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981C-230
LONER®
Temperature Controlled
Soldering Station
• COMPLIES WITH MIL-S-45743E, MIL-STD-2000-1B, WS6536E AND
ESD SPEC, DOD-STD-1686, DOD-HDBK-263
Instruction manual
made
in
U S A
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Static Safe
Sponge Holder
Digital Panel
Meter
Temp. Control
Knob
Temp. Regula-
tion Indicator
PD528
Pod
Power Switch
24V
Direct Tip-Heater
Conguration
WARNING:
DO NOT HIT OR TAP THE SOLDERING TOOL. THE HEATER ELEMENT WILL BREAK!!!
DISTINGUISHING FEATURES
Power Cord
Tool
For 981C-230 For 981C-230P
For 981C-230B
13A Fuse inside
For 981C-230I
POWER CORD WIRING
BROWN to LINE
BLUE to NEUTRAL
GRN/YEL to GROUND
SPECIFICATIONS
• 230V, 50 Hz, 2.5 lbs. (1.13 kg.)
• 24V, 30W Heater rating
• COMPLIES WITH DOD-STD-2000-1B, MIL-STD-2000A and ESD SPEC.
DOD-STD 1868, DOD-HDBK-263
• TEMP. RANGE: 400°F - 800°F (205°C - 427°C)
• TEMP. REGULATION: ±6°F (±3°C)
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REPLACING TIPS
CHANGING TIP for 981
1. MAKE SURE YOUR TOOL IS
COOL!
2. Turn Retaining Sleeve counterclockwise to remove.
3. Remove old Soldering Tip.
4. Insert new Tip.
5. Install Retaining Sleeve.
grounding
spring
accumulator
retaining sleeve
soldering tip
Iron Plated for long life•Nickel and Chrome Plated for optimum heat transfer.
EDSYN has over a 100 varieties of standard and custom-made Tips. CONTACT EDSYN FOR MORE SELECTIONS.
General Purpose Soldering Tips
Part No. & Description a b
LT374 Standard Probe .03 (0.8 mm) .48 (12.2 mm)
LT375 Standard Spade .06 (1.5 mm) .48 (12.2 mm)
LT376-7 SMD Channel .12 (3.0 mm) .48 (12.2 mn)
LT392 Extra-Long Needle .02 (0.5 mm) 1.13 (28.8 mm)
LT394 Extra-Long Spade .07 (2.0 mm) .93 (23.6 mm)
LT399 Large Face .17 (4.3 mm) .49 (12.4 mm)
LT444 SMD Mid-Length Fine Spade .04 (1.0 mm) .78 (19.8 mm)
LT446 SMD Probe .03 (0.8 mm) .48 (12.2 mm)
LT382 Long Cone .02 (0.5 mm) .62 (15.6 mm)
LT395 Mid-Length Stubby Spade .09 (2.3 mm) .74 (18.8 mm)
LT431 Mid-Length Spade .07 (1.8 mm) .74 (18.8 mm)
LT439 SMD Thin Probe .03 (0.8 mm) .50 (12.7 mm)
LT439-1 Same as LT439, Angled
LT445 SMD Angle Face .03 (0.8 mm) .48 (12.2 mm)
CALIBRATION SET-UP USING MS412
1. Install desired Soldering Tip.
2. Turn on power and set Temperature Control Knob to 400°F
(205°C).
2. Apply a small amount of solder on the Tip, just enough to form a
bead on top of the Tip.
3. Place the center of the thermocouple wire of the SDS100 on top
of the bead.
4. Again, apply a small amount of solder on the center of the thermocouple wire, just enough to embed the center.
thermocouple
TEMPERATURE CALIBRATION
AIR MOVEMENT WILL AFFECT THE TEMPERATURE READING. WORK IN AN AREA WHERE
THERE IS MINIMUM AIR MOVEMENT.
1. Do "calibration set-up using MS412" procedure (above)
2. Set Temp. Control Knob to MIN.
3. Adjust LO Tip Temp. Cal. Pot so the Digital Panel Meter will read
385°F (196°C).
4. Set Temp. Control Knob to MAX.
5. Adjust HI Tip Temp. Cal. Pot so the Digital Panel Meter will read
825°F (441°C).
6. Set Temp. Control Knob to MIN.
7. Adjust LO Digital Panel Meter Cal. Pot so the Digtal Panel Meter will
read 385°F (196°C)
8. Set Temp. Control Knob to MAX
9. Adjust HI Digital Panel Meter Cal. Pot so the Digital Panel Meter will
read 825°F (441°C)
HI Digital Panel Meter
Cal. Pot
LO Tip Temp. Cal. PotHI Tip Temp. Cal. Pot
solder
LO Digital Panel
Meter
Cal. Pot
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MAINTENANCE
981C-230 instruction manual
• Replace RS199 Cleaning Sponge
1. Fill water only up to the top of the RS243
Leveling Pad.
2. Depress RS199 to moisten it completely.
RS199
RS243
LN230
SH230-1
CAUTION:
Over-lling can cause thermal shock
to the tip or heating element during
tip cleaning.
ALL RIGHTS RESERVED.
NO PART OF THIS PUBLICATION INCLUDING THE INDIVIDUAL ICONS
MAY BE REPRODUCED OR UTILIZED IN ANY FORM OR BY ANY MEANS
WITHOUT THE PERMISSION OF EDSYN, INC.
THE NAMES LONER, SOLDAPULLT, SOLDAVAC, ATMOSCOPE
AUTO-VAC, IDLE-REST, PIXTER, FUMINATOR, OCTAVAC AND KLATCH
ARE REGISTERED TRADEMARKS OF EDSYN, INC.
• Replace SC581 Solder Collector
1. Hold the Housing rm and turn Cap
counter-clockwise and pull it away from the
Housing.
2. Remove used SC581 and replace with
a new one.
3. Reassemble Pod with TOP of the Cap in
proper position.
SR042
Thermal
Housing
SC581
Solder Col-
lector
SR043
Front Hous-
ing
Intellectual
Property
TIP STYLE ON SOLDERING, DESOLDERING AND HOT AIR TOOLS MAY VARY.
©Copyright EDSYN, Inc. 2002
MOST PRODUCTS ARE COVERED BY U.S. AND
FOREIGN PATENTS AND PENDING APPLICATIONS.
DESIGN, COLOR AND MATERIALS
SUBJECT TO CHANGE WITHOUT NOTICE.
PRINTED IN U.S.A.
981C-230i .pdf
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