Edwards TCU 40/80 Instruction Manual

W959-000-01

Revision

F

October,

96

Instruction

Manual

TCU

40/80

Single

Channel

Temperature

Control

Unit

EDWARDS

Edwards

High

Vacuum

International

One

Edwards

Park

301

Ballardvale

Street

Wilmington,MA01887

Telephone:

(508)

658-5410

Telex:

710-347-7672

Fax:

(508)658-7969

Declaration

of

Conformity

We,

Edwards

High

Vacuum

International,

One

Edwards

Park

301

Ballardvale

St.

Wilmington,MA01887

declare

under

our

sole

responsibility

that

the

product(s)

TCU

40/80

Temperature

Control

Unit

W95000000

to

which

this

declaration

relatesisin

confonnity

with

the

following

standard(s)

or

other

normative

document(s)

BSIEC1010-1

BS

EN50O81-1

BSEN50082-1

following

the

provisions

of

89/392/EEC

89/336/EEC

73/023/EEC

Safety

Requirements

for

Electrical

Equipment

for

Measurement,

Control

and

Laboratory

Use.

Electromagnetic

Compatibility,

General

Emission

Standard.

Generic

Standard

Class:

Domestic,

Commercial&Light

Industry.

Electromagnetic

Compatibility,

General

Immunity

Standard.

Generic

Standard

Class:

Domestic,

Commercial&Light

Industry

Machinery

Safety

Directive

Electromagnetic

Compatibility

Directive

Low

Voltage

Directive

0

Dr.A.P.

Troup,

DirectorofTechnology

Date

and

Place

This

product

has

been

manufactured

underaquality

system

registered

to

ISO900I

EDWARDS

CONTENTS

Section

Title

Page

1

PREFACE

1

1.1

Safety

considerations

1

2

TCU

40/80

3

2.1

Scopeofthe

manual

3

2.2

Descriptionofthe

TCU

40/80

3

2.3

Lockout

procedure

3

2.4

Safety

features

4

3

QUICK

START

PROCEDURE

5

3.1

Power

up

5

3.2

Sctpoint

verification

5

4

PRODUCT

DESCRIPTION

6

4.1

Refrigeration

and

coolant

circuits

6

4.2

Refrigeration

9

4.2.1

If

coolingisrequired:

9

4.2.2

If

coolingisnot

required:

10

4.3

Coolant

circuit

10

4.4

Temperature

monitoring

10

4.5

Front panel

1

]

4.6

Rear

panel

13

4.7

Specifications

14

4.8

Dimensions

15

5

INSTALLATION

]6

5.1

Receiving

and

unpacking

16

5.2

Location

16

5.2.1

Securing

the

unit

16

5.2.2 Installing

the

secondary

containment

receptacle

16

5.2.3

Floor

levclers

16

5.3

Stacking

17

5.3.1

Tie-bolts

17

5.4

Facilities

17

5.4.1

Water

and

coolant

connections

18

5.4.2

Water

19

5.4.3

Coolant

19

5.4.4

Remote

connections

19

6

OPERATION

20

6.1

Preparation

20

6.2

Poweringupthe

TCU

40/80

20

6.3

Changing

the

setpoint

value

(SV1)

21

6.4

Temperature

controller

Pid

settings

21

6.5

Remote

set-point

22

6.6

Flow

rate

adjustment

22

/?^v

TCU

40/80

Temperature

Control

Unit

7

MAINTENANCE

23

7.1

Hazard

warnings

23

7.2

Hazards

25

7.3

Filling

the

reservoir

26

7.4

Draining/bleeding

the

coolant

reservoir

26

7.5

Temperature

probe

calibration

27

7.6

Preventive

maintenance

schedule

27

7.7

Semi-annual

preventative

maintenance

28

7.7.1

Required

equipment

28

7.7.2

Preparation

28

7.7.3

Verify

system

status

28

7.7.4

Refrigeration

leak

check

28

7.7.5

Fluorinert

leak

check

28

7.7.6

Water

leak

check

28

7.7.7

Insulation repair

28

7.7.8

Lamp

check/replacement

29

7.8

Annual

preventative

maintenance

30

7.8.1

Required

equipment

30

7.8.2

Required

supplies

30

7.8.3

Solenoid

valve

coil

replacement

30

7.8.4

System

check

32

7.9

Preventive

maintenance

checklist

41

8

TROUBLESHOOTING

42

9

ACCESSORIES

AND

SPARE

PARTS

52

APPENDIX

54

ReturnofEdwards

Equipment-Procedure

(Form

HS1)

58

ReturnofEdwards

Equipment-

Declaration

(FormHS2)

59

Legal

notices,

limitations

and

disclaimers

60

MSDS

(material

safety

data

sheet)-

"SUVA"

HP62

61

'-""5\

TCU

40/80

Temperature

Control

Unit

ILLUSTRATIONS

Figure

Title

Page

Figure1-Refrigeration

and

coolant

components

6

Figure2-

Refrigeration

and

coolant

components

7

Figure3-Refrigeration

and

coolant

circuits

9

Figure4-

Front panel

11

Figure5-

Electrical

rear

panel

13

Figure6-

TCU

dimensions

15

Figure7-Stacked

TCU

40/80

systems

17

Figure

8-System

rear

view

18

Figure9Water

connections

J9

Figure10-

Temperature

controller

21

Figure11-

Lamp

replacement

29

Figure12-

Solenoid

coil

replacement

31

Figure13-Electrical

drawer

51

Figure

14-Electrical

drawer

schematic

54

Figure15-

Remote

interface

56

Table

Title

Page

Table1-

Safety

features

4

Table2

-Frontpanel

Indicators

5

Table3-

Refrigeration

and

coolant

components

8

Table4-

Front

panel

controls

11

Table5-

Front

panel

LED

indicators

12

Table6-

Temperature

controller

12

Table7-

Description

of

rear

panel

components

and

indicators

13

Table8-

Front panel

powerupindicator

conditions

20

Table9-

Electrical

hazards

classifications

25

Table10-

Preventive

maintenance

schedule

27

Table

11-

Faults

identified

by

front

panel

lamps

42

Table12-

Faults

indicated

by

the

front

panel

LED

indicators

44

Table13-Faults

identified

by

rear

panel

indicators

48

Table14-

Miscellaneous

fault

conditions

49

Table15-Accessories

52

Table16Spare

parts

53

TCU

40/80

Temperature

Control

Unit

Hi

TRANSLATIONS

The

TCU

40/80

Instruction

Manualisavailable

in

the

following

translations:

Language

English

French

German

Italian

Japanese

Edwards

part

number

W95900001

W95900004

W95900005

W95900006

W95900007

For

each

TCU

40/80

purchased,

you

are

entitledtoone

translated

manual

freeofcharge.

This

is

in

additiontothe

English

version

provided.

Fax

this

completed

formtothe

nearest

Edwards

locationtoreceive

your

complimentary

translation.

Name:

Title:

Company:

Address:

TCU

serial

number:

Language:

(circle

one)

French

German

Italian

Japanese

TCU

40/80

Temperature

Control

Unit

1

PREFACE

1.1

Safety

considerations

Many

safety features

have

been

designed

into

the

TCU

40/80toprotect

the

operator

and

the

equipment.

The

following

symbols

are

usedinthis

manualtoindicate

the

various

safety

conditions.

General

Alert

General

Alert

symbol

denotes

the

potential

of

personal

hazards

or

equipment

failure.

Warnings

are

given

when

failuretoobserve

the

instruction

could

resultininjuryordeathtopersons.

Cautions

are

given

where

failuretoobserve

the

instruction

could

resultindamagetothe

equipment,

associated

equipment

and

process.

Statementonavoiding

the

hazard.

Electric

Shock

Electric

Shock

symbol

denotes

the

presenceofhigh

voltage

or

current.Itcalls

attentiontothe

procedure,

practice,orthe

like,

whichifnot

done

correctlyoradheredtocould

resultininjury

or

death.

Statementonavoiding

the

hazard.

Eye

Protection

Eye

Protection

symbol

denotesahazard

which

could

cause

injuryorirritation

to

the

eyes.

Statementonavoiding

the

hazard.

Toxic

Gases

Toxic

Gases

symbol

denotesapersonal

hazard.

It

calls

attentiontothe

procedure,

practice,orthe

like,

which

if

not

done

correctly

or

adheredtocould

resultininjury or death.

Statementonavoiding

the

hazard.

TCU

40/80

Temperature

Control

Unit

Hot

Surfaces

Hot

Surfaces

symbol

denotes a

hazard

which

could

cause

injury

or burns.

Statementonavoiding

the

hazard.

Hand

Protection

Hand

Protection

symbol

denotes a

hazard

which

could

cause

injuryorburns

Statementonavoiding

the

hazard.

High

Pressure

High

Pressure

symbol

denotesapersonal

hazardorequipment

failure.

It

calls

attention

to

the

procedure,

practice,

or

the

like,

whichifnot

done

correctlyoradheredtocould

result

in

equipment

damage,

injury

or death.

Statementonavoiding

the

hazard.

Extreme

Temperature

Extreme

Temperature

symbol

denotesahazard

which

could

cause

injuryorburns.

Statementonavoiding

the

hazard.

^

TCU

40/80

Temperature

Control

Unit

2

TCU

40/80

2.1

Scopeofthe

manual

This

manual

provides

informationonthe

installation,

start-up

and

operationofEdwards

High

Vacuum

Model

40/80

Temperature

Control

Unit

(TCU

40/80).

The

Quick

Start

Procedureonpage5isastepbystep

guide

for

the

startupand

use

of an

installed,

working

system.

Installation,

startingonpage

16,

provides

instructions

and

information

for

installing

the

system.

The

installer

must

have

sufficient

technical

understanding

of

electrical

and

mechanical

systemstoproperly

use

this

information.

Operation,

starting

on page

20,

provides

more

complete

instructions

on

the

preparation

and

useofthe

system.

2.2

Description

of

the

TCU

40/80

The

TCU

40/80isa

single-channel

temperature

control

unit

engineered

for

temperature

controlofremote

heat

loads.

From

distancesuptoSOfeet,

the

TCU

40/80

can

cool

the

heat

load

generatedbythe

process

equipment.

The

coolant

circulates

through

the

TCU

40/80,

whereitis

cooledorheatedasrequired,

thenistransferred

to

the

process

equipment,

and

returnsina closed

loop.

The

TCU

40/80

maintains

supply

coolantata

temperature

between

-40°Cand

+80

°C,

selectable

in

0.1°Cincrements,

withatoleranceof±1.0

°C.

2.3

Lockout

procedure

To

prevent

accidental

or

unauthorized

startingofthe

TCU

40/80

during

maintenance,

disconnect

the

power

cord

from

the

receptacle

and

installanappropriate

lock-out

device

(Hubbell

Small

Plugout™

or

equivalent)

on

the

endofthe

power

cord.

0

TCU

40/80

Temperature

Control

Unit

2.4

Safety

features

The

safety

features

listedinTable1are

designed

into

the

TCU

40/80.

TableI-

Safety

features

Component

EMERGENCY

OFF

button

(EMO)

Remote

EMERGENCY

OFF

Drawer

safety

switch

Pressure

switch

Condenser

pressure

relief

valve

Reservoir

pressure

relief

valve

Temperature

switch

Coolant

flow

switch

Coolant

float

switch

Coolant

float

switch

Thermal

overload

Surge

suppression

Line

phase

monitor

Current

sensor

Secondary

containment

Ref.

des.*

(PB1)

(J72J2)

(LSD

(PS1)

(W2)

(Wl)

(TS1)

(FS1)

(LLS1)

(LLS3)

(K3)

VR1-4

PMR1

CSR1

Function

Shuts

off

powertomajor

system

components.

Remote

shut

offofpowertomajor

system

components.

Upon

opening

the

drawer,

shuts

off

powertomajor

system

components.

Protects

the

refrigeration

system

against

high

discharge

pressure.

Interrupts

operationat300

psig.

Vents

refrigerant

to

the

atmosphere

above

350

psig.

Fail

safe

for

PS1,

works

evenifthereisno

power

appliedtothe

system.

Protects

the

reservoir

from

over-pressure.

Protects

the

process

fluid

from

exceeding99°C

Protects

the

process

equipment

from

inadequate

coolant

flow

rates.

Protects

against

low

levelinthe

coolant

reservoir

by

stopping

the

equipment.

Protects

against

overfill

of

the

coolant

reservoir.

Indication

on

front

and

rear

panels.

Protects

the

pump

motor

from

excess

current.

Protects

the

TCU

40/80

against voltage

surges

and

power

line

transients.

Protects

the

equipment

against

incorrect

wiringofthe

supply

phases

and low

voltage

burn-out.

Protects

the

compressor

against

abnormal

conditions.

Captures

fluids

(internaltothe

TCU)inthe

eventofa

leak.

•

See

Figure3on

page

9.

TCU

40/80 Temperature

Control

Unit

3

QUICK

START

PROCEDURE

This

Quick

Start

procedureisfor

easy

start

up

and

operation

of an

installed

and

fully

working

TCU

40/80.Ifyour

TCU

40/80

is

not

installed,

gotoInstallation

on

page

16.

Detailed

operating

instructions

are

in

Operation

on page

20.

Ifatany

time an

alarm

occurs,

press

STOP

and

correct

the

fault

indicatedbythe

display

as

directedinthe

Troubleshooting

Guide

on

page

42.

Press

RESET

and

START

to

continue

operation.

3.1

Power

up

Before

applying

power,

verify

that

all

water

and

coolant

lines

are

connectedtothe

system.

The

handlesonboth

coolant

line

valves

shouldbein

the

open

position.

For

the

locationofthese

connections,

refer

to

Figure8on

page

18.

To

power up

the

TCU

40/80:

1.

READY

light

shouldbeon.Ifthe

ready

lightisnotonsee

Powering

Up

the

TCU

40/80onpage

20.

2.

Press

RESET.

Verify

that

front

panel

indicators

areasshowninthe

Reset

columnofTable2on

this

page.

3.

Press

START.

Verify

that front

panel

indicators

areasshowninthe

Start

Condition

columnofTable2on

this

page.

If in

steps

twoorthree

any

front

panel

indicators

do

not

match

Table2,refertothe

Troubleshooting

Guideonpage42for

corrective

action.

4.

Verify

that

the

coolant

pressure

gauge

(locatedonthe

front

access

panel)

reads

less

than

100

psig.

Table 2-Front

panel

Indicators

Indicator

POWER

ON

RESET

FACILITY

POWER

FACILITY

WATER

CIRCUIT

BREAKERS

COMPRESSOR

TEMPERATURE

FLOW

NORMAL

LEVEL

LOW

LEVEL

REMOTE

RTD

(optional)

Reset

Condition

Green

White

Green

Off

Green

Off

Green

OfT

Green

(if

used)

Start

Condition

Green

White

Green

Off

Green

(if

used)

3.2

Setpoint

verification

Verify

that

the

manual

mode

setpoint

value

(SV1)

displayedonthe

temperature

control

is

the

value

desired.Tochange

the

Setpoint

value

see

Changing

the Setpoint

Value

(SVl)onpage21.

Do

nottoexceed

the

normal

operating

parameters.

The

systemisdesigned

to

operate

from

-40°Cto

+80

°C.

