Edsyn ZD500DX User Manual
ZD500DX
®
Deluxe Hot Tip
Desoldering Station
(self-contained)
• COMPLIES WITH MIL-S-45743E, MIL-STD-2000-1B, WS6536E AND
ESD SPEC, DOD-STD-1686, DOD-HDBK-263
• UL listed
MADE
IN
U.S.A.
Instruction manual
ZD500DX
®
Deluxe Hot Tip
Desoldering Station
Contents at a Glance
Page 3 - 4 Features & Specications
Page 5 Operation
Page 6 - 8 Tip Usage & Replacement
Page 9 Maintenance
Page 10 Trouble Shooting & Maintenance
Page 11 Calibration
Page 11 - 13 Spare Parts List for Power Supply
Page 14 - 15 Spare Parts List for Hand Tool
Page 2
FEATURES
POWER SUPPLY
J
H
I
Static Safe
A
B
D
C
E
F
K
L
H
A) Tool Pod, equipped with micro-switch to activate pump.
B) Power Switch, to activate WorkStation.
C) Temp. Control Knob
D) Pump LED
E) Heater LED
F) SH232 Sponge Holder, with cleaning sponge.
G) Power output, 24V, controlled
H) AF110 Filter, (note ow direction)
I) External Calibration
J) Pump
K) WT623 Tip Wrench
L) WT619 Tip Wrench
G
SPECIFICATIONS
• 115V, 60 Hz, 150W Power Supply
• 24V, 50/60 Hz, 70W Hand Tool
• Weight; Power Supply: 5 lbs. 12 ozs. (2.6 kg)
Hand Tool: 11 ozs. (312 g)
• Temperature range of 400°F to 800°F (205°C-425°C)
• Voltage leakage from tip to ground, less than 2 MV
• Tip to ground resistance, less than 2 ohms
• COMPLIES WITH MIL-S-45743E, DOD-STD-2000-1B, WS-6536E and
ESD SPEC, DOD-STD-1686, DOD-HDBK-263
Page 3
FEATURES
HOT TIP DESOLDERING TOOL
ESD Safe
HT500/-1/-2
Hot Tip Desoldering Tool
A) Head Assembly- Includes the primary
ltering system and solder debri chamber.
B) Hot Tip Desoldering Tip- Wide range of
desoldering Tips applicable.
C) Head Shaft- Allows 4-point rotation of
Head Assembly.
D) Trigger- Activates vacuum suction.
E) Vacuum Hose- Low Static silicone hose.
Connects to vacuum source.
F) Connector- To 24 V controlled output.
(for HT500) (for HT500-2)
G) Cleaning Shaft- For cleaning Desoldering
Tip orice: .05 (1.3 mm) and .025 (0.6
mm)
OPTIONS
®
A
B
C
F (for HT500-1)
E
D
FC641 Large Filter Cartridge Assembly
Replaces FC640. For use in applications
that require heavy use, or where No-Clean
solder/ux is used at high temperature.
PA233 Dovetail Extension Bracket allows
you to install additional Tool Pods.
1. Insert nut into the slot of adapter plate on both sides.
2. Screw PA233 on the adapter plate.
Page 4
OPERATION
1. Connect HT500 to 24V power supply and vacuum source.
2. Press trigger to activate vacuum.
NOTE: When Tip orice is bloc ked,
use a corr ect size C le ani ng S ha ft
while pressing the Trigger to clear the
obstruction.
3. Always clean the Tip with wet sponge and
always re-tin (add fresh solder) during and after each
operation.
CS468 is .05 in. dia.
CS468-1 is .025 in. dia.
ADJUSTMENTS
The HT500 Head assembly can be adjusted into varying positions to suit the operator.
While Tool is in the Pod, push handle
down and twist handle until it locks
into 1 of it's 4 positions. Twisting
counter-clockwise will permit a 1800
turn. Twisting clockwise will permit
a 900 turn.
Note: Head Assembly does not make a full 3600 turn
To tilt the Head assembly, loosen (2)
Adjustment Screws. Tilt the Head assembl y to d e sire d po s itio n . Ret i ght e n
Screws.
adjustment
screws
AIR FLOW DIRECTION
Vacuum
Air out
Air out
Hoses must be clean and not
kinked or cracked
Vacuum
For Factory repair:
Specify the problem and ship the
unit to EDSYN INC.
Customer Service
15958 Arminta Street
Van Nuys, CA 91406-1896
Page 5
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