Edwards XDS 5, XDS 10 Instruction Manual

Instruction Manual

A72X-YY-ZZZ

Pump Type Variant Motor Description

X YY ZZZ

6 = XDS10 01 to 99 903 = Voltage set to 220 - 240 V, 50/60 Hz, single-phase 4 = XDS5 904 = Voltage set to 100/200 V, 50 Hz, single-phase

100/200 - 210 V, 60 Hz, single-phase 905 = Voltage set to 200 - 230/380 - 460 V, 50/60 Hz, three-phase 906 = Voltage set to 110 - 120 V, 50/60 Hz, single-phase

XDS Dry Pump

A726-01-880

Issue M Original

Declaration of Conformity

We, Edwards, Crawley Business Quarter, Manor Royal, Crawley, West Sussex, RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

A72X – YY - ZZZ

Pump type Variant Motor description

X YY ZZZ 4 = XDS5 01 to 99 903 = Voltage set to 220 - 240V, 50 Hz, 6 = XDS10 230 – 240V, 60 Hz, Single phase 904 = Voltage set to 100/200V, 50 Hz, 100/200-210V, 60 Hz, single phase 905 = Voltage set to 200 - 230/380 - 460V, 50/60 Hz, three phase 906 = Voltage set to 110V, 50 Hz, 115 - 120V, 60Hz, Single phase

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN1012-2:1996, A1: 2009 Compressors and Vacuum Pumps. Safety Requirements. Vacuum Pumps EN61010-1: 2001 Safety Requirements for Electrical Equipment for Measurement, Control and

Laboratory Use. General Requirements EN60034-1: 2010 Rotating electrical machines. Rating and performance C22.2 61010-1-04: 2004 Sa fety requirements for electrical equipment for measurement, Control and

laboratory use – Part 1: General requirements UL61010-1, 2nd Edition Safety requirements for electrical equipment for measurement, Control and

laboratory use – Part 1: General requirements EN13463-1: 2009 Non-electrical equipment for use in potentially explosive atmospheres. Basic

method and requirements EN13463-5: 2003 Non-electrical equipment for use in potentially explosive atmospheres. Basic

method and requirements EN50581: 2012 Technical Documentation for the Assessment of Electrical and Electronic

Products with respect to the Restriction of Hazardous Substances and fulfils all the relevant provisions of

2006/42/EC Machinery Directive 2006/95/EC Low Voltage Directive 2004/108/EC Electromagnetic Compatibility (EMC) Directive 94/9/EC ATEX Directive on use in Potentially Explosive Atmospheres 2011/65/EU* Restriction of Certain Hazardous Substances (RoHS) Directive

* i.e. The product(s) contain less than - 0.1wt% for hexavalent chromium, lead, mercury, PBB and PBDE; 0.01wt% for cadmium - in homogeneous materials (subject to the exemptions allowed by the Directive). The RoHS Directive does not legally apply to industrial vacuum equipment until July 2019 (July 2017 for instruments).

Note: This declaration cov e rs all product serial numbers from the date this Declaration was signed

onwards.

03.06.2013, Burgess Hill

Peter Meares GV Technical Support Manager

This product has been manufactured under a quality system registered to ISO9001

Document Template: 02B01010 Attachment 4 Iss. 1

Date and Place

P200-00-500 Issue F

A726-01-880 Issue M

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ................................................................................................... 1

1.2 ATEX directive implications ............................................................................................ 2

1.3 Description ................................................................................................................ 4

1.4 Gas-ballast control ...................................................................................................... 4

1.5 Construction .............................................................................................................. 4

1.6 CSA Product classification .............................................................................................. 5

2 Technical data ....................................................................................7

2.1 Operating and storage conditions ..................................................................................... 7

2.2 Performance ..............................................................................................................7

2.2.1 General .................................................................................................................... 7

2.2.2 Performance characteristics ........................................................................................... 8

2.3 Mechanical data .........................................................................................................10

2.3.1 General ...................................................................................................................10