TCU

40/80

Temperature

Control

Unit

4

PRODUCT

DESCRIPTION

4.1

Refrigeration

and

coolant

circuits

Figure1,Figure2,and

Table3on page8describe

the

refrigeration

and

coolant

componentsofthe

TCU

40/80.

Figure1-Refrigeration

and

coolant

components

TCU40/80

Temperature

Control

Unit

Figure2-

Refrigeration

and

coolant

components

TCU

40/80

Temperature

Control

Unit

/^\

Table3-

Refrigeration

and

coolant

components

Item

I

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Component

name

Reservoir

Level

switch

Compressor

Crankcase

regulator

Suction

service

valve

Discharge

service

valve

Temperature

switch

Pressure

switch

Condenser

Filter

dryer

Safety

cooling

valve

Motor

Pump

Bypass

valve

Hot

gas

bypass

valve

Subcooler

Solenoid

valve

SV2

Solenoid

valve

SV1

Sight

glass

TEV

(Thermostatic

expansion

valve)

Heater

Flow

switch

Heat

exchanger

Pressure

relief

valve

Function

A

holding

tank

for

the

Fluorinert

coolant.

Monitors

the

coolant

levelinthe

reservoir.

Compresses

the

refrigerant

fluid.

Protects

the

compressor

against

pressure

overload.

Allows

isolation

at

the

compressor.

Allows

isolationatthe

compressor.

High

limit

switch

for

reservoir

heater.

Limits

maximum

allowable

discharge

pressure.

Transfers

heat

from

the

compressed

refrigerant

to

the

facility

water.

Removes

contaminants

and

moisture

from

the

refrigerant.

Limits

the

discharge

temperature.

Drives

the

coolant

pump.

Circulates

the

Fluorinert

coolant.

Regulates

coolant

flow.

Regulates

cooling

capacity.

Further

cools

the

refrigerant

thatisreturningtothe

compressor.

Allows

refrigerant

to

pass

through

the

hot

gas bypass

valve,

then

to

the

compressor

suction

line

when

energized.

Allows

refrigerant

to

passtothe

TEV

when

energized.

Allows

visual

inspectionofthe

refrigerant

charge

and

presence

of

moistureinthe

system.

Allows

the

refrigerant

to

expand

fromaliquidtoa

gas.

Raises

the

temperature

of

the

coolant

when

the

process

requires

heating.

Monitors

the

flow

rate.

Extracts

heat

from

the

coolant

and

transfers

ittothe

refrigerant.

Discharges

refrigerant

from

the

systemtothe

atmosphereinthe

eventofsevere

over-pressure

condition.

TCU

40/80

Temperature

Control

Unit

/

Bypass

vaSn

Oran

valve

I

RID

temperature

probe

Profisure

Gwlttfc

Figure3-Refrigeration

and

coolant

circuits

4.2

Refrigeration

(see

figure3above)

1.

Refrigerant

gas

enters

the

compressor

at

low

temperature

and

pressure.

It

leaves the

compressor

at

high

pressure

and

temperature.

2.

The

gas

passes

into

the

condenser,

where

heatisremovedbythe

external

water

supply,

causing

the

gastocondense

intoaliquid.

3.

The

cool

liquid

refrigerant

exits

the

condenser

and

passes

throughafilter

dryer

that

removes

any

residual

moistureorcontaminants.

4.2.1Ifcoolingisrequired:

1.

Solenoid

valve

SV1

opens

(coil

energized),

allowing

the

refrigerant

to

flow

into

the

Thermostatic

Expansion

Valve

(TEV).

The

pressure

drop

across

the

TEV

causes

the

refrigerant

to

change

from

a

liquidtoa

mixtureofliquid

and

gas.

2.

The

liquid

and

gas

mixture

enters

the

heat

exchanger

whereitbecomes

entirely

a

gas.

The

process

of

expansion

fromaliquidtoa

gas

reduces

the

temperature

by

absorbing

energy.

3.

The

refrigerant

leaving

the

heat

exchanger

returnstothe

compressor

through

the

subcooler

and

a

crankcase

pressure

regulator.

The

subcoolcr

further

cools

the

refrigerant

entering

the

TEV.

TCU

40/80

Temperature

Control

Unit

4.2.2Ifcoolingisnot

required:

1.

Solenoid

valve

SVl

closes

(coil

de-energized).

2.

Hot

refrigerant

from

the

compressor

is

passed

through

SV2

(coil

energized)

andahot

gas

bypass

valve

before

returning

to

the

compressor

suction

line.

This

bypassing

allows

the

compressor

to

run

continuously.

3.

Cooling,

requiredtoprevent

the

compressor

from

overheating,

is

providedbyallowing

someofthe

liquid

from

the

condensertopass

through

the

safety

cooling

automatic

expansion

valve

into

the

suction

line,

thus

maintaining

the

discharge

gas

temperature

below99°C.

4.3

Coolant

circuit

Coolantispulled

from

the

reservoir

by

the

circulation

pump

and

transferred

to

the

heat

exchanger

where

itiscooledbythe

refrigeration

systemasrequired.

It

then

flowstothe

process

equipmentbymeansofthe

coolant

supply

hose.

The

coolant

returnstothe

TCU

40/80

reservoirbymeansofthe

coolant

return

hose.

The

coolant

system

requires8litersofcoolant

for

the

reservoir,

plus

the

volumeofthe

circulation

lines

and

any

other

spaces

filled

with

coolant

that

are

attachedtothe

TCU

40/80.

To

increase

the

coolant

temperature,

the

reservoir

usesanelectrical

resistance

heater

thatiscontrolled

by

the

temperature

controller.

The

heater

mustbefully

submergedatall

times,

andifthe

coolantinthe

reservoir

falls

below

3.S

liters,alevel

switch causes

the

status

alarm

signaltoautomatically

shut

down

the

TCU

40/80.

A

three-float

level

switch,athermostat,

andaflow

sensor

provide

coolant

status

signalstothe

TCU

40/80

control

system.

4.4

Temperature

monitoring

A

Resistance

Temperature

Device

(RTD)

monitors

the

temperatureofthe

coolant

leaving

the

TCU

40/80

and

transmits

this

information

to

the

temperature

controller.

The

TCU

40/80

compares

the

outputofthe

RTDtothe

selected

process

temperature

(SVl)

and

determines

if

the

coolant

needstobe

cooledorheated.

The

temperature

controller

then

operates

the

main

cooling

solenoid

valveorheater.

The

coolant

temperature

at

the

supply

portonthe

rear

panelismeasuredbya

local,

internally

connected

RTD.Ifsensingofprocess

equipment

temperature

is

needed,

connectanRTDtoJ72J3atthe

rear

panel

(see

Figure5on page

13).

For

remote

connection

schematic

details,

see

FigureISon

page

56.

^WIITV

10

TCU

40/80

Temperature

Control

Unit

4.5

Front

panel

Figure

4 shows

the

Front

Panel.

Table4,Table5and

Table6identify

its

controls

and

indicators.

|MO<

?

5

>

mat

mu

0

aw-"

Figure4-

Front panel

Table4-

Front panel

controls

Control

name

POWER

ON

RESET

EMERGENCY

OFF

START/STOP

ALARM

MUTE

Description

Lights

green

when

powerisbeing

suppliedtothe

TCU

40/80.

Resets

alarms

and

makes

the

TCU

40/80

readytooperate.

The

white

light

indicates

that

the

TCU

40/80isreadytooperate.

Removes

power

from

all

TCU

40/80

circuits

except

the

EMERGENCY

OFF

circuit.Toshut

off

power,

push

EMERGENCY

OFF

(EMO).Toreset,

rotate

the

EMERGENCY

OFF

button

clockwiseasshownonthe

switch.

Starts

and

stops

the

operationofthe

TCU

40/80.

Emitsahigh

pitched

sound

when

thereisa

fault

condition

which

has

caused

the

TCU

40/80tostop operation.

Silences

the

audible

alarm.

TCU

40/80

Temperature

Control

Unit

II

Table5-

Front

panel

LED

indicators

LED

name

FACILITY

POWER

FACILITY

WATER

CIRCUIT

BREAKERS

COMPRESSOR

COOLANT

TEMPERATURE

COOLANT

FLOW

COOLANT

NORMAL

LEVEL

COOLANT

LOW

LEVEL

REMOTE

RTD

Condition

Green

Red

Green

Red

Green

Red

Green

Red

Green

Red

Green

Red

Green

Amber

Off

Amber

Red

Off

Green

Description

Power

phases

are

normal.

Power

phases

are

reversedorlow

line

voltage.

Water

pressure

and

flow

are

normal.

Water

pressureorflow

are

not

adequate.

(See

Specifications

on page

14.

Rear

panel

circuit

breakers

2, 3,

and4are

on.

Oneormoreofthese

breakersistrippedoroff.

Compressorisoperating

normally.

Compressor

has

stopped

operating.

Coolant

reservoir

temperature

is

normal.

Coolant

temperature

is

above

the

operating

range.

Coolant

flowisnormal.

Coolant

flowisnot

adequate.

Coolant

levelisnormal.

Coolant

levelisover

filled.

Coolant

levelisnormal

Coolant

levelislow.

Coolant

levelisvery

low.

Remote

RTD

not

connected.

Remote

RTD

temperature

probeisin

use.

Table6-

Temperature

controller

Controls

and

indicators

Process

Value

(PV)

Setpoint

Value

(SP)

Pushbuttons

Remote

Mode

LED

(Aux)

Description

The

present

temperature

of

the

coolant,asindicatedbythe

internal

RTD

or

the

remote

RTD.

The

TCU

40/80

regulates

to this

temperature,

as

setbythe

operator.

Usedtoprogram

the

controller.

Indicates

modeofoperation:

Off

indicates

local

operation.

On

indicates

remote

operation.

12

TCU

40/80

Temperature

Control

Unit

4.6

Rear

panel

Figure5shows

the

rear

panel.

Table7identifies

the

controls

and

indicators

on

the

rear

panel.

D

G

t

Fj

cocuurr

iml

p

n

pi

n

p!

=

H

t90/t0*

VAC

» *M

•0/WHi*0A

Figure5-

Electrical

rear

panel

Table7■

Label

J72J3

CB724VAC

CB824VDC

J72J2

CB4

reservoir

heater

CB3

circulation

pump

CB2

compressor

CB1

main

power

normal/overfill

low/fault

200/208

VAC3PH

50/60Hz30A

CB5-XFMR

CB6-PSU

J72J1

■

Description

of

rear

panel

components

and

indicators

Description

Five

connector

for

remote

RTD

interface.

See

Figure15on

page56for

pinouts.

1

-pole,2Amp

circuit

breaker.

Isolates

the24VAC

transformer.

Normally

on

(in).

l-pole,2Amp

circuit

breaker.

Isolates

the24VDC

power

supply

output.

Normallyon(in).

Nine

connector

for

remote

EMERGENCY

OFF,

start-stop

operation,

and

remote

setpoint

operation

enable.

See

Figure15on

page56for

pinouts.

3-pole,10Amp

circuit

breaker.

Normallyon(up).

3-pole,6Amp

circuit

breaker.

Normallyon(up).

3-pole,16Amp

circuit

breaker.

Normallyon(up).

3-pole,25Amp

circuit

breaker.

Normallyon(up).

Normal,

LED

Green

Overfilled,

LED

Amber

Low,

LED

Amber

Fault,

LED

Red

Mains

input

power

connector.

2-pole,

0.5

Amp

circuit

breaker.

Isolates

the

equipment

transformer.

2-poIe,

0.3

Amp

circuit

breaker.

Isolates

the

power

supply.

37

D-subminiature

connector,

for

setpoint

value

signal,

process

value

signal,

and

remote

fail

and

warning

signals.

See

Figure15on

page56for

pinouts.

TCU

40/80

Temperature

Control

Unit

13

4.7

Specifications

Parameter

Temperature

ramp

Cooling

capacity

@

process

equipment

ISO

watt

coolant

line

losses;

coolant

water

@

15

°C

Heating element

System

flow

Process

temperature

range

Setpoint

resolution

Temperature

regulation

Facility

water

requirements

Power

requirements

Ambient

operating

temperature

Weight

Dimensions

Altitude

Max.

relative

humidity

Transient

overvoltage

Pollution

Degree

Sound

pressure

level

Conditions

Coolant

short

circuit

conditions

+25°Cto+80°C

+25°Cto-30°C

Process

coolant@-40

°C

Process

coolant

@-20°Cto

+80

"C,

@20

°C,60psig

+10oC(-0°+2°)to

+26"C(+0°

-2°)

3-phase

delta

(balanced

load),4wire

(3

phases&earth

gnd),

200to208

VAC,

50/60

Hz

Upto31

"C

Above31°C

IEC

664,

Installation

Category

II

IEC

664

Atadistanceof1

meter.

Specification

Elapsed

time:

<25

minutes

Elapsed

time:

<20

minutes

350

watts

2000

watts

2800

watts

3

gpm

(11.36

lpm)

-40°Cto+80°C

±0.1

°C

±

1.0°Ctypical

3to6

gpm

(11.36to22.71

lpm)

30

amp

outlet

+

10°Cto+50°C

450

pounds

(204

kg)

22"

widex30"

deepx35"

high

(56cmx76cmx89

cm)

Upto2000

meters

(6562

ft.)

80%

Derate

linearlyto50%@50

°C,

2.5

kV

211

65dB(A)

14

TCU

40/80

Temperature

Control

Unit

4.8

Dimensions

TCU

40/80

TCU

40/80

inches

(millimeters)

Figure6-

TCU

dimensions

TCU

40/80

Temperature

Control

Unit

15

5

INSTALLATION

5.1

Receiving

and

unpacking

Doacomplete

visual

inspection

of

the

TCU

40/80

for

any

damage.Donot

use

the

TCU

40/80ifphysical

damageisevident.Ifthereisany

damage,

notify

your

supplier

and

the

carrierinwriting

within

three

days;

state

the

item

numberofthe

TCU

40/80

together

with

your

order

number

and

supplier's

invoice

number.

Retain

all

packing

materials

for

inspection.

Caution

When

usingaforklift

to

moveorposition

the

TCU

40/80,donot

install

the

secondary

containment

receptacle

until

the

TCU

40/80isin

position.

Failuretofollow

these

instructions

may

lead

to

damageofthe

secondary

containment

receptacle

causedbythe

forksofthe

forklift.

5.2

Location

Allowaspace

46"

widex54"

deep

for

the

TCU

40/80

cable

and

coolant

connections.

The

TCU

40/80

should

haveatleast

two

feetofclearance

at

the

rear

and

one

foot

along

the

sidesofthe

unit.Besure

that

the

mounting

surface

can

safely

support

the

weightofthe

TCU

40/80

(450

pounds

evenly

distributed).

The

centerofgravityisapproximately

the

centerofthe

refrigeration

compartment.

When

usingafork-lift

to

move

the

TCU

40/80,

position

the

forks

from

the

sideofthe

unit.

The

TCU

40/80

weighs

450

pounds

(204

kg).

Failuretotake

proper

careinmovingorlifting

these

units

can

resultinserious

bodily

injury.

A3foot

(1m)

service

lengthofthe

power

cableisrequiredtofully

open

the

electrical

drawer.

Therefore,

do

not

install

the

TCU

40/80

further

than7feet

(2.1m)from

the

power

source.

