Edwards D397-00-000, TIC Instrument Controller Instruction Manual

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Page 1

Instruction Manual

Instrument Controller

D397-21-880

Issue G

Description Item Number

TIC Instrument Controller D397-00-000

Page 2

Declaration of Conformity

We, Edwards Manor Royal, Crawley, West Sussex RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

TIC Instrument Controller D397-00-000 TIC Instrument Controller 6-Gauge D397-01-000 TIC Instrument Controller 6-Gauge Capacitance Manometer D397-02-000 TIC Turbo Controller 100W D397-11-000 TIC Turbo Controller 200W D397-12-000 TIC Turbo & Instrument Controller 100W D397-21-000 TIC Turbo & Instrument Controller 200W D397-22-000

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN61010-1:2001 Safety Requirements for Electrical Equipment for Measurement,

Control and Laboratory Use – Part 1: General Requirements. EN61326-1:2006 Electrical Equipment for Measurement Control and Laboratory (Industrial location, Use – EMC Requirements. Class B Emissions)

and fulfils all the relevant provisions of

2006/95/EC Low Voltage Directive. 2004/108/EC Electromagnetic Compatibility Directive.

Note: This declaration covers all product serial numbers from the date this Declaration was

signed onwards.

11/06/2010, Eastbourne

Mr L Marini, Technical Manager Date and Place

This product has been manufactured under a quality system registered to ISO9001

P200-03-140 Issue C

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D397-21-880 Issue G

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ................................................................................................... 1

1.2 Product description ...................................................................................................... 1

2 Technical data ....................................................................................3

2.1 Electrical data ............................................................................................................ 3

2.2 Operating and storage data ............................................................................................ 3

2.3 Mechanical data .......................................................................................................... 3

2.4 Connections ............................................................................................................... 3

2.4.1 Active gauge connectors ................................................................................................ 3

2.4.2 Logic interface ...........................................................................................................4

2.4.3 Serial communications .................................................................................................. 5

2.4.4 Analogue outputs ........................................................................................................ 6

3 Installation ............................................... ........................................ ..9

Contents

3.1 Unpack and inspect ...................................................................................................... 9

3.2 Fitting the controller .................................................................................................... 9

3.3 Controller electrical connections ....................................................................................12

3.3.1 Connecting the electrical supply .....................................................................................12

3.3.2 Additional earth bonding ..............................................................................................12

3.3.3 Connecting an active gauge ...........................................................................................13

3.3.4 Connecting the logic interface .......................................................................................13

3.3.5 Connecting the serial interface .......................................................................................14

4 Operation ........................................................................................ 17

4.1 Front panel description ................................................................................................17

4.2 Menu structure ..........................................................................................................18

4.3 Navigating the menu ...................................................................................................19

4.4 The view screen .........................................................................................................19

4.5 Turning gauges and relays on/off ....................................................................................19

4.6 Changing list items .....................................................................................................20

4.7 Changing numerical values ............................................................................................20

4.7.1 Entering negative components e.g. 5.00E-03 ......................................................................21

4.8 Gauge setup .............................................................................................................21

4.8.1 Default setup options (all gauges) ...................................................................................22

4.8.2 Gauge status messages .................................................................................................22

4.8.3 Active Pirani Gauge (APG) .............................................................................................22

4.8.4 Active Linear Pirani Gauge (APGX) ...................................................................................23

4.8.5 Active Thermocouple Gauge (ATC-E) control ......................................................................24

4.8.6 Active Strain Gauge (ASG) control ...................................................................................25

4.8.7 Active Inverted Magnetron (AIM) gauge control ....................................................................26

4.8.8 Active Ion Gauge (AIGX-S) control ...................................................................................27

4.8.9 Wide Range Gauge (WRG) .............................................................................................28

4.9 Alarms ....................................................................................................................30

4.10 The main menu ..........................................................................................................30

4.11 Linking gauges ...........................................................................................................30

4.12 Parameters/units .......................................................................................................31

4.13 Screen options ...........................................................................................................31

4.13.1 Organising gauges on the view screen ...............................................................................32

4.14 Relay setpoint outputs .................................................................................................32

4.15 Service information .....................................................................................................32

gea/0054/07/09

4.16 Electrical supply failure ...............................................................................................32

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Contents

5 Maintenance ..................................................................................... 33

5.1 Safety ..................................................................................................................... 33

5.2 Fault finding .............................................................................................................33

5.3 Cleaning the controller ................................................................................................34

5.4 Software updates .......................................................................................................34

5.5 Factory defaults .........................................................................................................34

6 Storage and disposal ....................................................... ..... ..... ..... ..... 35

6.1 Storage ...................................................................................................................35

6.2 Disposal ...................................................................................................................35

7 Service, spares and accessories .............................................................. 37

7.1 Service .................................................................................................................... 37

7.2 Spares .....................................................................................................................37

7.3 Accessories ............................................................................................................... 3 7

Index ........................................................... ................................... 39

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for an 8-way FCC/RJ45 ............................................................................. 4

2 Pin connection for a 15-way sub-minature ‘D’ type socket .......................................................4

3 Pin connections for a 9-way sub-miniature 'D' type socket ........................................................ 6

4 Pin connection for 4-way analogue output connector ............................................................. 6

5 Bench mounted TIC dimensions (mm) ...............................................................................10

6 Front panel removal ....................................................................................................10

7 Rack mounting of a TIC ................................................................................................11

8 Panel cut out drawing ..................................................................................................11

9 Rear panel connections ................................................................................................12

10 IBM PC RS232 interface - 9-way ......................................................................................14

11 IBM PC RS232 interface - 25-way .....................................................................................14

12 RS485 TIC network ......................................................................................................15

13 Front panel display .....................................................................................................17

14 View screen shortcuts ..................................................................................................18

15 Menu structure ..........................................................................................................18

16 New gauge connected ..................................................................................................19

17 Changing numerical values ............................................................................................20

18 Gauge setup screen .....................................................................................................22

19 Gauge setup screen APGX-M ..........................................................................................24

20 Gauge setup screen ASG ...............................................................................................26

21 Gauge setup screen AIGX ..............................................................................................28

22 Gauge setup screen WRG ..............................................................................................29

23 Controlled item .........................................................................................................30

24 Control setup ............................................................................................................31

25 Gauge order set up .....................................................................................................32

Edwards and the Edwards logo are trademarks of Edwards Limited.

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Tables

Table Page

1 Compatible equipment for the Instrument Controller ............................................................. 1

2 Gauge connector pin-out ............................................................................................... 4

3 Logic interface connector pin-out .................................................................................... 5

4 Serial communications connector pin-out ........................................................................... 6

5 Pin allocation for analogue outputs ................................................................................... 7

6 Component checklist ....................................................................................................9

7 Front panel symbols and their functions ............................................................................17

8 Default setup options (all gauges) ...................................................................................21

9 Gauge status messages .................................................................................................22

10 Error/diagnostic monitoring APG .....................................................................................23

11 Setup options APGX .....................................................................................................23

12 Error/diagnostic monitoring APGX ...................................................................................24

13 ATC-D and ATC-M gauge tubes ........................................................................................24

14 Error/diagnostic monitoring ATC-E ..................................................................................25

15 Setup options ASG ......................................................................................................25

16 Error diagnostic monitoring ASG ......................................................................................26

17 Error/diagnostic monitoring AIM .....................................................................................27

18 Setup options AIGX .....................................................................................................27

19 Error/diagnostic monitoring AIM .....................................................................................28

20 Setup options WRG .....................................................................................................29

21 Error/diagnostic monitoring WRG ....................................................................................29

22 Fault finding .............................................................................................................33

23 Factory default settings ...............................................................................................34

24 Accessories ............................................................................................................... 37

Contents

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Edwards and the Edwards logo are trademarks of Edwards Limited.

