Page 1
CL1080
LONER
®
Temperature Controlled
SOLDERING INSTRUMENT
• 120V, 60Hz, 70W, 5 Oz (142 gm)
• TEMP. RANGE: 400°F - 800°F (205°C - 427°C)
• TEMP. REGULATION: ±6°F (±3°C)
• TIP TO GROUND LEAKAGE: < 2MV
• TIP TO GROUND RESISTANCE: < 2 OHMS
• COMPLIES WITH DOD-STD-2000-1B, MILSTD-2000A and ESD SPEC. DOD-STD 1868,
DOD-HDBK-263
LISTED
Temp. Control
made
in
U S A
Temp. Regulation
Burn Resistant
RS372
Retaining Sleeve
930 Soldering Station
includes CL1080 and IP329
WICK AND SOLDER SUPPLIES SOLD
SEPARATELY
IP329
Sponge Holder
935 Soldering Station
includes CL1080 , PD528 and PS536
Tool Base
PS536
Power Supply
TIP CARE
1. Plug-in Tool. Set to desired temperature. (Blinking lamp means
set temperature is reached.)
2. TIN the Tip (apply solder) before soldering.
3. Do not rub, bend or file Tip.
4. Always clean the Tip by wiping it against the saturated sponge,
then re-tin.
5. ALWAYS RE-TIN THE TIP BEFORE AND AFTER USING.
Hollow Heater
Soldering Tip
PD528 Tool Holder
not included with PS536
Power Switch
Sponge Holder
120 VAC
Receptacle
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CHANGING TIP
1. MAKE SURE YOUR TOOL IS
COOL!
2. Turn RS372 counter-
clockwise to remove.
3. Remove old Soldering Tip.
4. Insert new Tip.
5. Install RS372. (should be
"finger" tight only.)
soldering tip
RS372
SOLDERING TIPS
Iron Plated for long life•Nickel and
Chrome Plated for optimum heat transfer
CONTACT EDSYN FOR MORE SELECTIONS b
LT374 Standard Probe
LT375 Standard Spade
LT392 Extra-Long Needle Point
LT394 Extra-Long Spade
LT446 SMD Probe
LT337BC Heavy Duty Terminal Spade
LT223BC Heavy Duty Fine Spade
LT222BC Extra long Needle Point
LT153BH Jumbo Spade
LT155BH Jumbo Angle Spade
SET-UP & REQUIRED ACCESSORIES FOR HEAVY DUTY AND JUMBO TIPS
Apply AN112 or
AN122* Anti-Seize
Compound to Heater
and area of Tip contact.
*AN122 Anti-Seize Compound comes in
syringe dispenser.
"BC" HEAVY DUTY TIP
AC735
a
TA350
MAINTENANCE
• Replace RS199 Cleaning Sponge
1. Fill water only up to the top of the RS243 Leveling Pad.
2. Depress RS199 to moisten it completely.
RS199
RS243
LN230
SH230-1
• Replace SC581 Solder Collector
1. Hold the Housing firm and turn Cap counter-clockwise
and pull it away from the Housing.
2. Remove used SC581 and replace with a new one.
3. Reassemble Pod with TOP of the Cap in proper position.
a
.03 (0.8 mm) .48 (12.2 mm)
.06 (1.5 mm) .48 (12.2 mm)
.02 (0.5 mm) 1.13 (28.8 mm)
.07 (2.0 mm) .93 (23.6 mm)
.03 (0.8 mm) .48 (12.2 mm)
.10 (2.5 mm) .74 (18.8 mm)
.06 (1.5 mm) 1.21 (30.7 mm)
.04 (1.0 mm) 1.21 (30.7 mm)
.20 (4.9 mm) .93 (23.6 mm)
.32 (8.3 mm) .97 (21.1 mm)
RS271
JUMBO TIP
PD528
To replace Pod, press Release Tab
and slide out Pod.
b
RS351
pull
Fine point tip for SMD
soldering.