5.2.1

Securing

the

unit

The

four

lockable

castersofthe

TCU

40/80

swiveltoprovide

maximum

maneuverability.

Make

sure

that

all

four

casters

are

turned

inward

and

lockedinposition

once

Ihe

TCU

40/80issituated.

5.2.2

Installing

the

secondary

containment

receptacle

The

secondary

containment

receptacle

slides

into

the

base

from

the

rearofthe

unit.

5.2.3

Floor

levelers

An

optional

floor

leveler

kitisavailable

to

compensate

for

uneven

surfaces.

See

Table15on

page52for

ordering

information.

16

TCU

40/80

Temperature

Control

Unit

5.3

Stacking

The

TCU

40/80

maybestacked

two

high.Besure

that

the

mounting

surface

can

safely

support

the

weight

of

the

two

units

(900

pounds,

408

kg).

Be

sure

that

the

castersofthe

top

unit

are

turned

inwards,

but

are

not

locked,

until

the

top

unitisfully

seated.

5.3.1

Tie-bolts

An

optional

tie-bolt

kitisavailable

for

attaching

stacked

units.

See

Table15on

page52for

ordering

information.

TCU

40/80

inches

(millimeters)

Figure7-Stacked

TCU

40/80

systems

5.4

Facilities

The

TCU

40/80

requires

a

water

supply

flow

rate

between

3 to6gallons

per

minuteata

maximum

pressureof100

psig,

andaninlet

temperature

rangeof10°Cto26°C

Power

inputisbyafused,

suitable

isolating

electrical

outlet,

208

VAC,

50/60

Hz,30amp,

3-phase

delta

(balanced

load),

3-wire

and

earth.

The

required

receptacle

typeisHubbell

P/N

L21-30R2810-A,

or

equivalent.

TCU

40/80

Temperature

Control

Unit

17

5.4.1

Water

and

coolant

connections

Figure8showsarear

viewofthe

TCU

40/80

with

its

water

and

coolant

connections.

inches

(millimeters)

Figure8-System

rear

view

18

j

TCU

40/80

Temperature

Control

Unit

5.4.2

Water

/JWN

Connections

to

the

water

supply

and

return

are

madetoeither

Vi"

brass

barb

fittingsorVi"

compression

fittings.

For

bare

hose

connections

("A"

nominal

I.D.):

1.

Slip

the

hose

over

the

barb

fitting

and

tighten

the

hose

clamp.

2.

Turnonthe

water

supply

and

check

for

leaks.

For

connections

using

hose

with

tube

adaptersortubing

('/i"

nominal

O.D.):

1.

Remove

the

adapter

coupledtothe

hose

barb.

2.

Insert

the

tube

adapterortubing

with

the

appropriate

ferrule

and

compression

nut.

3.

Tighten

the

compression

nut,

turnonthe

water

supply,

and

check

for

leaks.

Rear

Acctii

Pantl

F»rrulo

•

1/2'

Compr.jslon

Nut

•

1/2"

O.O.

Tubing

or

Hose

Tuba

Adaptor

Supplied

Adaptor

With

Hoie

Barb

♦NOT

INCLUDED

Figure 9

Water

connections

5.4.3

Coolant

Note:Ifthis

TCU

40/80isbeing

installed

on

process

equipment

that

has

been used

mthacoolant

other

than

Fluorinert.

contact

process

equipment

supplier

for

retrofit

instructions.

Connections

to

the

coolant

supply

and

return

are

madeonthe

rear

panel

(see

Figure8on

page

18).

The

maximum

distance

between

the

process

equipment

and

the

TCU

40/80is50

feet

(100

feet

total

hose

length).

1.

Attach

the

hosestothe

supply

and

return

compression

fittings.

Follow

the

hose

manufacturers

recommendations

for

appropriate

adapters.

2.

Insulate

the

hoses

with

closed

cell

insulation

in

ordertominimize

heat

loss.

3.

Tape

and

glue

the

insulated

jointstoavoid

condensation

and

icing.

5.4.4

Remote

connections

Wiring

details

for

remote

connections

are

showninFigure15on

page

56.

Remote

connections

should

not

be

run nearorparalleltoa.c.

power

linesorin

the

vicinity

of

equipment

that

generates

large

electric

fields.

TCU

40/80

Temperature

Control

Unit

19

6

OPERATION

6.1

Preparation

Verify

that

water

and

coolant

connections

are

madeatboth

ends,

that

the

drain

valveisclosed

and

the

coolant

supply

and

return

valves

are

open.

Connect

the

remote

interfaces

if

required.

1.Touseanexternal

RTD

probe,

attachitto

connector

J72J3.

RefertoFigure15on

page

56.

Verify

that

the

plug

J72J2isinstalled.

2.

Press

the

EMERGENCY

OFF

buttononthe

front

panel.

3.

Plug

the

TCU

40/80

power

cord

intoafused,

switchable,

30

amp,

3-phase,

208

VAC

outlet.

4.

Ensure

that

all

circuit

breakersonthe

rear

panel

areintheONposition.

CB7

and

CB8

are

non-

switchable

circuit

breakers

and

will

trip

when

thereisa

problem.

They

cannotbeturnedonor

off,

but

they

are

re-settablc.

6.2

Poweringupthe

TCU

40/80

1.

Verify

that

the

POWERONlamponthe

front

panelisilluminated.

2.

Release

the

EMERGENCY

OFF

button.

If

the

Facility

Power

LED

illuminates,

the

line

voltageislow,

or the

phaseofthe

main

power

supplyisreversed.

Adjust

the

line

voltage,ifitislow.

Correct

the

phasesbyswapping

two

phasesinthe

electrical

outlet.

3.

Press

the

RESET

button

and

verify

the

front

panel

indicators

are asinthe

Reset

Condition

column

of

Table

8.

Table8-

Front

panel

power up

indicator

conditions

Indicator

POWER

ON

RESET

FACILITY

POWER

FACILITY

WATER

CIRCUIT

BREAKERS

COMPRESSOR

TEMPERATURE

FLOW

NORMAL

LEVEL

LOW

LEVEL

REMOTE

RTD

(if

used)

Reset

condition

Green

Off

Green

Off

Green

Off

Red

Green

Start

condition

Green

White

Green

Off

Green

20

TCU

40/80

Temperature

Control

Unit

4.

Press

MUTEtosilence

the

alarm.

The

TCU

40/80isshipped

without

coolant.

The

coolant

level

alarm

will

sound

and

the

front

panel

Reservoir

Coolant

Low

Level

LED

willbered

indicating

that

the

reservoir

mustbefilled.

5.

Fill

the

coolant

reservoir

using

the

procedure

Filling

the

Reservoir

on page

26.

6.

Press

the

START

button

and

verify

the

front

panel

indicators

areasin

the

Start

Condition

column

of

Table

8.

7.

Useahalogen

leak detectortocheck

all

supply

and

return

line

connections

at

both

the

TCU

and

process

equipment,

around

the

pump

head

assembly,

drain

valve,

heater,

flow

switch,

vent

line,

fill

line,

and

reservoir

pressure

relief

valve.

6.3

Changing

the

setpoint

value

(SV1)

The

following

instructions

are

for

local

temperature

control

only.

Do

not

exceed

the

temperature

range

of-40°Cto

+80

Thisisthe

normal

operating

rangeofthe

TCU

40/80.

To

change

the

temperature

settings

press

pageupor

page

downtocither

increaseordecrease

the

temperature.

The

red

display

"PV"

indicates

the

process

value.

The

green

display

"SP"

indicates

the

current

setpoint.

Note:

The

temperature

controller

has

been

programmedtoprevent

the

setpoint

from

exceeding

the

normal

operating

rangeofthe

TCU

40/80.

The

controller

is

also

protected

from

unauthorized

changes

to

the

Pid

and

other

settings,

Contact

the

process

equipment

supplier

for

accesstothese

settings

and

other

information.

'P

EDWARDS

0UT1O

OUT

tO

OUH.

F-j-71

-■

HUBI

MB

4

:

mb

Figure10-

Temperature

controller

6.4

Temperature

controller

Pid

settings

Edwards

default

settings

are:

PID1-heating

Pbl

Arl

rAtl

dbl

value

8.0

0.43

7.0

1.0

PID2-cooling

Pb2

Ar2

rAt2

db2

value

12.5

0.7

9.0

1.0

parameter

proportional

band

automatic

reset

rate

deadband

TCU

40/80

Temperature

Control

Unit

21

6.5

Remote

set-point

To

use

the

remote

set-point,

wire

the

J72J2

mating

connectorasillustrated

on

page

56.

24vac

mustbeappliedtopins3and

4.

The

AUX

LEDonthe

temperature

controller

will

illuminate

indicating

remote

setpoint

enable

mode

as

soonasthe

mating

connectorisinstalled.

6.6

Flow

rate

adjustment

Caution

Do

not

exceed

coolant

pressureof100

psi.

Exceeding

the

coolant

pressure

may

resultindamage

to

the

pump.

The

Fluorinert

flow

rateofthe

TCU

40/80isfactory

settoprovide

approximately

3

gpmat60

psig/20°C

foraunit

operatingat208vac/3-ph/60Hz.

If

the

flow

rate

requires

adjustmenttoaccommodate

the

process

equipment

suppliers

recommendations,

follow

the

steps

below.

The

flow

rate

maybemeasured

usingaflow

meter

externaltothe

TCU

40/80.

1.

Open

the

left

side

access

door.

2.

Peel

back

the

insulation

covering

the

by-pass

valve.

RefertoFigure1on

page

6.

3.

The

valve

handle

canbefoundinthe

plastic

bag

securedtothe

pump.

Reduce

the

flowbyturning

the

valve

stem

clockwise.Toincrease

the

flow,

turn

the

stem

counter

clockwise.

The

valveisa

1/4

turn

valve.

4.

Once

the

required

flow

rate

has

been

achieved,

return

the

valve

handletothe

bag

for

future

use,

glue

the

insulation

backinplace,

and

secure

the

access

door.

22

TCU40/80

Temperature

Control

Unit

7

MAINTENANCE

This

section

contains

information

that

will

allow

youtosafely

keep

your

TCU

40/80inworking

order.

It

contains

important

Hazard

Warnings,aPreventive

Maintenance

Scheduleonpage

27,

and

a

Troubleshooting

Guideonpage

41.

Maintenance

to

the

electrical

systemofthe

TCU40/80

shouldbeperformedbyqualified

personnel

only.

Warning

The

refrigeration

units

are

scaled

and

are

not

user

serviceable.

Only

trained

and

licensed

refrigeration

personnel

should

perform

repairs

on

this

equipment.

All

applicable

EPA

regulations

apply.

7.1

Hazard

warnings

High

Pressure

Water and

the

coolant

arc

pressurized

within

this

equipment.

Water

pressure

will

depend

upon

utility

supply,

but

usuallyisupto60

psig.

The

coolant

canbeat

pressuresupto

100

psig.

Refrigerant

pressures

canbeupto300

psig.

Do

not

open

lines

with

pressure

present.

Toxic

Gases

The

coolant

breaks

down

above

215

°C.Ifthe

coolantisallowedtoreach

these

temperatures,

toxic

gasses

maybedischarged

from

the

unit.

Refertothe

Appendix

for

Material

Safety

Data

Sheets

for

the

coolant

and

refrigerant

usedinthis

system.

High

Pressure

The

reservoir

may

become

pressurized

due

to

changesintemperature.

Undernocircumstances

should

the

reservoir

pressure

relief

valveberemovedorcapped

off.

TCU

40/80

Temperature

Control

Unit

23

High

Pressure

The

refrigerant

lines

areathigh

pressure.

Undernocircumstances

should

the

refrigerant

pressure

relief

valveberemovedorcapped

off.

Eye

Protection

Hand

Protection

Leakageorfailureofhigh

pressure

circuits

may

cause

injuryorirritation

of

the

eyes.

Eye

protection

shouldbeworn

when

working

with

fluid

systems.

Hotorcold

fluids

and

surfaces

can

cause

injury or

irritation

of

the

hands.

Hand

protection

shouldbeworn

when

working

with

these

fluid

systems.

Electric

Shock

Ensure

that

all

electrical

power

has

been

removed

and

the

main

circuit

breaker

has

been

turned

off

priortoopening

the

electrical

drawer.

The

EMERGENCY

OFF

circuit

(EMO)

does

not

disconnect

all

power

from

the

electrical

drawer.

Extreme

caution

mustbeobservedifperforming

maintenance

operations

with

the

drawer

open.

Hot

Surface

Refrigeration

and

circulating

fluid lines

can

attain

temperatures

as

highas110

°C.

Caution

mustbeobserved.

24

TCU

40/80

Temperature

Control

Unit

7.2

Hazards

Table9gives

the

classifications

of

electrical

hazards.

This

number

indicates

the

severityofthe

hazard

as

definedbySEMI

S2-93.

Table9-

Electrical

hazards

classifications

Classification

Typel

Type

2

Type

3

Type

4

Type

5

Description

Equipmentisfully

de-energized.

Equipmentisenergized.

Live

circuits

are

covered

or

insulated.

Workisperformedata

remote

location

to

preclude

accidental

shock.

Equipmentisenergized.

Live

circuits

are

exposed

and

accidental

contactispossible.

Potential

exposures

are

less

than30volts

RMS,

42.2

volts

peak,

240

volt-amps,

20

Joules.

(See

NFPA

79-14.3,

IEC

204,UL1950&1262,

IEC

950.)

Equipmentisenergized.

Live

circuits

are

exposed

and

accidental

contactispossible.

Potential

exposures

are

greater

than30volts

RMS,

42.2

volts

peak,

240

volt-amps,

20

Joulesorradio

frequency

(rf)ispresent.

Equipmentisenergized

and

measurements

and

adjustments

require

physical

entry

into

the

equipment,

or

equipment

configuration

will

not

allow

the

useofclamp-on

probes.

Comment

None

called

out.

None

called

out.

Called

out as

Type

3.

Called

outasType

4.

None

called

out.

TCU

40/80

Temperature

Control

Unit

25

7.3

Filling

the

reservoir

Warning

When

retrofitting

a

TCU

40/80inplaceofa

water/glycol

unit,

the

coolant

lines

mustbeflushed

with

nitrogentoremove

moisture

prior

to

installation.

1.

Open

the

vent

port

valve

(see

Figure8on

page

18)toavoid

air

locks

that

may

slow

filling.

2.

Remove

the

plug

and

fasten

the

funnel

accessory

to

the

Vi"

fill

port

locatedatthe

rearofthe

unit (see

Figure8on

page

18).

3.

Fill

the

reservoir

with

Fluorinert

heat

transfer

fluid.

The

amount

needed

foranew

installation

is

approximately

44

pounds

for

the

TCU

andanadditional

amount

for

process

lines

(approx.

.15

lbs/ft.;

1/2"

tube)

and

other

external

volumes.

Fill

the

reservoir

until

the

Coolant

Normal

Level

LEDonthe

rear

electrical

panel

turns

green.

4.Inthe

eventofover-filling,

the

Coolant

Normal

LED

will

change

from

greentoamber.

Drain

excess

fluid

until

the

Coolant

Normal

Level

LED

turns

green.

RefertoDraining/Bleeding

the

Coolant

Reservoir,

below.