2.3.2 Noise and vibration data ...............................................................................................10

2.4 Electrical data ...........................................................................................................10

2.4.1 Single-phase pumps ....................................................................................................10

2.4.2 Three-phase pumps .....................................................................................................10

2.5 Legislation and standards .............................................................................................11

Contents

3 Installation .................................................... ................................... 13

3.1 Safety .....................................................................................................................13

3.2 System design considerations .........................................................................................13

3.3 Unpack and inspect .....................................................................................................13

3.4 Lifting the pump ........................................................................................................14

3.5 Locate the pump ........................................................................................................14

3.6 Electrical installation: single-phase pumps .........................................................................14

3.6.1 Check and configure the motor .......................................................................................14

3.6.2 Connect the pump to your electrical supply .......................................................................15

3.6.3 Check the direction of rotation ......................................................................................15

3.7 Electrical installation: three-phase pumps .........................................................................17

3.7.1 Check and configure the motor .......................................................................................17

3.7.2 Connect the pump to your electrical supply .......................................................................17

3.7.3 Check the direction of rotation ......................................................................................18

3.8 Inlet and outlet connections ..........................................................................................18

3.9 Leak test the system ...................................................................................................19

4 Operation ........................................................................................ 21

4.1 Gas-ballast control (if fitted) .........................................................................................21

4.2 Start up procedure .....................................................................................................21

4.3 To achieve ultimate vacuum (if gas ballast fitted) ................................................................22

4.3.1 Pumps already in service ..............................................................................................22

4.3.2 New pumps, pumps that have just been service d or reconditioned, and pumps that have been in storage 22

4.4 To pump condensable vapours (if gas ballast fitted) ..............................................................22

4.5 Implication of ATEX directive .........................................................................................22

4.5.1 Introduction .............................................................................................................22

4.5.2 Flammable/pyrophoric materials ....................................................................................22

gea/0114/09/10

A726-01-880 Issue M

Contents

4.5.3 Gas purges ...............................................................................................................23

4.6 Shut down ................................................................................................................23

5 Maintenance ..................................................................................... 25

5.1 Safety information ......................................................................................................25

5.2 Maintenance plan .......................................................................................................25

5.3 Inspect and clean the inlet strainer .................................................................................26

5.4 Inspect and clean the gas-ballast control (if fitted) ..............................................................26

5.5 Clean the external fan cover .........................................................................................27

5.6 Replace the tip seals and exhaust valve ............................................................................27

5.7 Test the motor condition ..............................................................................................27

5.8 Fault-finding .............................................................................................................2 8

5.8.1 The pump has failed to start ..........................................................................................28

5.8.2 The pump has failed to achieve the required performance ......................................................28

5.8.3 The pump is noisy .......................................................................................................28

5.8.4 The pump surface temperature is above 100 °C ...................................................................28

5.8.5 The pumping speed is poor ............................................................................................28

6 Storage and disposal . ..... .... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ............... 31

6.1 Storage ...................................................................................................................31

6.2 Disposal ...................................................................................................................31

7 Spares and accessories ......................................................................... 33

7.1 Introduction .............................................................................................................33

7.2 Spares ..................................................................................................................... 33

7.3 Accessories ...............................................................................................................33

7.3.1 Solenoid operated pipeline valve ....................................................................................33

7.3.2 Gas-ballast adaptor (does not apply to 05 variants) ..............................................................33

7.3.3 Vibration isolators ......................................................................................................34

7.3.4 Exhaust nozzle kit ......................................................................................................34

7.3.5 XDS silencer ..............................................................................................................34

Index ................................................................ .............................. 35

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 The single-phase XDS dry pump ....................................................................................... 3

2 Performance characteristics ........................................................................................... 8

3 Dimensions ................................................................................................................ 9

4 Electrical interface: single-phase pumps ...........................................................................14

5 Underside of the pump ................................................................................................16

6 Three-phase electrical connections: 200-230 V ....................................................................16

7 Three-phase electrical connections: 380-460 V ....................................................................16

8 Inlet strainer assembly .................................................................................................26

9 Gas-ballast control assembly ..........................................................................................27

Edwards and Edwards logo are trademarks of Edwards Limited.

