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Installation Manual
Original Instructions - IW100DX01
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Operator and Supervisor Information
This is one of four manuals supplied with your machine.
• Installation Manual
• Safety Instructions Manual
• Operations Manual
• Maintenance Manual
READ ALL MANUALS BEFORE OPERATING MACHINERY. Operating
machinery before reading and understanding the contents of all four
manuals greatly increases the risk of injury.
Each of the four machine manuals describe ‘best practices’ in
handling, installing, operating and maintaining your machine. The
contents of each manual is subject to change without notice due to
improvements in the machinery or changes in National or International
standards.
All rights reserved. Reproduction of this manual in any form, in whole
or in part, is not permitted without the written consent of Edwards
Manufacturing Company.
Keep all manuals close to the machine to allow for easy reference
when necessary.
Provide operators with sufcient training and education in the basic
functions of the machine prior to machine operation.
Do not allow for operation of the machine by unqualied personnel.
Edwards Manufacturing Company is not liable for accidents arising
from unskilled, untrained operation.
Do not modify or change the machine without written authorization
from Edwards Manufacturing Company. Unauthorized modication to
a machine may result in serious operator injury, machine damage and
will void your machine warranty.
Never leave a powered machine unattended. Turn machinery OFF
before walking away.
This machine is manufactured for use by able bodied and able minded
operators only. Never operate machinery when tired or under the inuence of drugs or alcohol.
Do not resell, relocate or export to a destination other than to the
original point of sale. Edwards has designed this machine to meet the
standards of the original receiving country and is not liable for meeting
any governing body or performance standards beyond those of the
original receiving country.
Signal Word Definition
Indicates a hazardous situation that, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation that, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation that, if not avoided,
could result in mild or moderate injury.
Indicates information considered important, but not
hazard related.
Signal Word Panel on Machine
Critical machine safety information is identied on signal word labels.
Labels are attached adjacent to the potentially hazardous locations of the
machine. Reference the Safety Instruction Manual for additional information regarding the potentially hazardous condition identied on the label.
Review ALL labels on the machinery, reference the operational
precautions and safe operations sections within this manual before
any operation activity is initiated.
Failure to read and understand the signal word labels afxed to the
machinery may result in operator death or injury.
1 General
Operator and Supervisor Information
Signal Word Denition
Signal Word Panel
2 Installation Requirements
Environmental Requirements at Work Station
Electrical Requirements at Work Station
Electrical Performance Specication
3 Installing the Ironworker
Receiving the Ironworker
Unpacking/Moving the Ironworker
Anchoring the Ironworker
Electrical Connection of the Ironworker
Installing the Ironworker
Starting Box Wiring
Powering Up the Ironworker
Installation Manual Table of Contents
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This manual provides installation information for the following
Edwards Ironworkers:
25 Ton 40 Ton 50 Ton
55 Ton 60 Ton 65 Ton
75 Ton 100 Ton 100 Ton DX
120 Ton Elite 110 Elite 110/65 D.O.
Environmental Requirements at Work Station
The work station environment for your Edwards Ironworker must meet
the following minimum requirements:
• Floor area: Assure that the machinery work area provides
for a stable, adequately sized and load rated oor area for
material movement to and from the machinery work stations.
• Shelter: Edwards Ironworkers are designed for indoor use
only. Protect your Ironworking machinery from water, salts
and corrosive elements.
• Lighting: 500LUX (50 footcandles) minimum.
• Operating Temperature: This equipment will operate
correctly in its intended ambient, at a minimum between
+5° C and +40°C.
• Relative Humidity: This equipment will operate correctly
within an environment at 50% RH, +40°C. Higher RH may
be allowed at lower temperatures. Measures shall be taken
by the Purchaser to avoid the harmful effects of occasional
condensation.
• Altitude: This equipment will operate correctly up to 1000m
above mean sea level.
• Transportation and Storage: This equipment will withstand,
or has been protected against, transportation and storage
temperatures of -25°C to +55°C and for short periods up to
+70°C. It has been packaged to prevent damage from the
effects of normal humidity, vibration and shock.
Electrical Requirements at Work Station
Locate your Ironworker directly adjacent to your power supply. Conrm
that power supply is not connected in series with other machinery. Provide dedicated electrical socket and circuit breaker for each Ironworker
installed. Edwards Ironworkers are protected from voltage variations
provided the variation does not exceed +/- 10% machine rating.
Installation Requirements
Receiving the Ironworker
Edwards Ironworking machinery is fully assembled and is shipped either by palletized custom wooden crate or by shrink–wrapped wooden
pallet for ease of transport and receiving.
Inspect the packaging for damage and follow shipping/receiving instructions as listed on the packaging prior to receiving the Ironworker into
your facility.