7.4

Draining/bleeding

the

coolant

reservoir

It

maybenecessarytodrain

the

coolant

reservoir

for

storageofthe

TCU

40/80orduetomoisture

contamination

of

the

coolant.

v

It

maybenecessarytobleed

the

coolant

reservoir

to

correctanoverfill

condition.

Note:

The

unit

may

continue

running

during

this

procedure.

Follow

the

procedure

below

wheneveritbecomes

necessarytodrainorbleed

the

system.

Firtreme

Temnerature

Hot

or

cold

coolant

may

reach

"40

°C

t0

+80

°C

during

UXtreme1emperature

operation.

Hot

or

cold

fluid

can

cause

burns.

Coolant

shouldbeat

ambient

temperature

before

handling.

1.

Open

the

vent

valve

locatedatthe

topofthe

unit.

2.

Placeanappropriate

container

beneath

the

drain

valve.

The

capacityofthe container

used

needstobe

10

liters

plus

the

volumeofthe

hoses

and

the

volumeofthe

process

equipment.

3.

Remove

the

cap

fitting

from

the

endofthe

drain

valve.

4.

Open

the

reservoir

drain

valve.

5a.Tocorrectanoverfill

condition,

drain

the

reservoir

until

the

Coolant

Level

Normal

LEDonthe

rear

electrical

panel

turns

green.

Close

the

reservoir

drain

and

vent

valves

when

the

LED

turns

green.

5b.Toempty

the

reservoir,

remove

powertothe

TCU

and

allow

the

unittodrain

until

all

coolant

has

been

removed.

6.

Close

the

reservoir

drain

and

vent

valves.

7.

For

proper

disposalofthe

coolant,

follow

the

manufacturers

recommendations.

Note:

Uncontaminated

Fluorinert

maybereused.

The

Fluorinert

shouldbestoredina

compatible

and

sealed

container.

26

TCU

40/80

Temperature

Control

Unit

7.5

Temperature

probe

calibration

The

Edwards

Temperature

Controller

comes

equipped

withafactory

calibrated

internal

+10V

remote

input/output

option

making

calibration

unnecessary.

7.6

Preventive

maintenance

schedule

Table10shows

the

maintenance

requiredtokeep

the

TCU

40/80ingood

working

order.

Failuretofollow

this

schedule

may

resultindegradationofsystem

performance.

Table10-

Preventive

maintenance

schedule

Frequency

Semi

annual

ly

Annually

Operation

Verify

system

status

Check

coolant

level

Check

lamps

Coolant

leak

check

Refrigeration

leak

check

Insulation

repair

Water

leak

check

Replace

solenoid

coils

SV1

and

SV2

System

check

Lamp

replacement

Hazard

(Type

3)

(Type

3)

(Type

3)

(Type

3)

(Type

3)

(Type

3)

(Type

3)

(Type

3)

Note:

All

maintenance

should be

recordedonthe

Preventative

Maintenance

Record

label

locatedonthe

insideofthe

left-hand

side

access

panel.

TCU

40/80

Temperature

Control

Unit

27

1

7.7

Semi-annual

preventative

maintenance

Refertothe

Troubleshooting

sectiononpage42when

results

for

anyofthe

following

checkpoints

are

notasexpected.

7.7.1

Required

equipment

•

12"

slotted

screwdriver

•

Spare

lamps

(24

vac/60

mA)

•4"slotted

screwdriver

•

Fluorinert

•

Two

10"

adjustable

wrenches•Insulation

Tape

•

Halogen

leak

detector

7.7.2

Preparation

•

Locate

the

two

screws

securing

eachofthe

side

access

panels

and

loosentoopen

doors.

•

Listen

for

excessiveorquestionable

noiseorsounds

coming

from

the

pump

assembly, motor,

compressor,orsolenoid

valves

(SV1

and

SV2).

7.7.3

Verify

system

status

•

Verify

system

status

led

indicators

on

the

front

electrical

panel.

(See-Front

panel

power

up

indicator

conditions

tableonpage

20.)

7.7.4

Refrigeration

leak

check

•

Visually

check

for

signsofcompressor

oilonthe

base,

insulation,

andonall

refrigeration

pipework.

•

Usingahalogen

leak

detector

check around

the

discharge

and

suction

service

valvesofthe

compressor,

and

all

accessible

refrigeration

pipework.

7.7.5

Fluorinert

leak

check

•

Useahalogen

leak

detectortocheck

all

supply

and

return

line

connections

at

both

the

TCU

and

process

equipment,

around

the

pump

head

assembly,

drain

valve,

heater,

flow

switch,

vent

line,

fill

line,

and

reservoir

pressure

relief

valve.

7.7.6

Water

leak

check

•

Visually

check

for

signsofwater

leaksatall

water

line

connections

externaltothe

TCU

andatthe

condenser

connections

inside

the

unit.

7.7.7

Insulation

repair

Note:Ifice

formationisexcessive,

it

maybenecessarytocorrect

this

condition

before

insulation

can

be

repaired.

•

Visually

inspect

refrigeration

and

process

fluid

lines

both

inside

the

TCU

cabinet

andatthe

supply

and

return

line

connections

for

signsofice

formation.

Correct

insulation

as

necessary.

28

TCU

40/80 Temperature

Control

Unit

7.7.8

Lamp

check/replacement

Electric

Shock

Ensure

all

electrical

power

has

been

removed

and

the

main

circuit

breaker

has

been

turned

off

due

to

the

presenceofhigh

voltageorcurrent.

Caution

Shouldalamp

require

replacement,

notify

the

appropriate

personnel

thatanEMO

condition

will

occur.

Failuretofollow

these

instructions

may

result

in

the

shut-downofthe

process

tool

and

associated

equipment.

Visually

verify

that

the

POWERONand

RESET

lamps

are

working.

If either

lamp

needs

replacement

and

the

proper

authorization

has

been

obtained:

1.

Press

STOP.

2.

Turn

off

the

main

circuit

breaker

(CB1).

3.

Disconnect

power

cord

from

mains

power

supply.

4.

Locate

the

two

securing

screwsonthe

front

electrical

panel

and

loosen.Open

the

electrical

drawer.

5.Ifreplacing

the

POWERONlamp,

locate

contactor

block

(LPl)onthe

back

sideofthe

front

electrical

panel.Ifreplacing

the

RESET

lamp,

locate

contactor

block

(PBl)onthe

back

sideofthe

front

electrical

panel.

6.

Pryupthe

metal

retaining

ring attachedtothe

coupling

plate.

Remove

the

contact

block

assembly.

7.

Replace

the

defective

lamp.

8.

Reinstall

the

contact

block

assemblybysnappingitback

onto

the

front

clement.

9.

Close

the

electrical

drawer

and

tighten

securing

screws.

10.

Reconnect

mains

power

and

turnonthe

main

circuit

breaker

(CBI)..

The

POWERONlamp

should

be

illuminated.

11.

Press

RESET.

The

lamp

should

illuminate.

Press

STARTtoreactivate

the

TCU.

Figure11-

Lamp

replacement

TCU40/80

Temperature

Control

Unit

29

7.8

Annual

preventative

maintenance

Refertothe

Troubleshooting

sectiononpage42when

results

for

anyofthe

following

check

points

are

notasexpected.

7.8.1

Required

equipment

12"

slotted

screwdriver

4"

slotted

screwdriver

7"

slotted

screwdriver

8"

phillips

screwdriver

Two

10"

adjustable

wrenches

Wire

strippers

(14

AWG)

Two

test

clips

w/12"

leads

Miniature

diagonal

cutters

Halogen

leak

detector

3\8"

open-ended

wrench

1\4"

open-ended

wrench

Wire

crimpers-Insulated

terminal

Digital

multimeter

(DMM)

Remote

RTD

connector

plug

(J72J3)

7.8.2

Required

supplies

•

Preventative

Maintenance

Kit

(P60153005)

•

Fluorinert

•

Insulation

Tape

7.8.3

Solenoid

valve

coil

replacement

Electric

Shock

Ensure

all

electrical

power

has

been

removed

and

the

main

circuit

breaker

has

been

turned

off

due

to

the

presence

of high

voltageorcurrent.

Caution

Shouldasolenoid

valve

coil

require

replacement,

notify

the

appropriate

personnel

thatanEMO

condition

will

occur.

Failuretofollow

these

instructions

may

result

in

the

shut-downofthe

process

tool

and

associated

equipment.

30

1.

Press

STOP..

Turn

off the

main

circuit

breaker

(CB1).

2.

Disconnect

the

power

cord

from

the

mains power

supply.

3.

Locate

the

main

cooling

solenoid

valve

(SV1)

from

the

left

side

access

door.

4.

Remove

the

junction

box

attachment

screw.

Slide

off the

junction

box

cover.

5.

Back

off the

strain relief

retaining

nut.

6.

Unfasten

the

ground

screw.

Cut

off the

wire

butt

splices

(ensuring

that

the

wire

labels

remain

attachedtothe

base

assembly)

and

pull

the

wires

through

the

junction

box.

7.

Remove

the

solenoid

valve

coil

lock

nut.

Lift

off

the

spacer

cup.

Separate

the

coil

from

the

solenoid

valve

bodybygently

pullingupon

the

coil.

8.

Remove

replacement

solenoid

valve

coil

from

packaging.

9.

Remove

the

junction

box.

10.

Note

the

locationofthe

conduit

holeonthe

coil

removed

and

remove

the

appropriate

"knock-out"

on

the

replacement

coil.

TCU

40/80 Temperature

Control

Unit

11.

Gently

slip

the

replacement

coil

onto

enclosing

tubeofsolenoid

valve

body.

12.

Pull

the

base

assembly

wiring

through

conduit

hole

and

sliponthe

strain

relief

retaining

nut.

13.

Attach

the

ground

wiretocoil.

14.

Strip

the

endsofall

wiresonbase

assembly

and

solenoid

valve

coils.

15.

Crimponthe

butt

wire

splices.

16.

Tighten

the

strain relief

retaining

nut.

17.

Install

the

original

junction

box

cover

and

fasten

attachment

screw.

18.

Install

the

spacer

cup.

19.

Install

and

tighten

the

lock

nut.

20.

Verify

the

coil

junction

boxislabeled

SV1.

21.

Repeat

the

procedure

for

Hot

Gas

Bypass

solenoid

valve

coil

(SV2).

22.

Discard

the old

solenoid

coils.

23.

Perform

the

System

Check

procedure.

Retaining

nut

Junction

box

cover

Ground

screw

Lock

nut

Spacer

cup

Figure 12-Solenoid

coil

replacement

TCU

40/80

Temperature

Control

Unit

31

7.8.4

System

check

Component

settings

Motor

overload

setting

(K3)

Current sensing

relay

setting

(CSR)

Thermostat

setting

(TS1)

High

pressure

switch

setting

(PS1)

3.S

amps

25

amps

210°F

(Differential

setat10°F)

300

psig.

(Differential

setat40

psig)

Power-up

conditions

•

Power

cord

connectedtomains power

supply.

•

All

circuit

breakers

on.

•

EMO

released.

•

Drawer

interlock

switchinmaintenance

position.

•

Host

connector

J72J2

installed

(pins5&6shorted).

•

READY

lamp

on.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

All

off

All

off

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

Reset

button

1.

Press

RESET.

2.

Verify

contactorKlengages.

3.

Verify

LED

indicatoronPMRisgreen.

\

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4on

all

others

off

FACILTITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COOLANT

TEMPERATURE,

COOLANT

NORMAL

LEVEL,

green

COMPRESSOR,

COOLANT

FLOW,,

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

On

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

32

TCU

40/80 Temperature

Control

Unit

Temperature

controller

1.

2.

All

control

parameters

and

selections

procedures

for

the

temperature

controller

are

accomplished

through

simple

MENU

selections.

These

MENU

selections

are

organized

into

PAGES.Oneach

page

you

will

findaspecific

setofrelated

functions.

The

PAGES

setup

structureisas

follows:diSP

PAGE,

Ctrl

PAGE,

inPt

PAGE, ScAL

PAGE,

Outl

PAGE

and Out2

PAGE.

To

selectaPAGE

:

Press

and

hold

the

RESET

key,

while

pressing

the^otW

keys.

The

upper

display

of

the

temperature

controller

will

incrementordecrement

through

the

PAGEs,

and

PAGE

willbedisplayed

in

the

lower

display.

To

selectaMENU

:

After

reaching

the

correct

page,

press

resettomove

through

MENUs.

The

alpha cue

for

the

MENU

will

appearonthe

upper

display

and

the

current

value

will

appearinthe

lower

display.

To

changeaMENU

value

:

After

the

MENUisselected

and

displayed,

use

the^

and*Vkeystochange

the

value.

To

enter

the

SetUp

Mode,

press

the

controller

RESET

key

and

holditfor

about3seconds.

The

controller

will

display

LocH

XXX

where

XXXisthe

security

code.

The

security

code

number

should

be

458.Ifnot,

press

either

the

JLot^

keys

until

the

display

reads

458.

Thisisthe

first

menuinthe

Ctrl

PAGE.

Verify

that

the

menu

settings

for

the

Ctrl

PAGE

are as follows

:

PID1

-heatinR

Pbl

Arl

rAtl

dbl

value

8.0

0.43

7.0

1.0

PID2-cooling

Pb2

Ar2

rAt2

db2

value

12.5

0.7

9.0

1.0

parameter

proportional

band

automatic

reset

rate

deadband

OFst

=

CooL

=

0.0FL=

=

PID2

On

Orng

rSP

=

0.0OnLooP

Enti

=

OFF

rSP

Auto=4

Au=none

rrAt

Aout

=

OFF

=

Proc

Cont

rSEn

=

HtCI

=

OFF

4.

Select

the

whichisthe

InPT

PAGE.

Verify

that

the

menu

settings

for

the

InPt

PAGE

are

as

follows:

I

SEnS=rtdt

unit=°C

CoFF=.01SPLL =

-40.0|SPUL=80.0

5.

Select

the

whichisthe

ScAL

PAGE.

Verify

that

the

menu

settings

for

the

ScAL

PAGE

areasfollows:

DP=

1

rSPH

=

AinL

=

100.0

-50.0

AinH

=

100.0

AotL

=

-100.0

AotH=100.0

rSPL=-

100.0

6.

Select

the

whichisthe

Outl

PAGE.

Verify

that

the

menu

settings

for

the

Outl

PAGE

are

as

follows:

Cycl=16

OL1=100.0

HoFF=.0

7.

Select

the

whichisthe

Out2

PAGE.

Verify

that

the

menu

settings

for

the

Out2

PAGE

arc

as

follows:

Cyc2

=16

OL2=100.0

CoFF=.0

8.

Press

START.

To

returntoOperating

Mode,

press

and

hold

the

RESET

key

for

more

than3seconds.

The

controller

will

automatically

returntooperating

mode

after10minutesofno

pushbutton

activity.

9.

Press

START.

TCU

40/80

Temperature

Control

Unit

33

EMO

circuit

Do

not

perform

the

EMO

circuit

check

while

the

TCUison-line

with

the

process

tool.

Failuretofollow

these

instructions

will

leadtothe

shut-downofthe

process

tool

and

other

associated

equipment.

1.

Press

the

EMO

button

and

check

that

the

following

occur.

•

READY

lamp

goes

out.

•

All

front

panel

LED

indicatorsgoout.

