EDT Eurodima Braxx typhoon SB201 User Manual
User Manual
typhoon SB201
EDT EURODIMA GMBH
Diamond Technologies
Lagerstrasse 6
A-5071 Wals bei Salzburg
Tel.: +43 (0) 662 / 42 42 48
Fax: +43 (0) 662 / 42 42 48-20
e-Mail: office@eurodima.com
www.eurodima.com
typhoon SB201
2010 2 / 22
C
ONTENTS
1
I
NTRODUCTION
................................................................................................................................3
2
EU D
ECLARATION OF COMPLIANCE
.................................................................................................4
3
I
NTENDED USE
................................................................................................................................5
4
G
ENERAL NOTES
.............................................................................................................................5
4.1 Function ........................................................................................................................................5
4.2 Scope of application ......................................................................................................................5
5
S
AFETY
..........................................................................................................................................5
5.1 General safety precautions............................................................................................................6
5.2 Securing the building site...............................................................................................................6
5.3 Prohibited uses..............................................................................................................................6
5.4 Hazards.........................................................................................................................................6
5.5 Protective Clothing ........................................................................................................................6
5.6 Safety equipment...........................................................................................................................7
5.7 Emergency measures....................................................................................................................7
5.8 Approved operators .......................................................................................................................7
5.9 Storage and Transport...................................................................................................................7
6
S
PECIFICATIONS
.............................................................................................................................8
7
S
ETUP
............................................................................................................................................8
7.1 Preparations at the workplace .......................................................................................................8
7.2 Extension cords.............................................................................................................................8
7.3 Clarification and security in the workplace .....................................................................................8
7.4 Marking the cutting line and fixtures...............................................................................................8
7.5 Wall saw setup ..............................................................................................................................9
7.6 Mounting the rails ........................................................................................................................10
7.7 Guide rail extension.....................................................................................................................11
7.8 Mounting the wall saw .................................................................................................................11
7.9 Mount the stirrup underpinning ....................................................................................................11
7.10 Assembly / changing the saw blade.............................................................................................12
7.11 Mounting the blade guard............................................................................................................13
7.12 Mounting the motor......................................................................................................................14
7.13 Electric connection ......................................................................................................................14
7.14 Cooling water ..............................................................................................................................15
7.15 Electric remote control.................................................................................................................17
8
S
AFETY CHECKS, OPERATING AND SAWING
...................................................................................18
8.1 Pre-start check ............................................................................................................................18
8.2 Operating temperatures...............................................................................................................18
8.3 Safety coupling............................................................................................................................18
8.4 Saw blade speeds .......................................................................................................................19
8.5 Practical tips ................................................................................................................................19
8.6 Ending the cutting process ..........................................................................................................20
8.7 Sharpening the saw blade ...........................................................................................................20
8.8 Sawdust sludge ...........................................................................................................................20
9
S
ERVICE AND MAINTENANCE
..........................................................................................................21
9.1 Safety checks ..............................................................................................................................21
9.2 Maintenance................................................................................................................................21
9.3 Daily cleaning ..............................................................................................................................21
9.4 Guide rollers ................................................................................................................................21
9.5 Safety clutch at motor..................................................................................................................21
10 T
ROUBLE SHOOTING
.....................................................................................................................22
11 L
IABLILITY AND WARRANTY
...........................................................................................................22
typhoon SB201
2010 3 / 22
1 I
NTRODUCTION
This user manual is intended for the operators and maintenance personnel of this machine. The manual
is not intended to replace correct training in operating the machine. We recommend training by qualified
employees of EDT EURODIMA GMBH or by one of our authorized dealers.
All persons employed in the operation, maintenance and/or repair of
this machine must read and understand these instructions completely.
Please direct inquiries to the manufacturer or an authorized dealer.
Please observe our safety features and safety precautions which are highlighted
by that sign at the respective locations in the manual.
The saw system is equipped with safety features; however, various dangers can result from errors and
misuse. Anyone involved in the setup, start-up, operation or maintenance of the machine must read and
observe the safety precautions.
Non-observance of these safety precautions may result in
the injury or death of the operator or third persons
damage to the machine and other assets
damage to the building
inefficient operation of the wall saw
typhoon SB201
2010 4 / 22
2 EU D
ECLARATION OF COMPLIANCE
Manufacturer: EDT EURODIMA GMBH
Lagerstrasse 6
A-5071 Wals bei Salzburg
Description: electric wall saw 20 kW
Type: SB201 typhoon
We herewith confirm that the design and construction of the aforementioned machine complies with the
following EU guidelines:
Machine Guideline 98/37/EC, 98/79/EC
Guideline - Electromagnetic Compatibility (EMC) 89/336/EC
Low Voltage Guideline 73/23/EC, 93/68/EC
The following harmonized standards were applied
a.) with regard to machine guidelines:
DIN EN 60204-1 :1998
DIN EN 61023-1 :2001
DIN EN 50144-1 :1999
DIN EN 50144-2 :2000
b.) with regard to electromagnetic compatibility:
Interference emission:
DIN EN 55014-1 :2000-A1 :2001-VDE 0875 part 14-1
DIN EN 61000-3-2 :2000
DIN EN 61000-3-3 :1995-Cor 1 :1997+A1 :2001
Interference immunity:
DIN EN 55014-2 :1997-A1 :2001-VDE 0875 part 14-2
c.) with regard to the low voltage guidelines:
EN 61022-1 :2001
The following documentation is completely included in the user manual
Description of precautions to prevent machine-related dangers
Operator instructions for the machine
This declaration is no longer valid if the machine is modified in any way without prior consultation with us
and without our prior approval.