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D397-21-880 Issue G

1Introduction

1.1 Scope and definitions

This manual provides Installation, Operation and Maintenance instructions for the Edwards Instrument Controller. You must use the Controller as specified in this manual.

Read this manual before you install and operate the Edward s Instrument Cont roller. Important safety information is highlighted as WARNING and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

WARNING

Warnings are given where failure to observe the instruction could result in injury or death to people.

CAUTION

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and process.

Introduction

Throughout this manual, page, figure or table numbers are sequential. The following IEC warning label appears on the controller:

WARNING

Warning - refer to accompanying documentation.

Edwards offer European customers a recycling service.

1.2 Product description

WARNING

Improper use of the equi pment could cause damage to it or injury to people. The user is responsible for the safe operation and monitoring of the equipment. Hazardous voltages should not be connected to this unit except where specified.

The Instrument Controller is provided with a large clear graphics display, easy-to-use control interface via a touch sensitive keypad, an RS232/485 interface for control and data monitoring on a remote PC and a logic interface for interface with associated system hardware.

The compatible instruments that can be used with the Instrument Controller are listed in Table 1.

Table 1 - Compatible equipment for the Instrument Controller

TIC variant Compatibility

TIC Instrument Controller Up to 3 active gauges including: APG, APGX, ATC, ASG, AIM, WRG and AIGX

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2Technical data

2.1 Electrical data

Connector type CEE/IEC 320 Electrical supply 90 to 264 V a.c. 47 to 63 Hz Power consumption

TIC Instrument Controller 55 VA maximum (D397-00-000)

Peak inrush current 5 A at 110 V a.c D397-00-000

12 A at 240 V a.c D397-00-000

Fuse The unit is self-protecting and has no user replaceable

fuse. The unit will recover once any overload is removed.

Earth Stud M4

2.2 Operating and storage data

Ambient operating temperature range 0 °C to 40 °C Ambient storage temperature range -30 °C to 70 °C Maximum ambient operating humidity Max 90% RH non condensing at 40 °C Maximum operating altitude 3000 m max IP rating 20

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Technical data

2.3 Mechanical data

Weight

TIC Instrument Controller 1.3 kg

2.4 Connections

2.4.1 Active gauge connectors

Connector type FCC/RJ45, 8-way (refer to Figure 1) Power supply 24 V d.c. Maximum power rating 21 W total for the three gauges Input voltage range -0.5 V to 15 V Output ID current 33 Control output active: <0.8 V d.c. (2 mA max)

Control input low: <2.0 V d.c. (I

µA, 0 V to 13 V

inactive: open (internal pull-up to 24 V)

<160 µA)

out

high: >3.5 V d.c. (internally pulled up to 24 V)

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D397-21-880 Issue G

Technical data

Pin Allocation

1 Power supply positive 2Power supply common 3Signal input 4 Identification 5 Signal common 6Control line 1 7Control line 2 8N/C

Figure 1 - Pin connections for an 8-way FCC/RJ45

Table 2 - Gauge connector pin-out

2.4.2 Logic interface

Connector type 25-way sub-miniature 'D' type socket (refer to Figure 2) Power supply 24 V d.c. Maximum output power 5 W Control output active: <1.1 V d.c. (I

<0.8 V d.c. (I

inactive: open (internal pull up to 24 V)

Control input low: <2.0 V d.c. (I

high: 3.5 V to 24 V d.c. (internal pull up to 24 V)

Analogue output 0 to 10 V (5 mA max)

50 mV resolution

Figure 2 - Pin connection for a 15-way sub-minature ‘D’ type socket

< 20 mA)

out

< 2 mA)

out

<160 µA)

out

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D397-21-880 Issue G

Table 3 - Logic interface connector pin-out

Pin Allocation

1Screen 2 Analogue output signal 3 Setpoint 1 output 4 Do not connect 5 Setpoint 5 output 6 Setpoint 4 output 7Power supply common 8 Do not connect

9 Gauge 1 enable input 10 Power supply common 11 Power supply positive 12 Power supply common 13 Power supply common 14 Analogue output common 15 Setpoint 2 output 16 Setpoint 3 output 17 Do not connect 18 Alarm output 19 Setpoint 6 output 20 Gauge 2 enable input 21 Gauge 3 enable input 22 Do not connect 23 Do not connect 24 Do not connect 25 System interlock input (SYSI)

Technical data

2.4.3 Serial communications

Connector type 9-way sub-miniature 'D' type socket (refer to Figure 3) RS232 transmit mark: < - 8 V (I

space: > +8 V (I

RS232 receive mark: < +1.0 V (Iin max: -2.0 mA)

space: >+2.0 V (I

maximum input: ±12 V RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity RS485 Output differential: >1.5 V (I

Input differential threshold: >± 0.2 V (I

Maximum input: -7.0 V to +12 V Bus load The TIC applies one unit load to the RS485 bus.

max: -8 mA)

out

max: +8 mA)

out

max: +2.0 mA)

max: ± 25 mA)

out

max: ± 1 mA)

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Technical data

Figure 3 - Pin connections for a 9-way sub-miniature 'D' type socket

Pin Allocation

1N/C 2RS232 transmit 3RS232 receive 4N/C 5RS232 common 6N/C 7N/C 8RS485 data A 9RS485 data B

Table 4 - Serial communications connector pin-out

2.4.4 Analogue outputs

Connector type Phoenix 2.5 mm 4-way

mating half Phoenix FK-MC 0.5/4-ST-2.5

(available from Edwards as 5000 17005) Short circuit protection All signals Max load Gauge signals: ± 1 mA

Common: ± 3 mA Output voltages

Gauge connected: Gauge signal voltage

(± 2% ± 15 mv when in range 0 to +10 V)

Gauge connected 12 V (± 1.3 V)

Figure 4 - Pin connection for 4-way analogue output connector

1234

gea/d39701/f4

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Table 5 - Pin allocation for analogue outputs

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Technical data

1 Gauge 1 signal 2 Gauge 2 signal 3 Gauge 3 signal 4 Common (0 V)

Allocation

Gauges 1-3 (Top Ports)

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3 Installation

3.1 Unpack and inspect

Remove all of the packaging material and check the Controller. If the Controller is damaged, follow the Edwards return of equipment procedures that are laid out in the back of this manual. Do not use the Controller if it is damaged.

Check that your package contains the items that are listed in Table 6. If any of these items are missing, notify your supplier in writing within three days. If the Controller is not to be used immediately, store the Controller in suitable conditions as described in Section 6.1.

Table 6 - Component checklist

Installation

Quantity Description Check (

1 Controller 1 Quick Guide and Health and Safety Information 1TIC CD 2 Rear non-slip feet 1 Logic interface plug 1 Analogue output mating half connectors

3.2 Fitting the controller

WARNING

If access to the IEC connector is restricted an additional i solation device should be provided, which will be easily accessible by an operator.

CAUTION

Rubber feet must be fitted (Figure 5, item 1) so that there are correct clearances for air circulation. If you do not, the performance of the Controller may be affected at high operating temperatures.

The Controller can be used on a bench-top or can be fitted in a rack or cabinet. Figure 5 shows the dimensions of the TIC that are required for bench top use.

Note: If the interlocks are not used the logic interface adaptor must be fitted to the 25-way connector.

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Installation

Ensure that all electrical wiring is safely secured so that people cannot trip on them.