•

Temperature

controller

shuts

off.

•

Kl

contactor

opens.

2.

Release

the

EMO

button

and

press

RESET.

Perform

the

following:

•

Remove

rear

panel

connector

J72J2.

The

READY

lamp

shouldgoout.

ContactorKlshould

open,

the

temperature

controller

and

the

front

panel

LED

indicators

shouldgoout.

Replace

J72J2

connector

and

press

RESET.

3.

Pressinthe

interlock

switch

then

release

it.

The

READY

lamp

shouldgoout.

ContactorKlshould

open,

the

temperature

controller

and

the

front

panel

LED

indicators

shouldgoout.

Place

the

drawer

interlock

switchinthe

maintenance

position.

•

Press

RESET

•

Press

START

PMR

1.Onthe

PMR

rotate

the

adjustment

knob

completely

clockwise.

2.

Verify

the

unit

shuts

down,

LED1(Facility

Power)

illuminates

red,

and

that

the

alarm

sounds.

3.

Press

MUTE.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CRll,CRI3on

all

others off

FACILITY

WATER,

CIRCUIT

BREAKERS,

COOLANT

TEMPERATURE,

COOLANT

NORMAL

LEVEL

green

COMPRESSOR,

COOLANT

FLOW,

COOLANT

LOW

LEVEL,

REMOTE

RTD.off

FACIL1TY

POWER

red

On

Off

Red

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

4.

Return

the

PMR

adjustment

controltothe

original

position.

5.

Press

RESET

then

START

34

TCU

40/80

Temperature

Control

Unit

Current

sensing

relay

1.

Set

CSRItoSO

amps.

The

indicator

LEDonCSRI

shouldgofrom

greentored.

2.

Aftera5

second

time

delay,

verily

that

the

unit

shuts

down,

COMPRESSOR

illuminates

red

and

the

alarm

sounds.

3.

Press

MUTE.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4.CR8.CRll.CR13

on

alt

others off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COOLANT

TEMPERATURE,

COOLANT

NORMAL

LEVEL

green

COOLANT

FLOW,

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

COMPRESSOR

red

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

4.

Reset

CSRIto25

amps.

5.

Press

RESET.

6.

Press

START.

Circuit

breaker

1.

Power

off

CB4.

The

TCU

will

shut

down,

alarm

will

sound

and

CIRCUIT

BREAKER

LED

should

be

red.

2.

Press

MUTE.

3.

PoweronCB4,

press

START.

4.

Repeat

steps1thru3for

CB3

and

CB2.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CRI,CR4,CRH,CR13on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

COOLANT

TEMPERATURE,

COOLANT

NORMAL

LEVEL

green

COMPRESSOR,

COOLANT

FLOW,

COOLANT

LOW

LEVEL,

REMOTE

RTD,

off

CIRCUIT

BREAKERS

RED

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

TCU

40/80

Temperature

Control

Unit

35

Water

supply

1.

Short

wire

#23

(TBl)towire

#54

(relay

board

J3-13)

The

TCU

will

shut

down,

alarm

will

sound,

and

FACILITY

WATER

LED

should

illuminate

red.

2.

Press

MUTE.

■^"^V

Indicator

Relays

LEDs

Power

Reset

PMR

Cuirait

sensing

relay

Condition

CR2.CR4,CRll,CR13on

all

others

off

FACILITY

POWER,

CIRCUIT

BREAKERS,

COOLANT

TEMPERATURE.

COOLANT

NORMAL

LEVEL

green

COMPRESSOR.

COOLANT

FLOW,

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

FACILITY

WATER

red

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

3.

Remove

short.

4.

Press

RESET.

5.

Press

START.

Reservoir

over-temperature

1.

Short

wire

#23

(TBl)towire

#56

(relay

board

J3-3)).

The

TCU

will

shut

down,

alarm

will

sound

and

COOLANT

TEMPERATURE

LED

shouldbered.

2.

Press

MUTE.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CR6.CRll,CRI3on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COOLANT

NORMAL

LEVEL

green

COMPRESSOR.

COOLANT

FLOW,

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

COOLANT

TEMPERATURE

red

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

3.

Remove

short.

4.

Press

RESET.

5.

Press

START.

36

TCU

40/80 Temperature

Control

Unit

Coolant

flow

1

Short

wire

#57

(Relay

board

J2-5)towire

#58

(Relay

board

J3-9).

After5second

delay,

the

TCU

will

shut

down,

alarm

will

sound

and

COOLANT

FLOW

LED

shouldbered.

2.

Press

MUTE.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CR7,CRll,CR13on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COOLANT

TEMPERATURE,

COOLANT

NORMAL

LEVEL

green

COMPRESSOR,

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

COOLANT

FLOW

red

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

3.

Remove

short.

4.

Press

RESET

5.

Press

START.

Compressor

1.

Short

wire

#57

(Relay

board

J2-5)towire

#60

(Relay

board

J3-1).

After5second

delay,

the

TCU

will

shut

down,

alarm

will

sound

and

COMPRESSOR

LED

willbered.

2.

Press

MUTE.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CR8,CRll,CR13on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COOLANT

TEMPERATURE,

COOLANT

NORMAL

LEVEL

green

COOLANT

FLOW,

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

COMPRESSOR

red

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

3.

Remove

short.

4.

Press

RESET.

5.

Press

START.

/0

TCU

40/80

Temperature

Control

Unit

37

Circulation

pump

1.

Adjust

overload

triponK3tothe

minimum

setting.

Within

three

minutes

the

overload

will

trip.

Afterafive

second

time

delay,

the

TCU

will

shut

down,

the

alarm

will

sound

and

the

COOLANT

FLOW

LED

should

illuminate

red.

2.

Press

MUTE.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CR7,CRU,CRI3on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COOLANT

TEMPERATURE,

COOLANT

NORMAL

LEVEL

green

COMPRESSOR,

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

COOLANT

FLOW

red

On

Off

Green

Off

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

3.

Reset

overload

tripto3.5

amps.

4.

Press

RESET.

5.

Press

START.

Reservoir

overfill

1.

Short

wire

#23

(TBl)towire#63

(Relay

board

J3-4).

COOLANT

NORMAL

LEVEL

LED

will

go

from

greentoamber.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CR5,CR10,CRI2on

all

others ofT

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COMPRESSOR,

COOLANT

TEMPERATURE,

COOLANT

FLOW

COOLANT

NORMAL

LEVEL

green

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

COOLANT

NORMAL

LEVEL

amber

On

Green

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

38

TCU

40/80

Temperature

Control

Unit

Remote

start/stop

1.

Remove

jumper

from

terminal

strip

(TB1

).The

TCU

will

shut

down.

2.

Press

RESET.

3.

Press

START.

Remote

temperature

probe

1.

Install

connector

J72J3

and

verify

REMOTE

RTD

illuminates

green.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CR9,CRI0on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COMPRESSOR,

COOLANT

TEMPERATURE,

COOLANT

FLOW,

COOLANT

NORMAL

LEVEL,

REMOTE

RTD

green

COOLANT

LOW

LEVEL,

off

On

Green

2.

Remove

connector

J72J3.

Cooling

1.

Change

the

temperature

controller

set

pointto-40°C.

2.

Verify

CR15onthe

relay

board

illuminates.

3.

Verify

main

solenoid

valve

(SVl)

has

opened by

confinning

that

the

sight glass

has

filled

with

refrigerant.

4.

Verify

OUT2LEDonthe

temperature

controller

is

on.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CR10,CRI5on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COMPRESSOR,

COOLANT

TEMPERATURE.

COOLANT

FLOW,

COOLANT

NORMAL

LEVEL,

REMOTE

RTD

green

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

On

Green

Note:

REMOTE

RTDisoptional.

LED

willbegreenifused.

TCU

40/80

Temperature

Control

Unit

39

Heating

1.

Change

the

temperature

controller

set

pointto80°C.

2.

Verify

contactorK4pulls

in.

3.

Verify

CR15

goes

out.

Verify

OUT1on

the

temperature

controller

isonand

OUT2is

off.

4.

Verify

hot

gas

bypass

solenoid

(SV2)isenergized.

Indicator

Relays

LEDs

Power

Reset

PMR

Current

sensing

relay

Condition

CR4,CRI0on

all

others

off

FACILITY

POWER,

FACILITY

WATER,

CIRCUIT

BREAKERS,

COMPRESSOR,

COOLANT

TEMPERATURE,

COOLANT

FLOW,

COOLANT

NORMAL

LEVEL,

REMOTE

RTD

green

COOLANT

LOW

LEVEL,

REMOTE

RTD

off

On

Green

Note:

REMOTE

RTDisoptional.

LED

willbegreen

(fused

Process

value

setting

1.

Set the

temperature

controller

to

the

proper

process

set

value.

2.

Verify

all

the host

interface

connections

are

mated

properly.

40

TCU

40/80 Temperature

Control

Unit

7.9

Preventive

maintenance

checklist

Record

date:

Customer

name:

Checked

by:

Serial

no:

Line/area:

Tool

name:

System

status

Timer

hours:

Coolant

pressure:

Process

temperature:

Fluonnert

type:

QuantityofFluonnert

added:

Operation

mode:

Utilities

water

temperature:

Leak

check

results:

FC8270

Remote

Pass

Hours

psig

°C

FC77

lbs.

Local

°C

Fail

Other:

liters

Remarks:

Parts

replaced

Quantity

Cause/reason

Actions/concerns

TCU

40/80

Temperature

Control

Unit

41

8

TROUBLESHOOTING

>*%k

Table

11,

Table

12,

Table13and

Table14identify

fault

conditions

that

you

may

encounter

with

the

TCU

40/80.

For

additional

assistance

contact

the

Edwards

Service

Department.

Table

11-

Faults

identified

by

front

panel

lamps

Indicator

POWERONlamp

is

not

illuminated.

Possible

causes

No

powertothe

TCU

40/80.

The

main

power

circuit

breaker

(CB1)isoff.

POWERONlamp

requires

replacement.

The

transformer

isolating

circuit

breaker

CBS

may

be

off.

The

transformer

isolating

circuit

breaker

CB7

may

be

tripped.

Oneofthe

following

circuit

breakers

may

not

be

functional:

•

main

power

circuit

breaker

(CB1)

•

transformer

isolating

circuit

breaker

CB5

•

transformer

isolating

circuit

breaker

CB7

Action

Verify

that

the

power

cordisplugged

in.

Verify

that

outlet's

circuit

breakerison.

Verify

that

the

outlet's

EMOisnot

activated.

Verify

that

the

main

power

circuit

breaker

(CB1)

is

on.

Verify

that

the

POWER

ON

lamp

assembly

is

receiving24VAC.Todo

this,

openingofthe

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Checktosee

that24VACispresent

across

the

lamp

assembly

terminal

block

(LPI),\

terminalsXIand

X2.If24

VACispresent,

then

replace

the

POWER

ON

lamp.

(EHVI

part

no.

P23247900).

Refertothe

"Lamp

Check/Replacement

Procedure"on

page

29.

Verify

that

the

transformer

isolating

circuit

breaker

CBSison.

Verify

that

the

transformer

isolating

circuit

breaker

CB7isnot

tripped.

Resetifnecessary.

Verify

that

the

main

power

circuit

breaker

CB1

is

functional.

Replaceifnecessary.

(EHVI

part

no.

P43I26700).

Verify

that

the

transformer

circuit

breaker

CBS

is

functional.

Replaceifnecessary.

(EHVI

part

no.

P43129500).

Verify

that

the

transformer

circuit

breaker

CB7

is

functional.

Replaceifnecessary.

(EHVI

part

no.

P43129100).

Hazard

Type

4

Type

4

Type

4

42

TCU

40/80 Temperature

Control

Unit

Table

11-

Faults

identified

by

front

panel

lamps

(continued)

Indicator

POWERONlamp

is

illuminated,

but

when

RESETispressed,

it

does

not

illuminate.

The

front

panel

LEDs

are not

illuminated,

and

the

temperature

controller

is off.

POWER

ON

lamp

is

illuminated.

When

RESETispressed

it

does

not

illuminate.

The

audible

alarm

is

sounding,

the

front

panel

LEDs

are

illuminated,

and

the

temperature

controller

is

on.

POWERONlamp

is

illuminated.

When

RESETispressed,

it

does

not

illuminate.

Thereisno

audible

alarm

sounding.

The

front

panel

LEDs

are

illuminated

anddonot

indicate

the

presence

of

a

failure

mode.

The

temperature

controller

is

on.

Possible

causes

Local

EMERGENCY

OFF

circuit

(EMO)isengaged.

Electrical

drawer

safety

interlock

switchisnot

engaged.

Remote

EMERGENCY

OFF

circuit

(EMO)

is

engaged.

Remote

EMERGENCY

OFF

circuit

(EMO)isnot

wired

properlytointerface

connector

J72J2.

A

failure

condition

exists

that

mustbesatisfied.

RESET

lamp

requires

replacement.

Action

Verify

the

front

panel

EMERGENCY

OFF

(EMO)isengaged.

Ensure

that

the

interface

connector

J72J2

is

installed

with

pins5and6linked.

Refertothe

"Remote

Interface

wiring

schematic"

on

page

56.

Ensure

the

electrical

drawerisfully

closed

and

that

the

securing

screws

are

tightened.

Verify

that

the

remote

EMERGENCY

OFF

(EMO)isnot

engaged.

Verify

the

correct

wiringtothe

interface

connector

J72J2.

Refertothe

"Remote

Interface

wiring

schematic"

on page

56.

Review

the

front

panel

status

indicatorstoidentify

the

failure

mode.

Refertothe

"Faults

indicatedbyfront

panel

lamps"onpage

42.

Verify

that

the

RESET

lamp

assemblyisreceiving

24

VAC. Todothis,

openingofthe

electrical

drawerisnecessary.

This

will activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Checktosee

that24VACispresent

across

the

lamp

assembly

terminal

block

(LP2),

terminals

XI

and

X2.If24

VACispresent,

then

replace

the

RESET

lamp.

(EHVI

part

no.

P23247900).

Refertothe

"Lamp

Check/Replacement

Procedure"

on page

29.

Hazard

Type

3

Type

3

Type

4

TCU

40/80

Temperature

Control

Unit

43

Table12-

Faults

indicatedbythe

front

panel

LED

indicators

t

Indicator

FACILITY

POWER

LEDisred;

audible

alarmissounding;

TCU

will

not

start

or

has

stopped

operation.

FACILITY

WATER

LEDisred;

audible

alarmissounding;

TCU

has

stopped

operation.

CIRCUIT

BREAKER

LED

is

red;

audible

alarm

is

sounding;

TCU

has

stopped

operation.

Possible

causes

Phasingofthe

incoming

powerisreversed.

Line

voltageislow

(below

177

VAC).

The

phase

monitor

relay

(PMR)isnot

set

properly

to

177

VAC.

Water

supplyisoff

or not

connected.

Water

supplyisbelow

3

gpm.

Wateristoo

warm.

Pressure switch

(PS1)

has

tripped.

Oneofthe

following

circuit

breakersastripped:

•

Compressor

circuit

breaker

(CB2)

•

Circulation

pump

circuit

breaker

(CB3)

•

Heater

circuit

breaker

(CB4)

Action

Swap

any twoofthe

three

power

line

supply

phases

in

the

outlet

box.

