edmolift PL 2002 Owner's Manual

Owner’s Manual
Pneumatic Pallet Leveler
PL 2002
EdmoLift AB
Jägaregatan 11 SE-871 42 HÄRNÖSAND SWEDEN
86177
March 2014
OWNER’S MANUAL
This manual was current at the time of printing.
To obtain the latest, most updated version,
Manuals & Catalogues you will nd a complete list of
2 PALLET LEVELER PL 2002
please contact EdmoLift AB or goto our
website: www.edmolift.com under
current owner’s manuals to print.
CONTENTS
INTRODUCTION ........................................................................................Page 4
RESPONSIBILITY OF OWNERS AND USERS .................................................. 5
SAFETY .......................................................................................................... 6
INSTALLATION INSTRUCTIONS ...................................................................... 8
Unpacking the Unit ........................................................................ 8
Setup and Instructions ................................................................... 8
Operation notes ............................................................................... 9
Specications................................................................................. 10
OPERATING INSTRUCTIONS ......................................................................... 11
Labels and Precautionary Markings ............................................ 11
Loading Manually .......................................................................... 12
Removing Loads Manually............................................................ 12
Operating Safely – Manual Use .................................................... 12
Loading with a Fork Lift ............................................................... 13
Unloading with a Fork Lift ............................................................. 13
Moving the PL 2002 ....................................................................... 13
TROUBLESHOOTING ....................................................................................... 14
Troubleshooting Check List.......................................................... 14
Maintenance ................................................................................... 14
Ordering Replacement Parts ........................................................ 14
WARRANTY ....................................................................................................... 16
TABLES
Setup Reference Table ....................................................................................... 8
LIST OF FIGURES
Figure 1 Safety Labels ................................................................................. 11
Figure 2 Loading Manually .......................................................................... 12
Figure 3 Unloading Manually ...................................................................... 12
Figure 4 Warning - Load in Layers .............................................................. 12
Figure 5 Loading with a Fork Lift ............................................................... 13
Figure 6 Unloading with a Fork Lift ............................................................ 13
Figure 7 Moving the PL 2002 ....................................................................... 13
PALLET LEVELER PL 2002 3
OWNER’S MANUAL
INTRODUCTION
The Pallet leveler PL 2002 is a simple device that will automatically maintain a load at the ideal height for manual loading and unloading. If a palletized load is placed on the unit, the unit gradually rises as boxes or parts are removed. This automatically maintains the top of the load at the correct working height.
The unit may also be used for the reverse application. An empty pallet may be placed on the PL 2002. The unit gradually lowers as boxes or parts are added. Again, this keeps the top of the load at the correct height. Complete pallets may be loaded or unloaded using a stacker or fork lift. See Figures 5 and 6.
This manual contains information to help you to learn about the safe and proper installation, use, and upkeep of your PL 2002 unit. Please be sure that this manual is available to anyone who uses or services the unit.
PL 2002 units may be used in a wide variety of industrial settings. The instructions in this manual are not necessarily all-inclusive, as EdmoLift cannot anticipate all conceivable or unique situations.
In the interest of safety, please read this whole manual carefully. Be familiar with the contents of this manual before you install or use the PL 2002 unit. If you are not sure of the proper procedure to be followed, please call EdmoLift for more information.
EdmoLift’s product warranty is shown on the rear cover of this manual. This instruction manual is not intended to be or to create any other warranty, express or implied,
including any implied warranty of merchantability or tness for a particular purpose, all of which are hereby expressly excluded. As set forth more specically in the
product warranty, EdmoLift’s obligation under that warranty is limited to the repair or replacement of defective components, which shall be the buyer’s sole remedy, and EdmoLift shall not be liable for any loss, injury, or damage to persons or property, nor for any direct, indirect, or consequential damage of any kind resulting from the PL 2002 unit.
4 PALLET LEVELER PL 2002
Responsibility of Owners and Users
Inspection and Maintenance
The device shall be inspected and maintained in proper working order in accordance with EdmoLift’s owner’s manual.
Removal from Service
Any device not in safe operating condition such as, but not limited to, excessive leakage, missing rollers, pins, or fasteners, any bent or cracked structural members, cut or frayed pneumatic lines, damaged or malfunctioning controls or safety devices, etc. shall be removed from service until it is repaired to the original manufacturer’s standards.
Deection
It is the responsibility of the user/purchaser to advise the manufacturer where
deection may be critical to the application.
Repairs
All repairs shall be made by qualied personnel in conformance with EdmoLift’s
instructions.
Operators
Only trained personnel and authorized personnel shall be permitted to operate the positioner.
Before Operation
Before using the device, the operator shall have:
Read and/or had explained, and understood, the manufacturer’s operating instructions and safety rules.
Inspected the device for proper operation and condition. Any suspect
item shall be carefully examined and a determination made by a qualied
person as to whether it constitutes a hazard. All items not in conformance
with EdmoLift’s specication shall be corrected before further use of the
equipment.
During Operation
The device shall only be used in accordance with this owner’s manual.
Do not overload.
Ensure that all safety devices are operational and in place.
ModicationsorAlterations
Modications or alterations to any EdmoLift industrial positioning equipment shall
be made only with written permission from EdmoLift.
PALLET LEVELER PL 2002 5
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