Large and heavy tip for
heavy duty soldering.
press
CAUTION:
Over-filling can cause thermal shock to the tip or
heating element during tip cleaning.
SR042
Thermal Housing
SC581
SR043
Front Housing
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TEMPERATURE CALIBRATION
AIR MOVEMENT WILL AFFECT THE TEMPERATURE READING.
WORK IN AN AREA WHERE THIS IS MINIMUM.
1. Use the DS299S to remove the temperature control knob. Turn Temp. Control (A) so arrow
points to cord.
2. Use the SRW01 to pull out heater assembly, PCB & power cord from handle. Leave
enough power cord slack to install SRF30.
Temp. Control (A)
Calibration Pot (B)
original handle
SRF30
3. Place heater assembly, PCB & power cord inside SRF30. Install tip that is clean and well
tinned.
4. With the use of the MS412 Temperature Caliration System. Follow set-up shown below.
5. Plug in tool and by using the Pot Adjustment Tool supplied, turn Temp. Control (A) to
"solder-melt" temperature.
6. Apply a small amount of solder on the Tip, just enough to form a solder bead on top of
the Tip. Place the center of the thermocouple wire of the on top of the solder bead.
7. Again, apply a small amount of solder on the center of the cross wire, just enough to
embed the center.
8. Turn Temp. Control (A) fully clockwise. Adjust Calibration Pot (B) until reading stabilizes at
800°F.
9. Assemble unit in original handle.
10. Before installing the Temp. Control Knob, peel-off pointer label from the Knob.
11. Using same MS412 set-up, install and adjust Temp. Control Knob so Meter will read desired
temperature.
12. Attach new pointer label in accordance with the reading of the Meter.
Tools Needed
•SRW01
•DS299S
•SRF30
•MS412
•Pot Adjustment Tool
POINTER LABEL
DS299S
Pot Adjustment Tool
MS412 Temperature
Calibration System
SRW01
SRF30
FX635
TI680 Meter
SDS100
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TIP CLEANING To maintain proper Tip to Ground resistance.
1. Remove Tip from Heater Assembly.
2. Using a ST707 Soldering Tool Maintenance Brush, clean Tip and
Heater Barrel at surfaces shown.
clean these areas
3. Install the tip and tighten RS372 Retaining Sleeve.
Take note of the gap to ensure proper fitting.
gap
If there is no gap, try replacing the RS372 Retaining
Sleeve.
Disassembly of this
Tool will require the
use of SRW01
Heater Removal
Tool.
CL1080
ITEM
NO.
PART NO.
LONER
Soldering Instrument Spare Parts List
®
DESCRIPTION
QTY
1 LT375 LONER® Standard Spade Soldering Tip 1
2 RS372 Retaining Sleeve Assembly (RS382 & RB386) 1
2a RS382 Retaining Sleeve 1
2b RB386 Retaining Bushing 1
3 SR070 120 V Hollow Heater Assembly 1
4 SR081 Vinyl Finger Grip for Retaining Collar. 1
5 RC334 Threaded Retaining Collar for Heater Assy. 1
6 SR028 Power Cord, 3-Prong, 120 VAC 1
7 SR029 Boot for Power Cord 1
8 SR030 Clear Handle for Model 930 1
9 SR031 Knob, Temperature Control for Clear Handle 1
10 SR111 Logo, Pointer, 3/8" Dia. Self Adhesive 1
11 SR032 Cord Strain Relief 1
12 SR033 Circuit Board, Model 930 1
3
4
5
7
6
10
9
8
1
2
2b
2a
© Copyright EDSYN,Inc.1998
11
15958 ARMINTA ST. VAN NUYS, CA 91406-1896
PHONE: 818.989.2324 FAX (sales): 818.997.0895
Email: info@edsyn.com Internet: www.edsyn.com
12
FORM 380 Rev F
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