Correct

low

line

voltage

condition.

Refertothe

"Specifications

Table"

on page

14.

The

adjustment

knobofthe

PMR

should

be

positioned

such

that

the

arrowispointing

towards

the

calibration

mark(ablack

ink

marking)onthe

PMR.

The

PMRiscalibrated

to

tripat177

VAC.

If

necessary

replace

the

PMR

withaknown

calibrated

PMR.(EHVJ

part

no.

P60056100).

Verify

that

the

water

supply

lines

are

connected

properlytothe

unit.

Verify

wateristurned

on.

Refertothe

"Water

and

coolant

connections"

instructions

on

page

IS.

Verify

that

water

supply

valves

are

open

and

that

the

water

flowisbetween

3-6

gpm.

Refertothe

"Specifications

Table"onpage

14.

Verify

facilities

water

supply

meets

the

temperature

specification

of10-

26°C.

Refertothe

"Specifications

Table"onpage

14.

Verify

that

the

pressure

switch

(PS1)issetto300

psig.

Examine

the

rear

electrical

panelofthe

unit

to

determine

which

circuit

breaker

has

tripped.

Refertothe

description

of

the"Rear

panel"

on

page

13.

Reset

the

tripped

circuit

breaker.Torestart

the

unit

press

the

RESET

buttontoclear

the

alarm

condition,

then

press

START.Ifthe

circuit

breaker

trips

again,

monitor

the

current

draw

from

the

proper

corresponding

component.

The

maximum

current

drawisas

follows:

•

Compressor:

7

amps

per

leg

•

Circulation

Pump:

3.S

amps

per

leg

•

Heater3amps

per

leg

If

the

current

drawisin

excessofthe

values

noted

above,

remove

powertothe

unit

and

contact

an

Edwards

service

representative.

Hazard

Type

4

Type 4

Type

2

Type

4

44

TCU

40/80

Temperature

Control

Unit

Table12-

Faults

indicatedbythe

front

panel

LED

indicators

(continued)

Indicator

COMPRESSOR

LEDisred;

audible

alarmissounding;

TCU

has

stopped

operation.

Possible

causes

The

circuit

breaker

may

not

be

functioning

properly.

Current

sensing

relay

(CSRI)

has

tripped.

Refrigerant

leak.

Hot

gas

bypass

solenoid

valve

(SV2)

fail.

Main

cooling

solenoid

valve

(SVI)

fail.

Action

Verify

that

the

circuit

breaker

whichistripping

is

functioning

properly.

Replaceifnecessary.

Compressor

circuit

breaker:

EHVI

part

no.

P43129400

Circulation

pump

circuit

breaker:

EHVI

part

no..

P43129300

Heater

circuit

breaker:

EHVI

part

no.

P43129200

Verify

that

the

current

sensing

relay

(CSRI)isset

to25amps.Todo

this,

openingofthe

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Visually

check

for

signsofcompressor

oilonthe

base,

insulation,

around

the

compressor

service

valves,

andonall

refrigeration

pipework.

Useahalogen

leak detectortoleak

check

all

accessible

refrigeration

pipework

and

the

compressor

service

valves.

If

compressor

oilisnoted

or a

leakislocated

remove

all

powertothe

unit

and

contact

an

Edwards

service

representative.

Verify24VACispresent

between

wire

#15

(J4-5)

on

the

relay

board

and

wire#4(TBI).Todo

this

opening of

the

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify the

tool

operator

priortoopening

the

electrical

drawer.

Verify

current

drawofthe

solenoidisnot

above

1

amp.

Verify

that

the

resistance

of

the

coilisabout8Cl.

If

necessary,

replace

the

coil

(EHVI

part

no.

P33030300).

Verify24VACispresent

between

wire

#16

(J4-5)

on

the

relay

board

and

wire#4(TBI).Todo

this,

openingofthe

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Verify

current

drawofthe

solenoidisnot

above

1

amp.

Verify

that

the

resistance

of

the

coilisabout8Cl.

If

necessary,

replace

the

coil

(EHVI

part

no.

P33O3O3OO).

Hazard

Type

4

Type

4

Type

2

Type

4

Type

4

TCU

40/80

Temperature

Control

Unit

45

Table12-

Faults

indicated

by

the

front

panel

LED

indicators

(continued)

'■V

Indicator

Coolant

TEMPERATURE

LEDisred;

audible

alarm;

system

shut

down.

Coolant

FLOW

LED

is

red;

audible

alarm;

system

shut

down.

Possible

causes

Compressor

tripped

on

thermal

over-load.

Incorrect

line

voltagetothe

compressor.

An

excessive

heat load

is

causing

the

coolant

temperaturetoexceed

90

°C.

The

temperature

switch

(TSI)isnot

set

correctly.

Coolant

supply

shut-off

valvesatthe

rearofTCU

are

closed.

Supply

flowisinadequate.

Circulation

pump

thermal

over-load

protector

(K3)

is

set

improperly.

Circulation

pump

thermal

over-load

protector

(K3)

is

tripped.

Action

Verify

that

the

temperature

of

the

discharge

line

of

the

compressor

has

not

exceeded

195°F.Ifthe

temperatureisabove

195°F,

remove

powertothe

unit

and

contactanEdwards

service

representative.

Warning:

Ensure

all

electrical

power

has

been

removed

and

the

main

circuit

breaker

has been

turned

off

priortochecking

the

compressor

motor

winding

resistance.

Verify

compressor

motor

winding

resistance.

The

resistance

between

any two

terminalsofthe

compressor

motor

shouldbe1.4ft(±

0.3

fl).

Verify

all

three

phases

are

within

specification.

If

the

motor

winding

resistance

are

outoftolerance

contactanEdwards

service

representative.

Verify

that

the

compressorisreceiving

all

three

phases

(208

VAC)atthe

compressor

terminals.

Ensure

the

heat

load

power

does

not

exceed

2000

watts.

Refertothe

"Specifications

Table"onpage

14.

Verify

that

the

temperature

switch

(TSI)isset

at

210

°F.

Verify

coolant

line

valves

are

open.

Verify

adequate

supply

flow.

Eliminate

possible

coolant

line

restrictions.

Refertothe

"Specifications

Table"

on page

14.

Verify

that

the

circulation

pump

thermal

over-load

protector

(K3)issetto3.SA.Todo

this,

opening

of

the

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Press

the

"reset"

buttononthe

circulation

pump

thermal

over-load

protector

(K3)toensure

thatitis

not

tripped.Todo

this,

openingofthe

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Hazard

Type

4

Type

4

Type

2

Type

4

Type

4

46

TCU

40/80 Temperature

Control

Unit

Table12-

Faults

indicatedbythe

front

panel

LED

indicators

(continued)

Indicator

Coolant

NORMAL

LEVEL

LED

is

amber.

Coolant

LOW

LEVEL

LED

is

amber.

Possible

causes

Flow

switch

may

notbeset

properly.

Excessive

current

draw

from

the

circulation

pump

motor.

Reservoirisover-filled.

Fluid

volumeislow

(less

than8liters).

There

maybea

leak.

Action

Monitor

the

voltage

between

wire

#57

(J2-S)

and

wire

#58

(J3-9)

locatedonthe

relay

board.Todo

this,

openingofthe

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Place

the

drawer

interlock

switchinthe

maintenance

position.

Press

the

RESET

button

to

clear

the

alarm

condition,

then

press

START.

There

shouldbe24

VDC

present.Ifnot,aminor

adjustmentofthe

reed

contactofthe

flow

switch

is

required.

Remove

the

insulation

from

the

enclosing

tube

of

the

flow

switch.

Loosen,

butdonot

remove,

the

two

locking

plate

securing

screwsonthe

topofthe

flow

switch.

This

will

allow

movementofthe

reed

contact.

Make

minor

adjustments

to

the

reed

contact

until

0

VDCisseenat"no

flow"

and24VDCispresent

when

the

unitisrunning.

After

the

proper

adjustmenttothe

reed

contact

is

complete,

tighten

the

locking

plate

securing

screws

and

re-attach

the

insulation.

Verify

current

draw

from

each

phaseofthe

circulation

pump

motor

does

not

exceed

3.5

Amps.

Drain

the

reservoir

until

the

LED

turns

green.

Refer

to"Draining/bleeding

the

coolant

reservoir"

on

page

26..

Add

fluidtoreservoir

until

LED

turns

green.

Refer

toTilling

the

reservoir"

on page

26.

Visually

check

for

signsofleaks

inside

the

unit

and

at

all

connections

between

the

TCU

40/80

and

the

process

tool.

Check

all

process

line

connections

for

leaks.

Refertothe

"Fluorinert

leak

check"on

page

28.

Hazard

Type

4

Type

4

Type

2

TCU

40/80

Temperature

Control

Unit

47

Table12-

Faults

indicatedbythe

front

panel

LED

indicators

(continued)

Indicator

Coolant

LOW

LEVEL

LEDisred.

REMOTE

RTDisin

use

but

LEDisoff.

Possible

causes

Coolant

levelisvery

low;

less

than

3.5

liters.

Reservoir

drain

valve

is

open.

There

maybea

leak.

Terminals

4 and5on

the

interface

connector

J72J3

are

not

linked.

Action

Reservoir

needstobe

filled.

Referto"Filling

the

reservoir"onpage

26.

Close

the

drain

valve.

Visually

check

for

signsofleaks

inside

the

unit

and

at

all

connections

between

the

TCU

40/80

and

the

process

tool.

Check

all

process

line

connections

for

leaks.

Referto"Fluoriaert

leak

check"onpage

28.

Verify

that

terminals4and5on

interface

connector

J72J3

are

linked.

Refertothe

"Remote

Interface

wiring

schematic"

on page

56.

Hazard

Type

2

Type

3

Table13-

Faults

identified

by

rear

panel

indicators

Indicator

Coolant

NORMAL

LEVEL

LED

is

amber.

Coolant

LOW

LEVEL

LED

is

amber.

Coolant

LOW

LEVEL

LEDisred.

Possible

causes

Reservoirisover-filled.

Fluid

volumeislow;

less

than8liters.

There

maybea

leak.

Coolant

levelisvery

low;

less

than

3.5

liters.

Reservoir

drain

valve

is

open.

There

maybea

leak.

Action

Drain

the

reservoir

until

the

LED

turns

green.

Refer

to"Draining/bleedlng

the

coolant

reservoir

"

on page

26.

Add

fluidtoreservoir

until

LED

rums

green.

Refer

touFilling

the

reservoir"on

page

26.

Visually

check

for

signsofleaks

inside

the

unit

and

at

all

connections

between

the

TCU

40/80

and

the

process

tool.

Check

all

process

line

connections

for

leaks.

Referto"Fluorinert

leak

check"on

page

28.

Reservoir

needstobe

filled?

Refer

to"Filling

the

reservoir"on

page

26.

Close

the

drain

valve.

Visually

check

for

signsofleaks

inside

the

unit

and

at

all

connections

between

the

TCU

40/80

and

the

process

tool.

Check

all

process

line

connections

for

leaks.

Referto"Fluorinert

leak

check"onpage

28.

Hazard

Type

2

Type

2

48

TCU

40/80 Temperature

Control

Unit

Table14-

Miscellaneous

fault

conditions

Indicator

Host

fail

signal.

Supplies

fail

signal

to

the

host

interface

when

anyofthe

following

occur:

Host

wam

signal.

Supplies

wam

signal

to

the

process

tool

when

anyofthe

following

occur:

Temperature

controller

process

value

blinks.

Failuretocool.

Possible

causes

UnitinSTOP

mode

FACILITY

POWER

Fail

FACILITY

WATER

Fail

CIRCUIT

BREAKER

Fail

COMPRESSOR

Fail

TEMPERATURE

Fail

FLOW

Fail

Coolant

LOW

LEVEL

FAULT

Coolant

NORMAL

LEVEL

OVER-FILL

Coolant

LOW

LEVEL

RTD

wired

incorrectly

to

the

interface

connector

J72J3.

Terminals4and

5 are

not

linkedonthe

interface

connector

J72J3.

Incorrect

RTD

type

being

utilized.

Temperature

controller

parameters

are

not

set

to

factory

defaults.

Main

cooling

solenoid

valve

(SVl)fail.

Relay

board

failure.

Moistureisin

the

system.

Action

Refertothe

"Faults

indicatedbythe

front

panel

LED

indicators"onpage

44.

Refertothe

"Faults

indicatedbythe

front

panel

LED

indicators"onpage

44

Verify

that

the

remote

RTDiswired

correctly.

Refertothe

"Remote

Interface

wiring

schematic"

on page

56.

Verify

that

terminals

4 and5on

connector

J72J3

are

linked.

Refertothe

"Remote

Interface

wiring

schematic"onpage

56.

Verily

that

the

RTDis100

ohm

European.

Verify

temperature

controller

PID

settings.

Refertothe

"Temperature

controller"

portion

of

the

System

Checkonpage

21.

Verify24VACispresent

between

wire

#16

(J4-5)

on

the

relay

board

and

wire#4(TB1).Todo

this,

openingofthe

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Verify

current

drawofthe

solenoidisnot

above

1

amp.

Verify

that

the

resistance

of

the

coilisabout8Q.

If

necessary,

replace

the

coil

(EHVI

part

no.

P3303O3OO).

Verify

that

the

main

cooling

relay

(CR15)

comes

on

when

the

unitisin

cooling

mode.

Verify

that

the

moisture

indicatorinthe

sight

glass

is

green.Ifit

appears

yellowincolor

remove

power

from

the

unit

and

notifyanEdwards

service

representative.

Hazard

Type

3

Type

3

Type

2

Type

4

Type

3

Type

2

TCU

40/80

Temperature

Control

Unit

49

Table14-

Miscellaneous

fault

conditions

(continued)

Indicator

Remote

START/STOP

fail.

Hour

counter

fail.

Remote

setpoint

enable

fail.

Possible

causes

Refrigerant

leak.

Temperature

controller

parameters

are

not

set

to

factory

defaults.

Temperature

controller

is

not

functioning

properly.

J72J2

interface

connector

is

wired

incorrectly.

Remote

START/STOP

jumper

not

removed

Hour

counter

not

recording

operating

time.

Absenceof24

VAC

supply

to

interface

connector

J72J2

or

interface

connector

is

wired

incorrectly.

Relay

board

failure

(CR14).

Temperature

controller

parameters

are

not

set

to

factory

defaults.

Temperature

controller

not

functioning

properly.

Action

Visually

check

for

signsofcompressor

oilonthe

base,

insulation,

around

the

compressor

service

valves,

andonall

refrigeration

pipework.

Useahalogen

leak detectortoleak

check

all

accessible

refrigeration

pipework

and

the

compressor

service

valves.

If

compressor

oilisnotedora

leakislocated

remove

all

powertothe

unit

and

contact

an

Edwards

service

representative.

Verify

temperature

controller

PID

settings.

Refertothe

"Temperature

controller"

portion

of

the

System

Checkonpage

21.

Verify

that

the

OUT2lamponthe

frontofthe

temperature

controllerisON

when

the

unitisin

cooling

mode.

Replace

the

temperature

controllerifnecessary

(EHVI

part

no.

P43008000).

Verify

proper

wiringofconnector

J72J2.

Referlothe

"Remote

Interface

wiring

schematic"on page

56..

