Edson 220A Series, 220ACA-150, 220ACB-150, 120A, 120ACA-200 Operation Manual

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Model 220A
Installation and Operations Manual
Page 1 Index Page 2 Performance & Dimensions Page 3 Installation Guidelines Page 6 Operations Guidelines Page 8 Maintenance & Repair Page 9 Trouble Shooting Page10 Parts
P-220A-2012-04
Make sure the pump received is the pump ordered. Compare the pump with the packing list.
Make sure the parts list attached to this manual is the one for your pump. Fill in the Serial No. and Model No.below
ENTER YOUR PUMP DATA HERE
SYSTEM SERIAL # From Edson Serial # Sticker On Pump Frame
PUMP MODEL # From Packing List i.e.. 220ACB-150
146 Duchaine Blvd., New Bedford, MA 02745-1292 Tel. 508-995-9711 Fax 508-995-5021 E-Mail pumps@edsonintl.com
Performance & Specifications
Pump Performance Is Dependent On Cycle Rate of The Pump Air Cylinder & The Plumbing Head.
l Volume is expressed in GPM (gallons per minute) and LPM (liters per minute) l A Cycle Rate is one up and down stroke of the cylinder. Maximum cycles rate for this pump
should not exceed 60 per minute. Over 60 cycles per minute the pump begins to cavitate.
l Head conditions are determined by the height, length and size of the installation plumbing
connected to the inlet and discharge of the pump base.
General Performance Specifications:
l Static Head: Suction 20 ft / 6.1m Discharge 18 ft / 5.47m (1 1/2" Hose or Pipe) l Dry Suction Lift: 17 ft / 5.18m (1 1/2"ID Pipe or Hose) l Continuous Duty Discharge Heads: Should be Limited to 10 ft. / 3m l Performance: 20 GPM / 75.7LPM at 5 ft Suction Lift and 0 Discharge at
60 Cycles per Min. w/ 1 1/2" Pipe
Volume Charts:
l Use the following charts as guides to determine the performance volume at different cycle rates
with the pump installed with a variety of suction and discharge plumbing conditions.
P-220A-03
Dimensions
AT 56 Cycles Per Min.
S U C T
I
O
1 .5 meters
N H
E
I G H
4 .2 meters
T
AT 30 Cycles Per Min.
S U C T
I O
1 .5 meters
N H
E
I G H
4 .2 meters
T
D I S C H A R G E H E I GH T
1 foot
18 gpm
.3 meters
68.4 lp m
17.5 gpm
5 feet
66.5 lpm
10 f eet
16.5 gpm
3 meters
62.7 lpm
6 gpm
17 f eet
22.8 lp m
D I S C H A R G E H E I GH T
1 foot
7 gpm
.3 meters
26.5 lp m
6 gpm
5 feet
22 .8 lp m
10 f eet
5.5 gpm
3 meters
21 lpm
5 gp m
17 f eet
19 lp m
220ACA-150 220ACB-150
1 foot
5 feet
10 f eet
17 f eet
1 foot
5 feet
10 f eet
17 f eet
12.9 gpm 49 lpm
12.5 gpm
47.5 lp m
11.8 gpm
44.8 lp m
5 gp m
4.6 gpm
17.5 lp m
4 gpm
15.2 lp m
3.6 gpm
13 .7 lp m
3.3 gpm
12 .5 lp m
D I S C H A R G E H E I GH T
5 feet
1.5 mete rs
12 .1 g pm
46 lpm
12 .1 g pm
10.7 gpm
40.7 lp m
4 gpm
15 lp m
5 feet
1.5 mete rs
4 gpm
3.6 gpm
13.7 lp m
3.3 gpm
12.5 lp m
2.7 gpm 10 lpm
10 f eet
3 meters
12 .1 g pm
46 lpm
11 g pm 41 .8 lp m
9.6 gpm 36 .5 lp m
3 gpm
11 .5 lp m
10 f eet
3 meters
3.3 gpm
12 .5 lp m
3.3 gpm
12 .5 lp m
3.3 gpm
12 .5 lp m
2 gpm
7.6 lpm
0
46 lpm
19 lp m
D I S C H A R G E H E I GH T
0
15.2 lpm
AT 36 Cycles Per Min.
S U C T
I
O
1 .5 meters
N H
E
I G H
4 .2 meters
T
AT 13 Cycles Per Min.
S U C T
I O
1 .5 meters
N H
E
I G H
4 .2 meters
T
AT 40
5 feet
1.5 mete rs
17 gpm
64.6 lp m
17 gp m
64.6 lp m
15 gpm
57 lp m
5 gp m
19 lpm
5 feet
1.5 mete rs
6 gpm
22.8 lp m
5.5 gpm 21 lpm
5 gpm 19 lp m
4 gp m
15 lp m
10 f eet
3 meters
17 gpm
64 .6 lp m
15 .5 g pm
59 lpm
13.5 gpm
51.3 lpm
4 gpm
15 .2 lp m
10 f eet
3 meters
5 gp m
19 lp m
5 gpm
19 lpm
5 gpm
19 lpm
3 gpm
11 .5 lp m
0
0
Cycles Per Min.
