Edsyn Loner CL1180 User Manual

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• 120V, 60Hz, 70W, 5 Oz (142 gm)

• TEMP. RANGE: 400°F - 800°F (205°C - 427°C)

• TEMP. REGULATION: ±6°F (±3°C)

• TIP TO GROUND LEAKAGE: < 2MV

• TIP TO GROUND RESISTANCE: < 2 OHMS

• COMPLIES WITH DOD-STD-2000-1B, MILSTD-2000A and ESD SPEC. DOD-STD 1868, DOD-HDBK-263

LISTED

made

U S A

CL1180

LONER

Temperature Controlled SOLDERING INSTRUMENT

920 Soldering Station

includes CL1180 and IP329

WICK AND SOLDER SUPPLIES SOLD SEPARATELY

IP329 Tool Base

925 Soldering Station

includes CL1180 , PD528 and PS536

Sponge Holder

Power Switch

PD528 Tool Holder

not included with PS536

PS536 Power Supply

120 VAC Receptacle

Sponge Holder

TIP CARE

1. Plug-in Tool. Set to desired temperature. (Blinking lamp means set temperature is reached.)

2. TIN the Tip (apply solder) before soldering.

3. Do not rub, bend or file Tip.

4. Always clean the Tip by wiping it against the saturated sponge, then re-tin.

5. ALWAYS RE-TIN THE TIP BEFORE AND AFTER USING.

RS372 Retaining Sleeve

Hollow Heater

Burn Resistant

Temp. Control

(inside collar)

Soldering Tip

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CHANGING TIP

RS372

soldering tip

1. MAKE SURE YOUR TOOL IS

COOL!

2. Turn RS372 counter-

clockwise to remove.

3. Remove old Soldering Tip.

4. Insert new Tip.

5. Install RS372. (should be

"finger" tight only.)

SOLDERING TIPS

Iron Plated for long life•Nickel and Chrome Plated for optimum heat transfer CONTACT EDSYN FOR MORE SELECTIONS

Large and heavy tip for heavy duty soldering.

Fine point tip for SMD soldering.

.03 (0.8 mm) .48 (12.2 mm) .06 (1.5 mm) .48 (12.2 mm) .02 (0.5 mm) 1.13 (28.8 mm) .07 (2.0 mm) .93 (23.6 mm) .03 (0.8 mm) .48 (12.2 mm) .10 (2.5 mm) .74 (18.8 mm) .06 (1.5 mm) 1.21 (30.7 mm) .04 (1.0 mm) 1.21 (30.7 mm) .20 (4.9 mm) .93 (23.6 mm) .32 (8.3 mm) .97 (21.1 mm)

LT374 Standard Probe LT375 Standard Spade LT392 Extra-Long Needle Point LT394 Extra-Long Spade LT446 SMD Probe LT337BC Heavy Duty Terminal Spade LT223BC Heavy Duty Fine Spade LT222BC Extra long Needle Point LT153BH Jumbo Spade LT155BH Jumbo Angle Spade

SET-UP & REQUIRED ACCESSORIES FOR HEAVY DUTY AND JUMBO TIPS

Apply AN112 or

AN122* Anti-Seize Compound to Heater

and area of Tip contact.

"BC" HEAVY DUTY TIP

AC735

TA350

JUMBO TIP RS351

RS271

*AN122 Anti-Seize Compound comes in syringe dispenser.

MAINTENANCE

• Replace RS199 Cleaning Sponge

1. Fill water only up to the top of the RS243 Leveling Pad.

2. Depress RS199 to moisten it completely.

• Replace SC581 Solder Collector

1. Hold the Housing firm and turn Cap counter-clockwise and pull it away from the Housing.

2. Remove used SC581 and replace with a new one.

3. Reassemble Pod with TOP of the Cap in proper position.

To replace Pod, press Release Tab and slide out Pod.

pull

PD528

press

LN230

SH230-1

RS243

RS199

CAUTION: Over-filling can cause thermal shock to the tip or heating element during tip cleaning.

SC581

SR043

Front Housing

SR042

Thermal Housing

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TEMPERATURE ADJUSTMENT

YOU WILL NEED THE MS412 TEMPERATURE CALIBRATION SYSTEM TO MONITOR TEMPERATURE.

1. Loosen RC334 to expose Temp. Control Screw.

2. Using a clean and well-tinned tip do set up according to illustration so that the thermocouple wire is hanging on the tip.

3. Apply a small amount of solder on the Tip, just enough to form a solder bead on top of the Tip. Place the center of the thermocouple wire of the on top of the solder bead.

4. Again, apply a small amount of solder on the center of the cross wire, just enough to embed the center.

5. Turn Temp. Control Screw clockwise to increase temperature or counter-clockwise to decrease temperature.

6. Tighten RC334.

TEMPERATURE CALIBRATION

AIR MOVEMENT WILL AFFECT THE TEMPERATURE READING. WORK IN AN AREA WHERE THIS IS MINIMUM.

1. Use the SRW01 to pull out heater assembly, PCB & power cord from handle. Leave enough power cord slack to install SRF20.

2. Place heater assembly, PCB & power cord inside SRF20. Install tip that is clean and well tinned.

3. With the use of the MS412 Temperature Calibration System. Follow set-up shown below.

4. Plug in tool and by using the Pot Adjustment Tool supplied, turn Temp. Control (A) to "solder-melt" temperature.

5. Apply a small amount of solder on the Tip, just enough to form a solder bead on top of the Tip. Place the center of the thermocouple wire of the on top of the solder bead.

6. Again, apply a small amount of solder on the center of the cross wire, just enough to embed the center.

7. Turn Temp. Control (A) fully clockwise. Adjust Calibration Pot (B) until reading stabilizes at 800°F.

8. Assemble unit in original handle.

Temp. Control (A)

Calibration Pot (B)

SRF20

original handle

Tools Needed

•SRW01

•SRF20

•MS412

•Pot Adjustment Tool

Pot Adjustment Tool

SRF20

FX635

TI680 Meter

MS412 Temperature Calibration System

SDS100

ELECTRICAL HAZARD

This test should only be done by

qualified personnel.

SRW01

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FORM .423

Rev E

CL1180 LONER® Soldering Instrument, 120V

Spare Parts List

1 LT375 LONER®Standard Spade Soldering Tip 1 2 RS372 Retaining Sleeve Assembly 1 3 RC334 Retaining Collar 1 4 SR081 Foam Grip, Vinyl 1 5 SR070 Heater Assy. 120V, 1 6 SR028 Power Cord 1 7 SR029 Boot, Bushing For Tool Cord 1 8 SR462 Handle, Model 920 1 9 SR032 Strain Relief, For Tool Cord 1 10 SR075 Circuit Board Assy., 120V 1 11 SR322 Spacer, Temp. Adjustment, For Control Pot 1

DESCRIPTION

PART NO.

ITEM

QTY

TIP CLEANING To maintain proper Tip to Ground resistance.

1. Remove Tip from Heater Assembly.

2. Using a ST707 Soldering Tool Maintenance Brush, clean Tip and

Heater Barrel at surfaces shown.

3. Install the tip and tighten RS372 Retaining Sleeve. Take note of the

gap to ensure proper fitting.

gap

clean these areas

If there is no gap, try replacing the RS372 Retaining Sleeve.

Disassembly of this Tool will require the use of SRW01 Heater Removal Tool.

15958 ARMINTA ST. VAN NUYS, CA 91406-1896

PHONE: (818) 989-2324 FAX (sales): 818-997-0895

Email: [email protected] Internet: www.edsyn.com