Wals, 01.04.2010 _____________________________
Dipl.-Ing. Wolfgang Stangassinger
Managing Director
typhoon SB201
2010 5 / 22
3 I
NTENDED USE
The EDT EURODIMA wall saw, braxx SB201 typhoon series, must only be used in conjunction with the
braxx control BC201 control unit with remote control, and the necessary cables and water hoses.
Important safety note
The eurodima machines may not be used in conjunction with other
brands of machines unless recommended or approved by
EDT EURODIMA GMBH. Non-observance will void the warranty and any
product liability.
Any other use of the machine is deemed to be improper use! The manufacturer assumes no liability for
any resulting damage. The user has sole liability.
4 G
ENERAL NOTES
4.1 Function
The SB201 tornado is a wall saw driven by a variable-speed high-cycle motor. The motor rpm is
progressively adjustable with the BC201 control unit. The swivel arm and the advance are regulated by
the remote control on the control unit.
Horizontal and vertical wall cuts, floor cuts, ceiling cuts and flush cuts can be done with only minor
assembly and operation steps. The maximum wall thickness is 0.52 m (Ø 1200 mm / 48“).
4.2 Scope of application
The SB201 typhoon wall saw cuts concrete, reinforced concrete, masonry walls and natural stone.
5 S
AFETY
Warning
Check the compatibility of the voltage and the frequency with the data
on the rating plate prior to use. Repairs must be carried out only by
qualified personnel.
The following must be considered:
ambient and operating conditions contained in the catalogue, the user manual, the rating plate and
other product information
the applicable accident prevention regulations
proper use of tools
use of personal safety equipment.
typhoon SB201
2010 6 / 22
5.1 General safety precautions
Keep your work area tidy, e.g. completely extend cables and hoses. An untidy workplace can cause
accidents.
Ensure good lighting.
Use the wall saw only for the purposes and work it was designed for.
Observe the maintenance regulations.
Clean the wall saw after every use.
Do not leave any tools attached to the machine.
Check the condition and function prior to every use.
Do not operate the wall saw if it is damaged or if operating elements do not function properly.
The voltage must correspond with the data on the rating plate.
Keep electric cables and plug connections dry and clean.
For safety reasons press the emergency stop button when changing a tool or de-installing the wall
saw.
Use only approved extension cords with an adequate rating.
Always unplug the wall saw prior to cleaning.
When unplugging, always pull on the plug, never on the cable.
5.2 Securing the building site
The building site must be secured in coordination with the contractor. The general public must not be
allowed on the building site.
Clearances
From the side of the cut: 3 m
In the direction of the cut - radially from the saw blade: 8 m
5.3 Prohibited uses
Must not be operated:
In rooms where there is an explosion hazard
Near flammable materials
With materials containing asbestos, aluminum and magnesium as well as highly
flammable materials
5.4 Hazards
Noise
Dust
Never stand in the travel direction of the saw blade.
5.5 Protective Clothing
Wear suitable protective clothing. Do not wear wide clothing or jewelry that could be caught in moving
parts. Wear a helmet, safety glasses, work gloves, safety boots, ear protectors and a hair net for long
hair. Wear a dust mask when working in enclosed areas. Provide sufficient fresh-air supply.
Wear a safety
helmet
Wear a dust
mask
Use safety
glasses
Use ear
protectors
Wear safety
shoes
Wear protective
clothing
Wear work
gloves
typhoon SB201
2010 7 / 22
5.6 Safety equipment
Operation without safety equipment is prohibited!
Do not undertake any modifications to the machine that impair the
safety equipment.
Do not remove or modify any safety equipment. Check the safety equipment prior to cutting.
5.7 Emergency measures
In case of an emergency, switch off the machine with the emergency stop button on the remote control.
Operation may continue only after the malfunction has been repaired
5.8 Approved operators
Youths under the age of 16 and untrained persons must not operate
the machine! Unless under the supervision of qualified personnel for
training purposes.
The owner of the machine must provide the operator with the user manual and ensure that he has
read and understood it. Only then may he operate the machine.
Areas of responsibility for the various activities with the machine must be clearly defined and observed.
There must not be any unclear responsibilities since this can adversely affect user safety.
The owner must ensure that only authorized personnel work on the machine. The owner is liable towards
third persons within the work area.
5.9 Storage and Transport
The storage area must be dry, clean and frost-free. During transport, the machine must be secured
against sliding and tipping.
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