use with or without
control from an external PLC, PAC, or control relay. Now,
regardless of the application you will have just the right device
for the job with only half the inventory.

XTRA-SAFE Enabled

The Chameleon 105XBRi devices ship as standard with
Edwards Signaling's XTRA-SAFETM Technology (patent
pending) Enabled. XTRA-SAFE multi-status indicating
devices employ patented combinations of color AND ash­rate to provide more denite status indication to those who
are color-blind. With XTRA-SAFE, when Chameleon multi­status indicators are turned red, they pulse at a rate of 240
ashes per minute, further emphasizing the urgency which
the color red typically connotes. When amber, these devices
pulse at a "less urgent" rate of 120 ashes per minute. When
Chameleon multi-status indicators are turned blue or green
and no other colors are energized, the Chameleon devices
remain "steady-on" and do not ash. Even in extreme cases
where no color is perceived, ash-rate variation provides a
redundant layer of visual indication.

When XTRA-SAFE Technology is enabled, and multiple col­ors are energized, the device will cycle through the energized
colors at the following pre-set ash-rates:

Red: 240 FPM

Amber: 120 FPM

Green or Blue: 65 FPM

XTRA-SAFE Disabled

While in most cases, the added layer of safety gained by op­erating a multi-status indicator with XTRA-SAFE Technology
is desirable, some applications may not require differentiation
in ash rates. In other applications, changes do not corre­spond to escalating levels of urgency. The adaptive design
of the new Chameleon 105 XBRi allows the product to be
adapted to accommodate these requirements by conguring
the dipswitches as shown in Figure 1 (Applications WITH­OUT a separate PLC or Controller - XTRA-SAFE Technology
Disabled). With XTRA-SAFE Disabled, when red or amber,
the unit pulses at a rate of 65 ashes per minute. When
Chameleon multi-status indicators are turned green or blue
and no other colors are energized, the Chameleon devices
remain "steady on" and do not ash.

When XTRA-SAFE Technology is disabled, and multiple col­ors are energized, the device will cycle through the energized
colors at 65 FPM.

Externally Controlled

The Chameleon multi-status indicators can also be used in
applications where they will be controlled "externally" us­ing a Programmable Logic Controller (PLC) or other such
external controller. When externally controlled by a PLC,
activation of colors and ash-rate are fully customizable,
and can be programmatically determined. In applications,
where multiple colors are activated simultaneously, the lights
operate on a priority with red highest, amber second and blue
or green, the lowest. Refer to Figure 1 (Applications WITH
a separate PLC or Controller).Wire color corresponds with
each indicated color.

Red wire = Red LED's

Yellow wire = Amber LED's

Blue with Green tracer wire = Green or Blue LED's

Table 1. Hazardous Location Ratings

Cat. No. Class Division Group Operating Temperature

105XBRiRGA24D
105XBRiRGA120A

105XBRiRBA24D
105XBRiRBA120A

http://www.edwardssignaling.com Phone: [phone] Fax: [phone]

I 2 A, B, C, D T5 (100C, 212F)

II 2 F, G T5 (100C, 212F)

III T5 (100C, 212F)

I 2 A, B, C, D T6 (85C, 185F)

II 2 F, G T6 (85C, 185F)

III T6 (85C, 185F)

P/N 3101612 ISSUE 3

© 2010

Electrical Specications

WARNING

To prevent electrical shock, ensure that power
is turned off before installing the signal.

Catalog Number Electrical Specs

Red, Green, Amber

105XBRiRGA24D 24V DC, 0.150 A

105XBRiRGA120A 120V AC*, 0.100 A

Red, Blue, Amber

105XBRiRBA24D 24V DC, 0.150 A

105XBRiRBA120A 120V AC*, 0.100 A

* 120V AC 50/60 Hz

Installation

Installation must be in accordance with local codes. The lens
should be positioned up for outdoor applications.

WARNINGS

The 105BX junction box, 105BM mounting
bracket and 105PM pipe mount attachments
are non-conductive plastic xtures and do not
provide earth-ground continuity when attached
to metallic wiring systems. Therefore, they
are intended for use with the 105XBRi series
visual signals only when earth-grounding is not
required.

The 105BX junction box, 105MB mounting
bracket and 105PM pipe mount attachments
can be used with metallic wiring systems only
when installed at the end of the run.

3. Install the mounting attachment as follows:

a. Cat. No. 105BX: Secure the outlet box attachment to

the mounting surface using two screws (not supplied)
suitable for the surface. Attach the adhesive backed
gasket to the top of the 105BX mounting box, being
careful to line up the holes in the gasket with the
mounting holes in the outlet box.

WARNING

To avoid risk of injury, install lens before
energizing the unit and do not remove or
insert light source when unit is energized.

WARNING - EXPLOSION HAZARD

Do not disconnect equipment unless power
has been removed or the area is known to be
non-hazardous.

WARNING

To prevent electrical shock, do not connect
power until instructed to do so.

1. Select a mounting conguration (Figure 3).

NOTE: WhenmountingusingtheCat.No.105BM

mountingbracket,theCat.No.105BXoutlet
boxattachmentmustalsobeusedasshownin
Figure1.

2. Pu ll field wiring fro m conduit into the moun ting
attachment.

Table 2. PLC Compatibility

Catalog Number

105XBRiRGA24D 24V DC 5 mA 150 mA 28.5 A / 65 μSeconds

105XBRiRBA24D

105XBRiRGA120A 120V AC 50/60 Hz 5 mA 100 mA 28.5 A / 212 μSeconds

105XBRiRBA120A

Operating

Voltage

Max. off state leak-

age current

b. Cat. No. 105BM: Using the four supplied screws,

secure the mounting bracket to Cat. No. 105BX
outlet box attachment as shown in Figure 1. Attach
the adhesive backed gasket to the top of the 105BM
mounting bracket, being careful to line up the holes
in the gasket with the mounting holes in the outlet
box. Refer to Figure 1.

c. Cat. No. 105PM: Install 3/4" (19 mm) conduit.