S U C T
I
O
1 .5 meters
N H
E
I G H
4 .2 meters
T
AT 20 Cycles Per Min.
S U C T
I O
1 .5 meters
N H
E
I G H
4 .2 meters
T
.3 meters
3 meters
.3 meters
3 meters
1 foot
.3 meters
5 feet
10 f eet
3 meters
17 f eet
1 foot
.3 meters
5 feet
10 f eet
3 meters
17 f eet
11.6 gpm
11.3 gpm
10.6 gpm
3 gpm
D I S C H A R G E H E I GH T
5 feet
1.5 mete rs
10.9 gpm
41.4 lp m
10.9 gpm
9.6 gp m
36.5 lp m
4 gp m
15 lp m
5 feet
1.5 mete rs
2.6 gpm 10 lpm
2.4 gpm
9.1 lpm
2.6 gpm 10 lpm
1.7 gpm
6.5 lpm
10 f eet
3 meters
10.9 gpm
41.4 lpm
10 gpm
38 lp m
8.7 gpm 33 .1 lp m
3 gpm
11 .5 lp m
10 f eet
3 meters
2.2 gpm
8.4 lpm
2.6 gpm
10 lpm
2.6 gpm
10 lpm
1.3 gpm
4.9 lpm
0
44.1 lp m
41.4 lp m
42.9 lp m
40.3 lp m
5 gp m
19 lp m
D I S C H A R G E H E I GH T
0
11.4 lp m
2.6 gpm 10 lpm
2.4 gpm
9.1 lpm
2.6 gpm 10 lpm
146 DUCHAINE BLVD. , NEW BEDFORD, MA. 02745-1292 TEL. 508- 995-9711 FAX 508- 995-5021 E -MAIL pumps@eds onint l.com
Page 2 Performance & Dimensions
P-220A-03
Installation Guidelines
Step 1 Check All Bolts - Make sure that all bolts on the pump are tight. Tools: 2ea. 9/16”, 1/2” and
7/16” Box Wrenches & 1 Allen Wrench.
7/16”
Upper Standard
& Head Ring
1/2”
9/16”
Cylinder Rod
Locking Nut
Cylinder Mounting Nuts (Not Shown)
Step 2 Place Pump - The pump must be installed so that the flapper valves will open and close. The drawings below show how the pump can and can not be installed in relationship to its’ horizontal and vertical axis.
Page 3 Installation
P-220A-03
Step 4 Connect The Air Line - Air line should be at least 1/4” pipe or hose. It should deliver at least 8 ACFM and regulated between 85 and 95 psi. The air line is connected to the 3/8” FNPT located between the two exhaust regulator filters.
Step 5 Speed Control Muffler - The needle valve that is part of this exhaustPXIIOHU is used to adjust the speed of
the down stroke and up stroke of the cylinder. Using this adjustment the cycle rate of the pump was set to 60 cycles per minute
Important
Air Pumps are factory set to 60 cycles per minute with the input air
holding at 85 psi run pressure and no liquid being pumped.
Speed Control Muffler
Part No.161-A-2990
controls the speed of the
up stroke of the cylinder
3/8” Female NPT
Air Line Connection
Speed Control Muffler
Part No.161-A-2990
controls the speed of the
down stroke of the cylinder
Important
Do not control pump cycle rate by increasing or decreasing air line pressure.
Air line pressure should always be kept between 85 and 95 psi.
Step 6 Practice Adjusting The Pump Cycle Rate - There are two ways to control the cycle rate. The first is by
adjusting the needle valves of the Exhaust Regulator Filter. The second is by using an air flow control valve on the air line between the pressure regulator and the air cylinder. You can use either or a combination of both adjustments to set the pump performance you need once the plumbing is installed and liquid is being pumped.
1. Open the air line.
2. Set air line pressure to 90 psi.
3. Using a very small flat head screwdriver start closing (clockwise) the right hand solenoid needle valve. The down stroke of the air cylinder should start slowing down.
4. Now close the upper needle valve. The up stroke of the air cylinder should start to slow.
5. Now reset the cycle rate to 60 cycles per minute by opening each needle valve till you are getting one down stoke per second and you perceive that the timing on the up stroke and the down stroke is approximately the same. Use a watch with a sweep second hand to time the cycle rate.
6. Now open and close the air flow control valve if you want to use one and note the change in cylinder speed.
Page 4 Installation - Air Line
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