Figure 5 - Bench mounted TIC dimensions (mm)

1. Rubber foot

WARNING

If a Controller is fitted in a rack, cabinet or panel, follow the directions given in Figure 6, 7 and 8.

CAUTION

Allow 150 mm at the rear for cables. Allow 50 mm top and bottom and 15 mm to the sides for sufficient air circulation. Do not cover any of the ventilation holes.

CAUTION

This unit is IP20 rated. Please ensure that the unit is not installed where fluids can enter into the controller.

CAUTION

The unit must be supported at the rear.

Figure 6 - Front panel removal

1. Bench top adaptor

2. Fixing screw and washer

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D397-21-880 Issue G

z Remove the bench top adaptor (Figure 6, item 1) by removing the four screws (Figure 6, item 2). z Slide the Controller into the 19" rack or panel cut out. The use of 19" rack guide rails (Figure 7, item 2) and

support at the rear of the Controller is recommended as shown in Figure 7. The panel cut out information is defined in Figure 8.

z Fix the Controller in place using the four screws removed previously (Figure 7, item 1).

Figure 7 - Rack mounting of a TIC

Installation

1. Fixing screw and washer

2. 19" rack guide rails

Figure 8 - Panel cut out drawing

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Installation

3.3 Controller electrical connections

CAUTION

Do not connect Barocel capacitance manometers to the TIC. Doing so will result in damage to the gauge and will invalidate the warranty.

Figure 9 - Rear panel connections

1. Gauge inputs

2. Logic interface

3. Serial communications port

4. Earth stud

5. Mains input

6. Mains on/off

7. Analogue outputs

3.3.1 Connecting the electrical supply

WARNING

High voltages exist in the Controller when it is operating. Ensure that the Controller is earthed and observe all appropriate safety precautions for the safe installation and handling of electrical equipment. If you do not, there will be a danger of injury or death to people by electric shock.

Ensure that the electrical supply switch is set to 'off' and then connect the Controller to the electrical supply with an appropriate supply cable.

3.3.2 Additional earth bonding

The electrical supply cable normally provides protective earthing for electrical safety. If this is not the case, or if additional earth bonding is required, then the earth stud on the rear of the Controller (Figure 9, item 4) should be connected to your vacuum system earth.

Connect a suitably earthed cable between the two nuts fitted to the earth stud on the rear of the TIC.

Note: Do not remove the bottom nut from the earth stud.

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3.3.3 Connecting an active gauge

CAUTION

Do not connect Barocel capacitance manometers to the TIC. Doing so will result in damage to the gauge and will invalidate the warranty.

Up to three compatible active gauges can be fitted to the gauge connectors on the rear panel. Connect the gauges using Edwards active gauge cables to each of the three gauge sockets on the rear of the TIC.

Note: Only one AIGX gauge can be connected to the TIC at a time.

3.3.4 Connecting the logic interface

3.3.4.1 Introduction

Note: In most applications it will be preferable not to earth the logic interface powe r supply common to prevent

earth loops inadvertently occurring.

CAUTION

Do not connect voltages greater than 24 V to the logic interface.

Installation

The logic interface provides a number of signals that can be used for monitoring the status of your vacuum system, and for controlling certain aspects of its operation. These signals can be broadly divided into two groups, cont rol inputs and status outputs.

3.3.4.2 Using control inputs

Control inputs provide a means of controlling the operation of the TIC and the associ ated vacuum system from external sources.

Gauge 1, 2, 3 Enable Pins 9, 20, 21): gauge enable is open, the associated gauge cannot be turned on, and will turn off if it is operating. To enable the gauges, connect the required gauge enable line to 0 V.

Note: Only gauges that can be turned on and off will respond to this input. Refer to the gauge manual for further

details.

SYSI:

The System interlock input can be used to interlock the TIC to a system fail or control signal. When 'SYSI' is open, all gauges will turn off. The TIC will also trip into the fail condition. To clear the system interlock and allow the gauges to start, connect 'SYSI' to 0 V.

Note: Only gauges that can be turned on and off will respond to this input. Refer to the gauge manual for further

details.

The gauge enable inputs can be used to control the operation of the gauges. If

WARNING

’SYSI’ is not fail safe and should not be relied upon for safety critical applications.

3.3.4.3 Using status outputs

Status outputs provide a means for external systems to react based upon the current state of the TIC. Relay setpoints:

output can be configured in software to activate at a certain pressure. Refer to Section 4.11 for how to configure these outputs. Each relay can be manually controlled. Refer to Section 4.5.

The setpoint outputs can be used to interface to external logic or can be used to drive relays. Each

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D397-21-880 Issue G

Installation

Two types of relay box are available as options from Edwards with either 3 or 6 relay outputs. The relay box has built in relays that can switch external loads and provides a connector to interface to an external

system. Refer to the rela y box instructions for further information on using the setpoint outputs. To drive a relay without a relay box, connect the coil of a suitable 24 V d.c. relay between 'Setpoint Output' (negative)

and 'Power Supply Positive' (positive).

Alarm can be used to interface to external logic or can be used to drive a relay. This output is normally active

Alarm: and will become inactive in the event of an alarm condition.

To drive a relay, connect the coil of a suitable 24 V d.c. relay between 'Alarm Output' (negative) and 'Power Supply Positive' (positive).

Note: Total current drawn from 24 V pin on logic connector should be 208 mA maximum.

3.3.5 Connecting the serial interface

The TIC has two serial communications protocols built in, RS232 and RS485. RS232 is the simple st interface and can be used to allow a host PC to control the TIC. RS485 allows a host PC to control a small network of TICs.

3.3.5.1 Connecting RS232

The TIC is fitted with a 9-way 'D' type socket on the rear panel, refer to Figure 9, item 3. The interface uses two lines for data transfers and an additional line as a signal common. Hardware handshaking is not implemented.

If connecting to an IBM compatible PC fitted with a 9-way 'D' type socket then a 'straight through' male-female 9-way extension cable can be used to connect the TIC to the computer as shown in Figure 10. Connection to an IBM PC fitted with a 25-way serial connector should be made as shown in Figure 11.

Use shielded cable for the interface to reduce interference problems and limit the length of the RS232 link to less than 10 metres. For longer links, either install line drivers or use RS485.

Figure 10 - IBM PC RS232 interface - 9-way

Figure 11 - IBM PC RS232 interface - 25-way

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3.3.5.2 Connecting RS485

RS485 provides the TIC with the capability to be networked with other TICs and a host PC as shown in Figure 12.

CAUTION

All of the ground connections are tied together. If differences exist in the local ground voltage, damage could occur. If the TICs being networked are liable to experience different ground potentials, a suitable RS 485 isolator should be connected between them.

Use shielded cable for the interface to reduce interference problems and limit the length of the RS485 link to less than 1000 metres.

Long links may require the addition of 120 Ω terminating resistors at each end of the link to improve communications reliability.

Figure 12 - RS485 TIC network

Installation

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4 Operation

4.1 Front panel description

Figure 13 - Front panel display

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Operation

Table 7 - Front panel symbols and their functions

Symbol Name Function

Move up through a menu.

DOWN

SELECT

CYCLE Turn a highlighted gauge on or off.

Cycle selected numerical values up. Cycle a selected list item upwards.

Move down through a menu. Cycle selected numerical values down. Cycle a selected list item downwards.

Enter the highlighted sub-menu. Edit the highlighted list or numerical item. Move to the next digit of a numerical value. Jump to the setup screen for the highlighted gauge.

Switch between the default view screen and the main menu. Exit the current sub-menu or setup screen. Abort edit of a selected list item. Move to the previous digit of a numerical value.