Screw the pipe mount attachment onto the 3/4" (19
mm) conduit. Attach the adhesive backed gasket to
the top of the 105PM pipe mount attachment, being
careful to line up the holes in the gasket with the
mounting holes in the outlet box as shown in Figure

2.

4. Mount 105XBRi Series as follows. Unscrew the gasketed
base from the lens assembly as shown in Figures 1 and
2 and remove the clear gasket from around the base.

5. Secure the base to the appropriate mounting attachment
using four screws (supplied). Replace the clear gasket
on the base with the ared, open end facing down.

Continuous on

current Surge (inrush/duration)

P/N 3101612 ISSUE 3

105-LC Lens

(4) Countersunk screws
to mount lens to 105BM
(supplied)

Gasket

Adhesive backed
gasket

105BM Mounting
Bracket

(4) Screws to mount
105BM to 105BX
(supplied)

Adhesive backed
gasket

(2) Screws to mount
105BX to the
mounting surface

Mounting
Surface

105BX Outlet
Box Attachment

105-LC Lens

Figure 1. Mounting Cat. No. 105BM Mounting Bracket

Mounted on a Cat. No. 105PM Pipe

Mount Attachment

Mounted on a Cat. No. 105BX Outlet Box

Attachment

LED Light Source

OFF

1

2

OFF

Dipswitch

Beacon Base

Gasket

Adhesive backed
gasket

105PM Pipe Mount
Attachment

3/4" (19 mm) conduit
nipple

ON

ON

Figure 2. Securing the Beacon to the Mounting Attachment

(Pipe Mount Attachment shown)

Mounted on a Cat. No. 105BM Mounting

Bracket with the

Cat. No. 105BX Outlet Box

Attachment

Figure 3. Mounting Congurations

Table 3. Replacement Parts

Catalog Number Replacement Lens Replacement Lamp

105XBRiRBA24D

105XBRiRGA24D

105XBRiRBA120A

105XBRiRGA120A

*Median LED Life (L70) based on manufacturer's projections. Refer to
http://www.philipslumileds.com/pdfs/WP15.pdf.

105-LC The 148,000 hour** lamp is

permanently installed.

105-LC

The 148,000 hour** lamp is

permanently installed.

P/N 3101612 ISSUE 3

6. Wire the beacon as follows (Figure 5).

b. Set dipswitches for desired options (Figure 4)

a. For AC models: There are four 24" wire leads: white

(AC neutral), red (for activation of red LEDs), blue with
green tracer (for activation of green or blue LEDs-­depending on the model) and amber (for activation of
amber LEDs). Using wire nuts, connect white lead to
AC neutral and connect each of the other three leads
to AC hot (120V AC) source.

b. For DC models: There are four 24" wire leads: black

(DC -), red (for activation of red LEDs), blue with
green tracer (for activation of green or blue LEDs-­depending on the model), and amber (for activation
of amber LEDs). Using wire nuts, connect black lead
to DC - and connect each of the other three leads to
DC + (24V DC) source.

7. The 105XBRi Multi-Status indicator is shipped with
XTRA-SAFETM Technology Enabled. The unit offers two
other eld selectable options: (1) for applications without
a separate PLC or controller with the XTRA-SAFETM
Technology disabled or (2) for applications with a separate
PLC or controller. For more information on the features,
refer to the description. For settings, refer to Figure 4.

- Appli cations wit hout a separate PLC or
Controller - XTRA-SAFE Technology Disabled:
Set dipswitch SW1 to the OFF position and SW2
to the ON position.

XTRA-SAFE Disabled

- Applications with a separate PLC or Controller - Set
dipswitches SW1 and SW2 to the OFF position.

With a PLC or other External Controller

XTRA-SAFE Enabled

a. Unscrew the lens from the bottom of base (Figures 1

and 2) and remove lens.

Applications WITHOUT
a PLC or Controller* ­XTRA-SAFE Technology
Enabled
(Factory Default)

*It is generally recommended that both dipswitches, SW1 and SW2,
be set to OFF for applications using an external Programmable Logic
Controller (PLC) or other external controller. A PLC or controller, how­ever, can be used with any of the shown configurations.

8. Ensuring that the light source is in place, screw the lens
back on the base.

9. Apply power and verify operability.

Applications WITHOUT
a PLC or Controller* ­XTRA-SAFE Technology
Disabled

Applications WITH
a PLC or Controller*

P/N 3101612 ISSUE 3

Figure 4. Dipswitch Settings

Maintenance

WARNING

To avoid risk of injury, install lens before
energizing the unit.

WARNING

To prevent electrical shock, disconnect power
before removing the lens.

Cleaning

The module lens exterior surfaces should be periodically
cleaned with a soft clean cloth using water and a mild deter­gent to maintain optimum light visibility. Disconnect power
before cleaning.

Lens Replacement

1. Unscrew the lens from the bottom of base (Figures 1 and

2) and remove lens.

2. Ensuring that the light source is in place, screw the lens
back on the base.

Blue with Green tracer

(DC + or AC hot for Blue or Green

LED activation (depending on model))

Figure 5. Wiring the 105XBRI Chameleon Series

105-LC Lens

Black (DC -) or White (AC neutral)

Red (DC + or AC hot for
Red LED activation)

Amber (DC + or AC hot for Amber LED
activation)

Wire Nuts
(not supplied)

Power source wires

(2) Screws to mount
105BX to the
mounting surface

Mounting
Surface

P/N 3101612 ISSUE 3