Edsal 3004 User Manual

Quick Assemble Welded Frame Storage Cabinets
MODELS
3004
-
1UEY7
3004
-
1UEY7
3004
-
1UEY7
3005
-
1UEZ1
3005
-
1UEZ1
3005
-
1UEZ1
(I) Door Rods
-
1UEY8
-
1UEY8
-
1UEY8
-
1UEZ2
-
1UEZ2
-
1UEZ2
-
1UEY9
-
1UEY9
-
1UEY9
-
1UEZ3
-
1UEZ3
-
1UEZ3
(G) Shelf Clips
(J) 10-24 x 3/8” Screws & Nuts
Page 1
(A) Back
(B) Right Hand Side (C) Left Hand Side
(F) Half Shelves
(H) Door Frame
(L) Hanger Rod
(M) Divider
(O) Leg Leveler & Cage Nut
Required Tools
Required Tools
Required Tools
(K) Locking Handle
Small Screwdriver
Rubber Mallet
Socket or Nut Driver
Safety Instructions
Safety Instructions
Safety Instructions
(D) Top (E) Bottom
(N) Top Shelf
Use Caution when handling and assembling metal parts. The metal may have sharp edges or corners. The use of protective gloves is recommended. Do not use this unit for anything that is outside the designed func­tion of storage. Do not store loose or heavy items on the top shelves or on the top of the unit, for they create a falling hazard that can injure yourself or others. Always remember to use proper lifting techniques when moving either the boxed or assembled unit.
General instructions
General instructions
General instructions
It is recommended that the cabinets are assembled by more than one person. Use of a raised flat surface during assembly is highly recommended. During shipping and handling, some of the panels that are used for assembly may have become bent. Use your hand to pry up or push the parts back to their original form. To assure that the unit is square. Make sure that the unit is placed on a level surface, as this may effect the per­formance of the unit.
Part List & Product Specification
Part List & Product Specification
Part List & Product Specification
Reference
Reference
Reference
Should you have any comments, damage, missing parts, or problems with assembly of this unit please feel free to contact
our Edsal manufacturing facility at, (773) 475-3000 and request customer service. We can also be reached on the internet
A B C D E
G H
K
M N O
(patent pending)
(patent pending)
(patent pending)
Description
Description
Description
Back
Right Hand Side
Left Hand Side
Top
Bottom
F
Half Shelves
Shelf Clips
Door Frame
I
J
Door rods
10-24X3/8” Screws
Locking Handle
L
Hanger Rod
Divider
Top Shelf
Leg Leveler & Nut
at the following email address : customerservice@edsal.com.
To obtain replacement parts, please provide the following information :
- Model # - Part # & Description - Location Purchas ed - Date Purchased
5 Shelf
78” h x 18” d x 36” w
5 Shelf
78” h x 18” d x 36” w
5 Shelf
78” h x 18” d x 36” w
3004
3004
3004
1 1 1 1 1 4
10
1 2 6 1 1 1 1 2
-
1UEY7
-
1UEY8
-
-
1UEY8
-
1UEY8
1UEY9
-
1UEY9
-
1UEY9
-
1UEY7
-
1UEY7
CUBK7837 KA CUSD7820R KA CUSD7820L KA
CUTO3820 KA
CUBO3617-2 KA
CISH2018
7000CLP
3000FRAME CUDR3500 KA F102438S & N
201L
CCHG2202
CIDV6019
CUSH3718-3 KA
Leveler 100
1 1 1 1 1 4
10
1 2 6 1 1 1 1 2
5 Shelf
78” h x 24” d x 36” w
5 Shelf
78” h x 24” d x 36” w
5 Shelf
78” h x 24” d x 36” w
3005
-
1UEZ1
3005
-
1UEZ1
3005
-
1UEZ1
CUBK7837 KA CUSD7826R KA CUSD7826L KA
CUTO3826 KA
CUBO3623-2 KA
CUDR3500 KA
F102438S & N
CUSH3724-3 KA
-
1UEZ2
-
1UEZ3
-
1UEZ2
-
1UEZ3
-
1UEZ2
-
1UEZ3
CUSH2024
7000CLP
3001FRAME
201L
CCHG2202
CIDV6025
Leveler 100
Consumer Products Division Edsal Manufacturing Company
4400 South Packers Avenue Chicago, IL 60609 www.edsal.com
Made In China
Assembly Instructions : Edsal 3004KA & 3005KA Series Combination Cabinets Page 2
Assembly Instructions : Edsal 3004KA & 3005KA Series Combination Cabinets Page 2
Assembly Instructions : Edsal 3004KA & 3005KA Series Combination Cabinets Page 2
Important Please Read First