Verify

that

the

remote

START/STOP

jumper

located

across

terminal

TB1-Ionterminal

block

TB1isremoved.Todo

this,

openingofthe

electrical

drawerisnecessary.

This

will

activate

the

drawer

interlock

switch

and

shut

the

TCU

40/80

down.

Notify

the

tool

operator

priortoopening

the

electrical

drawer.

Verify24VDC

across

the

wires

connectedtothe

hour

counter (wire

#28

and

wire

#29).Todo

this,

removalofthe

front

access

panelisnecessary.

Replace

the

hour

counterifnecessary

(EHVI

part

no.

P43144900).

Verify

the

host24VAC

supplytopin3and

4

on

connector

J72J2.

Refertothe

"Remote

Interface

wiring

schematic"onpage

S6..

Verify

that

the

remote

setpoint

enable

relay

(CR14)

is

on.

Verify

temperature

controller

PID

settings.

Refertothe

"Temperature

controller"

portion

of

the

System

Checkonpage

21..

Verify

temperature

controllerisin

remote

mode.

The

AUX

lamponthe

frontofthe

controller

should

be

ON.

Replace

the

temperature

controllerifnecessary

(EHVI

part

no.

P43008000).

Hazard

Type

2

Type

2

Type

4

Type

3

Type

4

Type

4

Type

3

Type

4

Type

2

Type

4

50

TCU

40/80

Temperature

Control

Unit

M

TBl

K4

KJ

<2

K1

Figure13-

Electrical

drawer

TCU

40/80

Temperature

Control

Unit

51

9

ACCESSORIES

AND

SPARE

PARTS

Accessories

and

spare

parts

are

available

from

service

centersatEdwards

companiesinBrazil,

Canada,

Germany,

Great

Britain,

Italy,

Japan,

USA,

andaworldwide

networkofdistributors.

The

majority

of

these

centers

employ

service

engineers

who

have

undergone

comprehensive

Edwards

training

courses.

When

ordering

please

state

for

each

part

required:

•

Model

and

code

numberofyour

equipment

•

Description

of

part

•

Serial

number

(if

any)

Table15-

Accessories

Part

number

P60150400

P60152200

P60154600

P60153100

P60188300

P60152100

P30152700

P60141100

P60153200

P53289800

P53289900

Description

Coolant

connection

kit

Tie-bolt

kit

(Anchors

toptobottom

unit

when

stacking)

Stabilization

kit

(Anchors

bottomorsingle

unittofloor.)

Remote

RTD

assembly

(auxiliary)

Coolant

RTD

assembly

(external)

Leveler

kit

Secondary

containment

receptacle

Funnel

Host

interface

connector

kit

Fluorincrt

Fluorinert

Contents

Qty

Ball

valve

1/2"

female

NPT

2

1/2"

male

connector

4

Rod

3/8"-16x7"

4

Hex

nut

3/8"-16 4

Flat

washer

3/8"

4

Unistrut®

channel

2

Studs3/8"-16x5"

4

Hex

nut

3/8"-16

4

Flat

washer

3/8"

4

Lock

washer

3/8"

4

100Q

RTD;3wire,

15'

leads

1

5

circular

connector

(J72J3)

1

100*2

RTD;3wire,

15"

leads

1

5

circular

connector

(J72J3)

1

Vi"XVi"

pipe

connector

1

Leveler

pad

4

Rod3/8"-16x7"

4

Hex

nut

3/8"-16

4

Flat

washer

3/8"

4

Lock

washer

3/8"

4

Removable

spill

containment

system

I

Off-set

funnel

with

Swagelok

connector

1

9

plug

(J72J2)

1

Sockets

(J72J2)

9

37

male

"D"

connector

(J72J1)

1

Backshell

w/hardware

(J72J1)

1

5

circular

connector

(J72J3)

1

11

pound

container

1

44

pound

container

1

52

TCU

40/80

Temperature

Control

Unit

Table16Spare

parts

Part

number

P60153005

P60140600

P60153001

P60153003

P60153004

P60140301

Description

Preventative

maintenance

kit

Electrical

drawer

assembly

Refrigeration

refurbishment

kit

Electrical

refurbishment

kit

Coolant

pump

rebuild

kit

Coolant

pump/motor

assembly

Contents

Qty

Lamps,

28vac,60mA

4

Solenoid

valve

coils

2

Electrical

drawer

1

Filter/dryer

I

Discharge

service

valve

1

Suction

service

valve

1

Heater

contactor

1

Pump

contactor

1

Solenoid

valves

2

Lamps

2

Gear

shafts

2

Gears

(idler&drive)

2

Seals

3

Wear

plates

4

Bearings

4

Coolant

pump/motor

1

TCU

40/80

Temperature

Control

Unit

53

APPENDIX

Figure

14-

Electrical

drawer

schematic

54

TCU

40/80

Temperature

Control

Unit

TCU

40/80

Temperature

Control

Unit

55

TCU

Process

equipment

Function

J72J1

#1

#20

#24

#7

#26

#28

■¥>

■«-

-©

+10

VDC

+10 VDC

-•Out

.1

TCU

coolant

temp

(PV)

Remote setpoint

temp

«ln VOC

?n4JTCU

fail

•Out

24~l

,,„

VDCJTCU

wornin9

o

J72J2

u<

i

n

■

n

iH

#5

#6

§7

#8

#9

/ /

''

g

i~l

•

N/C

Lr

N/Cr

L?

rv-

<

N/O

24

VAC

TCU

EMO

condition

Setpoint

enable

Process

equipment

EMO

Stop

button

Remote

Start

button

J72J3

#5

Remote

RTO

56

Figure15-

Remote

interface

TCU

40/80

Temperature

Control

Unit

V

TCU

40/80

Temperature

Control

Unit

57

ReturnofEdwards

Equipment-Procedure

(Form

HS1)

i^"ft\

Introduction

Before

you

return

your

equipment

you

must

warn

your

supplierifthe

substances

you

used

(and

produced)inthe

equipment

canbedangerous.

You

mustdothistocomply

with

health

and

safetyatwork

laws.

You

must

complete

the

Declaration

(HS2)onthe

and

sentitto

your

supplier

before

you

dispatch

the

equipment.Ifyoudonot,

your

supplier

will

assume

that

the

equipmentisdangerous

andhewill

refuse

to

accept

it.Ifthe

Declaration

is

not

completed

correctly,

there

maybea

delayinprocessing

your

equipment.

Guidelines

Take

noteofthe

following

guidelines:

•

Your

equipmentis'uncontaminatcd'

ifithas

not

been usedorifithas

only

been

used

with

substances

that

are

not

dangerous.

Your

equipmentis'contaminated'

ifithas

been

used

with

any

dangerous

substances.

•Ifyour

equipment

has

been

used

with

radioactive substances,

you

must

decontaminate

it

before

you

returnitto

your

supplier.

You

must

send

independent

proofofdecontamination

(for

exampleacertificate

of

analysis)

to

your

supplier

with

the

Declaration

(HS2).

Phone

your

supplier

for

advice.

•

We

recommend

that

contaminated

equipmentistransported

in

vehicles

where

the

driver

does

not

share

the

same

air

spaceasthe

equipment.

PROCEDURE

Use

the

following

procedure:

1.

Contact

your

supplier

and

obtainaReturn

Authorization

Number

for

your

equipment.

2.

Turntothe

photocopy

and

then

complete

the

Declaration

(HS2).

3.

Drain

all

fluids

from

the

equipment

and

its

accessories.

4.

Disconnect

all

accessories,

suchaslevelers

and

host

connectors,

from

the

equipment.

5.

Close

the

drain,

supply

and

return

valves.

6.

Ensure

that

the

electrical

drawer

and

all

access

doors

are

fastened

securely.

7.

Coil

the

main

power

cord

and

secure.

8.

Wrap

the

TCUinbubble,

polythene,

or

shrink

wrap

and

encloseinthe

originalorreplacement

shipping

crate

(Edwards

part

number

P90150100).

9.Ifthe

equipment

is

contaminated,

label

the

pallet

(or

box)inaccordance

with

laws

covering

the

transport

of

dangerous

substances.

10.

Faxorpostacopyofthe

Declaration

(HS2)toyour

supplier.

The

Declaration

must

arrive

before the

equipment.

11.

Giveacopyofthe

Declaration

to

the

carrier.

You

must

tell

the

carrierifthe

equipmentiscontaminated.

12.

Seal

the

original

Declaration

inasuitable

envelopes

attach

the

envelope

securely

to

the

outsideofthe

equipment

package.

WRITE

YOUR

RETURN

AUTHORISATION

NUMBER

CLEARLY

ON

THEOUTSIDEOFTHE

ENVELOPEORON

THE

OUTSIDEOFTHE

EQUIPMENT

PACKAGE.

58

TCU

40/80

Temperature

Control

Unit

ReturnofEdwards

Equipment-

Declaration

(FormHS2)

/0

Return

Authorization

Number

You

must:

•

Know

about

allofthe

substances

which

have

been

used

and

producedinthe

equipment

before

you

complete

this

Declaration

•

Read

the

Procedure

(HS1)onthe

before

you

attempttocomplete

this

Declaration

•

Contact

your

suppliertoobtainaReturn

Authorization

Number

andtoobtain

adviceifyou

have

any

questions

•

Send

this

formtoyour

supplier

before

you

return

your

equipment

SECTION1:

EQUIPMENT

Equipment

model

_

Serial

Number

Hours

Has

the

equipment

been

used,

tested,oroperated?

yes□GotoSection2no□GotoSection

4

FOR

SEMICONDUCTOR

APPLICATIONS

ONLY:

Tool

Reference

Number

Process

Failure

Date

Serial

NumberofReplacement

TCU

SKCTION2:

SUBSTANCESINCONTACT

WITH

THE

EQUIPMENT

Are anyofthe

substances

usedorproducedinthe

equipment

•

Radioactive

yesQ

noQ

•

Biologically

active

yesD

noD

•

Dangerous

to

human

health

and

yesQ

noD

safety?

If

you

have

answered

'no'toall

of

these

questions,goto

Section

4.

Your

supplier

will

not

accept

deliveryofany

equipment

thatiscontaminated

with

radioactive

substances,

unless

you:

•

Decontaminate

the

equipment

•

Provide

proofofdecontamination

YOU

MUST

CONTACT

YOUR

SUPPLIER

FOR

ADVICE

BEFORE

YOU

RETURN

SUCH

EQUIPMENT

SECTION3:

LISTOKSUBSTANCESINCONTACT

WITH

THE

EQUIPMENT

Substance

name

1

2

3

4

5

6

Chemical

symbol

Precautions

required

(for

example,

use

protective

gloves,

etc.)

Action

required

after

spillage

or

human

contact.

SECTION4:

RETURN

IN!

ORMATION

Reason

for

return

and

symptomsofmalfunction:

If

you

haveawarranty

claim:

•

who

did

you

buy

the

equipment

from

?

•

give

the

supplier's

invoice

number

Print

your

name:

Print

your

organization:

Print

your

address:

Telephone

number:

SECTION5:

DECLARATION

Print

your

job

title:_

Daleofequipment

delivery:

_

I

have

made

reasonable

inquiry

andIhave

supplied

accurate

informationinthis

Declaration.

I

have

not

withheld

any

information.

I

have

followed

the

ReturnofEdwards

Equipment

Procedure

(HSl) on

the

Signed:_

Date:

TCU

40/80

Temperature

Control

Unit

59

Legal

notices,

limitations

and

disclaimers

Foraperiodoftwelve

(12)

months

from

the

dateoforiginal

shipmenttoPurchaser,

the

apparatus

and

each

partofcomponent

manufactured

be Edward's

High

Vacuum

International

(Edwards)iswarranted

to

be

free

from

functional

defectsinmaterials

and workmanship.

The

foregoing

warrantyissubjecttothe

condition

that

regular

periodic

maintenance

and

servicebeperformedorreplacements

made

in

accordance

with

instructions

providedbyEdwards.

The

foregoing

warranty

shall

not

applytoany

apparatus,

part,orcomponent

that

has

been

repaired

other

thanbyEdwardsoran

authorized

Edwards

representative orinaccordance

with

written

instructions

providedbyEdwards,

that

has

been

altered

by

anyone

other

than

Edwardsorthat

has

been

subjecttoimproper

installation

or

abuse,

misuse,

negligence,

accident,orcorrosion.

Purchaser's

sole

and

exclusive

remedy

under

the

above

warrantyislimited

to,atEdward's

option,

repair

or

replacement

of

defective

partsofcomponentsorreturntoPurchaserofthe

priceofthe

apparatus.

The

defect

mustbepromptly

reportedtoEdwardsorPurchaser

must

return

the

partorcomponent

with

a

statement

of

the

observed

deficiency

no

later

than

seven

(7)

days

after

the

expiration

dateofthe

warranty

to

the

address

designated

by

Edwards,

transportation

charges

prepaid.

In the

event

that

Edwards

elects

to

refund

the

purchase

price,

the

apparatus

shallbethe

propertyofEdwards

and

shallbeshippedtoEdwards

at

Edward's

expense.

This

Mechanical

Warranty

shallbevoid

and

the

apparatus

shallbedeemedtobe

purchasedASISinthe

event

that

the

entire

purchase

price

has

not

been

paid

within

thirty

(30)

days

of

original

shipmentofapparatus.

THERE

ARE

NO

EXPRESSORIMPLIED

WARRANTIES

THAT

EXTEND

BEYOND

THE

WARRANTY

HEREIN

ABOVE

SET

FORTH.

THEREISNO

PARTICULAR

WARRANTY

OF

MERCHANT

ABILITYORFITNESS

FORAPARTICULAR

PURPOSE

WITH

RESPECTTOTHE

APPARATUSORANY

PARTORCOMPONENT

THEREOF

AND

NO

WARRANTY

SHALL

BE

IMPLIEDBYLAW.

Items

notofEdwards's

manufacture

but

resoldbyEdwards

are

the

productsofother

manufacturers

and

their

warranty,

if

any,

shall

apply.

THERE

ARENOWARRANTIESOFANY

KINDONPRODUCTS

OF

OTHER

MANUFACTURERS

RESOLDBYEDWARDS

EXCEPT

THE

WARRANTYOFTITLE.

ANDNOWARRANTIES

SHALLBEIMPLIEDBYLAW.

THEREINNOT

EXPRESSORIMPLIED

WARRANTYOFMERCHANT

ABILITYOROF

FITNESS

FORAPARTICULAR

PURPOSE

WITH

RESPECTTOPRODUCTSOFOTHER

MANUFACTURERS.

Innoevent

shall

the

Purchaserbeentitled

to

any

special,

indirect,

or

consequential

damages.

60

TCU

40/80 Temperature

Control

Unit

MSDS

(material

safety

data

sheet)-"SUVA"

HP62

MATERIAL

SAFETY

DATA

SHEETS

Du

Pont

Chemicals

6002FR

Revised

15-JUL-

1993

Printed

16-DEC-1993

"SUVA"

HP62"

CHEMICAL

PRODUCT/COMPANY

IDENTIFICATION

Material

Identification

"SUVA"isa

registered

trademarkofDuPont.