A726-01-880 Issue M

Tables

Table Page

1 General characteristics ................................................................................................. 7

2 Performance characteristics ........................................................................................... 8

3 Dimensions (mm) ........................................................................................................ 9

4 Electrical data (single-phase pumps with item numbers -903 or -906) .........................................11

5 Electrical data (single-phase pumps with item numbers -904) ..................................................11

6 Electrical data (three-phase pumps with item numbers -905) ..................................................11

7 Wire colour codes .......................................................................................................15

8 Maintenance plan .......................................................................................................25

9 Solenoid operated pipeline valve ....................................................................................33

Contents

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Edwards and Edwards logo are trademarks of Edwards Limited.

A726-01-880 Issue M

CAUTION

WARNING

1Introduction

1.1 Scope and definitions

This manual provides installation, operation and maintenance instructions for the Edwards XDS5 and XDS10 dry pumps. You must use the XDS pump as specified in this manual. Read this manual before you install, operate and maintain the XDS pump.

Important safety information is highlighted as WARNING and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

Warnings are given where failure to observe the instruction could result in injury or death to people.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and process.

Introduction

Throughout this manual, page, figure and table numbers are sequential. The following IEC warning labels appear on the pump:

Warning - refer to accompanying documentation.

Warning - risk of electric shock.

Warning - hot surfaces.

A726-01-880 Issue M

Introduction

1.2 ATEX directive implications

 This equipment is designed to meet the requirements of Group II Category 3 equipment in accordance with

Directive 94/9/EC of the European Parliament and the Council of 23 the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres. (The ATEX Directive)

The ATEX Category 3 applies in respect o f potential ignition sources internal to the equipment. An ATEX Category has not been assigned in respect of potential ignition sources on the outside of the equipment as the equipment has not been designed for use where there is an external potentially explosive atmosphere.

There is no potential source of ignition within the pump during normal operation but there may be pote nt ial sources of ignition under conditions of predicted and rare malfunction as defined in the Directive. Accordingly, although the pump is designed to pump flammable materials and mixtures, operating procedures should ensure that under all normal and reasonably predicted conditions, these materials and mixtures are not within explosive limits. Category 3 is considered appropriate for the avoidance of ignition in the case of a rare malfunction which allows flammab le materials or mixtures to pass through the pump while within their explosive limits.

 When flammable materials are present within the equipment you must:

 Not allow air to enter the equipment.  Ensure the system is leak tight.

For further information, please refer to the back page of this instruction manual for the contact details of your nearest Edwards.

March 1994 on the approximation of

Edwards and Edwards logo are trademarks of Edwards Limited.

Figure 1 - The single-phase XDS dry pump

1. NW25 inlet port

2. Gas-ballast control (not fitted on 05 variant)

3. Cooling fan

4. DN25NW/3/4 inch BSP exhaust

5. Baseplate

6. Voltage indicator

7. On/Off switch

8. Hour counter

A726-01-880 Issue M

Introduction

A726-01-880 Issue M

Introduction

1.3 Description

The XDS pump is shown in Figure 1. Refer to Figure 1 for item numbers in brackets in the following descriptions. The XDS pump is a compact, reliable vacuum pump which is suitable for use on vapour handling processes. The XDS

pump may be used for some pumping applications involving corrosive substances and particulates; for information on pumping flammable gases, please refer to Section 4.5 and contact Edwards for any further assistance.

The body of the pump includes a fixed sc roll and an orbiting scroll. The orbiting scroll is driven by the electric motor through an eccentric cam on the motor drive shaft. The movement of the orbiting scroll, meshed with the fixed scroll, forms successive crescent shaped volumes in the pump. Ga s which enters the pump through the inlet is compressed by the movement of the orbiting scroll and swept towards the centre of the fixed scroll. The compressed gas enters the exhaust port near the centre of the stationary scroll and is exhausted from the pump through the outlet.

