EDT Eurodima Braxx hurricane SB120 User Manual
User Manual
hurricane SB120
EDT EURODIMA GMBH
Diamond Technologies Betriebsstätte Deutschland
Lagerstrasse 6 Oberheinrieter Straße 30 - 32
A-5071 Wals bei Salzburg D-74199 Unterheinriet
Tel.: +43 (0) 662 / 42 42 48 Tel.: +49 (0) 7130 / 40095 0
Fax: +43 (0) 662 / 42 42 48-20 Fax: +49 (0) 7130 / 40095 20
e-Mail: office@eurodima.com e-Mail: office@eurodima.com
www.eurodima.com www.eurodima.com
hurricane SB120
2010 2/23
T
ABLE OF CONTENTS
1 Preface...............................................................................................................................3
2 EU Declaration of Compliance.........................................................................................4
3 Intended Use .....................................................................................................................5
4 General notes....................................................................................................................5
4.1 Function ............................................................................................................................ 5
4.2 Scope of Application.......................................................................................................... 5
5 Safety.................................................................................................................................6
5.1 General Safety Precautions............................................................................................... 6
5.2 Securing the Building Site.................................................................................................. 6
5.3 Prohibited Uses ................................................................................................................. 6
5.4 Hazards.............................................................................................................................7
5.5 Protective Clothing ............................................................................................................ 7
5.6 Safety Equipment .............................................................................................................. 7
5.7 Emergency Measures........................................................................................................ 7
5.8 Approved Operators .......................................................................................................... 7
5.9 Storage and Transport....................................................................................................... 8
6 Specifications ...................................................................................................................8
7 Setup..................................................................................................................................8
7.1 Preparations at the workplace ........................................................................................... 8
7.2 Extension cords................................................................................................................. 8
7.3 Cooling water .................................................................................................................... 9
7.4 Clarification and security in the workplace ......................................................................... 9
7.5 Marking the cutting line and fixtures................................................................................... 9
7.6 Wall saw construction...................................................................................................... 10
7.7 Mounting the rails ............................................................................................................ 11
7.8 Guide rail extension......................................................................................................... 13
7.9 Mounting the wall saw ..................................................................................................... 13
7.10 Assembly / changing the saw blade................................................................................. 14
7.11 Saw blades – check for damages.................................................................................... 15
7.12 Mounting the blade cover ................................................................................................ 15
7.13 Electric connection .......................................................................................................... 17
7.14 Electric remote control..................................................................................................... 18
8 Safety Checks, Operating and Sawing..........................................................................19
8.1 Pre-start check ................................................................................................................ 19
8.2 Operating temperatures................................................................................................... 19
8.3 Safety coupling................................................................................................................ 19
8.4 Saw blade speeds ........................................................................................................... 20
8.5 Practical tips .................................................................................................................... 20
8.6 Ending the cutting process .............................................................................................. 21
8.7 Sharpening the saw blade ............................................................................................... 21
8.8 Sawdust sludge ............................................................................................................... 21
9 Service and Maintenance ...............................................................................................22
9.1 Safety Checks ................................................................................................................. 22
9.2 Maintenance.................................................................................................................... 22
9.3 Daily cleaning .................................................................................................................. 22
9.4 Guide rollers .................................................................................................................... 22
9.5 Safety clutch.................................................................................................................... 22
10 Trouble Shooting ............................................................................................................23
11 Liablility and Warranty....................................................................................................23
hurricane SB120
2010 3/23
1 P
REFACE
This user manual is intended for the operators and maintenance personnel of this machine. The
manual is not intended to replace correct training in operating the machine. We recommend training by
qualified employees of EDT EURODIMA GMBH or by one of our authorized dealers.
All persons employed in the operation, maintenance and/or repair of this
machine must read and understand these instructions completely.
Please direct inquiries to the manufacturer or an authorized dealer.
Please observe our safety features and safety precautions
which are highlighted by the signs at the
respective locations´in the manual.
The saw system is equipped with safety features; however, various dangers can result from errors and
misuse. Anyone involved in the setup, start-up, operation or maintenance of the machine must read
and observe the safety precautions.
Non-observance of these safety precautions may result in
- the injury or death of the operator or third persons
- damage to the machine and other assets
- damage to the building
- inefficient operation of the wall saw.
hurricane SB120
2010 4/23
2 EU D
ECLARATION OF COMPLIANCE
Manufacturer: EDT EURODIMA GMBH
Lagerstrasse 6
A-5071 Wals bei Salzburg
Description: Electric wall saw 12 kW
Type: hurricane SB120
We herewith confirm that the design and construction of the aforementioned machine complies with the
following EU guidelines:
Machine Guideline 2006/42/EG
Guideline - Electromagnetic Compatibility (EMC) 2004/08/EG
Low Voltage Guideline 2006/95/EG
The following harmonized standards were applied
a.) with regard to machine guidelines:
DIN EN 60204-1 :1998
DIN EN 61023-1 :2001
DIN EN 50144-1 :1999
DIN EN 50144-2 :2000
b.) with regard to electromagnetic compatibility:
Interference emission:
DIN EN 55014-1 :2000-A1 :2001-VDE 0875 Teil 14-1
DIN EN 61000-3-2 :2000
DIN EN 61000-3-3 :1995-Cor 1 :1997+A1 :2001
Interference immunity:
DIN EN 55014-2 :1997-A1 :2001-VDE 0875 Teil 14-2
c.) with regard to the low voltage guidelines:
EN 61022-1 :2001
The following documentation is completely included in the user manual
Description of precautions to prevent machine-related dangers
Operator instructions for the machine
This declaration is no longer valid if the machine is modified in any way without prior consultation with
us and without our prior approval.