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Operation

4.2 Menu structure

Figure 14 and 15 show the view screen shortcuts and menu structure for the TIC. They also give an indication as to

what buttons will take you where within the menu layout.

Figure 14 - View screen shortcuts

Figure 15 - Menu structure

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4.3 Navigating the menu

This section summarises the display navigation method for the TIC. There are 4 buttons for menu navigation and configuration tasks. A fifth button is used for switching gauges ON and OFF. In most configuration tasks there are no more than three menu levels.

Refer to Table 7 for a description of the functions that the buttons on the front panel perform.

4.4 The view screen

The view screen can be se t to various view options; refer to Section 4.13 for the various view screen options which can be set. The following, describes the view screen that shows all gauges. (Refer to Figure 16).

The status of the setpoint relays is shown at the bottom line of the view screen. Relays that are on are shown in reverse video.

Active gauges are fitted wi th a resistor that is unique to the type of gauge. When a new gauge is connecte d, TI C automatically identifies the gauge and indicates that a new gauge has been detected as shown in Figure 16.

Figure 16 - New gauge connected

Operation

In this example new gauges have been plugged into channels 1 and 2. Scroll up/down ( / ) to the selected gauge channel and press the 'Select' ( ) button. The display will identify the gauge type and display either an output or message. Gauges, which measure up to atmospheric pressure (high pressure gauges), will automatically display an output.

4.5 Turning gauges and relays on/off

Pressing the 'Cycle' ( ) button with view screen items selected will turn the items 'on/off'. Low pressure gauges (AIGX and AIM) default to 'OFF', as they should not be operated at pres sures greater than thei r

upper range limit. Low pressure gauges may be switched on manually, by scrolling to the display line and pressing the 'Cycle' ( ) button, or they may be linked to and protected by a suitable high pressure gauge (refer to

Section 4.11).

If the selected item is the relay status line, a list of the relays will appear. Scroll to the required relay, use the’cycle’ ( ) button to switch the item. When the relay is activated the display section on the view screen will change to reverse video.

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Operation

Note: Low pressure gauges must be 'enabled ' by the Logic Interface before TIC can turn them ON an d OFF. This is

done either by fitting a link across the appropriate pins on the mating connector, or using an external switch. The logic interface plug supplied with the TIC has links for this purpose. If System Interlock (SYSI) is active, pressing the 'Cycle' ( ) button will not switch on low pressure gauges . Conversely, if SYSI is opened during the vacuum cycle, all connected controllable components will be switched OFF.

4.6 Changing list items

To change a list item, scroll to the required line and press the 'Select' ( ) button. The list can then be scrolled using the up and down arrows ( / ).

Pressing the 'Select' ( ) button will accept the adjustment and return the highlight to the row item, allowing another item to be selected for adjustment.

Pressing the 'Menu' ( ) button will cancel the adjustment and return the highlight to the row item, allowing another item to be selected for adjustment.

4.7 Changing numerical values

To change a numerical item, scroll to the required line and press the 'Select' ( ) button. The first number will then be highlighted and can be changed using the up and down arrows ( / ).

The 'Select' ( ) button will move the highlight to the next digit with each successive press, allowing the complete number to be entered. Pressing the 'Select' ( ) button with the last digit selected will accept the adjustment and return the highlight to the row item, allowing another item to be selected for adjustment.

At any time, mistakes can be corrected by pressing the 'Menu' ( ) button. This will move the highlight to the previous digit with each successive button press, allowing corrections to be made. Pressing the 'Menu' ( ) button with the first digit selected will cancel the adjustment and return the highlight to the row item, allowing another item to be selected for adjustment.

Figure 17 - Changing numerical values

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4.7.1 Entering negative components e.g. 5.00E-03

To enter a negative exponent you must first enter the number, then change the sign of exponent. For example, to enter 5.00E-03:

First enter the number using the ( / ) and ( ) buttons as above

5.00E + 0

Then use the’menu’ ( ) button to move to the + character

5.00E 03

Use the ( / ) buttons to change the character to -

5.00E 03

Finally, press the’select’( ) button three times to complete the entry

5.00E − 03

The entry is now complete; use the ( / ) button to move to the next list item, or the’m enu’ ( ) button to return to other menus.

−

4.8 Gauge setup

CAUTION

All setups in the TIC are held in non-volatile memory. Non-volatile memory has a limit on the number of times its content can be changed. Current minimum lifetime is 100,000 changes on a particular section, this equates to in excess of 1 change per hour every hour for 10 years. If you exceed this number of changes random data may be stored leading to unexpected system behaviour.

Operation

When a new gauge has been identified, scrolling to the selected gauge and pressing the 'Select' ( ) button accesses the 'Gauge Setup' screen. (Refer to Table 8).

Table 8 - Default setup options (all gauges)

Menu option Description

Gauge Indicates type of gauge connected.

Gas type Allows the user to select the gas type.

Choice of: N

Note: For gas dependent gauges, it is important that the correct gas is selected to

Filter Allows the user to select filter status.

Filter 'OFF' gives pressure output as reported by the gauge (update rate 3 per second approx). Filter '1 sec' applies a one second moving average to the readings, reducing the effects of noise on reading stability.

Name Allows the user to name gauges.

4 characters can be set appropriate to the system, A-Z, 0-9, _ (space).

Note: If the gauge name is set the name will appear if the gauge is disconnected. To

, He, Ar, CO2, Ne, Kr or Volts.

ensure correct pressure indication.

reset to the gauge type ensure 4 spaces appear in the gauge name setup.

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D397-21-880 Issue G

Operation

4.8.1 Default setup options (all gauges)

All gauges have the following default items on their respective setup screens. (The e xample be low sh ows th e AP GM as the connected gauge).

Figure 18 - Gauge setup screen

Note: Active Strain Gauges (ASG) are gas independent. Selection of any gas type will give the same pressure

output.

4.8.2 Gauge status messages

Standard status messages are shown in Table 9.

Table 9 - Gauge status messages

Diagnostic messages Description

Not Connected Indicates that no gauge has been connected to TIC, or if a cable has been

connected, the gauge may not be connected to the other end.

Disconnected The gauge connection has been removed intentionally or accidentally.

New ID Indicates that a new gauge has be en connected to TIC . The gauge i s recognise d by

TIC, but must be acknowledged by the user before TIC will allow the gauge to operate on the system.

Uknw Indicates that the connected gauge is not recognised by TIC. In this case, TIC will

continue to display the gauge as Uknw and will give an output in volts only.

4.8.3 Active Pirani Gauge (APG)

Note: For a detailed specification and instructions regarding the use of the APG and APGX gauges refer to the

appropriate Instruction Manual (D021-71-885, D023-71-880 and D023-91-880).

The Active Pirani Gauge (APG) is a gas dependent high-pressure therma l conductivity gauge. The measuring range of the APG-M and the corrosion resistant APG-MP is 100 mbar to 10 L is 10 mbar to 10-4 mbar (7.5 to 7.5 x 10-5 Torr). All of the gauges will indicate pressure up to 1000 mbar (750 Torr) at reduced accuracy.

-3

mbar (75 to 7.5 x 10-4 Torr); the range of the APG-

Note: At pressures above 600 mbar, sensitivity is reduced and TIC displays atmospheric pressure. Note: Before the APG is used and periodically thereafter, atmosphere and vacuum calibration should be carried

out in accordance with the directions shown in the Instruction Manual (D021-71-885 , D023-71-880 and D02391-880).