Important Please Read First
Important Please Read First
This instruction sheet was designed to help you assemble this unit in the proper way, please follow them using all parts and fasteners provided. Any alteration or deviation from this instruction sheet can result in unit failure. If you have any assembly problems or questions, please feel free to contact our Edsal manufacturing facility at (773) 475-3000 during the hours of 9:00 a.m. to 5:00 p.m. central standard time and ask for customer service. We have people available to assist you if need be with any part of this assembly process.
IT IS HIGHLY RECOMMENDED TO ASSEMBLE THIS UNIT AT EYE LEVEL, AND WITH THE HELP OF AN ADDITIONAL PERSON. Using a RAISED surface such as a TABLE or DESK, will greatly EASE the ASSEMBLY PROCESS. Assembly attempted on a much lower surface such as the floor, is still possible but does make the
assembly process longer and harder. During the shipping and handling of this product, some of the panels may have a MINOR bend such as on a corner, door hinge pin, or a tab. This minor variation can be REPAIRED SIM- PLY by using a SMALL TOOL or your HAND to move the material back to its designed form. A example will be outlined in the “GETTING STARTED” section listed below. Some of the materials used in the packaging to pro­tect the parts from damage may leave dust or smudges on the steel panels. It is RECOMMENDED AFTER AS-
SEMBLY IS COMPLETE to use a MILD SOAP and WATER with a SOFT CLOTH to wipe the unit clean.
Getting Started
Getting Started
Getting Started
This assembly process uses tabs, notches, rectangular, and square holes to hold the parts together. To speed the assembly process, have a rubber mallet, and a small blade screwdriver ready. After unpacking all the panels, visually inspect the corners. These are the most susceptible to damage through the shipping and handling process. If you find a corner bent out of place, use your hand and gently move the corner back to the designed shape. Also during shipping and handling some of the tabs used for engaging the panels together may have become closed. Visually inspect all panels and if found that some are closed, use a small blade screwdriver to push the tabs from behind to open slightly (it is recommend to push tabs out slightly for ease of assembly, and then tap back down with a rubber mallet, to tighten engagement). A example of pushing the tabs out and how the engagement process works, is shown below.
Push tab slightly from back side to open
Piece with tab goes under piece with rectangular
Small blade screwdriver
hole
Step 1 - Side Assembly
First step is to identify the right side panel and the left side panel. Identify by taking one of the panels and place the tab edge facing down. Now look at the top and bottom edges. The top of the side has a notches on the flanges, and the bottom has a bend inward (see figure
1). Place the corresponding side panel under the back assembly making sure the tabs of the side panel ride into the rectangular holes of the back assembly. Slide the parts together making sure that the tabs and rectangular holes fully engage (if properly completed, the side and back assembly will be even at both ends. After assuring the correct side is fastened to the back assembly and the tab engagements are complete, tap tabs down with a rubber mallet to tighten the engagement. Repeat the same process for the opposite side panel.
Slide part
Slide part
Tap tab with rubber mallet to tighten engagement
Tab fully engaged
Figure 1 - Side Assembly
Side top flange notches
Back’s rectangular holes
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