When receiving your Ironworker, be prepared to safely move your machinery with a fork-lift rated for the following equipment weights:
Minimum Machinery Weights
25 Ton 453.6 kg / 1000 lb
40 Ton 861.8 kg / 1900 lb
50 Ton 916.3 kg / 2020 lb
55 Ton 1124.9 kg / 2480 lb
60 Ton 1156.7 kg / 2550 lb
65 Ton 2154.6 kg / 4750 lb
75 Ton 1859.7 kg / 4100 lb
100 Ton 2109.2 kg / 4650 lb
100 Ton DX 2349.6 kg / 5180 lb
120 Ton 2494.8 kg / 5500 lb
ELITE 110 2440.3 kg / 5380 lb
ELITE 110/65 3891.8 kg / 8580 lb
Utilize best practices for fork-lift operation. Handle material as close
to the drive surface as possible with the widest spread and deepest penetration of forks effective to service the pallet. Forks should be adjusted
and locked into the safety detent closest to the maximum available fork
spread.
Unpacking/Moving the Ironworker
Your Edwards Ironworker includes surface and remotely mounted
electrical cabling and hydraulic lines. Exercise caution when removing
the factory supplied packaging. Do not cut electrical wires or hydraulic
hoses.
1. Unbolt/unpack Ironworker from its pallet using a 3/4” (19.05mm)
socket. Wear appropriate personal protective equipment.
2. Lift Edwards machinery using the designated fork lift locations and
appropriately rated lifting equipment.
3. Move the Ironworker to the prepared workstation.
Anchoring Ironworker
Anchor the base of the Ironworker to the workstation oor using four
1/2” (12.7mm) wedge anchor bolts. Anchorage points are the front and
rear of the fork-lift tubes. Secure the machinery with lock-nuts.
In the event the machinery needs to be relocated, reverse procedure.
Electrical Connection
Conrm with a certied electrician that the electrical supply to the
terminal location powering your Ironworker meet the operating specications (page 2) of the machine prior to electrical connection.
Conrm your electrical supply with the electrical specications of the
machine or accessory listed (page 2), and located on the Ironworker
starter box. It is critical that a qualied electrician install your
machinery as your Warranty protection does not cover incorrect
wiring of electrical components at your site.
Prior to connecting your machine to the dedicated, protected power
supply, match work station wiring to the power supply cable (Owner
supplied) and the starter-box/motor specications on the machinery.
Install connections appropriately. Check for stability of connections.
If wiring through a plug/socket connection at the work station,
match work station wiring to the socket (Owner supplied), plug
(Owner supplied) and the power supply cable (Owner supplied) to the
starter-box / motor specications on the machinery. Install connections appropriately. Check for stability of connections.
Wire according to the electrical diagrams located within the control
box.
Installing the Ironworker
Electrical Performance Specication
Machine Motor # Type Brand 60Hz/V FLA 50Hz/V FLA
25 Ton 116676 1Hp 1~ Leeson 60 Hz 115/208-230 12/6 50 Hz 110/220 13/6
40, 50, 55, 60 Ton, 132089 5Hp 1~ Leeson 60 Hz 230 19 50 Hz 208-220 23-22
Porta-Power 132077 5Hp 3~ Leeson 60 Hz 208-230/460 14/7 50 Hz 190/380 16/8
CEM3615T-5 5Hp 3~ Baldor 60 Hz 575 5
65, 75, 100 Ton, 132089 5Hp 1~ Leeson 60 Hz 230 19 50 Hz 208-220 23-22
Elite 110, 140809 7.5Hp 3~ Leeson 60 Hz 208-230/460 22-21/10 50 Hz 190/380 24/12
Elite 110/65 D.O. CEM3710T-5 7.5Hp 3~ Baldor 60 Hz 575 8
141140 7.5Hp 1~ Leeson 60 Hz 230 36
100DX, 120 Ton CEM3714T 10Hp 3~ Baldor 60 Hz 208-230/460 25-24/12
EM3714T-5 10Hp 3~ Baldor 60 Hz 575 10
CEM3714T-50 10Hp 3~ Baldor 50 Hz 220/380/440 28/16/14
CL3712T 10Hp 1~ Baldor 60 Hz 208-230 38
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Starting Box Wiring
Provide the electrical schematic wiring diagram (located within
the Ironworker control box) to your Electrician prior to initiating the
electrical hookup of the machine.
Power up the Ironworker
With all stations clear of tools, tooling or debris, power up the Ironworker
by depressing the green button on the starter box. With the power on,
your machine will return to a neutral position.
Cycle the machinery by depressing the foot pedal. If pressure is released
at the foot pedal prior to completing a full stroke, the operating center of
the machinery will return to a neutral position.
If the machinery fails to cycle the motor may be rotating incorrectly. To
ensure the machinery cycles properly simply reverse two of the phase
wires on the machine starter box.
If the machine fails to cycle, power down the Ironworker by depressing
the red button on the starter box, Lockout / Tagout the upstream power
and consult the trouble shooting section of the Operator Manual.
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P.O. Box 166, Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.com
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