The APG is set up as per the default gauge setup instructions shown in Section 4.8.1 above.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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D397-21-880 Issue G

There are no additional setup options for APG. (Refer to Default setup options (all gauges) Section 4.8.1. There are no error/diagnostic messages specific to APG. (Refer to Table 10).

Table 10 - Error/diagnostic monitoring APG

Diagnostic messages Description

Over Range (Gauge output >11.000 V)

Indicates that either the measured gas pressure is outside the range of the gauge, or that there is a fault with the gauge. Clear the error message, reduce the process pressure to within the range of the gauge, 'Scroll' to the gauge display line and press 'Cycle'. If the gauge fails to give a pressure readout it should be replaced. This is most likely to occur with gasses of low molecular weight such as Heliu m.

Under Range (Gauge output <1.800 V)

Indicates that there is either a calibration error, or the gauge is faulty. Calibrate the gauge as described in the instruction manual. If the fault persists, replace the gauge.

4.8.4 Active Linear Pirani Gauge (APGX)

The Active Linear Pirani Gauge (APGX) is a gas dependent high-pressure thermal conductivity gauge. The measuring range of the APGX-M and the corrosion resistant APGX-MP is 100 mbar to 10-3 mbar (75 to 7.5 x 10-4 Torr); the range of the APGX-L is 10 mbar to 10 (750 Torr) at reduced accuracy.

-4

mbar (7.5 to 7.5 x 10-5 Torr). All of the gauges will indicate pressure up to 1000 mbar

Operation

The Linear Convection Gauges (APGX-H) are gas dependent, high pressure thermal conductivity and convection gauges. The measuring range of the APGX-H is 1333 to 3 x 10 mbar, pressure measurement is by convection, which provides consistent sensitivity and accuracy to the top of the measuring range.

APG(X)s are permanently enabled and hence give an output as soon as they are recognised. The APGX is set up as per the default gauge setup instructions shown in Section 4.8.1. (Refer to Figure 19). APGX has menu options in addition to those shown. (Refer to Default setup op tions (all gauges) Section 4.8.1. (Refer

to Table 11).

Table 11 - Setup options APGX

Menu option Description

Calibrate Allows the user to adjust the APGX at atmosphere and vacuum.

Connect the APGX to TIC and allow it to operate at atmospheric pressure for at least 10 minutes. 'Scroll' to 'Calibrate' and press 'Select'. 'Command Sent' appears for 1 s to confirm instruction has been carried out. Reduce the system pressure to 1 x 10 APGX-M or APGX-MP, or 1 x 10-5 mbar (7.5 x 10-6 Torr) or below for the APGX-L and APGX-H. Press ’Select’. ’Command Sent’ appears after 1 second to confirm instruction has been carried out. Press ’menu’ ( ) button to return to the display screen.

-4

mbar (1000 to 2.3 x 10-4 Torr). At pressures above 10

-4

mbar (7.5 x 10-5 Torr) or below for the

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D397-21-880 Issue G

Operation

Figure 19 - Gauge setup screen APGX-M

APGX has an in-built error monitoring capability. (Refer to Table 12).

Table 12 - Error/diagnostic monitoring APGX

Diagnostic messages Description

Over Range (Gauge output = 9.750 V)

Indicates that there is a fault with the gauge and it should be replaced.

Under Range (Gauge output <0.300 V)

Indicates that there is a fault with the gauge and it should be replaced.

Filament Fail (Gauge output = 9.500 V)

Indicates that the gauge filament is broken. The gauge should be replaced.

Cal Error (Gauge output = 9.600 V)

Indicates that the gauge has gone out of calibration. This could be because of the wrong gas type being selected, pressing the atmosphere and vacuum adjustment button in mid-range or contamination of the gauge. The gauge should be re-adjusted as described in Table 11. If the fault persists the gauge should be replaced.

No Tube (Gauge output = 9.700 V)

Indicates that the replaceable gauge tube is missing or incorrectly fitted. Check the tube and ensure that the two fixing screws are properly secured.

Note: APGX-H only.

Note: There is a

+/−

50 mV tolerance on the gauge outputs shown in Table 12.

4.8.5 Active Thermocouple Gauge (ATC-E) control

Note: For a detailed specification and instructions regarding the use of the ATC-E, refer to the Instruction Manual

(D351-08-880).

Active Thermocouple Gauges are low cost, gas dependent, high press u re, thermal conductivity gauges. The ATC-E electronics module is compatib le with two type s of thermocouple gauge tube to give a wide measuring range. (Refer to Table 13).

Table 13 - ATC-D and ATC-M gauge tubes

Tube name Tube part number Pressure measuring range

-2

ATC-D D355-12-000 65 to 6.5 x 10 ATC-M D355-13-000 1.3 to 1.3 x 10

Before connecting to TIC, the ATC-E must be configured for the type of gauge tube (ATC-D or ATC-M) to be used. This is done by selecting the body colou r o f the tube with the two-position switch.

Edwards and the Edwards logo are trademarks of Edwards Limited.

mbar (50 to 5 x 10-2 Torr)

-3

mbar (1 to 1 x 10-3 Torr)

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D397-21-880 Issue G

Note: For a valid pressure readout, the switch must be correctly set on the ATC-E. Note: At pressures above 600 mbar, ATC-D sensitivity is reduced and TIC displays atmospheric pressure.

The ATC-M does not display pressures above 4.2 mbar.

There are no additional setup options for ATC-E. (Refer to Default setup options (all gauges) Section 4.8.1. Please refer to Table 14 for the error and diagnostic information for the ATC-E gauge.

Table 14 - Error/diagnostic monitoring ATC-E

Diagnostic messages Description

Over Range (Gauge output >11.000V)

Indicates that either the measured gas pressure is outside the range of the gauge, or that there is a fault with the gauge. Clear the error message, reduce the process pressure to within the range of the gauge, scroll to the gauge display line and press 'Cycle'. If the gauge fails to give a pressure readout it should be replaced. This is most likely to occur with gasses of low molecular weight such as Heliu m.

Under Range (Gauge output <1.500V)

Indicates that the gauge is faulty and should be replaced.

4.8.6 Active Strain Gauge (ASG) control

Operation

Note: For a detailed specification and instructions regarding the use of the ASG, refer to the Instruction Manual

(D357 - 25 - 880).

Active Strain Gauges are gas independent diaphragm gauges. There are two gau ges with full scales of 2000 and 1000 mbar (1500 and 750 Torr) respectively. Both gauges measure pressures down to 1 mbar (7.5 x 10 pressure characteristic and output voltage directly proportional to the pressure. The output is 0 to 10 V d.c. over the measuring range of the gauge.

ASG has menu options in addition to those shown. (Refer to Default setup options (all gauges) Section 4.8.1. (Refer to Table 15 and Figure 20).

Table 15 - Setup options ASG

Menu option Description

Range Indicates full scale of available gauge options.

Choice of: 1000 or 2000

Set zero Allows the user to zero the gauge.

Reduce the system pressure to 2 x 10 2000 mbar (1500 Torr) ASG or 1 x 10-2 mbar (7.5 x 10-3 Torr) or below for the 1000 mbar (750 Torr) ASG. 'Scroll' to 'Set zero' and press 'Select'. 'Command Sent' appears for 1s to confirm instruction has been carried out.

Display Indicates pressure display options.

Choice of: Float (mantissa and exponent). Fixed (number to 1 decimal place).

-2

mbar (1.5 x 10-2 Torr) or below for the

-1

Torr), have a linear

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D397-21-880 Issue G

Operation

Figure 20 - Gauge setup screen ASG

Please refer to Table 16 for the error and diagnostic information for the ASG.

