Edwards XDS46iC, XDS46i Instruction Manual

Instruction Manual

XDS46i and XDS46iC Scroll Pumps

A731-01-880

Issue E

Description Electrical Supply Item Number

XDS46i Scroll Pump 100-120 V, 200-230 V, 50/60 Hz, - Set to 200-230V A731-01-983

XDS46iC Scroll Pump 100-120 V, 200-230 V, 50/60 Hz, - Set to 200-230V A731-06-983

Original Instructions

This product has been manufactured under a quality management system certified to ISO 9001:2015.

P200-01-400-M

2006/42/EC

Machinery directive

2014/35/EU

Low voltage directive

2014/30/EU

Electromagnetic compatibility (EMC) directive

2014/34/EU

ATEX directive on use in potentially explosive atmospheres

II 3 G Ex h IIB T4 Gc Internal Atmospheres Only, Tech File ref 209

2011/65/EU

Restriction of certain hazardous substances (RoHS) directive

EN 1012-2:1996 +A1:2009

Compressors and vacuum pumps. Safety requirements. Vacuum pumps

EN 13463-1:2009

Non-electrical equipment for use in potentially explosive atmospheres. Basic method requirements

EN 13463-5:2011

Non-electrical equipment for use in potentially explosive atmospheres. Protection by constructional safety ‘c’

EN 61010-1:2010

Safety requirements for electrical equipment for measurement, control and laboratory use. General requirements

EN 61326-1:2013

Electrical equipment for measurement, control and laboratory use. EMC

Class A Emissions, Industrial Immunity

CSA-C22.2 No.61010-1-12

Safety requirements for electrical equipment for measurement, control and laboratory use –Part 1: General requirements

L61010-1 3rd Edition

Safety requirements for electrical equipment for measurement, control and laboratory use – Part 1: General requirements

Mr Ian Keech

Date and Place

Declaration of Conformity

Edwards Ltd, Innovation Drive, Burgess Hill, West Sussex, RH15 9TW, UK

The following products: XDS35i scroll pump, 100-120 V, 200-230 V, 1 ph, 50/60 Hz, set to high volts A730-YY-983 XDS35i scroll pump, 100-120 V, 200-230 V, 1 ph, 50/60 Hz, set to low volts A730-YY-986 XDS35i scroll pump, 100-120 V, 200-230 V, 1 ph, 50/60 Hz A730-01-983 XDS35i scroll pump no gas ballast, 100-120 V, 200-230 V, 1 ph, 50/60 Hz A730-05-983 XDS35iC scroll pump, 100-120 V, 200-230 V, 1 ph, 50/60 Hz A730-06-983 XDS35iE scroll pump enhanced, 100-120 V, 200-230 V, 1 ph, 50/60 Hz A730-03-983 XDS35iE scroll pump no gas ballast enhanced, 100-120 V, 200-230 V, 1 ph, 50/60 Hz A730-07-983 XDS35iCE scroll pump enhanced, 100-120 V, 200-230 V, 1 ph, 50/60 Hz A730-08-983 XDS46i scroll pump, 100-120 V, 200-230 V, 50/60 Hz, single phase A731-01-983 XDS46iC scroll pump, 100-120 V, 200-230 V, 50/60 Hz, single phase A731-06-983 XDS100B scroll pump, 100-120V, 200-230V, 50/60Hz, single phase A732-01-983

where YY is represented by a two digit number between 01 and 99.

Is in conformity with the relevant requirements of European CE legislation:

Based on the relevant requirements of harmonised standards:

requirements. General requirements

The product also complies with the following:

This covers all product serial numbers from the date of this declaration onwards.

22.10.2018, Burgess Hill

Vice President Engineering, High Vacuum Division

This declaration is based on the requirements of EN ISO 17050-1 and the relevant directives.

P200-10-019 Issue D

Material Declaration

In accordance with the requirements of the Chinese regulatory requirement on the Ma nagement Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as ‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products:

Product Labels

Product Product Label Meaning

This product contains hazardous substances in at least one of the

All pumps in the

list below

Pump Type Pump Size

RV Pumps RV3,5,8,12, E Lab, nRVi EM Small Pumps E2M0.7, 1.5, E1M18, E2M18, 28, 30, nE2M40i nEXT Pumps nEXT 85, 240, 300, 400, Splitflow nXDS pumps nXDS 6, 10, 15, 20 EXT pumps EXT75DX XDS pumps XDS35, 46, 100 Diaphragm XDD 1, D lab Turbo Pump Carts T station, nEXPT, nEXT station

部件名称

Part name

铸铝

Cast Aluminium

铜管管件

Brass pipe Fittings

铜接头

Brass Connectors

2020

铅

Lead

(Pb)

Mercury

X O O O O O

homogeneous materials used which are above the limit requirement in GB/T 26572 as detailed in the declaration table below. These parts can safely be used for the environmental protection use period as indicated.

材料成分声明

Materials Content Declaration

质

汞

(Hg)

镉

Cadmium

(Cd)

危险物

六价铬

Hexavalent

Chromium

(Cr VI)

多溴联苯

Polybrominated biphenyls (PBB)

Polybrominated diphenyl ethers

多溴二苯醚

(PBDE)

O：表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。 O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in GB/T 26572. X：表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。 X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB/T26572.

NOTES: These products are EU RoHS compliant, the following Exemptions apply: 6(b) Lead as an alloying element in aluminium containing up to 0.4% by weight. 6(c) Copper alloy containing up to 4% lead by weight

Packaging Information

Pallet Over-shipper Protection Pieces Support Braces

NWNW

Recyclable Natural Wood Recyclable Cardboard Recyclable Polypropylene Recyclable Mild Steel

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A731-01-880 Issue E

Section Page

1 Introduction ........................................................................................ 1

1.1 Scope of this manual .................................................................................................... 1

1.2 ATEX directive implications............................................................................................ 2

1.3 Description................................................................................................................ 3

1.4 Gas ballast control ...................................................................................................... 4

1.5 Construction.............................................................................................................. 4

2 Technical data ..................................................................................... 5

2.1 Operating and storage conditions ..................................................................................... 5

2.2 Performance.............................................................................................................. 5

2.2.1 General.................................................................................................................... 5

2.2.2 Performance characteristics ........................................................................................... 5

2.3 Mechanical data ......................................................................................................... 6

2.3.1 General.................................................................................................................... 6

2.4 Electrical data........................................................................................................... 7

2.4.1 Electrical cables ......................................................................................................... 7

Contents

3 Installation ......................................................................................... 9

3.1 Safety...................................................................................................................... 9

3.2 System design considerations......................................................................................... 10

3.3 Unpack and inspect .................................................................................................... 12

3.4 Locate the pump........................................................................................................ 12

3.4.1 Mechanical fixing ....................................................................................................... 12

3.5 Electrical installation .................................................................................................. 12

3.5.1 Check and configure the pump ....................................................................................... 12

3.5.2 Connect the pump to the electrical supply......................................................................... 13

3.6 Inlet and outlet connections .......................................................................................... 13

3.7 Leak test the system ................................................................................................... 14

4 Operation ......................................................................................... 15

4.1 Use of gas ballast control ............................................................................................. 15

4.1.1 Gas ballast control ..................................................................................................... 15

4.2 Start up procedure ..................................................................................................... 15

4.3 To achieve ultimate vacuum.......................................................................................... 16

4.4 To pump condensable vapours ....................................................................................... 16

4.5 Implication of ATEX directive......................................................................................... 16

4.5.1 Flammable/pyrophoric materials .................................................................................... 16

4.5.2 Gas purges ............................................................................................................... 16

4.6 Remote operation using 15-way D connector ...................................................................... 17

4.7 Shut down................................................................................................................ 17

5 Maintenance...................................................................................... 19

5.1 Safety information...................................................................................................... 19

5.2 Maintenance plan....................................................................................................... 20

5.3 Inspect and clean the inlet strainer ................................................................................. 20

5.4 Inspect and clean the gas ballast control........................................................................... 21

5.5 Clean the external fan cover ......................................................................................... 22

5.6 Replace the tip seals................................................................................................... 22

5.7 Test the motor condition.............................................................................................. 22

5.8 Fault finding............................................................................................................. 22

cg/7740/10/18

A731-01-880 Issue E

Contents

5.8.1 The pump has failed to start or has stopped....................................................................... 22

5.8.2 The pump has failed to achieve the required performance ..................................................... 22

5.8.3 The pump is noisy ...................................................................................................... 23

5.8.4 The pump surface temperature is high ............................................................................. 23

5.8.5 The pumping speed is poor or if pump down time is too long ................................................... 23

6 Storage and disposal ............................................................................ 25

6.1 Storage ................................................................................................................... 25

6.2 Disposal .................................................................................................................. 25

7 Service and spares............................................................................... 27

7.1 Introduction ............................................................................................................. 27

7.2 Service ................................................................................................................... 27

7.3 Accessories .............................................................................................................. 27

7.3.1 Electrical cables ........................................................................................................ 27

7.3.2 Silencer................................................................................................................... 27

7.3.3 Gas ballast adaptor..................................................................................................... 27

7.3.4 Solenoid operated pipeline valves ................................................................................... 27

7.3.5 Tip seal and exhaust valve service kit............................................................................... 28

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 XDS46i and XDS46iC scroll pump ....................................................................................... 3

2 Performance characteristics ............................................................................................ 6

3 Installation drawing .....................................................................................................11

4 Logic interface schematic.............................................................................................. 18

5 Inlet strainer assembly ................................................................................................. 20

6 Gas ballast control assembly...........................................................................................21

A731-01-880 Issue E

Tables

Table Page

1 Operating and storage conditions ...................................................................................... 5

2 General characteristics .................................................................................................. 5

3 Performance characteristics ............................................................................................ 6

4 General mechanical data................................................................................................ 6

5 Electrical data ............................................................................................................ 7

6 Recommended regional supply protection............................................................................ 7

7 Recommended cordsets ................................................................................................. 7

8 Pin status on the logic interface connector .........................................................................18

9 Maintenance plan........................................................................................................20

10 Solenoid operated pipeline valves ....................................................................................28

Associated publications

Publication title Publication number

Contents

Vacuum Pump and Vacuum System Safety P400-40-100

Trademark credits

Edwards and the Edwards logo are trademarks of Edwards Limited, Innovation Drive, Burgess Hill, West Sussex, RH15 9TW, UK

A731-01-880 Issue E

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A731-01-880 Issue E

CAUTION

WARNING

1Introduction

1.1 Scope of this manual

This manual provides installation, operation and maintenance instructions for the Edwards XDS46i and XDS46iC scroll pump. The pump must be used as specified in this manual. Read this manual before installing and operating the pump.

Important safety information is highlighted as WARNING and CAUTION instructions; these instructions must be obeyed. The use of WARNINGS and CAUTIONS is defined below.

Warnings are given where failure to observe the instruction could result in injury or death to people. The actual symbol shown varies according to the hazard.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and/or process.

Introduction

The units used throughout this manual conform to the SI international system of units of measurement.

The following warning labels may be present on the pump and used throughout the product documentation:

Warning – an appropriate safety instruction should be followed or a caution to a potential hazard exists.

Warning – dangerous voltage. Indicates hazards arising from dangerous voltages.

Warning – hot surfaces. To indicate that the marked item can be hot and should not be touched without taking precautions.

Warning – heavy object. Indicates the potential risk of physical injury and requires suitable lifting equipment to move.

Warning – use protective equipment. Indicates that protective equipment must be used.

A731-01-880 Issue E

Introduction

1.2 ATEX directive implications

This equipment is designed to meet the requirements of Group II Category 3 equipment in accordance with Directive 2014/34/EU of the European Parliament and the Council of 29th March 2014 on the approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres. (The ATEX Directive)

The ATEX Category 3 applies in respect of potential ignition sources internal to the equipment. An ATEX Category has not been assigned in respect of potential ignition sources on the outside of the equipment as the equipment has not been designed for use where there is an external potentially explosive atmosphere.

There is no potential source of ignition within the pump during normal operation but there may be potential sources of ignition under conditions of foreseeable and rare malfunction as defined in the Directive. Accordingly, although the pump is designed to pump flammable materials and mixtures, operating procedures should ensure that under all normal and reasonably foreseeable conditions, these materials and mixtures are not within explosive limits. Category 3 is considered appropriate for the avoidance of ignition in the case of a rare malfunction which allows flammable materials or mixtures to pass through the pump whilst within their explosive limits.

Figure 1 - XDS46i and XDS46iC scroll pump

1. NW40 inlet port

2. Gas ballast control

3. Cooling fan

4. NW25 exhaust port

5. Fan connector

6. Rubber feet

7. Electrical connector

8. Voltage changeover switch cover

9. Run/Standby switch

10. 15-way connector

11. Hour counter

12. Lifting eye

A731-01-880 Issue E

Introduction

1.3 Description

Refer to Figure 1 for item numbers in brackets in the following descriptions.

The XDS pump is a compact, reliable vacuum pump which is suitable for use on vapour handling processes. It may be used for some pumping applications involving corrosive substances and particulates; for information on pumping flammable gases, please refer to Section 4.5 and contact Edwards for any further assistance.

The body of the pump includes a fixed scroll and an orbiting scroll. The orbiting scroll is controlled by the electric motor through an eccentric cam on the motor drive shaft. The movement of the orbiting scroll, meshed with the fixed scroll, forms successive crescent shaped volumes in the pump. Gas that enters the pump through the inlet is compressed by the movement of the orbiting scroll and swept towards the centre of the fixed scroll. The compressed gas enters the exhaust port near the centre of the stationary scroll and is exhausted from the pump through the outlet.

The XDS is a dry vacuum pump, as all the bearings, with hydrocarbon lubricant, are isolated from the vacuum space.

The pump has an NW40 (item 1) inlet and inlet strainer.

+ 25 hidden pages

Edwards XDS46iC, XDS46i Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Illustrations

Tables

Associated publications

1Introduction

1.1 Scope of this manual

1.2 ATEX directive implications

1.3 Description