Wals, 12th April, 2010
________________________________
Dipl.-Ing. Wolfgang Stangassinger
Managing Director
hurricane SB120
2010 5/23
3 I
NTENDED USE
The wall saw of the braxx family, the hurricane SB120, must only be used in conjunction with the
braxx control BC120 control unit with remote control and the necessary cables and water hoses.
Important safety note
The eurodima machines may not be used in conjunction
with other brands of machines unless recommended or a
pproved by EDT EURODIMA GMBH. Non-observance will
void the warranty and any product liability.
Any other use of the machine is deemed to be improper use! The manufacturer assumes no
liability for any resulting damage. The user has sole liability.
4 G
ENERAL NOTES
4.1 Function
Mit geringstem Montage- und Bedienungsaufwand können horizontale und vertikale
Wandschnitte, Bodenschnitte, Deckenschnitte, Treppenschnitte und Bündigschnitte hergestellt
werden. Die max. Wandstärke beträgt 0,43 m (Ø 1000 mm / 39,3“).
The hurricane SB120 is an electric wall saw driven by a variable-speed high-cycle motor. The
motor rpm is progressively adjustable with the BC120 control unit. The swivel arm and the feed
are regulated by the remote control on the control unit.
Horizontal and vertical wall cuts, floor cuts, ceiling cuts and flush cuts can be done with only
minor assembly and operation steps. The maximum wall thickness is 0,43 m (Ø 1000 mm /
39,3“).
4.2 Scope of Application
The hurricane SB120 electric wall saw cuts concrete, reinforced concrete, masonry walls and
natural stone.
hurricane SB120
2010 6/23
5 S
AFETY
Warning
Check the compatibility of the voltage and the frequency with the
data on the rating plate prior to use. Repairs must be carried out
only by qualified personnel.
The following must be observed:
ambient and operating conditions contained in the catalogue, the user manual, the rating plate
and other product information
the applicable accident prevention regulations
proper use of tools
use of personal safety equipment.
5.1 General Safety Precautions
Keep your work area tidy, e.g. completely extend cables and hoses. An untidy workplace can
cause accidents.
Ensure good lighting.
Use the wall saw only for the purposes and work it was designed for.
Observe the maintenance regulations.
Clean the wall saw after every use.
Do not leave any tools attached to the machine.
Check the condition and function prior to every use.
Do not operate the wall saw if it is damaged or if operating elements do not function properly.
The voltage must correspond with the data on the rating plate.
Keep electric cables and plug connections dry and clean.
For safety reasons press the emergency stop button when changing a tool or de-installing the
wall saw.
Use only approved extension cords with an adequate rating.
Always unplug the wall saw prior to cleaning.
When unplugging, always pull on the plug, never on the cable.
5.2 Securing the Building Site
The building site must be secured in coordination with the contractor. The general public must not
be allowed on the building site.
Clearances:
From the side of the cut: 3 m
In the direction of the cut - radial from the saw blade: 8 m
5.3 Prohibited Uses
Must not be operated:
In rooms where there is an explosion hazard
Near flammable materials
With materials containing asbestos, aluminum and magnesium as well as highly
flammable materials
hurricane SB120
2010 7/23
5.4 Hazards
Noise
Dust
Never stand in the travel direction of the saw blade.
5.5 Protective Clothing
Wear suitable protective clothing. Do not wear wide clothing or jewelry that could be caught in
moving parts. Wear a helmet, safety glasses, work gloves, safety boots, ear protectors and a hair
net for long hair.
Wear a dust mask when working in enclosed areas. Provide sufficient fresh-air supply.
5.6 Safety Equipment
Operation without safety equipment is prohibited!
Do not undertake any modifications to the machine
that impair the safety equipment.
Do not remove or modify any safety equipment. Check the safety equipment prior to cutting.
5.7 Emergency Measures
In case of an emergency, switch off the machine with the emergency stop button on the remote
control or on the BC120. Operation may continue only after the malfunction has been repaired.
5.8 Approved Operators
Youths under the age of 16 and untrained persons may not
operate the machine! Unless under the supervision of
qualified personnel for training purposes
The owner of the machine must provide the operator with the user manual and ensure that
he has read and understood it. Only then may he operate the machine.
Areas of responsibility for the various activities with the machine must be clearly defined and
observed. There must not be any unclear responsibilities since this can adversely affect user
safety.
Wear a safety
helmet
Wear a dust
mask
Use safety
glasses
Use ear
protectors
Wear safety
shoes
Wear protective
clothing
Wear work
gloves
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