Table 16 - Error diagnostic monitoring ASG

Diagnostic messages Description

Over Range (Gauge output >11.000 V)

Indicates that either the measured gas pressure is outside the range of the gauge, or that there is a fault with the gauge. Clear the error message, reduce the process pressure to within the range of the gauge, scroll to the gauge display line and press 'Cycle'. If the gauge fails to give a pressure readout it should be replaced.

ASG Cant Zero Indicates that the gauge output is outside the range −100 mV to +100 mV.

The most likely cause of this error is either attempting to zero the gauge at too high a pressure or a gauge fault. Attempt to zero the gauge again and if the fault persists, the gauge should be replaced.

4.8.7 Active Inverted Magnetron (AIM) gauge control

Note: This section covers both standard (AIM−S) and linear (AIM−X) output gauges including low magnetic field (

SL or −XL) and bakeable (type DN40CF) versions.

−

Note: For a detailed specification and instructions regarding the use of the AIM

appropriate Instruction Manual (D146-41-885 & D146-61-880).

Active Inverted Magnetron (AIM) gauges are gas dependent, cold cathode, ionisation gauges, which measure pressures in the range 1 x 10 (AIM-S) and linear (AIM-X) outputs, low external magnetic field (AIM-SL and AIM-XL) variants for use on sensitive scientific instruments and special bakeable tubes for use in UHV applications.

There are no additional setup options for AIM. (Refer to Default setup options (all gauges) Section 4.8.1. Please refer to Table 17 for the error and diagnostic information for the AIM gauge.

-2

to 1 x 10-9 mbar (7.5 x 10-3 to 7.5 x 10

-10

Torr). There are a number of variants, offering standard

S and AIM−X gauges, refer to the

−

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 33

Table 17 - Error/diagnostic monitoring AIM

Diagnostic messages Description

Over Range (Gauge output >11.000 V)

Indicates that the measured gas pressure is outside the range of the gauge or the wrong gas type has been selected. Check the gas selected is correct, switch off the gauge, clear the error, reduce the process pressure to within the range of the gauge and press 'Cycle'. If the error persists, there is a fault with the gauge and the electronics module should be replaced.

Under Range (Gauge output <0.025 V)

Indicates that there is a fault with the gauge or cable. Replace the cable and if the fault persists, the electronics module should be replaced.

Striking Indicates that the gauge is attempting to strike.

TIC will continue in this mode for up to 15 minutes.

Not Struck Indicates that the gauge failed to strike within 15 minutes.

This is most likely to be because of the gauge tube becoming contaminated. The gauge tube should be inspected for signs of contamination or debris. If the anode and cathode are not bright, the gauge should be cleaned or the electrodes replaced (D145-45-802 or D146-61-802) as described in the AIM instruction manual.

D397-21-880 Issue G

Operation

4.8.8 Active Ion Gauge (AIGX-S) control

Note: TIC does not support the AIGX-D variant of the AIGX range. Note: For a detailed specification and instructions regarding the use of the AIGX, refer to the Instruction Manual

(D048-50-880).

-2

The Active Ion Gauge (AIGX-S) is a fully integrated active instrument, with a measuring range of 6.6 x 10

-10

mbar (5 x 10-2 to 5 x 10

10 AIGX-S is supplied with two filaments, which may be manually selected at the gauge head. For maximum filament life, the gauge includes automatic emission current swit ching and h igh-pressure shutdown. Th e only user sele ctable features are a setpoint and degas facility.

The gauge also includes a comprehensive range of diagnostic outputs, which are displayed on TIC. AIGX has menu options in addition to those shown. (Refer to Default setup options (all gauges) Section 4.8.1. (Refer

to Table 18 and Figure 21).

Menu option Description

Degas Allows the user to degas the gauge.

-10

Torr). The gauge has a 1 volt/decade linear output in the range 0 to 10 V d.c. The

Table 18 - Setup options AIGX

'Scroll' to 'Degas' and press 'Select'. 'Command Sent' appears for 1 s to confirm degas sequence initiated.

Note: Whilst the gauge is degassing, the pressure output may read slightly higher

than normal.

to 6.6 x

The maximum duration of the degas cycle is 3 minutes, during which the pressure

-5

mbar

- 09.

shown on the 'View' screen will be suffix ed with a 'DG' e.g. 1.67 At the end of the cycle, the gauge will automat ically retu rn to its nor mal operating mode. If the pressure rises above 1.3 x 10 will automatically stop until the pressure falls below 4 x 10

-5

(3 x 10

Note: There is no facility enabling degas to be manually switched off mid-cycle.

Torr), at which point degas resumes for the remainder of the cycle.

-4

mbar (1 x 10

-4

Torr) during the cycle, degas

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D397-21-880 Issue G

Operation

Figure 21 - Gauge setup screen AIGX

AIGX has an in-built error monitoring capability. (Refer to Table 19).

Table 19 - Error/diagnostic monitoring AIM

Diagnostic messages Description

Over Range (Gauge output >9.800 V)

Indicates that there is a fault with the gauge and the electronics module should be replaced.

Over Pressure (Gauge output = 9.700 V)

Indicates that the gauge has automatically shut down, because of pressure rising above 6.6 x 10 Reduce pressure and re-enable the gauge.

Emission Error (Gauge output = 9.500 V)

Indicates that either the filament is broken (switch over) or gauge was enabled at too high a pressure – reduce and re-enable. Electrical supply is out of spec – check the cables (length and cross section).

Under Range (Gauge output <0.025 V)

Indicates that either the gauge internal fuse has blown or there is a fault with the gauge. The fuse should be replaced as described in the AIGX instruction manual and if the fault persists, the electronics module should be replaced.

Initialising Indicates that the gauge is establishing an emission current. This usually takes

about 5 seconds.

-2

mbar (5 x 10-2 Torr).

4.8.9 Wide Range Gauge (WRG)

Note: For a detailed specification and instructions regarding the use of the WRG, refer to the Instruction Manual

(D147-01-885).

The WRG is a combined Pirani and inverted magnetron gauge in a single compact unit. The WRG measures pressure from atmosphere down to 1 x 10 the range 2-10 V d.c. The Pirani part of the gauge measures from atmosphere to 1 x 10-3 mbar (7.5 x 10-3 Torr) while the inverted magnetron measures from 1 x 10-2 down to 1 x 10-9 mbar (7.5 x 10 both sensors is used to determine pressure between 1 x 10

WRG has menu options in addition t o those shown. (Refer to Default setup opt ions (all gau ges) Section 4.8.1. (Refer to Table 20 and Figure 22).

-9

mbar (7.5 x 10

-10

Torr). The WRG is gas dependent and has a log/linear output in

-3

-2

and 1 x 10-3 mbar (7.5 x 10-3 and 7.5 x 10-4 Torr).

Edwards and the Edwards logo are trademarks of Edwards Limited.

to 7.5 x 10

-10

Torr). Output from

Page 35

D397-21-880 Issue G

Table 20 - Setup options WRG

Menu option Description

Calibrate Allows the user to perform the atmosphere and vacuum adjustment on the WRG.

Connect the WRG to TIC and allow it to operate at atmospheric pressure for at least 10 minutes. 'Scroll' to 'Calibrate' and press 'Select'. 'Command Sent' appears for 1s to confirm instruction has been carried out. The WRG will automatically perform a Pirani sensor vacuum setting every time it is pumped down below 1 x 10

Figure 22 - Gauge setup screen WRG

-4

mbar (7.5 x 10-5 Torr).

Operation

Note: If the Pirani sensor is replaced (see WRG instruction manual D147-01-885) it may initially fail to indicate

pressures less than 1 x 10 Pump down to 1 x 10 the instruction manual.