Corporate

MSDS

Number

DUO05612

Company

identification

MANUFACTURER/DISTRIBUTOR

DuPont

1007

Market

Street

Wilmington,DE19898

PHONE

NUMBERS

Product

Information1-800-441

-9442

Transport

CHEMTREC:

1-800-424-9300

Medical

Emergency

1-800-441-3637

COMPOSITION/INFORMATION

ON

INGREDIENTS

Components

Material

PENTAFLUOROETHANE

(HFC-125)

ETHNE,

1,1,1-

TRIFLUORO-

(HFC-143a)

ETHANE,

1,1,1,2-TETRAFLUORO.

(HFO-134a)

HAZARDS

IDENTIFICATION

CAS

Number

354-33-6

420-46-2

%

44

52

811-97-2

4

#

Potential

Health

Effects

Inhalation

of

high

concentrations

of

vaporisharmful

and

may

cause

heart

irregularities,

unconsciousness,

or

death.

Intentional

misuseordeliberate

inhalation

may

cause

death

without

warning,

Vapor

reduces

oxygen

available

for

breathing

andisheavier

than

air.

Liquid

contact

can

cause

frostbite.

(Continued)

TCU

40/80

Temperature

Control

Unit

61

HAZARDS

IDENTIFICATION

(Continued)

HUMAN

HEALTH

EFFECTS:

Overexposure

to

the

vaporsbyinhalation

may

include

temporary

nervous

system

depression

with

anesthetic

effects

suchasdizziness,

headaches,

confusion

,

incoordination,

and

lossofconsciousness.

Higher

exposures

to

the

vapors

may

cause

temporary

alteration

of

the

heart's

electrical

activity

with

irregular

pulse, palpitations,

or

inadequate

circulation;

or

fatality

from

gross

overexposure.

Contact

with

the

liquid

may

cause

frostbite.

Individuals

with

preexisting

diseasesofthe

central

nervousorcardiovascular

system

may

have

increased

susceptibility

to

the

toxicityofincrease

exposures.

Carcinogenicity

Information

Noneofthe

components

presentinthis

materialatconcentrations

equaltoor

greater

than

0.1%

are

listed

byIARC,

NTP,

OSHAorACGIH

as a

carcinogen.

FIRST

AID

MEASURES

First

Aid

INHALATION

If

high

concentrations

are

inhaled,

immediately

removetofresh

air.

Keep

person

calm.Ifnot

breathing,

give

artificial

respiration. If

breathing

is

difficult,

give

oxygen.

Callaphysician.

SKIN

CONTACT

Flush

skin

with

water

foratleast15minutes

after

excessive

contact.

Treat

for

frostbite

if

necessary

by

gently

wanning

affected

area.

Callaphysician

if

irritation

is

present.

EYE

CONTACT

In

caseofcontact,

immediately

flush

eyes

with

plentyofwater

foratleast15minutes.

Call

a

physician.

INGESTION

Ingestion

is

not

considered

a

potential

routeofexposure.

_

NotestoPhysicians

Because of

possible

disturbances

of

cardiac

rhythm,

catecholamine

drugs,

suchasepinephrine,

should

only

be used

with

special

cautioninsituations

of

emergency

life

support.

(Continued)

62

TCU

40/80

Temperature

Control

Unit

FIRE

FIGHTING

MEASURES

Flammable

Properties

Flash

Point

will

not

burn

Method

TOC

Flammable

limitsinAir

%byVolume

LEL

Not

applicable

UEL

Not

applicable

Autoignition

Not

determined

Fire

and

Explosion

Hazards:

Cylinders

may

rupture

under

fire

conditions.

Decomposition

may

occur.

Potential

Combustibility:

"SUVA"

HP62isnot

flammableattemperatures

upto80

degC(176

degF)andatatmospheric

pressure.

Data

are

not

available

at

higher

temperatures

and

pressures.

However,

oneofthe

components,

HFC-143a

is

flammable.

Another,

HFC-134a,

has

been

showninteststobe

combustible

at

pressures

as

lowas6o

psigatambient

temperature

when

mixed

with

airatconcentrations

of 65

volume%air.

Therefore,

"SUVA"

HP82

should

notbemixed

with

air

for

leak

testing.

In

general,

it

should

notbeusedorallowed

tobepresent

with

high

concentrations

of

air

above

atmospheric

pressures.

Experimental

data

have

also

been

reported

which

indicate

combustibility

of

HFC-134ainthe

presenceofcertain

concgntrations

of

chlorine.

Extinguishing

Media

As

appropriate

for

combustibleinarea.

Fire

Fighting

Instructions

f

Cool

cylinder

with

water

sprayorfog.

Self-contained

breathngapparatus

(SCBA)isrequired

if

cylinders

rupture

and

contents

are

released

under

fire

conditions.

ACCIDENTAL

RELEASE

MEASURES

Safeguards

(Personnel)

NOTE:

Review

FIRE

FIGHTING

MEASURES

and

HANDLING

(PERSONNEL)

sections

before

proceeding

with

clean-up.

Use

appropriate

PERSONAL

PROTECTIVE

EQUIPMENT

during

clean-up.

Accidental

Release

Measures

Ventilate

area,

especially

loworenclosed

places

where

heavy

vapors

might

collect.

Remove

open

flames.

Use

self-contained

breathing apparatus

(SCBA)

for

large

spillsorreleases.

(Continued)

^^

TCU

40/80

Temperature

Control

Unit

63

HANDLING

AND

STORAGE

Handling

(Personnel)

Avoid-breathing

vapor.

Avoid

liquid

contact

with

eyes

and

skin.

Use

with

sufficient

ventilation

to

keep

employees

exposure

below

recommended

limits.

Contact with

chlorineorother

strong oxidizing

agents

should

alsobeavoided.

See

Fire

and

Explosion

Data

section.

Storage

Clean,

dry

area.Donot

heat

above52degC(125

deg

F).

EXPOSURE

CONTROLS/PERSONAL

PROTECTION

Engineering

Controls

Avoid

breathing

vapors.

Avoid

contact

with

skinoreyes.

Use

with

sufficient

ventilation to

keep

employee

exposure

below

the

recommended

exposure

limit.

Local

exhaust

shouldbeusediflarge

amounts

are

released.

Mechanical

ventilation

shouldbeusedinloworenclosed

places..

Personal

Protective

Equipment

Impervious

gloves

shouldbeusedtoavoid

prolonged

or

repeated

exposure.

Chemical

Splash

goggles

shouldbeavailable

for

useasneededtoprevent

eye

contact.

Under

normal

manufacturing

conditions,

no

respiratory

protection

is

required

when

using

this

product.

Self-contained

breathing

apparatus

(SCBA)

is

requiredifa

large

release

occurs.

Exposure

Guidelines

Applicable

Exposure

Limits

PENTAFLUOROETHANE

(HFC-125)

PEL

(OSHA)

None

Established

TLV

(ACGIH)

None

Established

AEL

*

(Du

Pont)

1000

ppm,8&12Hr.

TWA

ETHANE.

1, 1,

l-TRIFLUORO-(HFC-143a)

PEL

(OSHA)

None

Established

^

TLV

(ACGIH)

None

Established-.

'

AEL*

(DuPont)

1000ppm,

8&12Hr.

TWA

ETHANE,

1, 1,

1,2-TETRAFLUORO-

(HFC-134a)

PEL

(OSHA)

None

Established

TLV

(ACGIH)

None

Established

AEL

•

(Du

Pont)

1000

ppm,8&

12

Hr.

TWA

WEEL

(AIHA)

1000

ppm,

8 Hr.

TWA

*

AELisDuPont's

Acceptable

Exposure

Limit.

Where

governmental

imposed

occupational

exposure

limits

which

are

lower

than

the

AEL

areineffect,

such

limits

shall

take

precedence.

(Continued)

64

TCU

40/80

Temperature

Control

Unit

PHYSICAL

AND

CHEMICAL

PROPERTIES

Physical

Data

Boiling

Point -46.7C(-52,1F)

Average

Vapor

Pressure

182.1

psiaat25

degC(77

deg

F)

%Volatiles

100WT%

Evaporation

Rate

(CL4=1)

Greater

than

1

Solubility

in

Water

Not

determined

Odor

slight

ethereal

Form

Liquefied

gas

Color

Clear,

colorless

Specific

Gravity

1.05

@25C(77F)

STABILITY

AND

REACTIVITY

Chemical

Stability

Materialisstable.

However,

avoid

open

flames

and

high

temperatures.

Incompatibility

with

Other

Materials

Incompatible

with

active

metals,

alkalioralkaline

earth

metals-powdered

Al,

Zn,

Be,

etc.

Polymerization

will

not

occur.

Other

Hazards

Decomposition

products

are

hazardous.

"SUVA"

HP62

canbedecomposed by

high

temperatures (open

flames

glowing

metal

surfaces,

etc)

forming

hydrochloric

and

hydrofluoric

acids,

and

possibly

carbonyl

halides.

TOXICOLOGICAL

INFORMATION

Animal

Data

The

blendisuntested.

HFC-125

Inhalation

4-hour

ALC:

>709,000

ppminrats

Single

high

inhalation

exposures

caused

decreased

activity,

labored

breathing

and

weight

loss.

Cardiac

scnsitization

occurredindogs

exposedtoconcentrations

of

10-30%inair

and

givenanintravenous

epinephrine

challenge;

no

cardiac

sensitization

occurredata

concentration

of

7.5%.

No

animal

data are

available

to

define

carcinogenic

hazards.

HFC-125

did not

cause

cmbryotoxicity

or

developmental

toxicityinratsorrabbitsatinhalation

concentrations

up

(continued)

TCU

40/80

Temperature

Control

Unit

65

TOXICOLOGICAL

INFORMATION

(Continued)

to

50,000

ppm.

HFC-126

does

not

produce

genetic

damageinbacterial

or

mammalian

call

cultures

or

when

testedinanimals.

HFC-134a

Inhalation

4-hour

LC50:

567,000

ppm

in rats

A5or10second

sprayofvapor

produced

very

slight

eye

irritation

anda24-hour

occlusive

application

produced

slight

skin

irritation

in

rabbits.

The

compoundisnotaskin

sensitizer

in

animals.Notoxic

effects

were

seeninanimals

from

exposuresbyinhalation

to

concentrations

up

to

81,000

ppm.

Lethargy

and

rapid

respiration

were

observed

atavapor

concentration

of

305,000

ppm

and

pulmonary

congestion,

edema,

and

central

nervous

system

effects

occurred

atavapor

concentration

of

750,000

ppm.

Cardiac

sensitization

occurredindogsat75,000

ppm

following

an

epinephrine

challenge.

No

effectsinanimals

occurred

from

repeated

inhalation-exposures

to

99,000

ppm

for

two

weeksorhigher

concentrations

to

50,000

ppm

for

three

months.

Repeated

exposures

to

higher

concentrations

caused

transient

tremors,

incoondination

and

some

organ

weight

changes.

Long-term

exposures

produced

increased

testes

weights

and

increased

urinary

fluoride

levels.Noadverse

effects

were

observed

in

male

and

female

rats

fed

diets

containing

300

mg/kg/day

of

HFC-134a

for52weeks.

Animal

testing

indicates

that

this

compound

does

not

have

carcinogenic

or

mutagenic

effects.

Inhalation

of50000

ppm

for

two

years

caused

an

increase

in

benign

testicular

tumorsinmale

rats.Noeffects

were

observedatlower

concentrations.

The

tumors

were

late-occurring

and

were

judged

nottobe

life-threatening.

Embryotoxic

activity

has

been

observedinsome

animal

tests

but

onlyathigh

concentrations

that

were

also

maternally

toxic.

HFC-143a

Inhalation

4-hour

LC50:

>540,000

ppm

in rats

Single

exposures

by

inhalation

to

500,000

ppm

caused

anesthesia

butnomortality

at

540,000

ppm.

Cardiac

sensitization

occurredindogsat600,000

ppm

following

an

intravenous

challenge

with

epinephrine.

Two,

4-week

inhalation

have

been

conducted.

In the

first

study,

pathological

changesinthe

testes

were

observedatall

exposure

concentrations;

no

effects

were

observedinfemales.

The

testicular

effect

was

considered

relatedtothe

method

usedtoexpose

the

ratstoHFC-143a.Inthe

second

study using

the

same

exposure

concentrations,

no

effects

were

notedinmalesatany

concentration.

Data froma90-day

study

revealednoeffectsinmaleorfemale

rats

at

exposuresupto

40,000

ppm.

Long-term

exposure

caused

significantly

decreased

body

weightsinmale

rats

fed

300

(continued)

66

TCU

40/80 Temperature

Control

Unit

TOXICOLOGICAL

INFORMATION

(Continued)

mg/kg

for52weeks,

but

there

wasnoeffectonmortality.

Testsinrats

demonstrated

no

carcinogenic

activity

when

administered

orally

300

mg/kg/day

for52weeks and

observed

foranadditional

73 weeks.

Testsinbacterial

cell

cultures

demonstrated

mutagenic

activity,

but

the

compound

did not

induce

transformation

of

mammalian

cells in

cultureorin

the

whole

animal.

Testsinanimals

demonstrate

no

developmental

toxicity.

ECOLOGICAL

INFORMATION

Ecotoxicological

Information

Aquatic

Toxicity

HFC

143a

96-hour

LC50,

rainbow

trout:

>40

mg/L

DISPOSAL

CONSIDERATIONS

Waste

Disposal

Comply

with

Federal,

State,

and

local

regulations.

Reclaimbydistillation

or

removetoa

permitted

waste

disposal

facility.

TRANSPORTATION

INFORMATION

Shipping

Information

D/MO

Proper

Shipping

Name

LIQUEFIED

GAS,

N.O.S.

(CONTAINS

PENTAFLUORDETHANE

AND

TETRAFLUOROETHANE)

Hazard

Class

2.2

UN

No.

1956

DOT/IMO

Label

NON-FLAMMABLE

GAS

Shipping

Containers

Tank

Cars,

Cylinders

Ton

Tanks

REGULATORY

INFORMATION

US

Federal

Regulations

TSCA

Inventory

Status

Reported/Included.

TITLE

III

HAZARD

CLASSIFICATIONS

SECTIONS

311,312

(Continued)

TCU

40/80

Temperature

Control

Unit

67

REGULATORY

INFORMATION(Continued)

Acute:

Chronic:

Fire:

Reactivity:

Pressure:

LISTS:

No

yes

SARA

Extremely

Hazardous

Substance

CERCLA

Hazardous

Material

SARA

Toxic

Chemicals

No

OTHER

INFORMATION

NFPA,

NPCA-HMIS

Rating

Health

1

Flammability

0

Reactivity

1

Personal

Protection

ratingtobe

suppliedbyuser

dependingonuse

conditions.

Additional

Information

HFC-125

and

HFC

143a

are

TSCA

listed,

and

are

controlled

byaTSCA

Section5Consent

Order.

The

dateinthis

Material

Safety

Data

Sheet

relates

onlytothe

specific

material

designated

herein

and

does

not

relatetouseincombination

with

any

other

materialorin

any

process.

Responsibility

for

MSDS

DuPont

Chemicals.

Address

Engineering

&

Product

Safety

P.0.Box

S0709,

Chestnut

Run

Wilmington,DE19880-0709

Telephone

302-999-4946

#

Indicates

updated

section.

EndofMSDS

<$#

TCU

40/80

Temperature

Control

Unit

NOTES:

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Edwards TCU 40/80 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual