Edwards D397-00-000, TIC Instrument Controller Instruction Manual

Instruction Manual

Instrument Controller

D397-21-880

Issue G

Description Item Number

TIC Instrument Controller D397-00-000

Declaration of Conformity

We, Edwards Manor Royal, Crawley, West Sussex RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

TIC Instrument Controller D397-00-000 TIC Instrument Controller 6-Gauge D397-01-000 TIC Instrument Controller 6-Gauge Capacitance Manometer D397-02-000 TIC Turbo Controller 100W D397-11-000 TIC Turbo Controller 200W D397-12-000 TIC Turbo & Instrument Controller 100W D397-21-000 TIC Turbo & Instrument Controller 200W D397-22-000

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN61010-1:2001 Safety Requirements for Electrical Equipment for Measurement,

Control and Laboratory Use – Part 1: General Requirements. EN61326-1:2006 Electrical Equipment for Measurement Control and Laboratory (Industrial location, Use – EMC Requirements. Class B Emissions)

and fulfils all the relevant provisions of

2006/95/EC Low Voltage Directive. 2004/108/EC Electromagnetic Compatibility Directive.

Note: This declaration covers all product serial numbers from the date this Declaration was

signed onwards.

11/06/2010, Eastbourne

Mr L Marini, Technical Manager Date and Place

This product has been manufactured under a quality system registered to ISO9001

P200-03-140 Issue C

D397-21-880 Issue G

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ................................................................................................... 1

1.2 Product description ...................................................................................................... 1

2 Technical data ....................................................................................3

2.1 Electrical data ............................................................................................................ 3

2.2 Operating and storage data ............................................................................................ 3

2.3 Mechanical data .......................................................................................................... 3

2.4 Connections ............................................................................................................... 3

2.4.1 Active gauge connectors ................................................................................................ 3

2.4.2 Logic interface ...........................................................................................................4

2.4.3 Serial communications .................................................................................................. 5

2.4.4 Analogue outputs ........................................................................................................ 6

3 Installation ............................................... ........................................ ..9

Contents

3.1 Unpack and inspect ...................................................................................................... 9

3.2 Fitting the controller .................................................................................................... 9

3.3 Controller electrical connections ....................................................................................12

3.3.1 Connecting the electrical supply .....................................................................................12

3.3.2 Additional earth bonding ..............................................................................................12

3.3.3 Connecting an active gauge ...........................................................................................13

3.3.4 Connecting the logic interface .......................................................................................13

3.3.5 Connecting the serial interface .......................................................................................14

4 Operation ........................................................................................ 17

4.1 Front panel description ................................................................................................17

4.2 Menu structure ..........................................................................................................18

4.3 Navigating the menu ...................................................................................................19

4.4 The view screen .........................................................................................................19

4.5 Turning gauges and relays on/off ....................................................................................19

4.6 Changing list items .....................................................................................................20

4.7 Changing numerical values ............................................................................................20

4.7.1 Entering negative components e.g. 5.00E-03 ......................................................................21

4.8 Gauge setup .............................................................................................................21

4.8.1 Default setup options (all gauges) ...................................................................................22

4.8.2 Gauge status messages .................................................................................................22

4.8.3 Active Pirani Gauge (APG) .............................................................................................22

4.8.4 Active Linear Pirani Gauge (APGX) ...................................................................................23

4.8.5 Active Thermocouple Gauge (ATC-E) control ......................................................................24

4.8.6 Active Strain Gauge (ASG) control ...................................................................................25

4.8.7 Active Inverted Magnetron (AIM) gauge control ....................................................................26

4.8.8 Active Ion Gauge (AIGX-S) control ...................................................................................27

4.8.9 Wide Range Gauge (WRG) .............................................................................................28

4.9 Alarms ....................................................................................................................30

4.10 The main menu ..........................................................................................................30

4.11 Linking gauges ...........................................................................................................30

4.12 Parameters/units .......................................................................................................31

4.13 Screen options ...........................................................................................................31

4.13.1 Organising gauges on the view screen ...............................................................................32

4.14 Relay setpoint outputs .................................................................................................32

4.15 Service information .....................................................................................................32

gea/0054/07/09

4.16 Electrical supply failure ...............................................................................................32

D397-21-880 Issue G

Contents

5 Maintenance ..................................................................................... 33

5.1 Safety ..................................................................................................................... 33

5.2 Fault finding .............................................................................................................33

5.3 Cleaning the controller ................................................................................................34

5.4 Software updates .......................................................................................................34

5.5 Factory defaults .........................................................................................................34

6 Storage and disposal ....................................................... ..... ..... ..... ..... 35

6.1 Storage ...................................................................................................................35

6.2 Disposal ...................................................................................................................35

7 Service, spares and accessories .............................................................. 37

7.1 Service .................................................................................................................... 37

7.2 Spares .....................................................................................................................37

7.3 Accessories ............................................................................................................... 3 7

Index ........................................................... ................................... 39

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for an 8-way FCC/RJ45 ............................................................................. 4

2 Pin connection for a 15-way sub-minature ‘D’ type socket .......................................................4

3 Pin connections for a 9-way sub-miniature 'D' type socket ........................................................ 6

4 Pin connection for 4-way analogue output connector ............................................................. 6

5 Bench mounted TIC dimensions (mm) ...............................................................................10

6 Front panel removal ....................................................................................................10

7 Rack mounting of a TIC ................................................................................................11

8 Panel cut out drawing ..................................................................................................11

9 Rear panel connections ................................................................................................12

10 IBM PC RS232 interface - 9-way ......................................................................................14

11 IBM PC RS232 interface - 25-way .....................................................................................14

12 RS485 TIC network ......................................................................................................15

13 Front panel display .....................................................................................................17

14 View screen shortcuts ..................................................................................................18

15 Menu structure ..........................................................................................................18

16 New gauge connected ..................................................................................................19

17 Changing numerical values ............................................................................................20

18 Gauge setup screen .....................................................................................................22

19 Gauge setup screen APGX-M ..........................................................................................24

20 Gauge setup screen ASG ...............................................................................................26

21 Gauge setup screen AIGX ..............................................................................................28

22 Gauge setup screen WRG ..............................................................................................29

23 Controlled item .........................................................................................................30

24 Control setup ............................................................................................................31

25 Gauge order set up .....................................................................................................32

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-21-880 Issue G

Tables

Table Page

1 Compatible equipment for the Instrument Controller ............................................................. 1

2 Gauge connector pin-out ............................................................................................... 4

3 Logic interface connector pin-out .................................................................................... 5

4 Serial communications connector pin-out ........................................................................... 6

5 Pin allocation for analogue outputs ................................................................................... 7

6 Component checklist ....................................................................................................9

7 Front panel symbols and their functions ............................................................................17

8 Default setup options (all gauges) ...................................................................................21

9 Gauge status messages .................................................................................................22

10 Error/diagnostic monitoring APG .....................................................................................23

11 Setup options APGX .....................................................................................................23

12 Error/diagnostic monitoring APGX ...................................................................................24

13 ATC-D and ATC-M gauge tubes ........................................................................................24

14 Error/diagnostic monitoring ATC-E ..................................................................................25

15 Setup options ASG ......................................................................................................25

16 Error diagnostic monitoring ASG ......................................................................................26

17 Error/diagnostic monitoring AIM .....................................................................................27

18 Setup options AIGX .....................................................................................................27

19 Error/diagnostic monitoring AIM .....................................................................................28

20 Setup options WRG .....................................................................................................29

21 Error/diagnostic monitoring WRG ....................................................................................29

22 Fault finding .............................................................................................................33

23 Factory default settings ...............................................................................................34

24 Accessories ............................................................................................................... 37

Contents

D397-21-880 Issue G

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Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-21-880 Issue G

1Introduction

1.1 Scope and definitions

This manual provides Installation, Operation and Maintenance instructions for the Edwards Instrument Controller. You must use the Controller as specified in this manual.

Read this manual before you install and operate the Edward s Instrument Cont roller. Important safety information is highlighted as WARNING and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

WARNING

Warnings are given where failure to observe the instruction could result in injury or death to people.

CAUTION

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and process.

Introduction

Throughout this manual, page, figure or table numbers are sequential. The following IEC warning label appears on the controller:

WARNING

Warning - refer to accompanying documentation.

Edwards offer European customers a recycling service.

1.2 Product description

WARNING

Improper use of the equi pment could cause damage to it or injury to people. The user is responsible for the safe operation and monitoring of the equipment. Hazardous voltages should not be connected to this unit except where specified.

The Instrument Controller is provided with a large clear graphics display, easy-to-use control interface via a touch sensitive keypad, an RS232/485 interface for control and data monitoring on a remote PC and a logic interface for interface with associated system hardware.

The compatible instruments that can be used with the Instrument Controller are listed in Table 1.

Table 1 - Compatible equipment for the Instrument Controller

TIC variant Compatibility

TIC Instrument Controller Up to 3 active gauges including: APG, APGX, ATC, ASG, AIM, WRG and AIGX

D397-21-880 Issue G

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Edwards and the Edwards logo are trademarks of Edwards Limited.

2Technical data

2.1 Electrical data

Connector type CEE/IEC 320 Electrical supply 90 to 264 V a.c. 47 to 63 Hz Power consumption

TIC Instrument Controller 55 VA maximum (D397-00-000)

Peak inrush current 5 A at 110 V a.c D397-00-000

12 A at 240 V a.c D397-00-000

Fuse The unit is self-protecting and has no user replaceable

fuse. The unit will recover once any overload is removed.

Earth Stud M4

2.2 Operating and storage data

Ambient operating temperature range 0 °C to 40 °C Ambient storage temperature range -30 °C to 70 °C Maximum ambient operating humidity Max 90% RH non condensing at 40 °C Maximum operating altitude 3000 m max IP rating 20

D397-21-880 Issue G

Technical data

2.3 Mechanical data

Weight

TIC Instrument Controller 1.3 kg

2.4 Connections

2.4.1 Active gauge connectors

Connector type FCC/RJ45, 8-way (refer to Figure 1) Power supply 24 V d.c. Maximum power rating 21 W total for the three gauges Input voltage range -0.5 V to 15 V Output ID current 33 Control output active: <0.8 V d.c. (2 mA max)

Control input low: <2.0 V d.c. (I

µA, 0 V to 13 V

inactive: open (internal pull-up to 24 V)

<160 µA)

out

high: >3.5 V d.c. (internally pulled up to 24 V)

D397-21-880 Issue G

Technical data

Pin Allocation

1 Power supply positive 2Power supply common 3Signal input 4 Identification 5 Signal common 6Control line 1 7Control line 2 8N/C

Figure 1 - Pin connections for an 8-way FCC/RJ45

Table 2 - Gauge connector pin-out

2.4.2 Logic interface

Connector type 25-way sub-miniature 'D' type socket (refer to Figure 2) Power supply 24 V d.c. Maximum output power 5 W Control output active: <1.1 V d.c. (I

<0.8 V d.c. (I

inactive: open (internal pull up to 24 V)

Control input low: <2.0 V d.c. (I

high: 3.5 V to 24 V d.c. (internal pull up to 24 V)

Analogue output 0 to 10 V (5 mA max)

50 mV resolution

Figure 2 - Pin connection for a 15-way sub-minature ‘D’ type socket

< 20 mA)

out

< 2 mA)

out

<160 µA)

out

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-21-880 Issue G

Table 3 - Logic interface connector pin-out

Pin Allocation

1Screen 2 Analogue output signal 3 Setpoint 1 output 4 Do not connect 5 Setpoint 5 output 6 Setpoint 4 output 7Power supply common 8 Do not connect

9 Gauge 1 enable input 10 Power supply common 11 Power supply positive 12 Power supply common 13 Power supply common 14 Analogue output common 15 Setpoint 2 output 16 Setpoint 3 output 17 Do not connect 18 Alarm output 19 Setpoint 6 output 20 Gauge 2 enable input 21 Gauge 3 enable input 22 Do not connect 23 Do not connect 24 Do not connect 25 System interlock input (SYSI)

Technical data

2.4.3 Serial communications

Connector type 9-way sub-miniature 'D' type socket (refer to Figure 3) RS232 transmit mark: < - 8 V (I

space: > +8 V (I

RS232 receive mark: < +1.0 V (Iin max: -2.0 mA)

space: >+2.0 V (I

maximum input: ±12 V RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity RS485 Output differential: >1.5 V (I

Input differential threshold: >± 0.2 V (I

Maximum input: -7.0 V to +12 V Bus load The TIC applies one unit load to the RS485 bus.

max: -8 mA)

out

max: +8 mA)

out

max: +2.0 mA)

max: ± 25 mA)

out

max: ± 1 mA)

D397-21-880 Issue G

Technical data

Figure 3 - Pin connections for a 9-way sub-miniature 'D' type socket

Pin Allocation

1N/C 2RS232 transmit 3RS232 receive 4N/C 5RS232 common 6N/C 7N/C 8RS485 data A 9RS485 data B

Table 4 - Serial communications connector pin-out

2.4.4 Analogue outputs

Connector type Phoenix 2.5 mm 4-way

mating half Phoenix FK-MC 0.5/4-ST-2.5

(available from Edwards as 5000 17005) Short circuit protection All signals Max load Gauge signals: ± 1 mA

Common: ± 3 mA Output voltages

Gauge connected: Gauge signal voltage

(± 2% ± 15 mv when in range 0 to +10 V)

Gauge connected 12 V (± 1.3 V)

Figure 4 - Pin connection for 4-way analogue output connector

1234

gea/d39701/f4

Edwards and the Edwards logo are trademarks of Edwards Limited.

Table 5 - Pin allocation for analogue outputs

D397-21-880 Issue G

Technical data

1 Gauge 1 signal 2 Gauge 2 signal 3 Gauge 3 signal 4 Common (0 V)

Allocation

Gauges 1-3 (Top Ports)

D397-21-880 Issue G

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Edwards and the Edwards logo are trademarks of Edwards Limited.

+ 32 hidden pages

Edwards D397-00-000, TIC Instrument Controller Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Illustrations

Tables

1Introduction

1.1 Scope and definitions

1.2 Product description

2Technical data

2.1 Electrical data

2.2 Operating and storage data

2.3 Mechanical data

2.4 Connections

2.4.1 Active gauge connectors

2.4.2 Logic interface

2.4.3 Serial communications

2.4.4 Analogue outputs