WRG has an in-built error monitoring capability. (Refer to Table 21).

Diagnostic messages Description

Over Range (Gauge output >10.600 V)

Not Struck (Gauge output = 1.300 V)

Striker Fail (Gauge output = 1.200 V)

Mag Fail (Gauge output = 1.100 V)

Filament Fail (Gauge output = 1.000 V)

-3

mbar (7.5 x 10-4 Torr). In this case a manual vacuum calibration is required.

-5

mbar (7.5 x 10-6 Torr) or below before performing the CAL operation as described in

Table 21 - Error/diagnostic monitoring WRG

Indicates that there is a fault with the gauge and it should be replaced.

Indicates that the magnetron part of the gauge has not struck. The gauge tube should be inspected for signs of contamination or debris. If the anode and cathode are not bright, the gauge should be cleaned as described in the WRG instruction manual.

Indicates that the striker filame nt has broken. The electrode assembly (D147-01-802) should be replaced as describe d in the WRG instruction manual.

Indicates that the magnetron part of the WRG has shorted out. This could be because of contamination or a foreign body. The WRG should be cleaned as described in the instruction manual. If this fails to rectify the fault, the WRG should be serviced and the electrode assembly (D147-01-802) replaced as described in the instruction manual.

Indicates that the Pirani element of the gauge has failed. The most likely fault being a broken filament. The WRG should be serviced as described in the instruction manual.

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D397-21-880 Issue G

Operation

Table 21 - Error/diagnostic monitoring WRG (continued)

Diagnostic messages Description

Under Range (Gauge output <0.950V)

Indicates that there is a fault with the gauge and the electronics module should be replaced.

4.9 Alarms

If an Alarm occurs, an 'Alarms' warning will begin flashing in the lower half of the view screen. Refer to Figure 16. The Alarm can then be selected by moving the cursor over it and pressing the 'Select' ( ) button. This action will

take you to the Alarms screen. Alternatively the Alarms screen can be accessed through the main menu. The Alarm will stop flashing when it has been acknowledged and will disappear when the alarm situation no longer

exists. An alarm is acknowledged by pressing the 'Select' () button whilst the flashing alarm is highlighted. To clear an alarm you will need to refer to the fault finding guid e in Section 5 of this instruction manual. This guide

gives information of what the alarm is and the possible solutions for clearing the alarm.

4.10 The main menu

The main menu can be accessed by pressing the 'Menu' ( ) button on the view screen (refer to Figure 13). From here the following sub-menus can be accessed.

4.11 Linking gauges

When the Link Gauges option is selected from the main menu, a list of controllable items (gauges) is displayed, along with the item that is currently controlling each of them. By default, each item is 'Not Linked' indicating that nothing is in control of the item.

There are four steps to set up the link, proceed as follows:

1. Select the controlled item. Scroll to the item that is to be controlled and press the 'Select' ( ) button as shown

in Figure 23.

Figure 23 - Controlled item

2. Select the controlling item. The top highlighted line is used to select the controlling item. Select the controlling

item from the list of those available and press the 'Select' ( ) button to confirm the choice.

3. Enter the required setpoints. The 'On' and 'Off' setpoints can be adjusted to suit the application. If the

controlling item is a gauge, the units can be changed between pressure (current pressure units) and voltage (V). Select the units to be used and then adjust the 'On' and 'Off' setpoints as required as shown in Figure 24.

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 37

D397-21-880 Issue G

Figure 24 - Control setup

≥

Note: For gauges: Off setpoint

If the adjustment of either the On or Off setpoint results in the above rules being broken, the setpoint that was not adjusted will be altered to match the newly entered one.

Note: When entering a pressure, the sign of the exponent can only be changed when the exponent is non-zero. To

set a negative exponent, the exponent value should be set first, and then the 'Menu' ( ) button used to move back to alter the sign.

On setpoint.

Operation

4. Enable the setpoint. Once configured, the setpoint should be enabled by changing the bottom 'Setpoint' line

from 'OFF' to 'ENABLED'.

4.12 Parameters/units

This screen allows the user to change the units that are displayed and other parameters such as:

z Setup lock - When the 3 digit lock code is entered, the lock is enabled and an operator will not be able to

change any of the setups, however the operator is still able to scroll through the menus and start and stop pumps. The lock is disabled by entering the 3 digit unlock code. Lock - 501, unlock - 147.

z Panel Lock - This function completely locks the front panel. An operator will only be able to see the view

screen. Lock - 509, unlock - 824.

z The 0 - 10 V analogue output on the logic interface can be set to follow any gauge pressure. z Display contrast allows the user to change the contrast of the display. z Protocol shows whether RS232 or RS485 is being used. z Comms address - To set the comms address of the TIC.

4.13 Screen options

The user can utilise this screen to choose what is to be displayed on the view screen. The options include:

z Show all gauges - This shows all the gauges in 1X height. z Show three gauges - This shows 3 gauges at a time in 2X height. The user can scroll to all the gauges set up to

be viewed.

z Three gauge order - The user can set the order which gauges are shown. z Show one gauge - Show 1 gauge at a time in 3X height. The user can scroll to all the gauges set up to be

viewed.

z One gauge order - The user can set the order which gauges are shown.

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D397-21-880 Issue G

Operation

4.13.1 Organising gauges on the view screen

The three gauge order and one gauge order functions are used to set up what gauges and in what ord er the gauges are shown on the view screen. In the following example the user wants to set the order below:

z Position 1: The gauge plugged into the ’gauge 1’ connection. z Position 2: A gauge is not plugged into the ’gauge 2’ connection, the user does not want Position 2 to be

shown on the screen. The No gauge selection has been made.

z Position 3: The gauge plugged into the ’gauge 2’ connection.

Figure 25 - Gauge order set up

Note: The user can set up different ordering, to show three gauges or one gauge.

Once the set up is complete and the user views the screen, the gauge set up at position one is shown first. The user can scroll around to all the other gauges set up in the positions defined. In the example above only 2 positions can be scrolled to as the user has chosen that position 2 will not be shown when you return to the main view screen.

4.14 Relay setpoint outputs

The relay setpoints option allows t he setpoint outputs on the logic interface to be linked to a gauge pressure or pump speed. They are set up in the same way as Linking Gauges, refer to Section 4.11.

When a relay setpoint becomes active, the display section on the view screen will change to reverse video.

4.15 Service information

Service information contains the following information:

z Software Issue - This is the issue of the currently installed software. This will change when new software is

downloaded to the TIC in the future.

z Serial Number - The serial number of the TIC is used when contacting Edwards about the product. z Analogue O/P - The analogue output value (internal units) is used when contacting Edward s about the

product.

z Reset TIC - Resets the TIC to it's factory default configuration and can be used to quickly undo all user

settings (links between gauges and pumps, relay setpoints, units, gauge gas types, etc.).

4.16 Electrical supply failure

If the electrical supply to the TIC fails, any gauges connected and the logic interface will stop operating until the power is restored.

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 39

D397-21-880 Issue G

5Maintenance

5.1 Safety

WARNING

Obey the safety instructions given below and take note of the appropriate precautions. If you do not you cause injury to people and damage to equipment.

There are no serviceable parts on the TIC. Do not open, return to your nearest Edwards service centre for any repairs that are necessary.

The Edwards return of equipment forms can be found at the rear of this manual.

5.2 Fault finding

Table 22 - Fault finding

Diagnostic messages Description

Over Range Refer to appropriate Section in ma nual.

Under Range Refer to appropriate Section in manual.