The XDS pump is a dry vacuum pump, as all the bearings, with their hydrocarbon lubricant, are isolated from the vacuum space.

The inlet of the pump is fitted with a removable inlet strainer which prevents the entry of debris into the pump. The pump mechanism is driven directly by a single- phase or three-phase electric motor. Single-phase motors are

fitted with an on/off switch (7) and a thermal overload device. When the motor is too hot, the thermal overload device switches off the pump. The thermal overload device has an automatic reset; when the motor cools down, the device resets and (unless you have incorporated suitable control equipment which must be manually reset), the motor will restart.

The pump is air-cooled by a fan mounted at the opposite end to the motor. The pump is mounted on a baseplate on rubber feet. Details of suitable vibration isolators and other accessories are

provided in Section 7.

1.4 Gas-ballast control

To pump high vapour loads, gas-ballast is delivered into the pump to prevent condensation of the vapour carried by the pumped gases.

Air can be introduced to the low vacuum stages through the gas-ballast valve (not fitted on 05 variant). Alternatively, an inert gas such as nitrogen can be supplied through a suitable external valve.

The gas-ballast control has three positions:

 Closed (position ‘0’)  Low flow (position ‘I’)  High flow (position ‘II’)

1.5 Construction

The pump scrolls are made from anodised aluminium and the motor housing made from aluminium only. All surfaces of the pump which are exposed to the pumped gases are free from copper, zinc and cadmium.

Edwards and Edwards logo are trademarks of Edwards Limited.

1.6 CSA Product classification

Type of protection against electric shock Class 1 Supply connection 110-120 V, 50/60 Hz or 220-240 V, 50/60 Hz Mode of operation Continuous Protection against hazards of explosion Not protected Protection against ingress of liquids Not protected (IPXO) Installation category II Pollution degree 2 Degree of mobility Portable (bench mounted)

A726-01-880 Issue M

Introduction

A726-01-880 Issue M

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Edwards and Edwards logo are trademarks of Edwards Limited.

A726-01-880 Issue M

2Technical data

2.1 Operating and storage conditions

Ambient temperature: Operating range 10 °C to 40 °C Storage range -30 °C to 70 °C Surface temperature of pump above ambient (when operating at ultimate) typically 45 °C Maximum humidity (operation) 90% Altitude up to 2000 m

2.2 Performance

2.2.1 General

General characteristics of the pumps are defined in Table 1 below. Characteristics shown are displacement, pumping speed and maximum permitted interface pressures.

Technical data

Suckback on pump switch off typically 30 mbar ls-1 (leak tightness 1x10-6 mbar ls-1).

Table 1 - General characteristics

XDS 10 XDS 5

Maximum displacement (m 50 Hz electrical supply 60 Hz electrical supply

Maximum pumping speed (m Pneurop 6602 (1979) 50 Hz electrical supply 60 Hz electrical supply

Maximum permitted inlet pressure and gas-ballast inlet pressure

Maximum permitted outlet pressure *

* The XDS pumps can survive an excursion to 1 bar gauge in the exhaust line. However, under normal

operating conditions (with the pump running) the exhaust line pressure should be as close as possible to atmospheric pressure. If the pump is operated with a raised exhaust line pressure this will accelerate tip seal wear and lead to a loss of pumping performance.

/hr)

11.3

13.4

9.3

11.1

0.5 bar gauge 1 bar gauge

5.7

6.7

4.8

6.0

0.5 bar gauge 1 bar gauge

+ 29 hidden pages

Edwards XDS 5, XDS 10 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Illustrations

Tables

1Introduction

1.1 Scope and definitions

1.2 ATEX directive implications

1.3 Description

1.4 Gas-ballast control

1.5 Construction

1.6 CSA Product classification

2Technical data

2.1 Operating and storage conditions

2.2 Performance

2.2.1 General