New ID Refer to Table 9.

Uknw Refer to Table 9.

Not connected Refer to Table 9.

Not Struck Refer to appropriate Section in manual.

Filament Fail Refer to appropriate Section in manual.

Gauge

General

Mag Fail Refer to Table 21.

Striker Fail Refer to Table 21.

Cal Error Refer to Table 12.

Initialising Refer to Table 19.

Emission Error Refer to Table 19.

Over Pressure Refer to Table 19.

ASG Cant Zero Refer to Table 16.

SYSI Inhibit The system interlock has been disconnected. Please check that the logic

interface plug is connected correctly, or check the status of the system interlocks.

Ext Inhibit Enable lines have been disconnected, please check your external inhibit

lines.

No Reading An object has not received a value update from its source within a given

time and is flagging that its value is now old. Check connections to components of system.

No Message

An object has not received a reply to a message it sent within a given time. Check logic interface connections, are correctly attached to the TIC.

Maintenance

Brownout/short

The loading on the TIC outputs exceeds a certain current level. Remove th e short or high load and then accept the error, the TIC will re-attempt to drive the output.

Page 40

D397-21-880 Issue G

Maintenance

5.3 Cleaning the controller

If necessary, use a soft dry clo th to cle an the exterio r of the Controller. Do not clean with harsh abrasives or liquids. If the interior of the Controller requires cleaning, it is our recommendation that you return the Controller to your

supplier or your nearest Edwards Service Centre.

5.4 Software updates

The software within the Controller and the TIC PC monitor program will be updated as part of Edwards ongoing development program. The updates and associated instruction manual can be found by visiting www.upgrades.edwardsvacuum.com.

5.5 Factory defaults

The following is a list of factory default settings for the TIC:

Table 23 - Factory default settings

Menu option Default

Gauge and relay slaving − not slaved

Gas type = Nitrogen

Gauge Filter = Off

Name = _ _ _ _ (4 spaces)

CapMan / ASG range = 1000

Analogue out slaved = NONE

Setup lock = Off Panel lock = Off

Pressure units = mbar

PC comms = RS232

Multi-drop address = 0

Default screen = All

CapMan/ASG fixed/float = Float

IGC Filament = 1

IGC Head = A IGC Emission = Auto IGC Restrike = Off

IGC Fil Const = 10.0

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 41

D397-21-880 Issue G

6 Storage and disposal

6.1 Storage

Store the Controller in clean dry conditions in accordance with the technical specifications. Refer to Section 2 of the main manual on the CD.

6.2 Disposal

Dispose of the Controller and any components safely in accordance with all-local and national safety and environmental requirements.

Alternatively, you may be able to recycle the Controller and/or cables; contact Edwards or your supplier for advice (also see below).

The Controller and associated cables are within the scope of the European Directive on Waste Electrical and Electronic Equipment, 2002/96/EC. Edwards offer European customers a recycling service for the Controller/cables at the end of the product’s life. Contact Edwards for advice on how to return the Controller/cables for recycling.

WARNING

Storage and disposal

Do not incinerate the Controller. If the Controller is heated to very high temperatures, dangerous gases may be emitted and internal components may explode.

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Edwards and the Edwards logo are trademarks of Edwards Limited.

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D397-21-880 Issue G

7 Service, spares and accessories

7.1 Service

A worldwide network of Edwards Service Centres supports Edward's products. Each Service Centre offers a wide range of options including equipment decontamination; service exchange; repair; rebuild and testing to factory specifications. Equipment, which has been serviced, repaired or rebuilt, is returned with a full warranty.

For more information about service options, contact your nearest Service Centre or other Edwards company.

7.2 Spares

Spare Item Number

TIC Front Bezel Kit D397-00-803 TIC Logic Interface D397-00-850 Front Panel Assembly D397-00-822

Service, spares and accessories

Note: This assembly is suitable for customers who have electrical and electronic repair expertise and possess a

portable appliance tester. If the customer is unable to carry out this repair, the Controller should be returned to Edwards for a full repair and safety re-test.

7.3 Accessories

Table 24 shows the range of accessories that can be purchased.

Table 24 - Accessories

Product Description Ordering Information

TIC Profibus Module D397-50-000 APG-L, APG-MP, APG-M ranges APGX-H, APGX-L, APGX-M and APGX-MP ranges ATC-D and ATC-M ASG AIM-S, AIM-SL, AIM-X, AIM-XL ranges WRG-S and WRG-SL

Active Gauge Cables (including FCC68 compatible connections at both ends)

0.5 m active gauge cable D400-01-005 1 m active gauge cable D400-01-010 3 m active gauge cable D400-01-030 5 m active gauge cable D400-01-050 10 m active gauge cable D400-01-100 15 m active gauge cable D400-01-150 15 m active gauge cable (24 AWG) D400-05-150 25 m active gauge cable D400-01-250 30 m active gauge cable (24 AWG) D400-05-300

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D397-21-880 Issue G

Service, spares and accessories

Table 24 - Accessories (continued)

Product Description Ordering Information

50 m active gauge cable D400-01-500 100 m active gauge cable D400-01-999 ASG adaptor cable D400-03-060

Relay Boxes

TIC Relay box 3 x 240 V D397-00-804 TIC Relay box 6 x 240 V D397-01-804

Interface cables

2 m Logic interface cable D397-00-833 2 m RS232 interface cable D397-00-834

Mains cables (Suitable for TIC controllers)

2 m UK plug D400-13-025 2 m USA plug D400-13-120 2 m Northern European plug D400-13-120

Other accessories and supporting products

TIC updates, software and manuals www.upgrades.edwardsvacuum.com

Edwards and the Edwards logo are trademarks of Edwards Limited.

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Index

D397-21-880 Issue G

Index

Accessories ............................................... 37

Active gauge connectors .................................3

Additional earth bonding

Alarms ..................................................... 30

Analogue outputs ..........................................6

............................... 12

Bench mounted TIC dimensions (mm) ................ 10

Changing list items ...................................... 20

Changing numerical values Cleaning the controller

Component checklist ......................................9

Connecting an active gauge ........................... 13

Connecting the electrical supply

Connecting the serial interface ....................... 14

Connections ................................................3

Controller electrical connections

............................. 20

................................. 34

...................... 12

.....................12

Disposal ................................................... 35

Electrical data .............................................3

Electrical supply ...........................................3

Electrical supply failure

Entering negative components ........................ 21

................................32

Factory defaults ......................................... 34

Fault finding .............................................. 33

Fitting the controller Front panel display

Fuse ..........................................................3

.....................................9

...................................... 17

Gauge order set up ...................................... 32

Gauge setup ..............................................21

Mechanical data ...........................................3

Menu structure .......................................... 18

Operating and storage data .............................3

Operation ................................................. 17

Organising gauges on the view screen ............... 32

Pin allocation for analogue outputs ....................7

Pin connection for 4-way analogue output connector 6

Relay setpoint outputs ................................. 32

Safety ..................................................... 33

Scope and definitions

Serial communications ...................................5

Serial communications connector pin-out .............6

.................................................... 37

Service

Service information ..................................... 32

Software updates ........................................ 34

..................................................... 37

Spares

Storage .................................................... 35

Storage and disposal .................................... 35

.....................................1

Technical data .............................................3

Unpack and inspect .......................................9

Using control inputs ..................................... 13

Using status outputs

.................................... 13

View screen shortcuts .................................. 18

Installation .................................................9

Linking gauges ........................................... 30

Logic interface

.............................................4

Maintenance .............................................. 33

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Edwards and the Edwards logo are trademarks of Edwards Limited.